Rubber compositions and pneumatic tires using the same

BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a rubber composition containing rubber composed mainly of ethylene, propylene and diene and having improved weather resistance, thermal resistance, resistance to crack growth and wear resistance. Further, it relates to pneumatic tires, particularly large size tires having considerably improved appearance and retreading life by using the above rubber composition in a tire sidewall as well as pneumatic tires having considerably improved appearance and resistance to groove cracking by using the above rubber composition in a tire tread.
2. Related Art Statement
Heretofore, three has been developed a method wherein rubber composed mainly of ethylene and propylene is copolymerized with a third ingredient such as dicyclopentadiene, ethylidene norbornene, 1,4-hexadiene or the like for curing the rubber with sulfur. The resulting terpolymer rubber (EPDM) has improved weather resistance and thermal resistance because there is no cutting of the main chain due to chemical attack of ozone or the like owing to the absence of double bonds in the main chain.
However, the resistance to crack growth and wear resistance are fairly inferior as compared with those of diene rubber. Further, the terpolymer rubber is poor in the covulcanizability with diene rubber and the application for rubber articles is considerably restricted.
In the field of pneumatic tires, the rubber composition for use in a tire sidewall has frequently been composed of a blend of natural rubber, butadiene rubber (BR) and styrene-butadiene copolymer rubber (SBR). However, the use of BR having an excellent bending durability is increasing as a recent trend. Furthermore, the blend of natural rubber and BR is dominant over the world, wherein the blending ratio of BR becomes not less than 50%. Since the rubber composition composed of only the above diene rubber is easily apt to be oxidized by oxygen, ozone or the like, it is usually compounded with a strong amine series antioxidant and a paraffinic wax for preventing the oxidation of the rubber composition. In new tires made from the compounded rubber composition, there is no problem as to the weather resistance, but the effective amount of the antioxidant in the rubber composition is decreased at the last use stage or in the long-period use based on retreading to cause ozone cracks and the like. The latter problem is highlighted as the tire performances are considerably improved.
As countermeasures for solving this problem, there are considered a method of increasing the amount of amine series antioxidant, a method of using an antioxidant having a long life, a method of using a reactive antioxidant capable of reacting with a main chain of rubber, and so on. However, increasing the amount of amine series antioxidant results in only slightly improved durability Further, the use of a long-life antioxidant or reactive antioxidant only slightly improves age resistance.
On the other hand, it has been attempted to use rubber containing no or a little diene ingredient and having substantially no double bond in its main chain (hereinafter referred to as non-diene rubber) so as not to use the antioxidant. Such a non-diene rubber includes ethylene-propylene-diene terpolymer rubber (EPDM), halogenated butyl rubber, chloroprene rubber and the like, but is rarely practised at the present because the bending durability and resistance to crack growth are considerably poor as compared with those of the diene rubber.
Lately, it is strongly demanded to improve the appearance of the tire itself in addition to the aforementioned problem. That is, when the rubber composition for the tire sidewall contains large amounts of amine series antioxidant and paraffinic wax as previously mentioned, the antioxidant and wax are bloomed on the rubber surface to form a protective layer developing an excellent age resistant effect. However, when the protective layer is exposed to ultraviolet rays, the amine series antioxidant is discolored brown to considerably degrade the tire appearance. Particularly, in order to prevent the above phenomenon in tires for passenger cars, various studies have been made from viewpoints of the improvement of antioxidant and the use of non-diene rubber, but there has not yet been found an effective prevention method.
Furthermore, the rubber composition for use in a tire tread has frequently been composed of a blend of natural rubber, BR and SBR. In case of large size tires, since the ground contact pressure per unit area at the tread surface is large and also the heat release value of rubber is large, the tire tread is generally constructed with a rubber composition composed mainly of natural rubber having a small heat evolution and a large breaking strength. On the other hand, in the tires for passenger cars, the pressure at the tread surface and the heat release value are small as compared with those of the large size tire, and also the heat build-up is less because of the thin tread gauge. Therefore, in order to provide high traction, particularly high friction coefficient at wet state, the rubber composition for the tread of the passenger car tire is composed mainly of SBR.
In the tire tread, the gripping property (particularly at wet state) and wear resistance are important properties, which have been improved by various methods up to date. However, weather resistance and resistance to crack growth, which were insignificant in the past, cause a problem with the improvement of wear resistance. This problem is a phenomenon of producing cracks in the groove bottom of the tread (i.e. groove crack). Such a phenomenon is observed in the tire, particularly after long use, when a greater part of the amine series antioxidant originally contained in the rubber composition has been consumed; this particularly becomes a serious problem at a high temperature area consuming a large amount of the antioxidant.
Many studies have been made in order to solve this problem. For instance, there have been attempted a method of increasing the amount of amine series antioxidant used, a method of using non-diene rubber composition in a tread, a method wherein a thin rubber sheet having good weather resistance is placed on the tread surface (because the surface portion of the tread is lost by wearing, while the groove portion thereof still remains at the last running stage) and so on. Among them, the increase of amine series antioxidant seems to be an immediately effective method. However, it is very effective for the weather resistance at initial running stage, but the effect of improving the weather resistance at last running stage is very small. This is due to the fact that since the amine series antioxidant improving the weather resistance is rapidly bloomed on the tread rubber surface to form the protective layer as previously mentioned, even when the amount of the antioxidant added is made large, the thickness of the protective layer is merely thickened and the holding time itself can not be prolonged.
As to the use of non-highly unsaturated rubber composition, the development is backward because the conventional non-diene rubber (e.g. butyl rubber, halogenated butyl rubber, conventional EPDM, chlorosulfonated polyethylene rubber or the like) is poor in wear resistance and is used with difficulty in a tread rubber composition requiring weather resistance as an important factor.
In the case of placing the thin rubber sheet on the tread surface, the use of non-diene rubber containing no double bond in its main chain is effective as the thin rubber sheet having a good weather resistance, but the adhesion to diene rubber (covulcanizability) is poor, so that there is a problem that even if the rubber sheet is apparently adhered to diene rubber during a static test, peeling is caused therebetween due to dynamic deformation suffered during the running of the tire. Consequently, the use of the thin rubber sheet is hardly practised.
SUMMARY OF THE INVENTION
It is an object of the invention to provide a rubber composition wherein both the resistance to crack growth and wear resistance are considerably improved as compared with those of the conventional EPDM rubber composition by controlling a microstructure of rubber composed mainly of ethylene, propylene and diene without greatly raising the iodine value.
It is another object of the invention to provide a pneumatic tire wherein the resistance to crack growth and weather resistance are considerably improved and the appearance is greatly improved by using the above rubber composition without substantially using an amine series antioxidant and a paraffinic wax.
