Information
-
Patent Grant
-
6334764
-
Patent Number
6,334,764
-
Date Filed
Wednesday, June 7, 200024 years ago
-
Date Issued
Tuesday, January 1, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Denion; Thomas
- Trieu; Theresa
Agents
- Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 418 556
- 418 54
- 418 555
- 418 57
- 418 DIG 1
-
International Classifications
-
Abstract
A scroll compressor having a simple structure is disclosed, which effectively decreases the thrust load imposed on the revolving scroll without degrading the compression efficiency. The scroll compressor includes a casing; a fixed scroll provided in the housing and comprising an end plate and a spiral protrusion built on one face of the end plate; and a revolving scroll provided in the casing and comprising an end plate and a spiral protrusion built on one face of the end plate, wherein the spiral protrusions of each scroll are engaged with each other so as to form a spiral compression chamber. In the above structure, an introduced working gas is compressed in the compression chamber and then discharged according to the revolution of the revolving scroll; a thrust member for thrust-supporting the end plate of the revolving scroll is provided at the back-face side of the end plate of the revolving scroll; a pressure pocket is formed in a face of one of the thrust member and the end plate of the revolving scroll, wherein the face faces the other of the thrust member and the end plate of the revolving scroll; and a high-pressure introduction hole for introducing a high-pressure fluid into the pressure pocket is provided at one of the thrust member side and the revolving scroll side.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a scroll compressor, in particular, one suitable for operation in a vapor-compression refrigerating cycle which uses a refrigerant, such as CO
2
, in a supercritical area thereof.
2. Description of the Related Art
As for the vapor-compression refrigerating cycle, one of the recently proposed measures to avoid the use of Freon (from a refrigerant) in order to protect the environment is the use of a refrigerating cycle using CO
2
as the working gas (i.e., the refrigerant gas). This cycle is called “CO
2
cycle” below. An example thereof is disclosed in Japanese Examined Patent Application, Second Publication, No. Hei 7-18602. The operation of this CO
2
cycle is similar to the operation of a conventional vapor-compression refrigerating cycle using Freon. That is, as shown by the cycle A→B→C→D→A in
FIG. 5
(which shows a CO
2
Mollier chart), CO
2
in the gas phase is compressed using a compressor (A→B), and this hot and compressed CO
2
in the gas phase is cooled using a gas cooler (B→C). This cooled gas is further decompressed using a decompressor C→D), and CO
2
in the gas-liquid phase is then vaporized (D→A), so that latent heat with respect to the evaporation is taken from an external fluid such as air, thereby cooling the external fluid.
The critical temperature of CO
2
is approximately 31° C., that is, lower than that of Freon, the conventional refrigerant. Therefore, when the temperature of the outside air is high in the summer season or the like, the temperature of CO
2
at the gas cooler side is higher than the critical temperature of CO
2
. Therefore, in this case, CO
2
is not condensed at the outlet side of the gas cooler (that is, line segment B-C in
FIG. 3
does not intersect with the saturated liquid curve SL). In addition, the condition at the outlet side of the gas cooler (corresponding to point C in
FIG. 3
) depends on the discharge pressure of the compressor and the CO
2
temperature at the outlet side of the gas cooler, and this CO
2
temperature at the outlet side depends on the discharge ability of the gas cooler and the outside temperature (which cannot be controlled). Therefore, substantially, the CO
2
temperature at the outlet side of the gas cooler cannot be controlled. Accordingly, the condition at the outlet side of the gas cooler (i.e., point C) can be controlled by controlling the discharge pressure of the compressor (i.e., the pressure at the outlet side of the gas cooler). That is, in order to keep sufficient cooling ability (i.e., enthalpy difference) when the temperature of the outside air is high in the summer season or the like, higher pressure at the outlet side of the gas cooler is necessary as shown in the cycle E→F→G→H→E in FIG.
3
. In order to satisfy this condition, the operating pressure of the compressor must be higher in comparison with the conventional refrigerating cycle using Freon. In an example of an air conditioner used in a vehicle, the operating pressure of the compressor is 3 kg/cm
2
in case of using R134 (i.e., conventional Freon), but 40 kg/cm
2
in case of CO
2
. In addition, the operation stopping pressure of the compressor of this example is 15 kg/cm
2
in case of using R134, but 100 kg/cm
2
in case of CO
2
.
