Patent Application
20110158839
The present invention relates to a scroll fluid machine that is suitable as a compressor of a refrigeration circuit used for vehicle air conditioning.
A scroll fluid machine of this type is equipped in its airtight container with a scroll unit that performs a series of processes including the suction, compression and discharge of a refrigerant. This unit specifically has a fixed and a movable scroll engaged with each other. The fixed scroll is fixed to the airtight container with a spindle frame intervening therebetween. The movable scroll includes a boss formed in its rear face, and a crank pin formed integrally with a rotary shaft is interlocked with the boss.
The movable scroll is thus driven by the rotary shaft via the boss. As a result, the movable scroll orbits around the axis of the fixed scroll while being supported by the spindle frame, without rotating on its axis. The volume of a space created between the spiral wraps of the scrolls is decreased, and a series of the processes including compression and discharge is carried out. The spindle frame is fixed onto the inner wall of the airtight container, for example, by welding. In general, the fixed scroll is integrally fastened to the spindle frame by bolts or the like which are arranged in the outer circumferential portion of the fixed scroll. The movable scroll is housed in a space between the spindle frame and the fixed scroll so as to be capable of making orbital motion while being supplied with lubricant (see Patent Documents 1 and 2).
Patent Document 1: Unexamined Japanese Patent Publication No. 2005-201168
Patent Document 2: Unexamined Japanese Patent Publication No. 11-82327
When a scroll fluid machine is constructed as described above, and the fixed scroll is fastened to the spindle frame by bolts or the like, a space between the spindle frame and the fixed scroll is usually filled with lubricant. This requires good sealability (hermetic seal performance) to be ensured in a fastened face of the spindle frame with respect to the fixed scroll.
In many cases, however, the spindle frame is not completely uniform in its sectional shape around a shaft, and occasionally, the axial thickness of the spindle frame is partially uneven. When the fixed scroll and the spindle frame are fastened together by bolts or the like, the partial uneven thickness of the spindle frame makes non-uniform a deformed shape of the fastened face over the whole circumference of the spindle frame, and also makes non-uniform the deformed shape of the fastened face in regions where the thickness of the spindle frame is uneven. This causes the problem that good sealability cannot be ensured.
In a scroll fluid machine of this type, for example, one refrigerant path or two adjacent refrigerant paths that circulate a discharged high-pressure refrigerant are formed to penetrate from the fixed scroll through the spindle frame. In some cases, countersinking is applied to an outlet region of the path in the spindle frame to ensure a smooth circulation of the refrigerant. In such a case, the countersunk region becomes uneven in axial thickness, and the deformed shape of the fastened face becomes non-uniform in the countersunk region, making it difficult to ensure good sealability.
It is not preferable that good sealability cannot be ensured in the fastened face of the spindle frame with respect to the fixed scroll because there is a possibility that the scroll unit fails to carry out a good compression performance.
The invention has been made in light of the foregoing circumstances. It is an object of the invention to provide a scroll fluid machine in which sealability is improved by uniforming the deformed shape of a fastened face of a spindle frame with respect to a fixed scroll, and compression performance is thus improved.
In order to achieve the object, a scroll fluid machine claimed in claim 1 has a rotary shaft that stretches in a container and is freely supported by the container; a crank pin that is eccentrically and integrally formed in an upper end side of the rotary shaft; a scroll unit that is disposed in the container, includes a fixed scroll and a movable scroll that orbits around an axis of the fixed scroll by being connected with the crank pin and driven by the rotary shaft, engages a spiral wrap of the movable scroll with a spiral wrap of the fixed scroll by causing the movable scroll to make the orbital motion, and carries out a series of process including the compression and discharge of a working fluid while reducing the volume of a space created between the spiral wraps; a spindle frame that is interfitted in the container, fastened to the fixed scroll by fastening means at an outer circumferential portion, penetrates to support the rotary shaft at the center, and houses the movable scroll connected to the crank pin in a space created between the spindle frame and the fixed scroll so as to allow the movable scroll to make the orbital motion; a refrigerant path that is formed in the outer circumferential portion to penetrate the fixed scroll and the spindle frame in an axial direction to open in a rear face of the spindle frame, and guides a high-pressure refrigerant compressed and discharged by the scroll unit to the rear face side of the spindle frame; and a countersunk section that is formed in an opening rim of the refrigerant path of the spindle frame, in which a recessed section is formed in a predetermined position symmetric to the countersunk section across the axis.
