The disclosure claims priority to and the benefit of Chinese Patent Application No. 202111348620.0, filed to the China National Intellectual Property Administration (CNIPA) on Nov. 15, 2021 and entitled “Sealing Structure for Packaging Box, Production Process for Sealing Structure, and Packaging Box”, which is hereby incorporated by reference in its entirety.
The disclosure relates to the technical field of product packaging, and particularly relates to a sealing structure for a packaging box, a production process for the sealing structure, and a packaging box.
Non-carbonated liquid foods, such as drinking water, milk, and yogurt, as well as semi-liquid foods, such as juice, are widely packaged and sold in three-dimensional packaging boxes. Packaging boxes for liquid or semi-liquid foods are usually made of a paper-based composite packaging material, formed by compounding multi-layer structures, such as a paper base layer, a barrier layer (such as an aluminum foil), a waterproof layer, and an innermost layer. The waterproof layer covers an outermost side of the composite packaging material, which can provide waterproof and dustproof performance. The paper base layer may provide stiffness for the composite packaging material. The barrier layer may block oxygen, thereby prolonging the shelf life of the liquid foods, such as liquid milk or juice. When being configured for filling of drinking water, such as mineral water or pure water, the composite packaging material may also not include the barrier layer. After the production of the composite packaging material is completed, the composite packaging material is delivered from a packaging material enterprise to a food filling enterprise, and forms a liquid food packaging box on a filling machine of the filling enterprise through the processes, such as filling, sealing, and shaping.
The liquid food packaging box is usually sealed by using a disposable seal, or a plastic packaging cover. The plastic packaging cover is not only high in production cost, but also produces a large amount of plastic waste that is difficult to degrade, which brings a heavy burden to the environment. The disposable seal used in the liquid food packaging box, such as an easy-to-pull sticker, has the advantages of being easily opened and low in cost, and is very suitable for liquid food packaging, especially small-capacity liquid food packaging. However, the easy-to-pull sticker on the conventional liquid food packaging box can only be opened once, cannot close the opening again after being opened, and cannot be repeatedly used, so that the liquid food packaging box with the easy-to-pull sticker cannot achieve a ready-to-drink effect, and is inconvenient to carry.
In view of the above problems, the disclosure provides a sealing structure for a packaging box, a production process for the sealing structure, and a packaging box, so as to overcome the above problems or at least partially solve the above problems.
In order to achieve the above object, the disclosure adopts the following technical solutions.
Some embodiments of the disclosure provide a sealing structure for a packaging box, the packaging box is made of a composite packaging material, the composite packaging material includes a base layer, a barrier layer, a waterproof layer, and an innermost layer, the sealing structure includes a pull piece, an inner membrane, and a plug sheet;
In some embodiments, the plug sheet is located on an inner side surface of the pull piece, and the inner membrane is fixedly connected to the plug sheet.
In some embodiments, the plug sheet is located on an outer side surface of the pull piece, and the inner membrane is fixedly connected to the pull piece.
In some embodiments, the plug sheet is located on an inner side surface of the inner membrane, and the pull piece is fixedly connected to the inner membrane.
In some embodiments, the sealing structure further includes an outer membrane. The outer membrane is arranged on the outer side of the opening, and the pull piece is arranged on an outer side of the outer membrane.
In some embodiments, an area of the outer membrane is smaller than that of the pull piece or a length of the outer membrane is smaller than that of the pull piece, and the pull piece is partially fixedly connected to the outer membrane.
In some embodiments, the plug sheet is made of plastic, paper, a paper-plastic composite material, or a degradable biological material.
In some embodiments, the pull piece is a composite material including a barrier material and a fusible material, the barrier material is at least one of an aluminum foil or barrier paper, and the fusible material is at least one selected from plastic, Polylactic Acid (PLA) or Butyleneadipate-co-terephthalate (PBAT).
In some embodiments, the inner membrane is a Polyethylene (PE) membrane or a composite membrane.
In some embodiments, an edge of the plug sheet is provided with a chamfer or an inclined surface.
In some embodiments, the inclined surface is provided with a plurality of arc-shaped protrusions or arc-shaped grooves in a horizontal direction.
