The present invention relates to a sealing device of a suction type placing table which is arranged to hold a to-be-cut material under suction in cutting the to-be-cut material by a cutting machine.
Conventionally, in a cutting machine 1 as shown in
One of the X-axial moving portions 7 is provided with, for example, a controller 8 so that an operator can perform an operation of giving an instruction about movement of the cutting machine 1. On one end and the other end in the X-axis direction of the cutting table 3 are provided a charging portion 9 and a discharging portion 10, respectively. The cutting table 3 between the charging portion 9 and the discharging portion 10 functions as a belt conveyor for conveyance in a conveyance direction 3a, and is capable of conveying a laminate of sheet material 11 from the charging portion 9 toward the discharging portion 10. On this belt conveyor are arranged blocks of hard brushes made of synthetic resin so that an upper face of the cutting table 3 is formed of tips of bristles of the hard brushes. The cutting head 5 is made to move along profile lines of parts 12 in two dimensions, that is, in the X-axis direction and Y-axis direction while the cutting blade 4 penetrates the sheet material 11 and reciprocates, with the result that the parts 12 can be cut out of the sheet material 11. In cutting with the use of the cutting blade 4, the belt conveyor needs to be halted whereby the sheet material 11 is held on the cutting table 3 so as not to move. The suction type placing table 2 has a suction mechanism therein to thereby hold the sheet material 11 under suction. The bristles forming the upper face of the cutting table 3 can be given breathability for the purpose of exerting a suction force, and moreover elastically deformed so as to avoid contact with the cutting blade 4 which penetrates the sheet material to advance into the surface of the cutting table 3.
The sheet material 11 is a cloth such as a fabric, which is soft and breathable. A plurality of such breathable sheet materials 11 are layered and then fed from the charging portion 9 onto the cutting table 3. On both sides in a width direction of the charging portion 9 are disposed stands 13 upright, across tops of which a covering sheet roll 14 is supported. When the sheet material 11 is fed from the charging portion 9, an upper face of the sheet material 11 is covered with a covering sheet 14a pulled out from the covering sheet roll 14. The covering sheet 14a is a synthetic resin film or the like which is air-impermeable. The suction force generated by the suction type placing table 2 acts on the covering sheet 14a via the sheet material 11, and in cutting with the use of the cutting blade 4, the sheet material 11 can be held on the cutting table 3. The cutting head 5 moves in the X-axis direction and Y-axis direction according to data of a shape to be cut by the cutting blade 4 such as the profile lines of the parts 12, and the cutting blade 4 is controlled so that a blade edge thereof is directed in a moving direction of the cutting head 5. The data for cutting is created in advance by a CAD apparatus or the like. For the cutting blade 4, it is possible to use not only a blade which is designed to reciprocate on a straight line but also a round blade or the like which rotates and uses its outer circumference for cutting.
After completion of the cutting of all the parts 12 out of the sheet material 11 in accordance with the cutting data, the belt conveyor of the cutting table 3 is started up, and the sheet material 11 of which parts 12 have been cut out is conveyed toward the discharging portion 10. If a work table 15 or the like has been disposed adjacent to the discharging portion 10, the sheet material 11 of which parts 12 have been cut out can be placed on the work table 15, allowing works thereon such as separation of the parts 12. During such works, a next sheet material 11 is placed on the cutting table 3, thus allowing the cutting machine 1 to perform cutting.
The covering sheet 14a is also cut at the same time of cutting of the sheet material 11, and a cut part region of the sheet material 11 becomes air-permeable. Thus, even in a case where the sheet material 11 is covered with the covering sheet 14a to have air-impermeability, the air flows from the cut part region as the cutting progresses, leading a decrease in suction force. In order to deal with this problem, a sealing device of a suction type placing table has been developed, in which regions corresponding to the already-cut parts 12 of the sheet material 11 are furthermore covered with an air-impermeable sheet to give the air-impermeability thereto (refer to, for example, Japanese Examined Patent Publication JP-B2 2654491).
In addition, there has been proposed a configuration that a part corresponding to the holding arm 18 shown in
A lamination thickness of the seat material 11 may be varied to a large degree between before and after the suction which is effected by the suction type placing table 2. A change of the lamination thickness caused by the suction is large when the to-be-cut material is formed by laying the covering sheet 14a on the laminate of sheet material which is elastic, such as a sponge material, cotton, a sponge-backed car sheet material, and a cloth containing inner cotton. That is to say, when the to-be-cut material is fed onto the suction type placing table 2 or discharged from the suction type placing table 2, the suction force is not exerted and therefore, the to-be-cut material becomes bulky. When the suction force is exerted by feeding the to-be-cut material onto the cutting table 3, the sheet material 11 is compressed between the covering sheet 14a and the cutting table 3, thus becoming less bulky. As shown in
As shown in
However, when the level of the sealing sheet roll 17 is high, the surface of the to-be-cut material slopes up as seen on the holding arm 18-side, with the result that an end position where the to-be-cut material is covered is shifted away from a position just beneath the sealing sheet roll 17 toward the discharging portion 10. When viewed in the X-axis direction, a position of the sealing sheet roll 17 is preferably as close as possible to a position where the cutting is carried out by the cutting head 5 whereas the bracket 16 must be positioned to a certain extent away from the cutting position. An increase in level of the sealing sheet roll 17 leads a decrease in area of an already-cut-region which can be covered with the sealing sheet 17a.
