The present invention relates to a sealed and thermally insulating tank; in particular, the present invention relates to tanks which are intended to contain cold liquids, for example, tanks for the storage and/or transport of liquefied gases via the sea.
Sealed and thermally insulating tanks may be used in different industries to store hot or cold products. For example, in the field of energy, liquefied natural gas (LNG) is a liquid which can be stored at atmospheric pressure at approximately −163° C. in land-based storage tanks or in on-board tanks in floating structures.
Such a tank was described, for example, in document FR-A-2887010. This document describes a tank which comprises a primary sealing barrier which is intended to be in contact with the product contained in the tank, a secondary sealing barrier which is arranged between the primary sealing barrier and the carrier structure, a primary thermally insulating barrier between the two sealing barriers, a secondary thermally insulating barrier between the secondary sealing barrier and the carrier structure, the tank comprising primary and secondary retention means in order to retain the elements of the primary and secondary insulation barriers on the carrier structure. The primary retention means are independent of the secondary retention means; plates are retained on the upper panels of the secondary heat-insulation elements in order to retain the elements of the primary insulation barrier on the carrier structure via the secondary heat-insulation elements. It should be noted that, in this embodiment, the fixing means for fixing the primary heat-insulation elements on the secondary barrier are supported on the upper side of the base plate, which delimits the primary insulation blocks; that is to say, the primary heat-insulation element is clamped and rubs significantly against the secondary sealed barrier, which limits the possibility of any clearance between the primary insulation blocks and the secondary sealing barrier.
A notion on which the invention is based is to provide a sealed and insulating multi-layer structure which allows a freedom of movement of the insulation blocks of the primary element relative to the secondary element parallel with the carrier wall, although the primary blocks are retained relative to the carrier wall by means of the secondary insulation layer. This aspect is particularly important when the sealing membranes are provided with undulations in at least two orthogonal directions parallel with the sides of the insulation blocks in order to enable local contractions or expansions.
According to an embodiment, the invention provides for a sealed and thermally insulating tank which is integrated in a structure which comprises a carrier wall, the tank comprising a tank wall which is fixed to the carrier wall, the tank wall comprising, on the one hand, a primary element and, on the other hand, a secondary element which is arranged between the carrier wall and the primary element, each of the primary and secondary elements including, on the one hand, a thermal insulation barrier which is constituted by insulation blocks in the form of rectangular parallelepipeds which are juxtaposed in parallel rows which are each delimited by two rigid plates which are substantially parallel with the carrier wall in the zone in the region of which they are located and, on the other hand, a sealing barrier which is arranged on each of the thermal insulation barriers, the thermal insulation barrier of the secondary element being fixedly joined to the carrier wall, the thermal insulation barrier of the primary element being fixedly joined to the secondary element of the tank by fastening means which are connected to the thermal insulation barrier of the secondary element, and allowing the primary insulation blocks of the primary element of the tank wall to be pressed onto the secondary insulation blocks of the secondary element of the tank wall, the fastening means comprising:
a metal plate which is fixed in a countersink of a rigid plate of a primary insulation block which is adjacent to the secondary sealing barrier, the countersink being at the side of the secondary sealing barrier, the metal plate comprising at least one retention zone, and a protruding member which is connected via the base thereof to a secondary insulation block which is located in the region of the plate, the protruding member having a threaded head in order to cooperate with a nut, whose screwing directly or indirectly applies to the retention zone of the plate a force in the direction of the carrier wall.
According to different embodiments, such a tank may further comprise one or more of the following features.
According to an embodiment, an insulation block of a thermal insulation barrier comprises a layer of plastics material foam which is clamped between two rigid insulating plates.
According to an embodiment, the fastening means comprise a connection arm which connects the retention zone of the plate to the protruding member, the connection arm comprising a retention zone which is in engagement with a stack of resilient washers which are engaged on the protruding member, the nut being screwed above the stack of resilient washers.
According to an embodiment, four adjacent primary insulation blocks each comprise, in the region of a corner adjacent to the other three primary insulation blocks, a metal plate which is fixed in a countersink of a rigid plate of the primary insulation block which is adjacent to the secondary sealing barrier, the countersink being at the side of the secondary sealing barrier, the metal plate comprising at least one retention zone.
According to an embodiment, the fastening means comprise a cruciform plate which comprises four connection arms which connect the retention zone of the plate of a primary insulation block to the protruding member, respectively, the cruciform plate comprising a retention zone which is in engagement with the protruding member, the nut being screwed above the retention zone of the cruciform plate.
According to an embodiment, each branch of the cruciform plate comprises a bending zone so that the retention of the primary insulation blocks is carried out in a resilient manner.