In some embodiments, a thickness of the plug sheet is ⅛ to 8 times a thickness of the base layer of the composite packaging material.
In some embodiments, the thickness of the plug sheet is 2 to 4 times the thickness of the base layer of the composite packaging material.
In some embodiments, a thickness of one side of the plug sheet is smaller than that of the other side of the plug sheet, and the pull piece is pulled from the side with a smaller thickness of the plug sheet.
In some embodiments, the sealing structure further includes a connecting component, the connecting component connects the composite packaging material with the pull piece or the plug sheet.
In some embodiments, the sealing structure further includes a connecting component, the connecting component is an end of the pull piece, and the end of the pull piece is connected to the composite packaging material.
In some embodiments, the sealing structure further includes a connecting component, one end of the connecting component is fixedly connected to the inner membrane or the innermost layer near the inner side of the opening, while the other end thereof is fixedly connected to the plug sheet.
In some embodiments, the plug sheet is of a hollow structure and/or a middle part of the plug sheet is provided with an open hole.
In some embodiments, the plug sheet is recessed towards the opening to form a recess.
In some embodiments, the recess of the plug sheet is provided with an open hole.
Some other embodiments of the disclosure provide a production process for a sealing structure for a packaging box, the production process includes the following steps:
In some embodiments, the production process further includes the following steps:
Still some other embodiments of the disclosure provide a sealing structure for a packaging box, the packaging box is made of a composite packaging material, the composite packaging material includes a base layer, a barrier layer, a waterproof layer, and an innermost layer, the sealing structure includes an inner membrane and a plug sheet, the inner membrane is fixedly connected to the plug sheet;
In some embodiments, the plug sheet is recessed towards the opening to form a recess, and is provided with an edge greater than the opening and parallel to the opening, and the edge is configured to cover an outer side of the opening of the packaging box.
Still some other embodiments of the disclosure provide a sealing structure for a packaging box, the packaging box is made of a composite packaging material, the composite packaging material includes a base layer, a barrier layer, a waterproof layer, and an innermost layer, the sealing structure includes an inner membrane and a plug sheet, the inner membrane is fixedly connected to the plug sheet;
Still some other embodiments of the disclosure provide a packaging box, including the above sealing structure.
The disclosure has the following advantages and beneficial effects.
In the sealing structure of the disclosure, the plug sheet matching the shape of the opening is provided on the position of the opening of the composite packaging material, and the pull piece or the plug sheet arranged on the outer side of the opening enables the inner membrane on the inner side of the position of the opening to be broken at the opening of the packaging box under the action of an external force, so as to open the opening; the plug sheet is able to be embedded in the opening under the action of an external force, the opening is closed by the plug sheet and/or the pull piece, and then the opening of the packaging box is able to be repeatedly opened and closed, compared with a relatively conventional opening manner, the plug sheet effectively reduces the usage amount of plastic, which is more environmentally friendly, and reduces the manufacturing cost.
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the embodiments. The drawings are only for the purpose of illustrating the embodiments and are not to be considered as limiting the disclosure. Moreover, the same reference signs are used to refer to the same components throughout the drawings. In the drawings:
In the figures: 1. Pull piece; 2. Plug sheet; 3. Composite packaging material; 4. Opening; 5. Inner membrane; 6. Outer membrane; 7. Arc-shaped groove; 8. Connecting component.
In order to make the purposes, technical solutions and advantages of the disclosure clearer, the technical solutions of the disclosure will be clearly and completely described below in combination with the specific embodiments of the disclosure and corresponding drawings. It is apparent that the described embodiments are only a part of the embodiments of the disclosure, and not all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the disclosure without creative efforts are within the scope of protection of the disclosure.
The technical solutions provided by the embodiments of the disclosure will be described in detail below in combination with the drawings.