In the scroll fluid machine claimed in claim 2 according to claim 1, the recessed section is formed to be on a concentric circle and point-symmetric relative to the countersunk section across the axis.
In the scroll fluid machine claimed in claim 3 according to claim 1 or 2, the refrigerant path and the countersunk section are plurally formed, and the predetermined position is plurally provided to be symmetric to the countersunk sections across the axis.
In the scroll fluid machine claimed in claim 4 according to claim 1, the refrigerant path and the countersunk section are plurally formed, and the predetermined position is located in a given area between positions symmetric to the countersunk sections across the axis.
According to the scroll fluid machine claimed in claim 1, since the recessed section is formed in the predetermined position symmetric to the countersunk section across the axis, the deformed shape of the fastened face between the spindle frame and the fixed scroll is uniform. It is then possible to improve the sealability of the fastened face and improve the compression performance in the scroll unit.
According to the scroll fluid machine claimed in claim 2, since the recessed section is formed to be on a concentric circle and point-symmetric relative to the countersunk section across the axis, it is possible to position the recessed section without difficulty, and at the same time, improve the sealability of the fastened face between the spindle frame and the fixed scroll and improve the compression performance in the scroll unit.
According to the scroll fluid machine claimed in claim 3, the refrigerant path and the countersunk section are plurally formed, and the predetermined position of the recessed section is plurally provided to be symmetric to the countersunk sections across the axis. For this reason, if the refrigerant path and the countersunk section are plurally formed, the deformed shape of the fastened face between the spindle frame and the fixed scroll is uniform, and it is possible to improve the sealability of the fastened face and improve the compression performance in the scroll unit.
According to the scroll fluid machine claimed in claim 4, the refrigerant path and the countersunk section are plurally formed, and the predetermined position of the recessed section is located in the given area between the positions symmetric to the countersunk sections across the axis. For this reason, if the refrigerant path and the countersunk section are plurally formed, it is possible to increase the degree of freedom in disposition of the recessed section, and at the same time, improve the sealability of the fastened face and improve the compression performance in the scroll unit.
The mode of carrying out the invention will be described below in detail with reference to the drawings.
A scroll fluid machine 1 is a fluid machine of a longitudinal-mounted type which is installed in a refrigeration circuit, such as a refrigeration and air-conditioning system and a heat-pump water heater. The circuit includes a path through which a carbon dioxide refrigerant (hereinafter, referred to as a refrigerant) that is one example of a working fluid. The scroll fluid machine 1 sucks in the refrigerant from the path, and compresses and discharges the refrigerant toward the path.
As shown in
An electric motor 14 is housed in the body 4. Disposed in the motor 14 is a rotary shaft 16, which is driven by energization of the motor 14. The rotary shaft 16 is rotatably supported at an upper end side by a spindle frame 18 with a bearing 17 intervening therebetween.
The rotary shaft 16 is rotatably supported at a lower end side by a countershaft frame 22 with a bearing 20 intervening therebetween. An oil pump 24 is mounted on the lower end side of the rotary shaft 16. The pump 24 sucks in lubricant L in a storage chamber 26 formed in an inner side of the lower lid 8, that is, at a bottom of the housing 2. The lubricant L flows through an oil supply path 28 formed through the rotary shaft 16 in an axial direction and functions to lubricate sliding areas, bearings, etc., and seal sliding surfaces.
