Patent Application
20150275833
1. Field of the Invention
The present invention relates to saddle-riding type vehicles that include engines which serve as driving source, and air cleaners for purifying intake air.
2. Description of Related Art
Saddle-riding type vehicles equipped with engines has been known in which blow-by gas from the engines, which may cause air pollution, is recirculated into an air intake side such as an air cleaner, and then is mixed with new air-fuel mixture to be burned, in order not to discharge the blow-by gas to the atmosphere directly (for example, Patent Document 1).
[Patent Document 1] JP Laid-open Patent Publication No. 2007-113565
However, in the saddle-riding type vehicle as described in Patent Document 1, the air cleaner is generally disposed above the engine, and a pipe, for recirculation, connecting between the engine and the air cleaner may be elongated for introducing blow-by gas from the engine into the air cleaner.
In view of the above problem, an object of the present invention is to provide a saddle-riding type vehicle that allows a connecting pipe through which blow-by gas from an engine is introduced into an air cleaner to be shortened.
In order to attain the above object, a saddle-riding type vehicle of the present invention includes an engine that serves as a driving source and an air cleaner configured to purify intake air. The engine includes an engine case provided with an outlet which communicates with an outside of the engine and through which blow-by gas in the engine is discharged to the outside. The air cleaner includes a cleaner case provided with an introduction port through which the blow-by gas is introduced into the air cleaner. The engine case includes a crank case that supports an engine rotary shaft, a cylinder block that protrudes upward from an upper face of a front portion of the crank case, and a cylinder head disposed above the cylinder block, and the engine case is substantially L-shaped as viewed from a lateral side. The air cleaner is disposed in the rear of the cylinder block and above the crank case. The outlet and the introduction port are connected by a connecting pipe. The introduction port is disposed in an adjacent region, below an upper end of the cylinder head and in front of a rear end of the crank case.
In this configuration, since the outlet, for the blow-by gas, of the engine and the introduction port of the air cleaner are disposed so as to be close to each other, the connecting pipe can be shortened. As a result, the structure around the engine can be simplified, and the weight of the vehicle body can be reduced.
In the present invention, the cleaner case preferably includes a front wall forming a front face opposing a rear face of the cylinder block, and a lower wall forming a lower face opposing an upper face of the crank case. The introduction port is preferably formed in the front wall or the lower wall of the cleaner case. According to this configuration, an outlet for the blow-by gas is provided in the rear face of the cylinder block or the upper face of the crank case, whereby the outlet on the engine side and the introduction port on the air cleaner side can be disposed so as to be close to each other.
In the preferred embodiment of the present invention, the saddle-riding type vehicle further includes a supercharger configured to pressurize air purified by the air cleaner and supply the air to the engine. The supercharger is preferably disposed adjacent to the air cleaner in a vehicle widthwise direction. According to this configuration, the supercharger is provided, whereby the size of the air cleaner can be reduced. Further, the supercharger is disposed adjacent to the air cleaner, whereby the supercharger as well as the air cleaner can be disposed so as to be close to the engine.
When the supercharger is provided, the supercharger preferably includes an impeller configured to pressurize intake air, a housing that covers the impeller, and a transmission mechanism that transmits power from the engine to the impeller. The transmission mechanism and the cleaner case are preferably disposed so as to position the housing therebetween in the vehicle widthwise direction. According to this configuration, the cleaner case and the supercharger can be disposed in-line in the vehicle widthwise direction so as to prevent interference with the transmission mechanism.
In the present invention, the cleaner case preferably includes: an air intake passage through which the intake air is guided; and a gas-liquid separator chamber in which the blow-by gas guided through the introduction port is separated into gas and liquid. Gas separated in the gas-liquid separator chamber is preferably returned into the air intake passage, and liquid separated in the gas-liquid separator chamber is preferably drained through a drain hole to an outside of the cleaner case. According to this configuration, by the gas-liquid separator chamber being disposed, separation into gas and liquid is promoted. Moreover, since the gas-liquid separator chamber is provided separately from the air intake passage, flowing of the intake air is not prevented by the blow-by gas. Furthermore, since the air intake passage and the gas-liquid separator chamber are disposed in the air cleaner, gas separated in the gas-liquid separator chamber can be easily returned into the air intake passage.
When the gas-liquid separator chamber and the supercharger are provided, it is preferable that the saddle-riding type vehicle further includes: a supercharged air passage through which intake air pressurized by the supercharger is supplied to the engine; a relief valve configured to regulate air pressure in the supercharged air passage; and a relief passage that fluidly connects between the gas-liquid separator chamber and the relief valve. According to this configuration, the gas-liquid separator chamber can be used for both separating the blow-by gas into gas and liquid, and providing a space into which relieved air is returned.