According to a first aspect of the invention, there is the provision of a vulcanizable rubber composition comprising not less than 20 parts by weight of a rubber composed mainly of ethylene, propylene and diene and satisfying all of the following requirements:
(1) a glass transition temperature (Tg) of not higher than -50.degree. C. as measured by a differential scanning calorimeter (DSC);
(2) an iodine value of 10.about.34;
(3) a weight-average molecular weight of not less than 220,000;
(4) an ethylene content of 68.about.85 mol %;
(5) a molecular weight distribution (Mw/Mn) of not less than 3.0;
(6) 95.ltoreq.1.5.times.(iodine value)+(ethylene content).ltoreq.120; and
(7) 90.ltoreq.(weight-average molecular weight).times.10.sup.-4 +(ethylene content).ltoreq.110
, and 20.about.150 parts by weight of an inorganic filler based on 100 parts by weight of rubber content.
According to a second aspect of the invention, there is the provision of a pneumatic tire comprising a tread, sidewalls and bead portions; said sidewall being constructed by using a rubber composition comprising not less than 20 parts by weight of a rubber composed mainly of ethylene, propylene and diene, not less than 10 parts by weight of an isoprene rubber, not less than 10 parts by weight of a process oil and 20.about.100 parts by weight of an inorganic filler based on 100 parts by weight of rubber content.
According to a third aspect of the invention, there is the provision of a pneumatic tire comprising a tread, sidewalls and bead portions; said tread being constructed by using a rubber composition comprising not less than 20 parts by weight of a rubber composed mainly of ethylene, propylene and diene, not less than 10 parts by weight of a process oil and 50.about.150 parts by weight of an inorganic filler based on 100 parts by weight of rubber content.

DESCRIPTION OF THE PREFERRED EMBODIMENTS
According to the invention, the reason why the amount of rubber composed mainly of ethylene, propylene and diene is limited to not less than 20 parts by weight is due to the fact that when the amount is less than 20 parts by weight, sufficient weather resistance and thermal aging resistance can not be obtained. The rubber composed mainly of ethylene, propylene and diene (hereinafter abbreviated as E/P rubber) according to the invention has a characteristic that the weather resistance and thermal aging resistance are rapidly improved when the blending amount is increased to arrive at a range of 26.about.30 parts by weight through the reason on such an improvement is not clear, so that the blending amount of the E/P rubber is preferably not less than 30 parts by weight. On the other hand, the reason why the amount of the inorganic filler is limited to a range of 20.about.150 parts by weight is due to the fact that when the amount of the inorganic filler is less than 20 parts by weight, the breaking strength (strength at break, elongation at break) after the vulcanization of the rubber composition is insufficient, while when it exceeds 150 parts by weight, the processability at unvulcanized state is insufficient.
The reason why the glass transition temperature of the E/P rubber is restricted to not higher than -50.degree. C. as measured at a temperature rising rate of 10.degree. C./min by DSC is due to the fact that when the glass transition temperature is higher than -50.degree. C., satisfactory resistance to crack growth and bending durability can not be obtained. Furthermore, the restriction of iodine value to a range of 10.about.34 is based on the following fact. That is, when the iodine value is less than 10, sufficient covulcanizability with diene rubber, resistance to crack growth, strength at break and elongation at break can not be obtained, while when it exceeds 34, the effect of largely improving the resistance to crack growth, strength at break and elongation at break can not be expected and also the wear resistance after the thermal aging lowers. Moreover, a third ingredient used for enhancing the iodine value is generally expensive in the cost, so that the amount of the third ingredient used is necessary to be reduced in the rubber composition used for the manufacture of rubber articles as far as possible, which is also true in the case of using the E/P rubber.
In the E/P rubber according to the invention, when the weight-average molecular weight is not less than 220,000, the effect of improving the resistance to crack growth and the wear resistance is conspicuous, and also the adhesion strength to diene rubber is largely improved. However, as the molecular weight increases, the viscosity rapidly rises and the processability at unvulcanized state considerably degrades. Therefore, when the weight-average molecular weight exceeds 240,000, it is preferable to subject the E/P rubber to an oil extension. In the latter case, however, when the weight-average molecular weight exceeds 300,000, the amount of oil required for the processability is too large and the properties after vulcanization such as wear resistance and the like largely degrade. As the oil to be used in oil extension, paraffinic oil is favorable.
In the E/P rubber according to the invention, when the ethylene content is within a range of 68.about.85 mol %, satisfactory resistance to crack growth, strength at break and elongation at break are first obtained. If the ethylene content is less than 68 mol %, even when the iodine value is not less than 10, the effect of improving the resistance to crack growth, strength at break and elongation at break is very small, while if it is higher than 85 mol %, the resulting E/P rubber substantially comes to polyethylene resin and is difficult to industrially use as a rubber because the elongation at break is small and the modulus of elasticity is high.
The reason why the molecular weight distribution (Mw/Mn) of the E/P rubber is limited to not less than 3.0 is due to the fact that when the molecular weight distribution (Mw/Mn) is less than 3.0, the roll processability is poor and the industrial use is difficult.
When the value of 1.5.times.(iodine value)+(ethylene content) is less than 95, satisfactory resistance to crack growth, strength at break and elongation at break are not obtained, while when it is more than 120, the thermal aging resistance (including the wear resistance after the thermal aging) lowers.
Further, when the value of (weight-average molecular weight).times.10.sup.-4 +(ethylene content) is less than 90, the covulcanizability with diene rubber and resistance to crack growth are insufficient, while when it is more than 110, not only the processability (dispersibility of carbon black and roll processability) is poor, but also the modulus of elasticity of the rubber composition becomes too large and the industrial use is difficult.
The reasons on the restrictions of the requirements as mentioned above explain that the given properties of the E/P rubber are established within certain ranges defined in the above requirements. In other words, these reasons mean that the effect of the invention can not be obtained when the requirements (1)-(7) are not simultaneously satisfied, because there are some synergistic actions among these requirements which have never been known in the past.
The E/P rubber according to the invention may be produced by blending some rubbers composed mainly of ethylene and propylene. Such a blend certainly exhibits good properties and naturally belongs to the category of the invention. However, when using the E/P rubber obtained by polymerizing so as to simultaneously satisfy all of the requirements (1)-(7), the resulting rubber composition exhibits excellent properties (resistance to crack growth, wear resistance, strength at break, elongation at break and so on).
In the E/P rubber according to the invention, ethylidene norbornene (ENB) is preferably contained as a third ingredient in addition to ethylene and propylene. However, the conventionally used third ingredient such as dicyclopentadiene (DCP), 1,4-hexadiene or the like may be used as much as the satisfactory resistance to crack growth, strength at break and elongation at break can be expected.
According to the invention, it is desirable that the amount of extender oil contained in the E/P rubber is not less than 40 parts by weight. When the weight-average molecular weight of the E/P rubber is preferably not less than 250,000 for sufficiently developing the effect of the invention, if the amount of extender oil is less than 40 parts by weight, the processability is poor and the industrial use becomes difficult.