Discharge pressure of the refrigerant acts upon an oil level of the lubricant L in the storage chamber 26. The refrigerant's discharge pressure acting upon the oil level of the lubricant L also contributes to the rise of the lubricant L in the oil supply path 28. This creates a high-pressure environment around an outlet of the oil supply path 28, under which pressure is virtually equal to the discharge pressure of the refrigerant.
An entrance 32 of the lubricant L is formed in a proper position of the countershaft frame 22. The lubricant L supplied to each sliding area of the scroll fluid machine is stored in the storage chamber 26 through the entrance 32.
The scroll unit 30 is disposed above the motor 14 within the body 4, and performs a series of processes including the suction, compression and discharge of the refrigerant.
More specifically, as shown in an enlarged scale in
To be more specific, when the movable scroll 34 makes a revolving motion, the side faces of the spiral wraps 34a and 36a are engaged together, leaving a minute gap therebetween. At the same time, top faces 34c and 36c of the spiral wraps 34a and 36a are engaged with the end plate faces 36d and 34d of the fixed and movable scrolls 36 and 34, respectively, leaving minute gaps. Simultaneously, the volume of the compression chamber is reduced, and the series of processes including the suction, compression and discharge of the refrigerant is performed.
In order to provide a revolving motion to the movable scroll 34, a boss 38 is formed in a convex shape in a rear face 34b of the movable scroll 34. The boss 38 is connected to a crank pin 42 with a bearing 44 intervening therebetween. The crank pin 42 is integrally formed in the upper end side of the rotary shaft 16, and causes the movable scroll 34 to make an orbital motion on the spindle frame 18 along with rotation of the rotary shaft 16.
The movable scroll 34 is prevented from rotating on its axis by a rotation blocking pin 62. The pin 62 is formed in a protruding manner in the rear face 34b of the movable scroll 34, and loosely fitted in a blind hole (cylindrical hole) 64 formed in the spindle frame 18. In other words, a so-called pin-hole rotation blocking mechanism 60 is provided in a gap 45 between the rear face 34b of the movable scroll 34 and the spindle frame 18. The rotation blocking mechanism 60 includes, for example, four pins 62 and their respective holes 64.
A plurality of bolt through-holes 73 are axially formed through the outer circumferential portion of the fixed scroll 36 and that of the spindle frame 18. The fixed scroll 36 is fastened to the spindle frame 18 by screwing nuts 75 onto bolts 74 penetrating the bolt through-holes 73 (fastening means). Consequently, the fixed scroll 36 separates a discharge chamber 54 formed in an inner side of the upper lid 6 and the compression chamber from each other. The spindle frame 18 has a cylindrical outer circumferential wall 19 being concentric with the rotary shaft 16 and extending towards the fixed scroll 36. The fixed scroll 36 is joined to the spindle frame 18 at an upper edge of the outer circumferential wall 19.
Since the fixed scroll 36 is joined to the upper edge of the outer circumferential wall 19, the movable scroll 34 is surrounded by the outer circumferential wall 19, and there creates between the fixed scroll 36 and the spindle frame 18 a revolving-sliding area (space) 46 in which the movable scroll 34 makes a sliding motion.
A discharge hole 56 leading to the compression chamber side is formed through the fixed scroll 36 at a proper position in a central portion of the fixed scroll 36. The discharge hole 56 is opened/closed by a discharge valve 58 placed on the rear face 36b side of the fixed scroll 36.
The discharge valve 58 is covered with a discharge head 50. The discharge head 50 muffles noises produced when the discharge valve 58 is opened.
A refrigerant path 70 is axially formed in the fixed scroll 36 and the spindle frame 18 to penetrate the outer circumferential portions thereof. The refrigerant path 70 is a path for guiding a high-pressure refrigerant, which is compressed by the scroll unit 30 and discharged from the discharge hole 56, to the rear face side of the spindle frame 18. Although details are omitted here, the refrigerant discharged from the discharge hole 56 can circulate in the housing 2 by passing through the refrigerant path 70.