The embodiment provides a sealing structure for a packaging box, the packaging box is made of a composite packaging material, the composite packaging material includes a base layer, a barrier layer, a waterproof layer, and an innermost layer. The base layer of the composite packaging material generally uses raw paper, such as white base paper or kraft base paper, and the base layer is able to provide the necessary stiffness for the composite packaging material, so that the packaging box maintains a stable appearance. The barrier layer is crucial for the composite packaging material for liquid food packaging, which plays a key role in the shelf life of a liquid food, oxygen permeation is the main reason for deterioration of a packaged content of a food package, the barrier layer prevents oxygen from permeating into a packaging container to prolong the shelf life of the food, and an aluminum foil is usually used as the barrier layer in the composite packaging material. The waterproof layer is generally a thermoplastic resin. In an embodiment, the thermoplastic resin is polyolefin, including, but is not limited to, Low Density Polyethylene (LDPE), Metallocene Polyethylene (m-PE), or a mixture thereof. The waterproof layer is located on the outermost side of the composite packaging material, and is able to provide waterproof and dustproof performance, and protects the printed image-text of the composite packaging material from being worn. The innermost layer of the composite packaging material is in direct contact with the packaged content. The innermost layer is generally a thermoplastic resin. In an embodiment, the thermoplastic resin includes polyolefin, such as Polyethylene (PE), including, but is not limited to, Linear Low Density Polyethylene (LLDPE), ultra-low density polyethylene, LDPE, m-PE, or mixtures thereof. A bonding layer is generally further arranged between the base layer and the barrier layer and between the barrier layer and the innermost layer, and the bonding layer plays a role of bonding between two adjacent layers, and generally uses an adhesive polymer layer, such as a modified polypropylene-based thermoplastic adhesive polymer. The packaging box is provided with an opening as an outlet for flowing or drinking of the packaged content, the opening is perforated on the composite packaging material by a perforating device, and the sealing structure for closing the opening is correspondingly arranged at the position of the opening.
As shown in
The pull piece 1 covers an outer side of an opening 4 in a composite packaging material 3. Unless otherwise specified in the disclosure, the outer side refers to the side facing the outside air, and an inner side refers to the side facing the packaged content. An area of the pull piece 1 is greater than that of the opening 4. The pull piece 1 is generally prepared by a composite material, which is a composite material including a barrier material and a fusible material, the barrier material is at least one of an aluminum foil or barrier paper, and the fusible material is at least one selected from plastic, PLA or PBAT. For example, the pull piece 1 is compounded by the barrier paper (such as nanocellulose paper) and PE or the aluminum foil and PE. The barrier paper or the aluminum foil is also replaced with a material, such as LDPE, High Density Polyethylene (HDPE), Polypropylene (PP), Polyamide (PA), PLA or PBAT, and paper. The pull piece 1 prepared by the aluminum foil is able to be fixed by means of electric heating, and during electric heating, PE in the pull piece 1 is melted by means of electric heating, so that the pull piece 1 is fixedly bonded to the composite packaging material 3, and PE is also replaced with PP, PA, PLA or PBAT. The pull piece 1 not including the aluminum foil in the preparation material is able to be fixed to the composite packaging material 3 by gluing.
The inner membrane 5 covers an inner side of the opening 4, and an area of the inner membrane 5 is greater than that of the opening 4. The inner membrane 5 is a PE membrane or a composite membrane, for example, PE is laminated on both sides of an Ethylene vinyl alcohol copolymer (EVOH) material, and EVOH and PE are bonded with a binder to form a PE/binder/EVOH/binder/PE composite material. EVOH is also replaced with an evaporation coating of Polyvinyl Alcohol (PVOH), Poly-vinylidene Chloride (PVDC), PA or a metal oxide, such as Al2O3, so that the inner membrane 5 prepared by the composite material has a certain barrier property, which is able to prolong the shelf life of the packaged content.