In the rubber composition according to the invention, it is preferable to contain not less than 10 parts by weight, particularly not less than 20 parts by weight of an isoprene rubber. When the amount of isoprene rubber is less than 10 parts by weight, the kneading operability degrades and it is difficult to obtain sufficient rubber properties after the vulcanization according to the compounding recipe. Further, the use of isoprene rubber is industrially favorable rather than the use of the obtain diene rubber from a viewpoint of securing the strength at break. The term "isoprene rubber" used herein means to include natural rubber and synthetic polyisoprene rubber.
As the inorganic filler used in the rubber composition according to the invention, carbon black is most preferable, but silicon dioxide (silica), calcium carbonate, titanium dioxide, zinc white and the like may be used.
When the rubber composition according to the invention is applied to the tire sidewall, carbon black is preferable to have an iodine absorption value of 35.about.100 mg/g and a DBP oil absorption of 70.about.140 ml/100 g. When the iodine absorption value is less than 35 mg/g, it is difficult to obtain the desired strength at break, while when it exceeds 100 mg/g, the bending durability lowers. On the other hand, when the DBP oil absorption is less than 70 ml/100 g, the dispersibility of carbon black is insufficient, while when it exceeds 140 ml/100 g, the hardness after the vulcanization becomes too high and the bending durability degrades.
Furthermore, when the rubber composition according to the invention is applied to the tire tread, carbon black is favorable to have an iodine absorption value of 85.about.200 mg/g and a DBP oil absorption of 100.about.180 ml/100 g. When the iodine absorption value is less than 85 mg/g and the DBP oil absorption is less than 100 ml/100 g, the wear resistance can not be ensured, while when the iodine absorption value is more than 200 mg/g and the DBP oil absorption is more than 180 ml/100 g, the dispersibility of carbon black can not be ensured.
Since the rubber composition according to the invention is considerably excellent in the weather resistance and thermal resistance as compared with the usually used diene rubber composition, it is not necessary to use an amine series antioxidant and a paraffinic wax. However, when the amount of the E/P rubber used according to the invention is as low as 20 parts by weight, not more than 0.3 part by weight of amine series antioxidant and/or not more than 0.5 part by weight of paraffinic wax may be added.
According to the invention, the hardness after the vulcanization of the rubber composition constituting the tire sidewall (JIS spring type hardness, type A) is preferable to be within a range of 30.about.60 in view of the bending durability and resistance to crack growth because the sidewall is subjected to a constant strain deformation. On the other hand, the hardness after the vulcanization of the rubber composition constituting the tire tread (JIS spring type hardness, type A) is preferable to be within a range of 55.about.70. When the hardness is less than 55, the cornering stability of the tire and the resistance to crack growth degrade, while when it exceeds 70, not only the resistance to rib tear and the bending durability but also the gripping property degrade, and it is difficult to ensure the sufficient braking performance.
The production of the E/P rubber used in the invention will be described below.
That is, the E/P rubber according to the invention is produced, for example, by adjusting ethylene, propylene and ethylidene norbornene as a third ingredient to a desirable composition and randomly copolymerizing them in a hydrocarbon solvent in the presence of a catalyst consisting of (a) a soluble vanadium compound represented by a general formula of VO(OR).sub.n X.sub.3-n (wherein R is a hydrocarbon residue, X is a halogen atom and 0.ltoreq.n.ltoreq.3) or a vanadium compound represented by a general formula of VX.sub.4 and (b) an organic aluminum compound represented by a general formula of R'.sub.m AlX'.sub.3-m (wherein R' is a hydrocarbon residue, X' is a halogen atom and 0.ltoreq.m.ltoreq.3).
As the vanadium compound represented by the above general formulae, mention may be made of VO(OCH.sub.3)Cl.sub.2, VO(OCH.sub.3).sub.2 Cl, VO(OCH.sub.3).sub.3, VO(OC.sub.2 H.sub.5)Cl.sub.2, VO(OC.sub.2 H.sub.5).sub.2 Cl, VO(OC.sub.2 H.sub.5).sub.3, VO(OC.sub.2 H.sub.5).sub.1.5 Br.sub.1.5, VO(OC.sub.3 H.sub.7)Cl.sub.2, VO(OC.sub.3 H.sub.7).sub.1.5 Cl.sub.1.5, VO(OC.sub.3 H.sub.7).sub.2 Cl, VO(OC.sub.3 H.sub.7).sub.3, VO(O-n-C.sub.4 H.sub.9)Cl.sub.2, VO(O-n-C.sub.4 H.sub.9).sub.2 Cl, VO(O-iso-C.sub.4 H.sub.9)Cl.sub.2, VO(O-sec-C.sub.4 H.sub.9).sub.3, VO(OC.sub.5 H.sub.11).sub.1.5 Cl.sub.1.5, VOCl.sub.3, VCl.sub.4 and mixtures thereof. Among them, VO(OC.sub.2 H.sub.5)Cl.sub.2 and VOCl.sub.3 are particularly preferable.
As the organic aluminum compound, mention may be made of (CH.sub.3).sub.2 AlCl, (CH.sub.3).sub.1.5 AlCl.sub.1.5, (CH.sub.3)AlCl.sub.2, (C.sub.2 H.sub.5).sub.2 AlCl, (C.sub.2 H.sub.5).sub.1.5 AlCl.sub.1.5, (C.sub.2 H.sub.5)AlCl.sub.2, (C.sub.3 H.sub.7).sub.2 AlCl, (C.sub.3 H.sub.7).sub.1.5 AlCl.sub.1.5, (C.sub.3 H.sub.7)AlCl.sub.2, (C.sub.6 H.sub.13).sub.1.5 AlCl.sub.1.5, (C.sub.6 H.sub.13)Al.sub.2 Cl, (C.sub.6 H.sub.13)AlCl.sub.2 and mixture thereof.
In the above catalyst, the ratio of organic aluminum compound to vanadium compound is within a range of 2.about.50, preferably 5.about.30 as an atomic ratio of Al/V.
The copolymerization may be carried out in a hydrocarbon solvent. As the hydrocarbon solvent, use may be made of aliphatic hydrocarbons such as hexane, heptane, octane, kerosine and the like; aromatic hydrocarbons such as benzene, toluene, xylene and the like; and mixtures thereof.
In the copolymerization reaction medium, the amount of the vanadium compound is 0.01.about.5 millimol/l, preferably 0.1.about.2 millimol/l.
The ethylene content of the E/P rubber may be varied by controlling the feeding amount of ethylene in the copolymerization However, it is industrially difficult to obtain the ethylene content of more than 85 mol %. (In laboratory, the ethylene content it is industrially difficult to obtain the ethylene content of more than 85 mol %. (In laboratory, the ethylene content it is industrially difficult to obtain the ethylene content of more than 85 mol %. (In laboratory, the ethylene content it is industrially difficult to obtain the ethylene content of more than 85 mol %. (In laboratory, the ethylene content it is industrially difficult to obtain the ethylene content of more than 85 mol %. (In laboratory, the ethylene content it is industrially difficult to obtain the ethylene content of more than 85 mol %. (In laboratory, the ethylene content of more than 85 mol % can be achieved with the reduction of the yield.)