In the present invention, an air intake duct through which incoming wind is guided as intake air to the air cleaner is preferably joined so as to extend from a portion in front of the engine through a side lateral to the engine. According to this configuration, as compared to a case where the air intake duct extends above the engine, a shorter air intake duct can be used to introduce intake air into the air cleaner.
Any combination of at least two constructions, disclosed in the appended claims and/or the specification and/or the accompanying drawings should be construed as included within the scope of the present invention. In particular, any combination of two or more of the appended claims should be equally construed as included within the scope of the present invention.
In any event, the present invention will become more clearly understood from the following description of preferred embodiments thereof, when taken in conjunction with the accompanying drawings. However, the embodiments and the drawings are given only for the purpose of illustration and explanation, and are not to be taken as limiting the scope of the present invention in any way whatsoever, which scope is to be determined by the appended claims. In the accompanying drawings, like reference numerals are used to denote like parts throughout the several views, and:
Hereinafter, a preferred embodiment of the present invention will be described with reference to the drawings. In the description herein, “left side” and “right side” represent the left side and the right side as viewed from a rider riding a vehicle.
On the other hand, a swing arm bracket 12 is mounted to a rear end portion, of the main frame 1, which is positioned at the center lower portion of the motorcycle body frame structure FR. A swing arm 20 is pivotably supported by the swing arm bracket 12 so as to be able to swing in the up-down direction. A rear wheel 22 is supported at the rear end portion of the swing arm 20 so as to be pivotable about a pivot 23. A combustion engine E that serves as a driving source is mounted forwardly or in front of the swing arm bracket 12 and below the center portion of the motorcycle body frame structure FR. The rear wheel 22 is driven through a power transmission mechanism 24 such as a chain by the combustion engine E. The combustion engine E is, for example, an overhead camshaft type parallel multi-cylinder water-cooled engine which is a four cylinder, four cycle engine. However, the type of the combustion engine E is not limited thereto. A side stand 25 is supported in the lower portion of the combustion engine E.
A fuel tank 28 is disposed above the main frame 1, and a rider's seat 30 and a fellow passenger's seat 32 are supported by the seat rail 2. Further, a fairing 34 made of resin is mounted in the front portion of the vehicle body, and covers a region from the front of the head pipe 4 to lateral sides of the front portion of the vehicle body. A head lamp unit 36 is mounted to the fairing 34. The fairing 34 is also provided with an air intake opening 38 through which intake air is introduced from the outside into the combustion engine E. The air intake opening 38 is positioned below the head lamp unit 36.
The combustion engine E includes a crankshaft 39 that extends in a vehicle widthwise direction, a crank case 40 that supports the crankshaft 39 and a transmission, a cylinder block 42 that protrudes upward from the upper face of the front portion of the crank case 40, a cylinder head 44 above the cylinder block, and an oil pan 50 disposed below the crank case 40. The crank case 40, the cylinder block 42, and the cylinder head 44 cooperate together to form an engine case. The cylinder block 42 and the cylinder head 44 are slightly tilted forward. Four exhaust pipes 54 are connected to an exhaust port in the front face of the cylinder head 44. The four exhaust pipes 54 are merged below the combustion engine E, and connected to an exhaust muffler 56 disposed to the right of the rear wheel 22.
An air cleaner 55 for purifying outside air and a supercharger 62 are disposed in-line in a left-right direction (the vehicle widthwise direction) on the upper face of the crank case 40 and rearwardly or in the rear of the cylinder block 42. The supercharger 62 pressurizes purified air from the air cleaner 55, and supplies the air to the combustion engine E.
As shown in the plan view of
The supercharger 62 includes an impeller 60 for pressurizing intake air; an impeller housing 61 that covers the impeller 60, a transmission mechanism 63 for transmitting power of the combustion engine E to the impeller 60, and a transmission mechanism housing 67 that covers the transmission mechanism 63. The transmission mechanism 63 and the air cleaner 55 are disposed so as to position the impeller housing 61 therebetween in the vehicle widthwise direction. The transmission mechanism 63 is disposed so as to be shifted to one side in the vehicle widthwise direction from the center in the vehicle widthwise direction. In the present preferred embodiment, the transmission mechanism 63 is shifted to the right side. A chain 69 that serves as a driving mechanism for the supercharger 62 is disposed on the right side.