According to an embodiment, the retention zone of the metal plate comprises a threaded stud, which is welded to the metal plate which extends through an end portion of the connection arm and a nut cooperates with the thread of the stud in order to fix the end portion of the connection arm to the primary insulation block.
According to an embodiment, the plate of a primary insulation block comprises a disk which is arranged in the countersink of the rigid plate of the primary insulation block and a lug which protrudes out of the countersink whilst remaining in the plane of the disk, the end of the lug constituting the retention zone of the plate, the zone supporting a stack of resilient washers which are engaged on the protruding member, the base of the stack of washers being a serrated disk whose slots enable the passage of the lug.
According to an embodiment, four adjacent primary insulation blocks each comprise, in the region of a corner adjacent to the other three primary insulation blocks, a metal plate which is fixed in a countersink of a rigid plate of the primary insulation block adjacent to the secondary sealing barrier, the countersink being at the side of the secondary sealing barrier, the metal plate each time comprising a lug which protrudes out of the countersink whilst remaining in the plane of the disk, the end of the lug constituting the retention zone of the plate, and in which the slots of the serrated disk enable the passage of the four lugs which correspond to the four primary insulation blocks.
According to an embodiment, four adjacent primary insulation blocks each comprise, in the region of a corner adjacent to the other three primary insulation blocks, a metal plate which is fixed in a countersink of a rigid plate of the primary insulation block adjacent to the secondary sealing barrier, the countersink being at the side of the secondary sealing barrier, said metal plate comprising a central hole each time,
in which said fastening means comprise a spacer plate which is perforated at the center thereof so that the protruding member which is constituted by a pin which is threaded at the free end thereof can extend through it in order to cooperate with a nut, the base of the pin being welded to the center of a plate which is screwed into a countersink of a rigid plate of a secondary insulation block, the plate being covered by the secondary sealing barrier which is welded to it all the way around the pin in order to ensure the secondary sealing, the clamping of the nut of the pin applying to the spacer plate, via a stack of resilient washers, a force in the direction of the carrier wall in order to press the spacer plate onto the secondary sealing barrier, the spacer plate comprising four secondary pins which are engaged in the central hole of the four metal plates, respectively, secondary nuts being screwed to the secondary pins in order to clamp the metal plate in the direction of the spacer plate each time.
According to an embodiment, four adjacent primary insulation blocks each comprise, in the region of a corner adjacent to the other three primary insulation blocks, a metal plate which is fixed in a countersink of a rigid plate of the adjacent primary insulation block of the secondary sealing barrier, the countersink being at the side of the secondary sealing barrier, the metal plate each time comprising a central hole, the fastening means comprising four threaded pins which are engaged in the central hole of the four metal plates, respectively, each threaded pin being welded via the base thereof to a plate which is screwed into a countersink of the rigid plate of the secondary insulation block, the threaded pin extending through the secondary sealing barrier and the secondary sealing barrier being rewelded to the plate all the way around the pin in order to reestablish the sealing, a nut cooperating with the thread of the pin in order to apply to the plate which corresponds to it, via a stack of resilient washers, a force which is directed toward the carrier wall.
According to an embodiment, four adjacent primary insulation blocks each comprise, in the region of a corner adjacent to the other three primary insulation blocks, a metal plate which is fixed in a countersink of a rigid plate of the primary insulation block adjacent to the secondary sealing barrier, the countersink being at the side of the secondary sealing barrier, the metal plate comprising each time a centering stud which is directed toward the inner side of each primary insulation block, the stud permitting the introduction at that location of resilient washers which are surmounted by a disk with a central perforation on which a hollow cylindrical foot which is centered on the centering stud presses, and
in which the fastening means comprise a counter-plate to which the four hollow cylindrical feet are fixedly joined, each time via an end of the foot opposite the one which allows centering on the stud, the counter-plate having a central indentation and being placed above the primary insulation blocks, the central indentation having the base thereof perforated in order to ensure the passage of the protruding member whose base is fixedly joined to a plate which is screwed into a rigid plate of the secondary insulation block.
According to an embodiment, the metal sheets of the metal membrane each comprise at least two orthogonal undulations which are parallel with the sides of the thermal insulation blocks, the undulations being inserted into the gaps which are provided between the insulation blocks.
According to an embodiment, the adjacent metal sheets of a sealing barrier are lap-welded.
Such a tank may be part of a land-based storage installation, for example, for storing LNG, or be installed in a floating structure, at the coast or in deep water, in particular an LNG tanker, a floating storage or regasification unit (FSRU), a floating production, storage and offloading unit (FPSO) and the like.
The invention therefore also relates to a tanker for the transport of a cold liquid product, which comprises a double hull and a tank as defined above arranged in the double hull.
The invention also provides for a method for loading or unloading such a tanker, in which a cold liquid product is conveyed through insulated channels from or to a land-based or floating storage installation to or from the tank of the tanker.