The polymerization temperature is 0.degree..about.100.degree. C., preferably 20.degree..about.80.degree. C., and the polymerization pressure is 0.about.50 kg/cm.sup.2. Moreover, the adjustment of molecular weight is performed by using hydrogen.
The following examples are given in illustration of the invention and are not intended as limitations thereof.
PRODUCTION EXAMPLE
The rubber composed mainly of ethylene, propylene and diene (E/P rubber) according to the invention was produced as follows.
The copolymerization of ethylene, propylene and ethylidene norbornene was continuously carried out in a stainless polymerization vessel of 15 l capacity provided with a stirring device.
Hexane as a solvent was continuously charged at a rate of 5 l/hr into the upper portion of the polymerization vessel. On the other hand, the polymerized solution was taken out from the lower portion of the polymerization vessel so as to always maintain 5 l of the solution in the vessel. The catalyst composed of (a) VO(OC.sub.2 H.sub.5)Cl.sub.2 and (b) (C.sub.2 H.sub.5).sub.1.5 AlCl.sub.1.5 was continuously charged into the upper portion of the vessel so as to maintain vanadium atomic concentration of 0.28 millimol/l and aluminum atomic concentration of 1.85 millimol/l in the vessel. Further, a mixed gas of ethylene and propylene (ethylene: 45 mol %, propylene: 55 mol %) was charged into the upper portion of the vessel at a rate of 450 l/hr, while ethylidene norbornene was charged at a rate of 25 g/hr. Moreover, a hydrogen gas was charged at a rate of 3.2 l/hr as a molecular weight adjusting agent.
The polymerization temperature was controlled to 41.degree. C. through a jacket attached to the outer surface of the polymerization vessel. The pressure inside the vessel was 4.8 kg/cm.sup.2.
The polymerized solution taken out from the lower portion of the vessel was subjected to a steam stripping, dried at 80.degree. C. over a night and then dried under vacuum. Thus, rubber composed mainly of ethylene, propylene and diene (E/P rubber) was continuously obtained at a rate of 265 g/hr as Sample-1.
Then, the weight-average molecular weight (Mw) and molecular weight distribution (Mw/Mn) were measured by a gel permeation chromatography (GPC method), wherein the weight-average molecular weight was determined by converting into polystyrene.
Further, E/P rubbers as Sample-2 to Sample-11 were produced by properly varying the amount of ethylene, amount of third ingredient, ratio of Al/V in the catalyst, polymerization temperature, polymerization time and the like.
The details of the thus obtained E/P rubbers are shown in the following Tables 1 and 2.
TABLE 1__________________________________________________________________________ Ethylene Amount ofTg Iodine --Mw content extender oil* Third(.degree.C.) value (.times. 10.sup.4) (mol %) --Mw/Mn (part by weight) ingredient__________________________________________________________________________EP33 -55 22 17 65 3.5 0 ENBEP43 -55 6 18 65 3.5 0 ENBSample-1 -60 15 25 77 4.0 30 ENBSample-2 -60 8 26 78 4.5 40 ENBSample-3 -46 25 22 50 3.5 0 ENBSample-4 -58 30 23 71 3.8 30 ENBSample-5 -69 37 18 72 2.2 0 ENBSample-6 -60 18 26 65 5.5 40 ENBSample-7 -59 18 24 75 2.3 30 ENBSample-8 -60 15 33 78 3.5 50 ENBSample-9 -60 18 26 83 3.5 40 ENBSample-10 -60 18 26 87 3.5 40 ENBSample-11 -60 15 26 78 3.5 40 DCP__________________________________________________________________________ *The amount of extehder oil is represented as part by weight per 100 part of rubber composed of ethylene, propylene and diene.
TABLE 2______________________________________ 1.5 .times. (Weight-average molecular (Iodine value) + weight) .times. 10.sup.-4 + (Ethylene content) (Ethylene content)______________________________________EP33 98 82EP43 74 83Sample-1 99.5 102Sample-2 90 104Sample-3 87.5 72Sample-4 116 104Sample-5 127.5 90Sample-6 92 91Sample-7 102 99Sample-8 100.5 111Sample-9 110 109Sample-10 114 113Sample-11 100.5 104______________________________________
In Tables 1 and 2, EP33 and EP43 are EPDM made by Japan Synthetic Rubber Co., Ltd., respectively, and the extender oil is a paraffinic oil (non-staining) made by Idemitsu Sekiyu Kagaku K.K.
EXAMPLES 1.about.2
Each of five rubber compositions having a compounding recipe as shown in the following Table 3 was prepared in a Banbury mixer and vulcanized at 145.degree. C. for 30 minutes. The properties of the resulting vulcanized rubber were evaluated by the following test method.
(1) Resistance to crack growth
After a test piece of 60 mm.times.100 mm.times.1.0 mm was provided at its center with a scratch of 0.3 mm in length, it was subjected to an extension fatigue cracking test at an oscillation number of 300 cycle/min under a strain of 50%, during which a time till growth up to 20 mm was measured. The resistance to crack growth was determined according to the following equation and evaluated by an index value on the basis that the value of control (Comparative Example 1) was 100. ##EQU1## The larger the numerical value, the better the resistance to crack growth.
(2) Wear resistance after thermal aging
An original specimen and a specimen obtained by leaving the original specimen in a thermostatic chamber of 120.degree. C. for 24 hours were subjected to an Akron type abrading test (load: 6 lbs, angle: 15.degree., abrading number: 1,000 times), respectively, from which a ratio of abrasion loss was calculated according to the following equation: ##EQU2## Then, wear resistance was evaluated by the following equation: ##EQU3##
(3) Thermal aging resistance
An original specimen of 150 mm.times.150 mm.times.2.0 mm and a specimen obtained by leaving the original specimen in a thermostatic chamber of 120.degree. C. for 24 hours were subjected to a test for the measurement of strength at break, respectively, from which a ratio of strength at break was calculated according to the following equation: ##EQU4## Then, the thermal aging resistance was evaluated by the following equation: ##EQU5##
(4) Strength and elongation at break
They were measured according to JIS K6301. Moreover, the test piece had a shape of JIS No. 3.
(5) Weather resistance
A test piece of 20 mm.times.100 mm.times.1.0 mm was elongated to 50% and left to stand in a thermostatic chamber at 40.degree. C. and an ozone concentration of 50 ppm, during which a time till cracks were visually observed was measured. Then, the weather resistance was evaluated according to the following equation: ##EQU6## The larger the numerical value, the better the weather resistance.
The measured results are shown in Table 3. As seen from Table 3, the rubber compositions of Examples 1 and 2 according to the invention are considerably excellent in the resistance to crack growth, thermal aging resistance, strength at break and elongation at break as compared with the rubber compositions using the conventional rubber composed mainly of ethylene and propylene.