Here, a general scroll compressor comprises a casing; a fixed scroll and a revolving scroll in the housing, each scroll comprising an end plate and a spiral protrusion built on an inner surface of the end plate, said inner surface facing the other end plate so as to engage the protrusions of each scroll and form a spiral compression chamber. In this structure, the introduced working gas is compressed in the compression chamber and then discharged according to the revolution of the revolving scroll. In such a scroll compressor using CO
2
as the working gas and having high operating pressure, the back face of the revolving scroll is supported using a thrust ball bearing so as to put up with or stand up to large thrust imposed on the revolving scroll, so that leakage of the working gas from the compression chamber is prevented as much as possible. As an example, Japanese Unexamined Patent Application, First Publication, Hei 3-54387 discloses supporting the back face of the revolving scroll by using a thrust board and to form a concave portion in a contact face between the thrust board and the revolving scroll so as to seal the relevant part from oil or water. As another example, Japanese Examined Patent Application, Second Publication, Hei 1-44911 discloses the provision of a back pressure chamber at the back face side of the revolving scroll and support of the back face of the revolving scroll by using a piston forced by a spring.
The structure for supporting the revolving scroll using a thrust ball bearing has the following problems: (i) loud noise is generated, and (ii) it is necessary to use a thrust ball bearing having a large diameter so as to secure a sufficiently long life; thus, it is difficult to manufacture a smaller scroll compressor. In addition, in the structure in which the revolving scroll is simply supported using a thrust board, sufficient effect of decreasing thrust loss cannot be obtained.
SUMMARY OF THE INVENTION
In consideration of the above circumstances, the inventors of the present invention diligently continued to research, and discovered that the thrust load can be effectively decreased, preferable lubricating effects can be obtained, and a smaller scroll compressor can be realized without degrading the compression efficiency, based on a simple arrangement such that a high-pressure oil or working gas is introduced from an external supply towards a face (of the thrust board) which faces the revolving scroll. Accordingly, an objective of the present invention is to provide a scroll compressor for effectively decreasing the thrust load imposed on the revolving scroll and improving the mechanical efficiency without degrading the compression efficiency, thereby realizing a simpler and smaller scroll compressor whose maintenance can be easily performed. Therefore, the present invention provides a scroll compressor comprising:
a casing;
a fixed scroll provided in the housing and comprising an end plate and a spiral protrusion built on one face of the end plate; and
a revolving scroll provided in the casing and comprising an end plate and a spiral protrusion built on one face of the end plate, wherein the spiral protrusions of each scroll are engaged with each other so as to form a spiral compression chamber, wherein:
an introduced working gas is compressed in the compression chamber and then discharged according to the revolution of the revolving scroll;
a thrust member for thrust-supporting the end plate of the revolving scroll is provided at the back-face side of the end plate of the revolving scroll;
a pressure pocket is formed in a face of one of the thrust member and the end plate of the revolving scroll, wherein said face faces the other of the thrust member and the end plate of the revolving scroll; and
a high-pressure introduction hole for introducing a high-pressure fluid into the pressure pocket is provided at one of the thrust member side and the revolving scroll side.
According to the above structure, the high-pressure oil or working gas can be supplied as the high-pressure fluid via an oil supply path and an oil introduction hole (i.e., the high-pressure introduction hole), thereby decreasing the thrust load of the revolving scroll. Therefore, it is possible to prevent noises, and the thrust load imposed on the revolving scroll can be decreased by using the high-pressure fluid for a long period of time, thereby decreasing the mechanical loss. In addition, the scroll compressor according to the present invention can have a simpler structure in comparison with conventional scroll compressors. Thus, the maintenance can be easily performed and a smaller body can be realized.
In order to supply the high-pressure fluid to the pressure pocket, it is possible that a fluid path is formed in the casing; the high-pressure introduction hole is formed in the thrust member, where one end opens and joins the pressure pocket and the other end opens and joins the fluid path in the casing; and a high-pressure fluid is supplied from the compression chamber via the fluid path and the high-pressure introduction hole to the pressure pocket.
In a specific example, a high-pressure fluid supply means is provided for supplying the high-pressure fluid to the fluid path, where the supply means comprises an oil separator for lubricating oil from the discharged high-pressure working gas, and return piping for returning the lubricating oil separated by the oil separator to the fluid path. In this case, the high-pressure oil can be reused.