According to an embodiment, the invention also provides a transfer system for a cold liquid product, the system comprising the above-mentioned tanker, insulated channels which are arranged in order to connect the tank which is installed in the hull of the tanker to a floating or land-based storage installation and a pump for entraining a flow of cold liquid product through the insulated channels from or to the floating or land-based storage installation to or from the tank of the tanker.
The invention will be better understood and other objects, details, features and advantages thereof will be appreciated more clearly from the following description of a plurality of specific embodiments of the invention, given purely by way of non-limiting illustration, with reference to the appended drawings.
In the drawings:
With reference to the drawings and more specifically
In
The adjacent metal sheets of the sealing barriers of the primary and secondary elements are lap-welded in the region of connection strips which are carried by the thermal insulation barriers of the primary and secondary elements, respectively. The fastening means on the thermal insulation barrier of the primary element are provided in the region of the intersection of the two connection strips of each insulation block of the secondary element and extend through the region of the sealing barrier of the secondary element without rising in the region of the sealing barrier of the primary element. Said fastening means are pins 8 whose base is welded to the connection strips of the secondary element and which extend through the sealing barrier of the secondary element in the region of the lap-welding zone of two adjacent sheets of the sealing barrier, the intermediate components being interposed between, on the one hand, a nut which cooperates with the thread provided at the free end of the pin and, on the other hand, the protruding portions of the plates of the insulation blocks of the thermal insulation barrier of the primary element.
The metal sheets may be produced from Invar®, whose thermal expansion coefficient is typically between 1.5.10−6 and 2.10−6 K−1; they have a thickness of between approximately 0.7 mm and approximately 0.4 mm. According to a preferred embodiment, the metal sheets are produced from an alloy based on manganese which has a thermal expansion coefficient substantially equal to 7.10−6 K−1. Such an alloy is generally less costly than the alloys which have a high nickel content such as Invar®.
With reference again to
This insulation block 13 has a general structure which is similar to that of the block 1, that is to say, it is a sandwich which is constituted by a polyurethane foam between two plywood plates. The base plate 13a is in abutment with a metal sheet 11.
Finally,
For the description of some embodiments of the fastening means of
With reference to
With reference now to
For all the production variants described above, it is very clear, since the positioning of the fastening means requires recesses to be formed in order to accommodate elements of the fastening means inside the primary insulation blocks, said recesses are filled with an insulation material as soon as the positioning is complete so that the thermal insulation is not reduced. Furthermore, the plates and small panels or the like which cooperate directly with the rigid plates of the primary and secondary insulation blocks are placed in countersinks which allow excess thicknesses to be prevented and any risk of damage to the secondary sealing barrier to be prevented in the event of a localized movement of the primary barrier relative to the secondary barrier, for example, when the tank is cooled.
It is also very clear, since the positioning of the fastening means described above brings about the need to perforate the secondary sealing membrane, this sealing is reestablished by welding after the positioning operation.
The tanks described above may be used in different types of installations such as land-based installations or in a floating structure such as an LNG tanker or the like.
With reference to
In a manner known per se, loading/unloading channels which are arranged on the upper bridge of the tanker may be connected, using appropriate connectors, to a sea or port-based terminal in order to transfer a cargo of LNG from or to the tank 71.
In order to produce the pressure required for the transfer of the liquefied gas, there are used pumps which are on-board the tanker 70 and/or pumps with which the land-based installation 77 is provided, and/or pumps with which the loading and unloading station 75 is provided.
Although the invention has been described in connection with several specific embodiments, it is evident that it is by no means limited thereto and that it comprises all the equivalent techniques of the means described and their combinations if they are included within the scope of the invention.
The use of the verb “comprise”, “contain” or “include” and the conjugated forms thereof does not exclude the presence of elements or steps other than those set out in a claim. The use of the indefinite article “a” or “an” for an element or a step, unless otherwise stated, does not exclude the presence of a plurality of such elements or steps.
In the claims, any reference numeral in brackets should not be interpreted to be a limitation of the claim.
Number | Date | Country | Kind |
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13 53373 | Apr 2013 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2014/050882 | 4/11/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2014/170588 | 10/23/2014 | WO | A |
Number | Name | Date | Kind |
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3760971 | Sterrett | Sep 1973 | A |
6374761 | Dhellemmes | Apr 2002 | B1 |
8985042 | Canler | Mar 2015 | B2 |
20140124086 | Jean | May 2014 | A1 |
Number | Date | Country |
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2798901 | Mar 2001 | FR |
2887010 | Dec 2006 | FR |
Entry |
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International Search Report for PCT/FR2014/050882 Filed on Apr. 11, 2014. |
Number | Date | Country | |
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20160076701 A1 | Mar 2016 | US |