TABLE 3______________________________________ Com- Com- Com- para- para- para- tive tive tive Exam- Exam- Exam- Exam- Exam- ple 1 ple 2 ple 3 ple 1 ple 2______________________________________Natural rubber 50 50 50 50 50BR01 50 -- -- -- --EP43 -- 50 -- -- --EP33 -- -- 50 -- --Sample-1 -- -- -- 65 --Sample-11 -- -- -- -- 70Carbon black HAF 55 55 55 55 55Aromatic oil *1 20 20 20 5 --Stearic acid 2 2 2 2 2Santoflex 13 *2 1 -- -- -- --ZnO 3 3 3 3 3CZ *3 0.5 0.8 0.8 0.8 0.8TS *4 0.2 0.2 0.2 0.2 0.2Sulfur 1.5 1.5 1.5 1.5 1.5Weather resistance 100 * * * *Thermal aging 100 130 125 136 139resistanceResistance to 100 21 32 228 176crack growthStrength at break 100 65 34 100 98Elongation at break 100 76 62 101 100______________________________________ Note: *No crack occurred even after 168 hours *1 made by Fuji Kosan K.K. *2 antioxidant, N--(1,3dimethyl-butyl)N'--phneylp-phenylenediamine *3 vulcanization accelerator, N--cyclohexyl2-benzothiazylsulfenamide *4 vulcanization accelerator, tetramethyl thiurammonosulfide
EXAMPLES 3.about.4
Each of ten rubber compositions having a compounding recipe as shown in the following Table 4 was prepared in a Banbury mixer and then vulcanized at 145.degree. C. for 30 minutes. The properties of the resulting vulcanized rubber were measured in the same manner as described in Example 1, and the roll processability was visually evaluated. The measured results are also shown in Table 4. Moreover, the paraffinic oil was the same as used as an extender oil in Production Example. In Comparative Example 11, the resistance to crack growth, strength at break and elongation at break lowered because the modulus of elasticity of the rubber composition was high. It it apparent from Table 4 that the effect of the invention can not be achieved unless the E/P rubber simultaneously satisfies all of the requirements (1).about.(7).
TABLE 4__________________________________________________________________________ Compar- Compar- Compar- Compar- Compar- Compar- Compar- Compar- ative ative ative ative ative ative ative ative Example Example Example Example Example Example Example Example Example Example 4 5 6 3 7 8 9 10 4 11__________________________________________________________________________Natural rubber 30 30 30 30 30 30 30 30 30 30SBR 1500 30 30 30 30 30 30 30 30 30 30BR01 40 -- -- -- -- -- -- -- -- --Sample-2 -- 56 -- -- -- -- -- -- -- --Sample-3 -- -- 40 -- -- -- -- -- -- --Sample-4 -- -- -- 52 -- -- -- -- -- --Sample-5 -- -- -- -- 40 -- -- -- -- --Sample-6 -- -- -- -- -- 56 -- -- -- --Sample-7 -- -- -- -- -- -- 52 -- -- --Sample-8 -- -- -- -- -- -- -- 60 -- --Sample-9 -- -- -- -- -- -- -- -- 56 --Sample-10 -- -- -- -- -- -- -- -- -- 56Carbon black ISAF 45 45 45 45 45 45 45 45 45 45Paraffinic oil 16 -- 16 4 16 -- 4 -- -- --Stearic acid 2 2 2 2 2 2 2 2 2 2Santoflex 13 1 -- -- -- -- -- -- 1 -- --ZnO 3 3 3 3 3 3 3 3 3 3CZ 0.6 0.8 0.8 0.8 0.8 0.8 0.8 0.6 0.8 0.8TS 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2Sulfur 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5Weather resistance 100 * * * * * * * * 98Thermal aging 100 139 131 135 129 138 132 135 112 96resistanceResistance to 100 48 24 215 158 96 186 169 105 64crack growthStrength at break 100 68 60 102 99 89 93 95 100 75Elongation at break 100 65 72 100 98 88 100 92 98 69Wear resistance 100 126 122 115 86 116 114 126 128 126after thermal agingRoll processability good good good good good good bad bad good good baggy baggy__________________________________________________________________________ *No crack occurred even after 168 hours.
EXAMPLES 5.about.7
Each of five rubber compositions having a compounding recipe as shown in the following Table 5 was prepared by using the E/P rubber of Sample-1 in a Banbury mixer and then vulcanized at 145.degree. C. for 30 minutes. The properties of the vulcanized rubber were measured in the same manner as described in Example 1 to obtain results as shown in Table 5. In Table 5, the amount of the E/P rubber based on 100 parts by weight of rubber content in Comparative Example 13 and Examples 5.about.7 except the amount of extender oil (30 parts by weight) were 15, 25, 40 and 80 parts by weight, respectively. As seen from the results of Table 5, the effect of the invention is first developed by using not less than 20 parts by weight of the E/P rubber according to the invention.
TABLE 5______________________________________ Com- Com- para- para- tive tive Exam- Exam- Exam- Exam- Exam- ple 12 ple 13 ple 5 ple 6 ple 7______________________________________Natural rubber 100 85 75 60 20Sample-1 -- 19.5 32.5 52 104Carbon black HAF 50 50 50 50 50Paraffinic oil 16 10 8.5 4 --Stearic acid 2 2 2 2 2Santoflex 13 1 -- -- -- --ZnO 3 3 3 3 3CZ 0.6 0.8 0.8 0.8 0.8TS 0.2 0.2 0.2 0.2 0.2Sulfur 1.5 1.5 1.5 1.5 1.5Weather resistance 100 115 314 * *Thermal aging 100 106 117 127 137resistanceResistance to 100 99 186 265 201crack growthWear resistance 100 97 104 108 108after thermal agingStrength at break 100 97 101 100 101Elongation at break 100 97 100 105 101______________________________________ *No crack occurred even after 168 hours?
A radial tire for passenger car having a tire size of 165 SR 13 was manufactured by applying each of the above five rubber compositions to each of five parts equally divided on the circumference of the tire tread, which was run on an outdoor drum tester at a speed of 65 km/hr under an internal pressure of 1.7 kg/cm.sup.2 and a JIS 150% load over a distance of 150,000 km. Thereafter, the occurrence of cracks produced in the groove bottom of the tread was observed to evaluate the weather resistance. As a result, cracks frequently occurred in the groove bottoms of the tread portions made from the rubber compositions of Comparative Examples 12 and 13, while no occurrence of cracks was observed in Examples 5.about.7.
EXAMPLES 8.about.10
Each of five rubber compositions having a compounding recipe as shown in the following Table 6 was prepared in the same manner as described in Example 5, and then the dispersibility of carbon black, weather resistance and strength at break were measured to obtain results as shown in Table 6. As seen from Table 6, when the amount of the inorganic filler, i.e. carbon black is less than 20 parts by weight or more than 150 parts by weight, the rubber composition is not durable in use. Particularly, the properties in Comparative Example 15 were not performed because the dispersibility of carbon black was bad.