In another specific example, the high-pressure introduction hole is formed in the end plate of the revolving scroll, where one end opens and joins the pressure pocket and the other end opens and joins the compression chamber; and the working gas in the compression chamber is supplied as a high-pressure fluid via the high-pressure introduction hole to the pressure pocket. Accordingly, the high-pressure fluid in the compression chamber can be supplied to the pressure pocket.
In another specific example, the high-pressure introduction hole is formed in the end plate of the revolving scroll, where one end opens and joins the pressure pocket and the other end opens and joins the compression chamber; and a plurality of compression chambers are provided by engaging the fixed scroll and the revolving scroll, and working gases having different pressures in the compression chambers are supplied as a high-pressure fluid via the high-pressure introduction hole to the pressure pocket. In order to introduce working gases of different pressures to the pressure pocket, a plurality of high-pressure introduction holes may be provided, or a single high-pressure introduction hole may be ramified to form branch holes. Accordingly, preferably combined working gases having different pressures can be introduced into the pressure pocket.
Preferably, the working gas is carbon dioxide. In this case, the present invention can be effectively applied to a scroll compressor which uses a refrigerating cycle using CO
2
as the working gas, and which has a high operating pressure.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a cross-sectional view in the longitudinal direction of an embodiment of the scroll compressor according to the present invention.
FIG. 2
is an enlarged view of the vicinity of the thrust board shown in FIG.
1
.
FIG. 3
is a cross-sectional view in the longitudinal direction of another embodiment of the scroll compressor according to the present invention.
FIGS. 4A and 4B
are side and cross-sectional views of another example of the thrust board.
FIG. 5
is a cross-sectional view in the longitudinal direction of another embodiment of the scroll compressor according to the present invention.
FIG. 6
is a diagram showing a vapour-compression refrigerating cycle.
FIG. 7
is a Mollier chart for CO
2
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Hereinafter, embodiments of the scroll compressor according to the present invention will be explained with reference to the drawings.
First, the CO
2
cycle (structure) including the scroll compressor according to the present invention will be explained with reference to FIG.
6
. The CO
2
cycle S in
FIG. 6
is applied, for example, to the air conditioner of a vehicle. Reference numeral
1
indicates a scroll compressor for compressing CO
2
in the gas phase. This scroll compressor
1
receives a driving force from a driving power supply (not shown) such as an engine. Reference numeral
1
a
indicates a gas cooler for heat-exchanging CO
2
compressed in the scroll compressor
1
and outside air (or the like), so as to cool CO
2
. Reference numeral
1
b
indicates a pressure control valve for controlling the pressure at the outlet side of the gas cooler
1
a
according to the CO
2
temperature at the outlet side of the gas cooler
1
a.
CO
2
is decompressed by the pressure control valve
1
b
and restrictor
1
c,
and CO
2
enters into the gas-liquid phase (i.e., in the two-phase state). Reference numeral
1
d
indicates an evaporator (i.e., heat absorber) as an air cooling means in the cabin of the vehicle. When CO
2
in the gas-liquid two-phase state is vaporized (or evaporated) in the evaporator
1
d,
CO
2
takes heat (corresponding to the, latent heat of CO
2
) from the air in the cabin so that the air in the cabin is cooled. Reference numeral
1
e
indicates an accumulator for temporarily storing CO
2
in the gas phase. The scroll compressor
1
, gas cooler
1
a,
pressure control valve
1
b,
restrictor
1
c,
evaporator
1
d,
and accumulator
1
e
are connected via piping
1
f
so as to form a closed circuit.
The first embodiment of the scroll compressor
1
will be explained with reference to FIG.
1
.
Housing (or casing)
1
A of scroll compressor
1
includes cup-like main body
2
, and front case (i.e., crank case)
4
fastened to the main body
2
via bolt
3
. Reference numeral
5
indicates a crank shaft which pierces the front case
4
and is supported via main bearing
6
and sub bearing
7
by the front case
4
in a freely-rotatable form. The rotation of the engine (not shown) of the vehicle is transmitted via a known electromagnetic clutch
32
to the crank shaft
5
. Reference numerals
32
a
and
32
b
respectively indicate the coil and pulley of the electromagnetic clutch
32
.
In the housing
1
A, fixed scroll
8
and revolving scroll
9
are provided.