The bumps of the cut parts 12 accompanies slopes therearound. Cutting of the slopes by use of the cutting blade 4 causes a vertical shift of the cutting position of the laminate of sheet material 11, thus affecting a cutting accuracy.
An object of the invention is to provide a sealing device of a suction type placing table, that can achieve smooth feeding and discharging of even a laminate of sheet material which largely changes in volume depending on suction and that can keep a desired cutting accuracy.
The invention provides a sealing device of a suction type placing table, in which in cutting a laminate of soft sheet material held on the suction type placing table, with the use of a cutting blade moving along a surface of the suction type placing table, according to a travel distance of the cutting blade from one end of the suction type placing table, an air-impermeable sheet is fed from a feeding component disposed on the cutting blade side, to the one end of the suction type placing table so that a surface of the laminate of sheet material is covered with the air-impermeable sheet to achieve sealing, and
the feeding component is adapted to feed the air-impermeable sheet toward a surface of the suction type placing table at a position which is above the surface of the suction type placing table by a distance,
the sealing device comprising a pressing mechanism disposed adjacent to the feeding component, that is switchable between a pressing state of pressing downward a surface of the air-impermeable sheet fed toward the suction type placing table, and a non-pressing state of not pressing the surface of the air-impermeable sheet,
wherein the pressing state of the pressing mechanism is adapted such that a position at which the air-impermeable sheet covers the surface of the sheet material placed on the suction type placing table, is closer to the cutting blade than the position in the non-pressing state is.
Further, in the invention it is preferable that the pressing mechanism can change a position of downwardly pressing the surface of the air-impermeable sheet in the pressing state, corresponding to a height from the surface of the suction type placing table.
Further, in the invention it is preferable that the pressing mechanism comprises:
a pressing member which comes into contact with the surface of the air-impermeable sheet in the pressing state; and
a swinging member which supports the pressing member at a moving end and is swingingly displaceable so as to move the pressing member away from the surface of the air-impermeable sheet.
Further, in the invention it is preferable that a supporting point for the swinging member which exists at a proximal end of the swinging member is located farther away from the feeding component toward the cutting blade side than a position at the moving end in the non-pressing state is.
Further, in the invention it is preferable that the pressing member is a rotatable roller of which outer circumferential surface comes into contact with the surface of the air-impermeable sheet.
Other and further objects, features, and advantages of the invention will be more explicit from the following detailed description taken with reference to the drawings wherein:
Now referring to the drawings, preferred embodiments of the invention are described below.
The sealing device 21 shown in
In
With the configuration as shown in
To the pressing mechanism 30 as described above, various configurations may be applicable. For example, the cylinder 31 using the fluid pressure can be replaced by a mechanism such as a ball screw. Furthermore, it is also possible to use an angular displacement actuator which gives a torque directly to the swinging shaft 29a. In this regard, when the mechanism as shown is used, the pressing mechanism 30 can be formed into a smaller configuration, and in the non-pressing state as shown, the swinging arm 29 can be hidden behind the bracket 26 when viewed from its side. When the rod of the cylinder 31 contracts, a torque is applied to the swinging arm 29 such that the press roller 28 moves downward, resulting in the pressing state indicated in the thin line in the figure.
While cutting, a cloth retainer 32 presses a circumference around a cutting position at which the cutting blade 24 penetrates the to-be-cut material 25, thereby preventing the to-be-cut material 25 from forming a bump due to reciprocating up-and-down motion of the cutting blade 24. The press roller 28 in the pressing state can be brought close to the cutting blade 24 unless it does not interfere with the cloth retainer 32. Moreover, the press roller 28 is designed to have its lower end positioned a little above the upper face of the to-be-cut material 25 so that the lower end does not come into contact with the upper face of the to-be-cut material 25.