As shown in
A cleaner outlet 59 of the air cleaner 55 is connected to the suction port 66 of the supercharger 62 as shown in
The air cleaner 55 is disposed in a space defined by the engine case that forms an L-shape, as viewed from the lateral side, with the crank case 40 and the cylinder block 42. Specifically, the air cleaner 55 is disposed in a space in the rear of the rear end of the cylinder head 44, in front of the rear end of the crank case 40, below the upper end of the cylinder head 44, and above the upper face of the crank case 40. Further, the air cleaner 55 shown in
As shown in
A throttle body 76 is disposed between the intake air chamber 74 and the cylinder head 44. In the throttle body 76, fuel is injected into intake air through a fuel injection valve 75 (
The air cleaner 55 is disposed below the throttle body 76 and between the crank case 40 and the intake air chamber 74 as viewed from the lateral side. Thus, the air cleaner 55 is disposed below the throttle body 76 that is tilted diagonally upward in the rear direction, whereby space around the combustion engine E can be saved, and the air cleaner 55 is easily positioned above the crank case 40. The fuel tank 28 is disposed above the intake air chamber 74 and the throttle body 76.
The intake pipe 77, the intake air chamber 74 and the throttle body 76 cooperate together to form a supercharged air passage. The supercharged air passage is a passage through which intake air pressurized by the supercharger 62 is supplied to the combustion engine E. A relief valve 80 for regulating air pressure in the intake air chamber 74 is provided in front of the intake air chamber 74 shown in
The air intake duct 70 shown in
The air cleaner 55 includes a case body 84 having the cleaner outlet 59, and a cover 85 having the cleaner inlet 57. The case body 84 and the cover 85 are formed as aluminium castings, and are joined to each other by means of a plurality of screw members 104 as shown in
As shown in
In the gas-liquid separator chamber 94 of the case body 84, are formed a blow-by gas introduction port 86 through which the blow-by gas G in the combustion engine is introduced into the air cleaner 55, and a high-pressure air introduction port 88. The relief pipe 83 from the relief valve 80 fitted to the intake air chamber 74 shown in
A breather chamber 71 and an outlet 72 are formed in the rear portion of the cylinder block 42 of the combustion engine E, by molding for the cylinder block 42. The blow-by gas G leaks from between a piston (not shown) and the cylinder bore (not shown), and the blow-by gas G is separated into liquid (oil) and gas in the breather chamber 71. The outlet 72 communicates with the outside of the engine, to discharge the blow-by gas G contained in the combustion engine.
A discharge nozzle 73 is joined to the outlet 72 by means of screws, and the discharge nozzle 73 and the blow-by gas introduction port 86 of the air cleaner 55 are connected to each other by means of a connecting pipe 90. The connecting pipe 90 is curved downward in the gas-liquid separator chamber 94, and is disposed with a tip end thereof opposing and close to the bottom face 94a of the gas-liquid separator chamber 94. Thus, the blow-by gas G introduced from the blow-by gas introduction port 86 is caused to collide with the bottom face 94a of the gas-liquid separator chamber 94, to promote separation into gas and liquid.
The blow-by gas introduction port 86 of the air cleaner 55 is positioned below an upper end 42a (the lower end of the cylinder head 44) of the cylinder block 42 and in front of a rear end 40a of the crank case 40 so as to be close to the outlet 72. A distance L1 between the blow-by gas introduction port 86 and the outlet 72 is preferably less than or equal to ½ of a distance L2, in the horizontal direction, between the outlet 72 and the rear end 40a of the crank case 40, and is more preferably less than or equal to ⅓ or ¼ of the distance L2. However, the outlet 72 of the combustion engine E may be formed in the upper portion of the crank case 40, and the blow-by gas introduction port 86 may be formed in a lower wall 84b of the case body 84. In this case, a distance between the blow-by gas introduction port 86 and the outlet 72 is less than a dimension of the air cleaner 55 in the up-down direction, and is preferably less than or equal to ½ or ⅓ of the dimension in the up-down direction.