The fixed scroll
8
comprises end plate
10
and spiral protrusion (i.e., lap)
11
disposed on a surface of the plate
11
, and the surface facing end plate
17
explained later. A ring-shaped back pressure block
13
is detachably attached to the back face of end plate
10
by using a plurality of bolts
12
as fastening means. O rings
14
a
and
14
b
are provided (or embedded) in the inner-peripheral and outer-peripheral faces of the back pressure block
13
. These O rings
14
a
and
14
b
closely contact the inner-peripheral face of main body
2
of the casing, and high-pressure chamber (discharge chamber, explained later)
16
is separated from low-pressure chamber
15
(suction chamber) in the main body
2
of the casing. The high-pressure chamber
16
consists of a space surrounded by smaller-diameter face
13
a
of the back pressure block
13
, a space surrounded by larger-diameter face
13
b
of the back pressure block
13
, this space being formed continuously with the above space surrounded by face
13
a,
and a space surrounded by concave portion
10
a
formed in the back face of the end plate
10
of fixed scroll
8
, this space being formed continuously with the above space surrounded by face
13
b.
In the end plate
10
of fixed scroll
8
, discharge port
34
(i.e., top clearance) is opened, and discharge valve
35
for opening/closing this discharge port
34
is provided in the concave portion
10
a.
The revolving scroll
9
comprises end plate
17
and spiral protrusion (i.e., lap)
18
which is disposed on a surface of the plate
17
, the surface facing the end plate
10
. The shape of the spiral protrusion
18
is substantially the same as that of the spiral protrusion
11
of the fixed scroll
8
.
A ring-shaped plate spring
20
a
is provided between the fixed scroll
8
and the main body
2
of the casing. A plurality of predetermined positions of the plate spring
20
a
are alternately fastened to the fixed scroll
8
and to the main body
2
via bolts
20
b.
According to this structure, the fixed scroll
8
can move only in its axial direction by the (amount of) maximum flexure of plate spring
20
a
in the axial direction (i.e., a floating structure). The above ring-shaped plate springs
20
a
and bolts
20
a
form fixed scroll supporting apparatus (or axial-direction compliance supporting apparatus)
20
. Between the portion protruding from the back face of the back pressure block
13
and housing
1
A, gap C is provided, so that the back pressure block
13
can move in the axial direction described above. The fixed scroll
8
and the revolving scroll
9
are engaged in a manner such that the axes of these scrolls are eccentrically separated from each other by the radius of revolution (that is, in an eccentric form), and the phases of these scrolls differ from each other by 180° (refer to FIG.
1
). In addition, the head surface of spiral protrusion
11
is in close contact with the inner surface (facing the end plate
10
) of end plate
17
, while the head surface of spiral protrusion
18
is in close contact with the inner surface (facing the end plate
17
) of end plate
10
. Furthermore, the side faces of the spiral protrusions
11
and
18
contact each other at some positions so that enclosed spaces
21
a
and
21
b
are formed essentially at positions of point symmetry with respect to the center of the spiral. In addition, rotation-preventing ring (i.e., Oldham coupling)
27
for permitting the revolving scroll
9
to revolve, but prohibiting the rotation of the scroll
9
, is provided between the fixed scroll
8
and revolving scroll
9
.
As explained above, discharge port (i.e., top clearance)
34
is formed only in the and plate
10
of fixed scroll
8
, and discharge valve
35
for opening/closing the discharge port
34
is directly attached to the end plate
10
of fixed scroll
8
. Therefore, it is unnecessary to form discharge port
34
in the back pressure block
13
, thereby decreasing the length and volume of the discharge port
34
. Accordingly, lower recompressive force of the compressor is necessary, thereby improving the operational ability.
In addition, back pressure block
13
and fixed scroll
8
have separate bodies, and the back pressure block
13
is detachably attached to the fixed scroll
8
using bolts
12
(i.e., fastening means). In this structure, it is possible to easily attach discharge valve
35
to the end plate
10
of fixed scroll
8
before the back pressure block
13
is attached to the fixed scroll
8
, and the place of attachment is less limited.
A boss
22
is provided on (or projects from) a central area of the outer surface of the end plate
17
. A freely-rotatable drive bush
23
is inserted in the boss
22
via revolving bearing (or drive bearing)
24
which also functions as a radial bearing. In addition, a freely-rotatable eccentric shaft
26
, projecting from the inner-side end of the crank shaft
5
, is inserted in through hole
25
provided in the drive bush
23
. Furthermore, thrust board (i.e., thrust member, explained later)
19
for thrust-supporting the revolving scroll
9
is provided between the outer-circumferential edge of the outer surface of end plate
17
and the front case
4
.