As disclosed in Japanese Examined Patent Publication JP-B2 2654491, the sealing sheet roll 27 is driven to rotate so as to be capable of feeding and collecting the sealing sheet 27a by reeling off the sealing sheet 27a toward the cutting table 23 and winding up the sealing sheet 27a from the cutting table 23 in conjunction with X-axial reciprocating motion of the cutting blade 24. Such a driving force of the sealing sheet roll 27 is generated by a relative movement of the sealing sheet roll 27 with respect to a belt 33 stretched in the X-axis direction over one side of the cutting table 23. That is to say, a part of the belt 33 is pulled into a component equivalent to the X-axial moving portion 7 shown in
That is to say, the sealing device 21 of the suction type placing table 22, which effects sealing by feeding the sealing sheet 27a from the sealing sheet roll 27 in accordance with the travel distance of the cutting blade 24 to cover therewith the surface of the to-be-cut material 25, comprises the pressing mechanism 30 which is designed to allow feeding of the sealing sheet 27a at a position above the upper face of the cutting table 23 by a distance Hb. The press roller 28 is disposed adjacent to the sealing sheet roll 27, and switchable between the pressing state of pressing downward the surface of the sealing sheet 27a fed toward the suction type placing table 22, and the non-pressing state of not pressing the surface of the sealing sheet 27a. In the pressing state of the press roller 28, the position at which the sealing sheet 27a covers the surface of the to-be-cut material 25 placed on the suction type placing table 22, can be close to the cutting blade 24 compared to the case of the non-pressing state. By proceeding cutting of the to-be-cut material 25 from one end to the other end of the suction type placing table 22, for example, in the X-axis direction of the cutting table 23, the sealing sheet 27a covering an already-cut region can be brought close to a part being cut by the cutting head as the cutting progresses, resulting in effective sealing so that a favorable cutting accuracy is obtained. When the sealing sheet roller 27 is positioned high above the surface of the suction type placing table 22 upon shifting the press roller 28 to the non-pressing state, the sealing sheet roller 27 never be impeditive to feeding and discharging of bulky to-be-cut material 25 which is compressible, so that the operation can be smoothly carried out.
Further, the pressing mechanism 30 may be configured such that a position at which the press roller 28 in the pressing state presses the sealing sheet 27a, that is, a height from the surface of the cutting table 23 can be changed. For example, when a motor is used for driving the swinging arm 29 to swing and be thus displaced, a press position can be easily changed. The cutting machine has a setting of acceptable lamination thickness, and the level of the sealing sheet roll 27 or the like is set at an optimum value in light of the acceptable lamination thickness. When the press position of the press roller 28 is made variable in the pressing mechanism 30, the sealing sheet 27a can be fed from an appropriate level even in a case where the to-be-cut material 25 having a lamination thickness of about 2.5 cm (about 1 inch) is cut by the cutting machine having an acceptable lamination thickness of about 5 cm (about 2 inches), for example. By providing the cutting head with measurement means for measuring the lamination thickness as the applicant of the invention has disclosed in Japanese Unexamined Patent Publication JP-A 7-60686 (1995), the press position can be automatically changed in accordance with the lamination thickness.
Further, the distal end of the swinging arm 29 in the pressing state is close to the sealing sheet roll 27 and positioned high above the surface of the cutting table 23 while the distal end of the swinging arm 29 in the non-pressing state is close to the cutting blade 24 and positioned low above the surface of the cutting table 23, thus allowing effective switching.
Further, the press roller 28 serving as a pressing member is a rotatable roller of which outer circumferential surface comes into contact with the surface of the sealing sheet 27a which is an air-impermeable sheet, so that the air-impermeable sheet can be easily fed in and out from a feeding component even in the pressing state. For the pressing member, also applicable is a pressing member which does not rotate but just contacts the surface of the sealing sheet 27a. Moreover, the pressing may also be achieved without the contact by the action of air pressure or the like.
The invention may be embodied in other various forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description and all changes which come within the meaning and the range of equivalency of the claims are therefore intended to be embraced therein.
According to the invention, in a pressing state of a pressing mechanism, a position at which an air-impermeable sheet covers a surface of a sheet material placed on a suction type placing table, can be close to a cutting blade compared to a case of a non-pressing state. By proceeding cutting of a to-be-cut material from one end to the other end of the suction type placing table, the air-impermeable sheet covering an already-cut region can be brought close to a part being cut by the cutting blade as the cutting progresses, resulting in effective sealing so that a favorable cutting accuracy is obtained. When a feeding component is positioned high above a surface of the suction type placing table upon shifting the pressing mechanism to the non-pressing state, the feeding component never be impeditive to feeding and discharging of uncompressed bulky sheet material which can be compressed to be less bulky, so that the operation can be smoothly carried out.
Further, according to the invention, it is possible to change a level of a position above the surface of the suction type placing table, at which position the surface of the air-impermeable sheet is pressed downward in the pressing state.
Further, according to the invention, when a swinging member is made to swing so as to be displaced to thereby bring a pressing member to the non-pressing state, the feeding component never be impeditive to feeding and discharging of a bulky sheet material which is compressible, so that the operation can be smoothly carried out. When the pressing member is brought to the pressing state, a position of sealing effected by the air-permeable sheet is brought close to a part being cut by the cutting blade, resulting in effective sealing so that a favorable cutting accuracy is obtained.
Further, according to the invention, in the non-pressing state, the pressing member can be brought close to the feeding component, and in the pressing state, the pressing member can be brought close to the cutting blade.
Further, according to the invention, the pressing member is a rotatable roller of which outer circumferential surface comes into contact with the surface of the air-impermeable sheet, so that the air-impermeable sheet can be easily fed in and out from the feeding component even in the pressing state.
Number | Date | Country | Kind |
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2004-223663 | Jul 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/12693 | 7/8/2005 | WO | 1/29/2007 |