The blow-by gas introduction port 86 is disposed so as to be close to the cylinder block 42 that is a portion of the engine case. Specifically, the case body 84 has a front wall 84a forming the front face and the lower wall 84b forming the lower face. The front wall 84a opposes the rear face of the cylinder block 42, and the lower wall 84b opposes the upper face of the crank case 40. The blow-by gas introduction port 86 is formed in the front wall 84a of the case body 84. A drain hole 98 is formed in the lower wall 84b of the case body 84, and oil separated in the gas-liquid separator chamber 94 is drained through the drain hole 98. One end portion of a drain pipe 99 shown in
The case body 84 is filled with the intake air I that has been purified by the cleaner element 87 and has not been pressurized by the impeller 60 of the supercharger 62. The intake air I that has not been pressurized may be stored in an amount less than that of the intake air I having been pressurized. Accordingly, the case body 84 in which the intake air I that has not been pressurized is stored may be smaller than the intake air chamber 74 in which the intake air I having been pressurized is stored, as shown in
In the air intake passage 92 in the case body 84 shown in
The gas-liquid separator chamber 94 is formed forwardly of the air intake passage 92 so as to be closer to the blow-by gas introduction port 86 than the air intake passage 92. Thus, increasing of a curvature of the air intake passage 92 is prevented, and a space formed by the air intake passage 92 being curved can be effectively used to form the gas-liquid separator chamber 94. Further, the air intake passage 92 has a passage area that is gradually reduced from the upstream side toward the downstream side, and the passage area thereof is minimal at the outlet 59. Due to both variation of the passage area and the shape in which the above-described axis line is varied so as to be smoothly curved, the gas-liquid separator chamber 94 is easily positioned in front of the air intake passage 92.
As shown in
An operation of the air cleaner 55 will be described. When the motorcycle travels, incoming wind is taken as the intake air I through the air intake opening 38 into the air intake duct 70 shown in
The intake air I guided into the air cleaner 55 is purified by the cleaner element 87 shown in
When a pressure in the supercharged air passage downstream side of the supercharger 62 indicates a value higher than a predetermined value, the relief valve 80 (shown in
On the other hand, while the motorcycle is traveling, the blow-by gas G in the combustion engine is separated into gas and liquid while passing through the breather chamber 71 in the rear portion of the cylinder block 42 shown in
The blow-by gas G introduced into the gas-liquid separator chamber 94 collides with the bottom face 94a of the gas-liquid separator chamber 94 when flowing from the connecting pipe 90, and is further separated into gas and liquid. Gas separated in the gas-liquid separator chamber 94 is returned through the communication hole 96 shown in
Oil separated in the gas-liquid separator chamber 94 is drained through the drain hole 98 to the outside of the air cleaner 55, and is returned to an oil tank through the drain pipe 99 shown in
In the above configuration, as shown in
Further, since the gas-liquid separator chamber 94 is disposed in the air cleaner 55, separation of the blow-by gas G into gas and liquid is promoted. Furthermore, since the air intake passage 92 and the gas-liquid separator chamber 94 are disposed in neighboring in the air cleaner 55, gas of the blow-by gas G separated in the gas-liquid separator chamber 94 can be easily returned into the air intake passage 92. Moreover, since the gas-liquid separator chamber 94 is provided separately from the air intake passage 92, flowing of the intake air I is not prevented by the blow-by gas G.
As shown in
As shown in
Since the transmission mechanism 63 of the supercharger 62 and the air cleaner 55 as shown in
The air intake duct 70 through which incoming wind is guided as the intake air I is joined to the air cleaner 55 shown in
The breather chamber 71 disposed in the rear portion of the cylinder block 42 and the front wall 84a of the air cleaner 55 as shown in
The present invention is not limited to the embodiment described above, and various additions, modifications, or deletions may be made without departing from the gist of the invention. For example, although, in the above preferred embodiment, the outlet 72 from the engine case is formed in the rear portion of the cylinder block 42, the present invention is not limited thereto. The outlet 72 may be formed in the upper portion of the crank case 40, or formed in the cylinder head 44. Even in such cases, the introduction port 86 is disposed opposing and close to the outlet 72, whereby the connecting pipe 90 can be shortened.
Further, although, in the above preferred embodiment, incoming wind is used as the intake air I, incoming wind may not be used as intake air. Further, although the saddle-riding type vehicle of the present invention preferably has a supercharger, no supercharger may be mounted thereto. Moreover, the saddle-riding type vehicle of the present invention may be a vehicle other than a motorcycle, specifically, may be a four-wheeled buggy, a three-wheeled vehicle, or the like. Therefore, these are construed as included within the scope of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2012-274478 | Dec 2012 | JP | national |
This application is a continuation application, under 35 U.S.C. §111(a) of international application No. PCT/JP2013/080512, filed Nov. 12, 2013, which claims priority to Japanese patent application No. 2012-274478, filed Dec. 17, 2012, the entire disclosure of which is herein incorporated by reference as a part of this application.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2013/080512 | Nov 2013 | US |
| Child | 14740150 | US |