A known mechanical seal (i.e., shaft seal)
28
used for sealing a shaft is provided around the crank shaft
5
, and this mechanical seal
28
comprises seat ring
28
a
fixed to the front case
4
, and slave ring
28
b
which rotates together with crank shaft
5
. This slave ring
28
b
is forced by forcing member
28
c
towards seat ring
28
a
and closely contacts the seat ring
28
a,
so that the slave ring
28
b
rotationally slides on the seat ring
28
a
in accordance with the rotation of the crank shaft
5
.
The distinctive portion of the present embodiment will be explained below.
As shown in
FIGS. 1 and 2
, a ring-shaped thrust board
19
is provided at the back side of the revolving scroll
9
. The thrust board
19
is close to and faces the end plate
17
of the revolving scroll
9
, and is attached to an end face of the front casing
4
. A ring-shaped pressure pocket
41
is opened in thrust face
40
of thrust board
19
(i.e., the face
40
at the end plate
17
side of revolving scroll
19
), and high-pressure introduction hole
43
for introducing high-pressure oil into the pressure pocket
41
is opened from back face
42
of the pressure pocket
41
. This high-pressure introduction hole
43
is an L-shaped path which passes through the thrust board
19
. An oil supply path (i.e., fluid path)
44
joining the high-pressure introduction hole
43
is formed in main body
2
of housing (i.e., casing)
1
A.
As shown in
FIG. 1
, an oil separator
50
is attached to piping
1
f
connected to discharge outlet
38
of scroll compressor
1
. This oil separator
50
is provided for separating lubricating oil (i.e., high-pressure oil) as a high-pressure fluid from the discharged working gas, and the separated lubricating oil is supplied to the oil supply path
44
via return piping
51
. That is, according to the operation of the scroll compressor
1
, lubricating oil is supplied into the scroll compressor
1
by a supply means (not shown), and the oil component included in the high-pressure working gas which is discharged from the discharge outlet
38
is filtered out when the working gas passes through the oil separator
50
. The gathered lubricating oil is introduced as high-pressure oil via return piping
51
, oil supply path
44
, and high-pressure introduction hole
43
into pressure pocket
41
, so that the pocket is filled with the high-pressure oil.
The operation of the scroll compressor
1
will be explained below.
When the rotation of the vehicle engine is transmitted to the crank shaft
5
by energizing the coil
32
a
of the electromagnetic clutch
32
, the revolving scroll
9
is driven by the rotation of the crank shaft
5
, transmitted via the revolution driving mechanism consisting of eccentric shaft
26
, through hole
25
, drive bush
23
, revolving bearing
24
, and boss
22
. The revolving scroll
9
revolves along a circular orbit having a radius of revolution, while rotation of the scroll
9
is prohibited by the rotation-preventing ring
27
.
In this way, line-contact portions in the side faces of spiral protrusions
11
and
18
gradually move toward the center of the “swirl”, and thereby enclosed spaces (i.e., compression chambers)
21
a
and
21
b
also move toward the center of the swirl while the volume of each chamber is gradually reduced.
Accordingly, the working gas (refer to arrow A), which has flowed into suction chamber
15
through a suction inlet (not shown), enters enclosed space
21
a
from an opening at the ends of the spiral protrusions
11
and
18
and reaches center space
21
c
of the compression chambers while the gas is compressed. The compressed gas then passes through discharge port
34
provided in the end plate
10
of the fixed scroll
8
, and opens discharge valve
35
, so that the gas is discharged into high-pressure chamber
16
. The gas is further discharged outside via discharge outlet
38
. In this way, according to the revolution of the revolving scroll
9
, the fluid introduced from the suction chamber
15
is compressed in the enclosed spaces
21
a
and
21
b,
and this compressed gas is discharged.
When the energizing process for coil
32
a
of electromagnetic clutch
32
is released so as to stop transmission of the rotating force to crank shaft
5
, the operation of the scroll compressor
1
is stopped. When the coil
32
a
of electromagnetic clutch
32
is energized again, the scroll compressor
1
is activated again.
