The present invention relates to the technical field of sealing. More specifically it relates to a sealing arrangement for sliding vane machines used as compressors, expanders or pumps.
Sliding vane machines comprise of a rotor, typically placed eccentrically in a cylindrical housing, with a plurality of vanes that are suspended in the rotor and which follow the inner wall in the cylindrical housing. Sliding vane machines are used for fluid processing and usually comprise a housing with an internal wall forming a cavity with an inlet for supplying process fluid and an outlet for delivering process fluid; a rotor located in the cavity, wherein a distance between an outer face of the rotor and the internal wall of the housing varies in the rotational direction; and vanes slidable in outwardly directed slots in the rotor, for, during the rotation, sliding relative to the rotor to extend between the outer face of the rotor and the internal wall of the housing. Closed or confined spaces are defined between the vanes, the outer face of the rotor and the internal wall of the housing. Since the distance between the outer face of the rotor and the wall varies in the rotational direction, the volumes of the closed or confined spaces also vary in the rotational direction. During operation, these confined spaces are filled with process fluid, and the variation of their volumes causes a varying flow of process fluid around the rotor. The location and shape of the inlet and outlet are adapted to provide a flow of process fluid from the inlet to the outlet.
The variable distance between the outer face of the rotor and the internal wall of the housing can be achieved by both the cavity and the rotor being cylindrical, and the rotor eccentrically mounted in the cavity. Alternatively, the cavity may have other shapes, e.g. oval. The ends of the cavity are closed by end caps attached to the housing. The rotor and the vanes extend throughout the cavity in an axial-parallel direction.
The rotor may be driven by an external driver. The rotor then drives the vanes, and the vanes move the process fluid. In this case, the rotary vane machine works as a pump if the process fluid is a liquid, and as a compressor if the process fluid is a gas or 2-phase fluid, i.e. a mixture of liquid and gas. In other uses, the process fluid may drive the vanes and thereby the rotor, which can do external work. In this case, the rotary vane machine works as a hydro-motor if the process fluid is a liquid, and as an expander if the process fluid is a gas or 2-phase fluid.
Some examples of the prior art can be found in U.S. Pat. No. 3,130,673 A and U.S. Pat. No. 6,273,694B1.
U.S. Pat. No. 3,130,673 A describes a rotary vane pump in which the vanes slide freely in their slots, and thereby during rotation bear against the internal wall of the rotor due to the centrifugal force. In addition, the pressure in the pump acts on the inner side of the vanes and force them towards the internal wall.
U.S. Pat. No. 6,273,694B1 describes a rotary-piston machine comprising a housing having a cavity, a rotor received in the housing, which rotor having a rotor axis and a peripheral surface, inlet and outlet passages in communication with said cavity, one or more vanes radially slidably received in slots in the rotor, each vane extending radially from the internal surface of the housing to the rotor axis, and at least one working chamber being part of the cavity and is defined by the internal surface of the housing, the peripheral surface of the rotor and the side surface of at least one vane. Each vane is articulated connected about an axis to one end of a control arm and is in the other end pivotably journaled in a fixed axle shaft having a central axis being coincident with the axis extending centrally through the cavity of the housing, which axis extend in parallel with and spaced from the rotor axis, and the rotor proper constitute the unit for power take off or power input.
For all rotary sliding vane machines, the pressure varies from the inlet to the outlet. Consequently, there are varying differential pressures across the vanes, which causes varying tangential forces acting on the vanes. Normally, there is also a change of direction of the tangential forces during the rotation.
The plane surfaces in the end of the chamber will, if they are part of the rotor, rotate in relationship to the housing, and if they are part of the housing, the rotor will rotate with respect to the surfaces. The interface between these two components needs to be sealed against leakage of process fluid. Depending on the requirements for the actual use of the rotary sliding vane machine, sealings may be provided both at the outer edges of the vanes, at the sides of the vanes and at the sides of the rotor. There exist several different types of solutions for plane seals, with rotation and pressure on one side. For example, water lubricated sealing rings are used on plane shaft seals in conjunction with water turbines. There also exist plane seals that are based on labyrinth seals in graphite, which rotate and are in contact with polished steel sealing surfaces with or without water lubrication.
U.S. Pat. No. 3,964,844A shows a hydrostatic means for automatically maintaining a substantially constant clearance between the side plates of a vane pump and the adjacent surfaces of the pump rotor and cam ring. This is accomplished by pressure loading of the plates in combination with hydrostatic bearing pockets on the inner sides of the plates next to the rotor and cam ring that are connected to the pump high pressure chamber by restricted passages.
U.S. Pat. No. 3,751,045A describes a leakoff seal wherein an axially movable seal member is mounted within the housing and kept slightly separated from another movable seal member so as to maintain a slight gap between the two seal members. The axially movable seal member is provided with a mating face and a rear face. The balance of pressure forces acting on the mating face and the rear face of the sealing ring keeps a positive clearance between collar and sealing ring.
WO2012036684A describes a sealing system including divergent flow grooves which separate fluid, originating from a high-pressure region, communicated onto each apex along the divergent flow grooves so as to produce a balanced pressure profile radially widthwise across a piston ring disposed between concentric, rotatable inner and outer shafts.