As shown in
A recessed section 76 is formed in the outer circumferential portion of the spindle frame 18 at a position (predetermined position) that is on a concentric circle and point-symmetric relative to the countersunk section 72 across the axis of the rotary shaft 16. The recessed section 76 has, for example, an oval planar shape like the shape of the countersunk section 72.
An experiment by the inventors confirmed that, if the recessed section 76 was formed at the position point-symmetric to the countersunk section 72 as described above, and the fixed scroll 36 was fastened to the spindle frame 18 by the bolts 74 and the nuts 75, a deformed shape of the fastened face between the spindle frame 18 and the fixed scroll 36 became uniform.
To put it differently, if there is not the recessed section 76, but only the countersunk section 72, the deformed shape of the fastened face over the whole circumference of the spindle frame 18 does not become uniform, and the deformed shape of the fastened face becomes non-uniform in the countersunk section 72. This causes the problem that good sealability is not ensured. The deformed shape of the fastened face can be uniformed by forming the recessed section 76 at the position point-symmetric to the countersunk section 72 across the axis.
It is then possible to improve sealability in the fastened face between the fixed scroll 36 and the spindle frame 18 and improve compression performance in the scroll unit 30.
In this case, since the recessed section 76 is located at the position point-symmetric to the countersunk section 72 across the axis, the recessed section 76 can be positioned without difficulty.
According to the second example, as shown in
In this manner, when the refrigerant path 70 and the countersunk section 72 are plurally formed, and the recessed sections 76 are formed at the positions point-symmetric to the respective countersunk sections 72 across the axis, the deformed shape of the fastened face between the spindle frame 18 and the fixed scroll 36 is uniform as in the first example. It is then possible to improve the sealability in the fastened face between the fixed scroll 36 and the spindle frame 18, and improve the compression performance in the scroll unit 30.
Again, the recessed sections 76 can be positioned without difficulty since the recessed sections 76 are located at the positions point-symmetric to the respective countersunk sections 72 across the axis.
In the third example, as shown in
If the recessed section 76′ is formed in the given area between the positions point-symmetric to the respective countersunk sections 72 across the axis as mentioned above, since the recessed section 76′ is in a symmetrical position relative to the countersunk section 72 across the axis, it is possible to uniform the deformed shape of the fastened face between the spindle frame 18 and the fixed scroll 36 as in the second example. This also improves the sealability in the fastened face between the fixed scroll 36 and the spindle frame 18, and improves the compression performance in the scroll unit 30.
The third example has the advantage of providing a high degree of freedom in disposition of the recessed section 76. One embodiment of the invention has been described, but the invention is not limited to the embodiment. The invention may be modified in various ways without deviating from the gist thereof.
For example, although the embodiment sets the shape of the recessed section 76 to an oval in a planar view in the first and second examples, the planar shape of the recessed section 76 is not limited to an oval. Likewise, the planar shape of the recessed section 76′ in the third example is not limited to the shape shown in
The embodiment does not particularly mention the depth of the recessed sections 76 and 76′, but the depth may also be properly determined.
In the first and second examples, the embodiment forms the recessed section 76 at the position point-symmetric to the countersunk section 72 across the axis. The predetermined position for forming the recessed section 76, however, does not have to be exactly point-symmetric as long as it is symmetric to the countersunk section 72 across the axis. Likewise, in the third example, the recessed section 76′ is formed between the positions point-symmetric to the respective countersunk sections 72 across the axis, but the predetermined position for forming the recessed section 76′ may be between positions symmetric to the respective countersunk sections 72.
As the invention improves compression performance in a scroll unit, it is widely applicable as a compressor for air-conditioning, freezing, refrigeration, hot-water supply, etc.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2008-223427 | Sep 2008 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2009/065144 | 8/25/2009 | WO | 00 | 3/1/2011 |