The oil component of the high-pressure working gas discharged from the discharge outlet
38
is filtered out when the working gas passes through oil separator
50
. The gathered lubricating oil is supplied as high-pressure oil via return piping
51
to oil supply path
44
, and this supplied high-pressure oil passes through high-pressure introduction hole
43
into pressure pocket
41
, so that the pocket is filled with the high-pressure oil. The revolving scroll
9
is uniformly thrust-supported by the function of the high-pressure oil, so that the thrust load imposed on the revolving scroll
9
can be decreased.
That is, given area A of the opening of pressure pocket
41
, pressure R of the high-pressure oil in the pressure pocket
41
, and thrust area A
th
in the solid-contact state, the decreased thrust (force) F
oil
can be defined as:
F
oil
=A×R+A
th
×½
R
In addition, given back pressure F
Z
which fixed scroll
8
receives from the back pressure block
13
, thrust load F
S
on the revolving scroll
9
is decreased to “F
Z
−F
oil
”.
In
FIG. 2
, gap C
1
between the thrust board
19
and end plate
17
of revolving scroll
9
is set to be, for example, a few μm to a few ten μm, where the oil leaked from pressure pocket
41
through gap C
1
is used as the lubricating oil.
As explained above, in the present embodiment, high-pressure oil is supplied from an external supply via oil supply path
44
and introduction hole
43
to pressure pocket
41
. Therefore, it is possible to prevent noises, and the thrust load imposed on the revolving scroll
9
can be decreased by using the high-pressure oil for a long period of time without degrading the compression efficiency, thereby decreasing the mechanical loss. In addition, the present scroll compressor has a simpler structure in comparison with conventional scroll compressors; thus, maintenance can be easily performed and a smaller body can be realized.
Furthermore, the oil leaked from the pressure pocket
41
lubricates the inside of the scroll compressor
1
. In addition, the structure of the present embodiment comprises oil separator
50
(functioning as the high-pressure fluid supply means) for separating the lubricating oil from the high-pressure working gas, and lubricating oil return piping
51
for returning the lubricating oil separated by the oil separator
50
; therefore, the high-pressure oil can be reused.
Below, the second embodiment of the scroll compressor according to the present invention will be explained.
In the scroll compressor as shown in
FIG. 1
, the fixed scroll
8
can move in its axial direction (i.e., a floating structure), and back pressure is provided to the fixed scroll by using back pressure block
13
. However, as shown in
FIG. 3
, the second embodiment has a non-floating structure in which the fixed scroll
8
is rigidly fixed to casing main body
2
by using bolt
12
, and no back pressure block is provided. O ring
14
is provided and embedded in the outer-peripheral face of end plate
10
of the fixed scroll
10
, thereby dividing the inside space of casing
2
into low-pressure chamber
15
and high-pressure chamber
16
.
In the second embodiment, gap C
2
(refer to
FIG. 2
) between the thrust board
19
and the end plate
17
of the revolving scroll
9
is smaller than gap C
1
(also refer to
FIG. 2
) in the first embodiment, more specifically, C
2
is approximately a few μm to 20 μm, so that leakage of high-pressure oil from gap C
2
is prevented as much as possible. The other structural arrangements are the same as those shown in
FIGS. 1 and 2
, and explanations thereof are omitted.
With F
th
for separating the fixed scroll
8
and revolving scroll
9
, the pressure of the high-pressure oil and the area of the opening of the pressure pocket
41
are determined so as to satisfy the condition “F
oil
(decreased thrust)>F
th
” and to cope with the relevant (or whole) thrust load.
In addition, if tip seals (not shown) are provided and buried at the head surface of each spiral protrusion (i.e., tip head) of the fixed and revolving scrolls, the increase of loss due to leakage from the chip head can be prevented. In this case, the above condition “F
oil
>F
th
” is not always necessary, and it is possible to prevent the oil leakage and also to decrease the thrust load.
Accordingly, effects similar to those obtained by the first embodiment can also be obtained in the second embodiment.
The pressure pocket
41
of the thrust board
19
has a ring-shaped structure; thus, if the (surface) accuracy of thrust face
40
of the thrust board
19
is partially degraded, the high-pressure oil excessively leaks from the corresponding portion of the pressure pocket
41
, and in such a case, the high-pressure oil may not be kept in the pressure pocket
41
.