TABLE 6______________________________________ Com- Com- para- para- tive tive Exam- Exam- Exam- Exam- Exam- ple 14 ple 8 ple 9 ple 10 ple 15______________________________________Natural rubber 60 60 60 60 60Sample-1 52 52 52 52 52Carbon black HAF 18 25 100 140 160Paraffinic oil -- -- 20 50 60Stearic acid 2 2 2 2 2Santoflex 13 1 -- -- -- --ZnO 3 3 3 3 3CZ 0.6 0.8 0.8 0.8 0.8TS 0.2 0.2 0.2 .0.2 0.2Sulfur 1.5 1.5 1.5 1.5 1.5Dispersibility of good good good accept- badcarbon black ableWeather resistance * * * * --Strength at break 65 100 174 120 --______________________________________
EXAMPLES 11.about.12
A radial tire for passenger car having a tire size of 195/70 HR14 was manufactured by applying each of five rubber compositions having a compounding recipe as shown in the following Table 7 to each of five parts equally divided on the circumference of the tire sidewall, and then the tire properties were evaluated as follows.
(1) Resistance to crack growth
After 20 scratches of 2 mm in width and 1.5 mm in depth were alternately formed on each divided part of the tire sidewall at angles of +45.degree. and -45.degree. with respect to the radial direction, the tire subjected to an internal pressure of 1.7 kg/cm.sup.2 was run on an indoor drum tester at a speed of 65 km/hr under a JIS 100% load to measure a time till the scratch grew up to a length of 2.0 cm. The resistance to crack growth was evaluated by the following equation: ##EQU7## The larger the numerical value, the better the resistance to crack growth.
(2) Weather resistance
After the tire was actually run over a distance of 40,000 km, the weather resistance was evaluated by the presence or absence of cracks.
(3) Discoloration in sidewall
The degree of discoloration in the sidewall of the tire used in the evaluation of weather resistance before and after the running was measured by means of a color difference meter of CR 100 type made by Minolta Camera Co., Ltd., from which a rise of lightness (.DELTA.L) was calculated. The larger the value, the larger the discoloration degree.
(4) Thermal aging resistance
The strength at break was measured with respect to an original specimen obtained by vulcanizing the rubber composition of Table 7 at 145.degree. C. for 30 minutes and a specimen obtained by leaving the original specimen in a thermostatic chamber of 120.degree. C. for 24 hours, from which a ratio of strength at break was calculated. Then, the thermal aging resistance was evaluated according to the following equation: ##EQU8##
The reason why Santoflex 13 and paraffin wax were used as an antioxidant in Comparative Example 16 is due to the fact that the vulcanized rubber obtained by using a rubber composition of Comparative Example 16 except Santoflex 16 and paraffin wax was extremely poor in the weather resistance after the evaluation in laboratory under conditions of ozone concentration of 50 pphm, 40.degree. C. and an elongation strain of 20%. As seen from Table 7, the rubber compositions containing the E/P rubber according to the invention are preferential in the weather resistance and thermal aging resistance and considerably excellent in the resistance to crack growth as compared with the conventional EPDM rubber composition.
TABLE 7______________________________________ Com- Com- Com- para- para- para- tive tive tive Exam- Exam- Exam- Exam- Exam- ple 16 ple 17 ple 18 ple 11 ple 12______________________________________Natural rubber 50 50 50 50 50BR01 50 -- -- -- --EP43 -- 50 -- -- --EP33 -- -- 50 -- --Sample-1 -- -- -- 65 --Sample-11 -- -- -- -- 70Carbon black 40 40 40 40 40Li-HAFAromatic oil 20 20 20 5 --Stearic acid 2 2 2 2 2Santoflex 13 3 -- -- -- --Paraffin wax 1 -- -- -- --ZnO 3 3 3 3 3CZ 0.5 0.8 0.8 0.8 0.8TS 0.2 0.2 0.2 0.2 0.2Sulfur 1.5 1.5 1.5 1.5 1.5Weather resis- frequent- * none none nonetance ly occur- redThermal aging 100 129 123 137 136resistanceResistance to 100 22 30 215 165crack growthDiscoloration 7.8 1.5 1.5 1.0 1.0______________________________________ *No small crack occurred, but two large cracks (length: 1.8-2.5 cm) occurred.
EXAMPLES 13.about.14
A radial tire for truck and bus having a tire size of 1000 R 20 was manufactured by applying each of ten rubber compositions having a compounding recipe as shown in the following Table 8 to each of ten parts equally divided on the circumference of the tire sidewall, and then the tire performances were evaluated in the same manner as described in Example 11 to obtain results as shown in Table 8. In this case, the internal pressure of the tire was 7.5 kg/cm.sup.2. Moreover, the strength at break, elongation at break and roll processability were evaluated in the same manner as described in Examples 1 and 3.
From the results of Table 8, it is understood that when the E/P rubber simultaneously satisfies all of the requirements defined in the invention, it exhibits satisfactory weather resistance, resistance to crack growth, thermal aging resistance, strength at break and elongation at break and good roll processability as a rubber composition for tire sidewall so that it can industrially be used in the manufacture of tires.
TABLE 8__________________________________________________________________________ Compar- Compar- Compar- Compar- Compar- Compar- Compar- Compar- ative ative ative ative ative ative ative ative Example Example Example Example Example Example Example Example Example Example 19 20 21 13 22 23 24 25 14 26__________________________________________________________________________Natural rubber 30 30 30 30 30 30 30 30 30 30SBR 1500 30 30 30 30 30 30 30 30 30 30BR01 40 -- -- -- -- -- -- -- -- --Sample-2 -- 56 -- -- -- -- -- -- -- --Sample-3 -- -- 40 -- -- -- -- -- -- --Sample-4 -- -- -- 52 -- -- -- -- -- --Sample-5 -- -- -- -- 40 -- -- -- -- --Sample-6 -- -- -- -- -- 56 -- -- -- --Sample-7 -- -- -- -- -- -- 52 -- -- --Sample-8 -- -- -- -- -- -- -- 60 -- --Sample-9 -- -- -- -- -- -- -- -- 56 --Sample-10 -- -- -- -- -- -- -- -- -- 56Carbon black ISAF 45 45 45 45 45 45 45 45 45 45Paraffinic oil 16 -- 16 4 16 -- 4 -- -- --Stearic acid 2 2 2 2 2 2 2 2 2 2Santoflex 13 3 -- -- -- -- -- -- 1 -- --Paraffin wax 1 -- -- -- -- -- -- -- -- --ZnO 3 3 3 3 3 3 3 3 3 3CZ 0.6 0.8 0.8 0.8 0.8 0.8 0.8 0.6 0.8 0.8TS 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2Sulfur 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5Weather resistance frequently none none none none none none none none slight occurredThermal aging 100 137 130 136 128 136 134 135 114 97resistanceResistance to 100 47 22 217 155 95 184 166 104 65crack growthStrength at break 100 67 61 101 97 88 92 94 101 77Elongation at break 100 68 71 101 99 87 100 127 128 124Roll processability good good good good good good bad bad good good baggy baggy__________________________________________________________________________
EXAMPLES 15.about.17
Each of five rubber compositions having a compounding recipe as shown in the following Table 9 was prepared, which was applied to each of five parts equally divided on a circumference of a sidewall in a radial tire for passenger car having a tire size of 165 SR 13. The properties of the tire were evaluated in the same manner as described in the previous examples to obtain results as shown in Table 9. From the results of Table 9, it is understood that the effect of the invention is considerably enhanced when the E/P rubber according to the invention is used in an amount of not less than 20 parts by weight.