DE4221199A1 shows a sealing system for an internal axis rotary piston engine. The outer surface of a sealing ring is pressed against a housing. The side surfaces of the sealing ring are held contact-free at a sealing gap distance from the groove walls such that a minimum width of the sealing gaps is ensured mechanically by the guide surfaces.
JPS6165084A shows a static thrust bearing in a scroll compressor wherein the clearance between the static pressure bearing part and the back surface of the scroll compressor is held to an almost fixed value in no relation to a thrust load, enabling the scroll compressor to be supported in a suitable condition. High pressure oil, separated in a delivery line is supplied to a static pressure thrust bearing, positioned in a back surface of the scroll compressor, through a throttle.
JPS5710790 describes a moveable element that is inserted between a vane and a side plate. When the vane travels in the rotational direction, pressure in the vane chamber at the side of high pressure is acted upon the back-side part of the movable element, to apply a force to the movable element. While a power step bearing is formed between the movable element and the side plate, and positive pressure is generated by shearing force due to a wedge oil film to apply a force to the movable element. In this way, a clearance between the movable element and the side plate can always be maintained to a constant value despite the thermal expansion of the vane.
Prior art solutions using a hydrostatic lubricant film as a barrier against leakage, as described in U.S. Pat. No. 3,964,844A may have almost zero leakage rate, but require a steady flow of lubricant to both sides of the seal, to avoid a temperature rise. In order for the seal to function properly, the hydraulic pressure between the seal and the sealing surface must be higher than the pressure in the process fluid which is to be sealed from leaking. Otherwise, the process fluid might press the lubricant out of the gap between the seal and the sealing surface, with two undesired consequences consisting of leakage and dry running of the seal. The gap between the seal and the sealing surface in a hydrostatic seal is typically smaller than normal machining tolerances and movement between the parts during operation, so that the seal needs to be pressed towards the sealing surface by a given force. This force needs to be equal to the desired film pressure times the effective bearing area of the seal. Even though hydrostatic bearings and seals are characterized by low friction, the force needed to seal a large seal with a large effective area, can lead to friction which may be a significant proportion of the mechanical power of the machine. If a seal with a 250 mm radius with an effective area of 30 000 mm2 is to seal against a process pressure of 2 MPa, the force on the seal needs to be larger than 60 kN. Even with a very low coefficient of friction of 0.005, this seal would result in a friction force of 300 N. If the relative velocity of the seal is 30 m/s, this kind of friction would result in a power consumption of 9 kW per seal. A seal friction of this order may be insignificant in a large hydro turbine, but may be significant in a compressor or an expander.
Prior art solutions of the labyrinth type, like the one described in U.S. Pat. No. 3,751,045A, will typically have low friction, but the leakage rate will be highly dependent on the width of the gap between the parts to be sealed. In large rotary vane machines, the surfaces may move due to pressure distribution, thermal expansion and deformation due to the normal loading of the machine. A labyrinth type seal against gaseous media, like high-pressure steam or air, needs a very tight gap in order to seal satisfactory.
Prior art solutions depending on mechanical seals, tend to have high friction and high wear rate at process pressures in excess of 0.5 MPa and relative speeds in excess of 10 m/s.
Another prior art solution is diagonally braided fibre gaskets, typically made from graphite and/or other fibres, installed in grooves and pressed against a sealing surface. One example of this type is the gasket Buraflex HT 2000 from Eagle Burgmann. This type of seal is recommended for conditions typically present in steam expanders, and relatively high velocities in the region of 30 m/s. However, this type of seal is sensitive to pressure fluctuations and changes in seal gap, and it is difficult to obtain low leakage rates and low friction simultaneously. In testing, this type of seal in a steam compressor has revealed that the service life of the seals has been unpredictable.
Prior art solutions are typically designed for symmetric load around the symmetry axis, that is a uniform fluid pressure around the perimeter of the seal. If the fluid pressure in the machine varies with the angular position and time, for example in a rotary vane compressor or expander, the resulting force from the pressure on a seal will have a resultant force in the radial direction, which will result in a load on the components of the seal. None of the prior art solutions specifically target the addressed issue of radial forces.
The present invention is a solution to the sealing problem of rotary vane machines, in that it provides a labyrinth type seal function, controlled by hydrostatic bearing pads, and that it provides solutions to the problems of unevenly distributed radial pressure forces and friction.
In studying the prior art sealing solutions, the main disadvantage of the commercially available seals that have been found, is that the seals are not developed for the mentioned conditions in rotary vane machines.
Many of the prior art sealing solutions depend on initial wear-in, wherein material deposits from the seal onto the sealing surface, improves the sealing performance and reduces the wear rate. In applications where the sealing surface have an eccentric motion relative to the seal, this wear-in and subsequent reduction in wear rate does not occur, or occurs to a lesser extent.
A main object of the present invention is to disclose a sealing arrangement that solves the problems of the prior art sealing arrangements.