In order to solve the above problem, the following structure is effective. As shown in
FIGS. 4A and 4B
, the thrust board
60
consists of two portions divided in the thickness direction, such as thrust-face side member
61
a
at the thrust face side, and anti-thrust-face side member
61
b
at the side opposed to the thrust face. In the thrust face
62
of the thrust-face side member
61
a,
a plurality of (e.g., 8) separate pressure pockets are formed in a circumferential direction, and circular path
64
for connecting the pressure pockets with each other is formed at a conjunction area of the members
61
a
and
61
b.
A high-pressure introduction hole
65
which opens in the outer-peripheral surface of the thrust board
60
is also formed at the conjunction area of the members
61
a
and
61
b
where the introduction hole
65
joins the path
64
. The thrust-face and anti-thrust-face side members
61
a
and
61
b
are combined, for example, by welding, so that the thrust board
60
is formed. According to the above structure, even if the accuracy of the thrust face
62
of the thrust board
60
is partially degraded, excessive leakage of the high-pressure oil may occur only through a corresponding pressure pocket
63
, while sufficient high-pressure oil can be kept in the other pressure pockets, so that excessive leakage does not easily occur.
In the above first and second embodiments, lubricating oil return piping
51
may be omitted, and instead, a high-pressure oil tank for storing high-pressure oil may be provided so as to supply the high-pressure oil through the piping to the oil supply path
44
.
In addition, in the above-explained structure, the lubricating oil separated from the working gas by the oil separator
50
is supplied as the high-pressure fluid to the pressure pocket
41
; however, a portion of the working gas discharged from the discharge outlet
38
may be introduced via the oil supply path
44
and high-pressure introduction hole
43
to the pressure pocket
41
. Furthermore, a medium-pressure clement may be introduced from the compression chambers to the pressure pocket
41
.
Also in these cases, noises can be prevented and the thrust imposed on the revolving scroll
9
can be decreased, thereby decreasing the mechanical loss.
Below, the third embodiment according to the present invention will be explained.
In the scroll compressor as shown in
FIG. 5
, a ring-shaped pressure pocket
41
′ is formed on a side face of end plate
17
of the revolving scroll
9
, where the side face contacts the thrust board
19
. A high-pressure introduction hole
43
′ for supplying the compressed gas to the pressure pocket
41
′ is provided, which joins the pressure pocket
41
′. The other opening end of the high-pressure introduction hole
43
′ joins the enclosed space
21
a
or
21
b
at the spiral protrusion
18
side of the end plate
17
. The other structural arrangements are the same as those of the first embodiment as shown in
FIG. 1
, and explanations thereof are omitted.
In the scroll compressor of the third embodiment, a portion of the compressed gas in the enclosed space
21
a
or
21
b
is supplied via the high-pressure introduction hole
43
′ to the pressure pocket
41
′, and the compressed gas functioning as the high-pressure fluid receives a portion of the thrust load. Therefore, as in the above (first and second) embodiments explained above, noises can be prevented, and the thrust load imposed on the revolving scroll
9
can be decreased by using the compressed gas for a long period of time, thereby decreasing the mechanical loss. In addition, the present scroll compressor has a simpler structure in comparison with conventional scroll compressors; thus, the maintenance can be easily performed and a smaller body can be realized.
In addition, the lubricating oil carried with the compressed gas leaked from the pressure pocket
41
′ lubricates the inside of the scroll compressor
1
.
In order to exert a larger load on the compressed gas, preferably, the opening area of the pressure pocket
41
′ is increased as much as possible.
In the third embodiment, the other end of the high-pressure introduction hole
43
′ is open towards enclosed space
21
a
or
21
b,
that is, one enclosed space; however, the high-pressure introduction hole may be open towards a plurality of enclosed spaces
21
a
and
21
b
so that working gases having different pressures are introduced into the pressure pocket
41
′. In order to realize such a structure, a plurality of high-pressure introduction holes may be provided, or a single high-pressure introduction hole may be ramified to form branch holes. Accordingly, preferably combined working gases having different pressures can be introduced into the pressure pocket
41
′.
In the above explained embodiments, the scroll compressor is applied to the CO
2
cycle using CO
2
as the working gas; however, the application is not limited to this type, and the compressor according to the present invention can be applied to the vapor-compression refrigerating cycle using a conventional working gas such as Freon.
In the above explained embodiments, the scroll compressor is applied to the CO
2
cycle using CO
2
as the working gas; however, the application is not limited to this type, and the compressor according to the present invention can be applied to the vapour-compression refrigerating cycle using a conventional working gas such as Freon.