TABLE 9______________________________________ Com- Com- para- para- tive tive Exam- Exam- Exam- Exam- Exam- ple 27 ple 28 ple 15 ple 16 ple 17______________________________________Natural rubber 100 85 75 60 20Sample-1 -- 19.5 32.5 52 104Carbon black 45 45 45 45 45FEFParaffinic oil 16 10 8.5 4 --Stearic acid 2 2 2 2 2Santoflex 13 3 -- -- -- --Paraffin wax 1 -- -- -- --ZnO 3 3 3 3 3CZ 0.6 0.8 0.8 0.8 0.8TS 0.2 0.2 0.2 0.2 0.2Sulfur 1.5 1.5 1.5 1.5 1.5Weather resis- frequent- frequent- none none nonetance ly occur- ly occur- red redThermal aging 100 106 117 127 137resistanceResistance to 100 99 186 265 201crack growthWear resistance 100 97 104 108 108after thermalagingStrength at 100 97 101 100 101break______________________________________
EXAMPLES 18.about.20
Each of four rubber compositions having a compounding recipe as shown in the following Table 10 was prepared and vulcanized in the same manner as described in Example 1, and thereafter the dispersibility of carbon black, weather resistance and strength at break were measured in the same manner as described in Example 1. Then, the above four rubber compositions were applied to four parts equally divided on a circumference of a sidewall in a radial tire for passenger car having a tire size of 165 SR 13, and then the resistance to crack growth of the sidewall was measured in the same manner as described in Example 11. The measured results are also shown in Table 10.
TABLE 10______________________________________ Com- para- tive Exam- Exam- Exam- Exam- ple 29 ple 18 ple 19 ple 20______________________________________Natural rubber 60 60 60 60Sample-1 52 52 52 52Carbon black GPF 18 25 90 110Paraffinic oil -- -- 20 50Stearic acid 2 2 2 2Santoflex 13 3 -- -- --Paraffin wax 1 -- -- --ZnO 3 3 3 3CZ 0.6 0.8 0.8 0.8TS 0.2 0.2 0.2 0.2Sulfur 1.5 1.5 1.5 1.5Dispersibility of good good good accept-carbon black ableWeather resistance frequent- none none none ly occur- redStrength at break 65 100 168 115Resistance to 121 100 115 82crack growth______________________________________
As seen from Table 10, the rubber composition of Example 20 is somewhat low in the resistance to crack growth and is not so suitable as a rubber composition for the sidewall subjected to a constant strain deformation. On the other hand, the rubber composition of Comparative Example 28, wherein the amount of inorganic filler was less than 20 parts by weight, is low in the strength at break and poor in the weather resistance, so that it can not be used as a rubber composition for tire sidewall.
EXAMPLES 21.about.24
Each of four rubber compositions having a compounding recipe as shown in the following Table 11 was prepared and vulcanized in the same manner as described in Example 1. The properties of the vulcanized rubber were evaluated in the same manner as described in Example 1 to obtain results as shown in Table 11.
TABLE 11______________________________________ Example Example Example Example 21 22 23 24______________________________________Natural rubber 60 60 60 60Sample-1 52 52 52 52Carbon black HAF 45 -- -- --Carbon black FEF -- 45 -- --Carbon black GPF -- -- 45 --Carbon black N683 -- -- -- 45Aromatic oil 15 15 15 15Stearic acid 2 2 2 2ZnO 3 3 3 3DOTG *1 0.5 0.5 0.5 0.5DM *2 0.6 0.6 0.6 0.6Sulfur 1.5 1.5 1.5 1.5Resistance to 114 100 100 82crack growthWeather resistance none none none noneRoll processability good good good goodDispersibility of good good good goodcarbon black______________________________________ Note *1 vulcanization accelerator, dio-tolylguanidine *2 vulcanization accelerator, dibenzothiazyldisulfide
For the reference, the iodine absorption value and DBP oil absorption of each of various carbon blacks are shown in the following Table 12.
TABLE 12______________________________________ Iodine absorption DBP oilCarbon value absorptionblack (mg/g) (ml/100 g)______________________________________SAF 145 113LS-ISAF 118 78HS-ISAF 123 126ISAF 121 114N-231 125 91HS-HAF 90 124Li-HAF 68 104HAF 82 102FEF 43 121GPF 36 91N683 30 132N358 84 150______________________________________
EXAMPLES 25.about.27
A radial tire for passenger car having a tire size of 175 SR 14 was manufactured by applying each of three rubber compositions having a compounding recipe as shown in the following Table 13 to each of three parts equally divided on the circumference of the tire sidewall.
The resistance to crack growth was measured with respect to the resulting tire in the same manner as described in Example 11. Moreover, the measurement of hardness was performed according to spring type hardness test (type A) of JIS K-6301. The measured results as shown in Table 13.
TABLE 13______________________________________ Example 25 Example 26 Example 27______________________________________Natural rubber 20 20 20Sample-1 104 104 104Carbon black HAF 40 50 60Aromatic oil 15 15 15Stearic acid 2 2 2ZnO 3 3 3DOTG 0.5 0.5 0.5DM 0.6 0.6 0.6Sulfur 1.5 2.0 2.0Hardness 57 62 67Resistance to 100 58 39crack growth______________________________________
As seen from Table 13, when the hardness of the sidewall rubber using the E/P rubber according to the invention exceeds 60, the resistance to crack growth rapidly lowers, so that the hardness of the sidewall rubber is preferable to be not more than 60. On the other hand, when the hardness is less than 30, the cut resistance of the sidewall rubber unfavorably and rapidly lowers.
EXAMPLES 28.about.29
Each of five rubber compositions having a compounding recipe as shown in the following Table 15 was prepared in a Banbury mixer. Then, a radial tire for passenger car having a tire size of 195/70 HR 14 was manufactured by applying each of the above five rubber compositions to each of five parts equally divided on the circumference of the tire tread. The weather resistance, thermal aging resistance, resistance to crack growth, wear resistance and adhesion to diene rubber were evaluated with respect to the resulting tire to obtain results as shown in Table 15. In this case, the thermal aging resistance was measured in the same manner as described in Example 1, the weather resistance was measured in the same manner as described in Example 5, and the other properties were measured as follows.