The invention is a method of sealing and a sealing arrangement for a sliding vane machine for compressing or expanding a fluid, for sealing between a rotating plane surface on a rotor and a machine housing to prevent flow of process fluid between an internal volume to an external volume of said vane machine comprising:
The invention solves the disadvantages with prior art solutions, by establishing a sealing gap with tightly controlled gap distance, regardless of eccentric and even axial movement of the sealing surface, that has a predictable leakage rate, no friction, and no wear of the seal or the sealing surface.
The attached drawing figures illustrate some embodiments of the claimed invention.
The invention will in the following be described and embodiments of the invention will be explained with reference to the accompanying drawings.
The invention is a sealing arrangement for a sliding vane machine for compressing or expanding a fluid, for sealing between a rotating plane surface (1a) on a rotor (1) and a machine housing (2) to prevent flow of process fluid (F) between an internal volume (10) to an external volume (13) of said vane machine comprising:
The sealing arrangement (3) is depicted in a cross-sectional view in
The invention solves the disadvantages with prior art solutions, by establishing a sealing gap with tightly controlled gap distance, regardless of eccentric and even axial movement of the sealing surface, that has a predictable leakage rate, no friction, and no wear of the seal or the sealing surface. The invention provides a balanced seal, wherein the local process fluid acts (with pressure), on both the effective area of a sealing lip and on a similar pressure area in connection with the process chamber, so that the seal is unaffected by uneven pressure distribution and varying local pressure. The invention also provides a sealing solution with low friction, as the gap distance is controlled by hydrostatic bearings, that only need a small preloading to maintain a predictable lubrication film. As the load on the seal from the process fluid pressure is nearly or for the most part balanced, the necessary loading of the bearings is low, and the resulting friction is also low.
In an embodiment of the invention the piston arrangement (5, 5′) is accommodated in one or more corresponding piston cavities (6c), wherein the piston cavity (6c) is arranged in an inner portion of the pocket (P).
In an embodiment of the invention the piston cavities (6c) are arranged in a wall (W) in the pocket (P) in the housing (2). This wall (W) is depicted in
According to an embodiment of the invention a piston housing ring (6) is arranged between the sealing bearing ring (4) and housing (2) and accommodates one or more piston cavities (6d) for the piston arrangement (5, 5′), the piston housing ring (6) further comprises channels (6a) through one or more piston cavities (6d).
In an embodiment of the invention the piston arrangement (5, 5′) is an annular piston ring (5). An advantage by utilizing a separate annular piston ring is that it may be machined as a separate annular part
In one embodiment of the invention the piston arrangement (5, 5′) comprises of a plurality of pistons (5′). Using a plurality of pistons (5′) increases the functionality and repeatability of regulating and controlling a correct and uniform pressure on the sealing bearing ring (4). There is lower probability of the pistons (5′) getting pinched or stuck during operation verses a solid annular ring solution.
The invention comprises in an embodiment a water distance ring (8) is arranged between the piston housing ring (6) and housing (2), where the water distance ring (8) has one or more lubrication fluid conduits (8a). This is an advantage since a water distance ring (8) can be separately fabricated from a circular plate that is simple to machine and O-ring grooves are simple to form in this configuration. This water distance ring (8) is depicted in
In an embodiment of the invention a retaining and guide ring (7) with a guide ring surface (7a), where the retaining and guide ring (7) is facing towards the piston housing ring (6). The retaining and guide ring (7) is arranged onto the piston housing ring (6) in an outer circumferential portion of the bearing ring (6).
In an embodiment of the invention the retaining and guide ring (7) is facing towards the piston housing ring (6), the retaining and guide ring (7) is arranged onto the piston housing ring (6) in an outer circumferential portion of the housing ring (6) and coaxially arranged onto an outer circumference of the sealing bearing ring (4).
In another embodiment of the invention the sealing ring (4) has a shoulder (4s) protruding in an outward radial direction to interact with a corresponding inward directed protruding shoulder (7s) on the guiding and fixation ring (7). Further the housing ring (6) has a recess in a radial direction for restraining the guiding and fixation ring (7). An advantage for this arrangement is for securing and guiding the sealing ring (4) in both the radial and axial direction. This configuration is shown in
In another embodiment of the invention there are provided fastening means (FM) arranged in the guiding and fixation ring (7) for securing of the piston housing (6) and securing and guiding the sealing ring (4). This configuration is shown in
In another embodiment of the invention the flow restriction of the bearing fluid channel is at least in part is provided by discrete/distinct flow restrictions. This is depicted in
The invention is also a sealing method for a sliding vane machine for sealing between a rotating plane surface (1a) on a rotor (1) and a machine housing (2) to prevent flow of process fluid (F) between an internal volume (10) to an external volume (13) of said vane machine, said housing (2) comprising a seal pocket (P) located at a housing end (20) and said seal pocket (P) opens towards the direction of the external volume (13) and the internal volume (10), comprising the following;
Number | Date | Country | Kind |
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20172050 | Dec 2017 | NO | national |
Filing Document | Filing Date | Country | Kind |
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PCT/NO2018/050320 | 12/19/2018 | WO | 00 |