Claims
- 1. A scroll compressor comprising:a casing; a fixed scroll provided in the housing and comprising an end plate and a spiral protrusion built on one face of the end plate; and a revolving scroll provided in the casing and comprising an end plate and a spiral protrusion built on one face of the end plate, wherein the spiral protrusions of each scroll are engaged with each other so as to form a spiral compression chamber, wherein: an introduced working gas is compressed in the compression chamber and then discharged according to the revolution of the revolving scroll; a thrust member for thrust-supporting the end plate of the revolving scroll is provided at the back-face side of the end plate of the revolving scroll; a pressure pocket is formed in a face of one of the thrust member and the end plate of the revolving scroll, wherein said face faces the other of the thrust member and the end plate of the revolving scroll; a high-pressure introduction hole for introducing a high-pressure fluid into the pressure pocket is provided at one of the thrust member side and the revolving scroll side; and the pressure pocket only joins the high-pressure introduction hole so as to decrease thrust load imposed on the revolving scroll by using the introduced high-pressure fluid, wherein with a given area A of the opening of the pressure pocket, a pressure R of the high-pressure fluid in the pressure pocket, and a thrust area Ath in a solid-contact state, a decreased thrust force F thereof is defined by: F=A×R+Ath×½R.
- 2. A scroll compressor as claimed in claim 1, wherein:a fluid path is formed in the casing; the high-pressure introduction hole is formed in the thrust member, where one end opens and joins the pressure pocket and the other end opens and joins the fluid path in the casing; and a high-pressure fluid is supplied from the compression chamber via the fluid path and the high-pressure introduction hole to the pressure pocket.
- 3. A scroll compressor as claimed in claim 2, further comprising a high-pressure fluid supply means for supplying the high-pressure fluid to the fluid path, wherein the supply means comprises an oil separator for lubricating oil from the discharged high-pressure working gas, and a return piping for returning the lubricating oil separated by the oil separator to the fluid path.
- 4. A scroll compressor comprising:a casing; fixed scroll means provided in the housing and comprising an end plate and a spiral protrusion built on one face of the end plate; and revolving scroll means provided in the casing and comprising an end plate and a spiral protrusion built on one face of the end plate, wherein the spiral protrusions of each scroll are engaged with each other so as to form a spiral compression chamber, wherein: an introduced working gas is compressed in the compression chamber and then discharged according to the revolution of said revolving scroll means; thrust means for thrust-supporting the end plate of said revolving scroll means is provided at the back-face side of the end plate of said revolving scroll means; a pressure pocket is formed in a face of one of said thrust means and the end plate of said revolving scroll means, wherein said face faces the other of said thrust means and the end plate of said revolving scroll means; a high-pressure introduction hole for introducing a high-pressure fluid into the pressure pocket is provided at one of said thrust means side and said revolving scroll means side; and the pressure pocket only joins the high-pressure introduction hole so as to decrease thrust load imposed on the revolving scroll means by using the introduced high-pressure fluid, wherein with a given area A of the opening of the pressure pocket, a pressure R of the high-pressure fluid in the pressure pocket, and a thrust area Ath in a solid-contact state, a decreased thrust force F thereof is defined by: F=A×R+Ath×½R.
- 5. A scroll compressor as claimed in claim 4, wherein:a fluid path is formed on the casing; the high pressure introduction hole is formed in said thrust means, where one end opens and joins the pressure pocket and the other end opens and joins the fluid path and the casing; and a high-pressure fluid is supplied from the compression chamber by the fluid path and the high-pressure introduction hole to the pressure pocket.
- 6. A scroll compressor as claimed in claim 5, further comprising a high-pressure fluid supply means for supplying the high-pressure fluid to the fluid path, wherein said supply means comprises an oil separator for lubricating oil from the discharge high-pressure working gas, and a return piping for returning the lubricating oil separated by the oil separator to the fluid path.
Priority Claims (2)
Number |
Date |
Country |
Kind |
11-161691 |
Jun 1999 |
JP |
|
2000-060915 |
Mar 2000 |
JP |
|
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Date |
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3744942 |
Mount |
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A |
4892469 |
McCullough et al. |
Jan 1990 |
A |
5466136 |
Yamada et al. |
Nov 1995 |
A |
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