(1) Resistance to crack growth
After five scratches of 2 mm in width and 1.0 mm in depth were formed on the groove bottom of each of five divided tread parts, the tire was run on an indoor drum tester at a speed of 65 km/hr under an internal pressure of 1.7 kg/cm.sup.2 and a JIS 100% load, during which a time till the scratch length grew to 1.5 cm was measured. The resistance to crack growth was evaluated according to the following equation: ##EQU9## The larger the numerical value, the better the property.
(2) Wear resistance
After the tire was actually run over a distance of 20,000 km, the depth of the remaining groove was measured at four positions, from which an average value was calculated. Then, a worn amount was calculated by (initial groove depth--average groove depth after running). The wear resistance was evaluated according to the following equation: ##EQU10## The larger the numerical value, the better the property.
(3) Adhesion to diene rubber
After the tire subjected to an internal pressure of 1.7 kg/cm.sup.2 was run on an indoor drum tester provided with protrusions at a speed of 65 km/hr under a JIS 150% load over a distance of 150,000 km, the presence of peeling between the tire tread rubber and a tire tread base rubber having a compounding recipe as shown in the following Table 14 was observed, wherein smooth peeling at interface was evaluated as unacceptable and no smooth peeling was evaluated as good.
TABLE 14______________________________________Natural rubber (NR) 80 parts by weightPolybutadiene rubber (BR) 20Carbon black HAF 35Santoflex 13 1Stearic acid 2ZnO 5CZ 1.0Sulfur 2.5______________________________________
TABLE 15______________________________________ Com- Com- Com- para- para- para- tive tive tive Exam- Exam- Exam- Exam- Exam- ple 30 ple 31 ple 32 ple 28 ple 29______________________________________Natural rubber 50 50 50 50 50BRO1 50 -- -- -- --EP43 -- 50 -- -- --EP33 -- -- 50 -- --Sample-1 -- -- -- 65 --Sample-11 -- -- -- -- 70Carbon black 55 55 55 55 55ISAFAromatic oil 15 15 15 -- --Stearic acid 2 2 2 2 2Santoflex 13 1 -- -- -- --Paraffin wax 1 -- -- -- --ZnO 3 3 3 3 3CZ 0.5 0.8 0.8 0.8 0.8TS 0.2 0.2 0.2 0.2 0.2Sulfur 1.5 1.5 1.5 1.5 1.5Weather resis- frequent- * none none nonetance occur- redThermal aging 100 130 125 139 138resistanceResistance to 100 35 45 186 145crack growthWear resistance 100 45 56 100 98 unaccept- unaccept-Adhesion to -- able able good gooddiene rubber______________________________________ *No small crack occurred, but two large cracks (length: 1.8-2.5 cm) occurred.
As seen from Table 15, the resistance to crack growth, wear resistance and adhesion to diene rubber are considerably improved in the rubber composition containing not less than 20 parts by weight of the E/P rubber according to the invention as compared with the rubber composition containing the same amount of the conventional EPDM rubber.
EXAMPLES 30.about.34
A radial tire for passenger car having a tire size of 165 SR 13 was manufactured by applying each of five rubber compositions having a compounding recipe as shown in the following Table 16 to each of five parts equally divided on the circumference of the tire tread, and then the resistance to crack growth and wear resistance were measured in the same manner as described in Example 28 together with the roll processability and dispersibility of carbon black to obtain results as shown in Table 16.
TABLE 16______________________________________ Exam- Exam- Exam- Exam- Exam- ple 30 ple 31 ple 32 ple 33 ple 34______________________________________Natural rubber 60 60 60 60 60Sample-1 52 52 52 52 52Carbon black SAF 60 -- -- -- --Carbon black LS- -- 60 -- -- --ISAFCarbon black ISAF -- -- 60 -- --Carbon black N-231 -- -- -- 60 --Carbon black HAF -- -- -- -- 60Aromatic oil 15 15 15 15 15Stearic acid 2 2 2 2 2ZnO 3 3 3 3 3DOTG 0.5 0.5 0.5 0.5 0.5DM 0.6 0.6 0.6 0.6 0.6Sulfur 1.5 1.5 1.5 1.5 1.5Resistance to 101 96 100 114 100crack growthWear resistance 115 88 100 96 85Roll processability accept- accept- good good able ableDispersibility accept- slightly good accept- goodof carbon black able bad able______________________________________
EXAMPLES 35.about.37
A radial tire for passenger car having a tire size of 175 SR 14 was manufactured by applying each of three rubber compositions having a compounding recipe as shown in the following Table 17 to each of three parts equally divided on the circumference of the tire tread, and then the hardness and cornering stability were measured to obtain results as shown in Table 17. Moreover, the cornering stability was evaluated by a feeling of a driver when the tire was actually run on a circuit course and a slalom course.
TABLE 17______________________________________ Example 35 Example 36 Example 37______________________________________Natural rubber 20 20 20Sample-1 104 104 104Carbon black ISAF 45 50 60Aromatic oil 15 15 10Stearic acid 2 2 2ZnO 3 3 3DOTG 0 5 0.5 0.5DM 0.6 0.6 0.6Sulfur 1.5 1.8 2.0Hardness 54 58 67Cornering stability bad good good______________________________________
As seen from the results on the cornering stability in Table 17, the hardness of the tread rubber after vulcanization (JIS spring type hardness, type A) is preferable to be not less than 55 for the improvement of the cornering stability.
As mentioned above, in the rubber composition using the E/P rubber satisfying all of the requirements (1).about.(7) according to the invention, the resistance to crack growth, wear resistance, strength at break, elongation at break and adhesion to diene rubber are considerably improved as compared with the rubber composition using the conventional EPDM rubber.
Furthermore, when the rubber composition according to the invention is applied to the tire sidewall, the appearance is considerably improved. Moreover, when it is applied to the tire tread, the appearance and the resistance to groove cracking are considerably improved and the retreading life of large size tire is remarkably prolonged. Particularly, the rubber compositions according to the invention are applicable to general rubber articles such as industrial belt, hose, rubber vibration isolator, marine fender and the like in addition to the pneumatic tires. Although a blend of ethylene-propylene series rubbers may be used as an E/P rubber for satisfying the requirements (1).about.(7), the use of rubber polymerized so as to simultaneously satisfy all of the requirements (1).about.(7) exhibits more excellent properties such as resistance to crack growth, wear resistance and the like.

Number	Name	Date
3830881	Woods et al.	Aug 1974
3927144	Hayashi et al.	Dec 1975
4166083	Ueda et al.	Aug 1979
4485205	Fujimaki et al.	Nov 1984
4645793	Von Hellens et al.	Feb 1987

Rubber compositions and pneumatic tires using the same

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