In the embodiment, as shown in
The plug sheet 2 is made of plastic, paper, a paper-plastic composite material, or a degradable biological material. The plug sheet 2 is prepared by an injection molding material, such as plastic. In an embodiment, the plastic is any one or a combination of PE, or PP, PA, PLA or PBAT, such as a combination of PE/PLA, and PE is selected as LDPE, HDPE. The prepared plug sheet 2 is of a solid or hollow structure, as long as a shape of the plug sheet 2 matches the opening 4, and the material strength thereof is sufficient to close the opening 4. The hollow plug sheet not only further reduces plastic, but also has better telescopic elasticity, and better closes the opening after being embedded. The plug sheet 2 is also prepared by paper or a composite of paper and plastic. Of course, the plug sheet 2 is also made of other materials, such as wood and bamboo, which are also within the scope of protection of the disclosure. The plug sheet 2 is formed and then fixed to the pull piece 1. When the plug sheet 2 is an injection molding material, such as plastic, the plug sheet 2 is able to be formed and then fixed to the inner side of the pull piece 1, the plug sheet 2 is also able to be directly injection-molded on the inner side of the pull piece 1, and then the pull piece 1 having the plug sheet 2 is fixed to the composite packaging material 3. During the production, the pull piece 1, the plug sheet 2, and the inner membrane are able to be respectively prepared by different materials and then be combined together by means of heat sealing or adhesive bonding. The pull piece 1, the plug sheet 2, and the inner membrane 5 are also able to be prepared by the same material, and in this case, the pull piece 1 and the plug sheet 2 are also integrally prepared and formed in the embodiment.
Specifically, the plug sheet 2 is fixed to the pull piece 1, the plug sheet 2 matches the shape of the opening 4 and corresponds to the position of the opening 4, one surface of the plug sheet 2 is fixedly connected to the pull piece 1, the other surface of the plug sheet 2 is fixedly connected to the inner membrane 5, and under the action of an external force, such as lifting the pull piece 1 or pressing the pull piece 1, a bonding force between the plug sheet 2 and the pull piece 1 and a bonding force between the plug sheet 2 and the inner membrane 5 are both greater than a tear strength of the inner membrane 5, so that the inner membrane 5 at the position of the opening 4 is torn, so as to open the opening 4, and at this time, liquid is able to be poured out from the opening 4. The tear strength refers to a force required to tear the inner membrane 5. After opening, the plug sheet 2 is able to be pulled out and/or pressed back from the opening 4, for example, the plug sheet 2 is pressed to be embedded in the opening 4, so as to close the opening 4. In order to enable the plug sheet 2 to better close the opening 4, an overall size of the plug sheet 2 is slightly greater than the opening 4, or a local size of the plug sheet 2 is slightly greater than the opening 4, so that the plug sheet 2 is in contact with an edge of the opening 4 more tightly, thereby effectively preventing the liquid in the packaging box from flowing out. The middle part of the plug sheet 2 is provided with the open hole, and the open hole is able to further reduce a usage amount of plastic of the plug sheet 2, so as to better meet the requirements for environmental protection and plastic reduction. If the plug sheet 2 is provided with the open hole, before the opening 4 is opened or after the opening 4 is closed again, the plug sheet 2 mainly closes the opening 4 through tight closing between an outer edge thereof and an inner edge of the opening 4, and a part with the open hole is closed by means of a fixed connection between the plug sheet 2 and the pull piece 1. The plug sheet 2 is also of the hollow structure, and the middle part of the plug sheet 2 is provided with the open hole. The hollow structure of the plug sheet 2 and the open hole in the middle part thereof are able to further reduce the usage amount of plastic of the plug sheet 2, enable the plug sheet to have better telescopic elasticity, and the plug sheet is combined with the edge of the opening more tightly after being embedded, so as to better close the opening.
As shown in
In an embodiment, the pull piece 1 is only partially attached to the outer membrane 6, and at this time, at least a part of the pull piece 1 is not fixed to the composite packaging material 3, so that an area of the outer membrane 6 is smaller than that of the pull piece 1, or a length of the outer membrane 6 is smaller than that of the pull piece 1, and the part of the pull piece 1 that is not fixed facilitates lifting the pull piece 1 during opening.
Further, the sealing structure further includes a connecting component, the connecting component is configured to prevent the pull piece 1 from being completely separated from the packaging box after opening. The connecting component is a connecting band or a connecting strip, for example, the connecting component is integrally injection-molded with the plug sheet 2 by using an injection molding material, the plug sheet 2 is fixed to the pull piece 1, and the connecting component is fixed to the composite packaging material 3. The plug sheet 2 and the connecting component are also respectively prepared, and then one end of the connecting component is fixed to the pull piece 1 or the plug sheet 2 by means of adhesive bonding or hot melting, and the other end of the connecting component is fixed to the composite packaging material 3.
An end of the pull piece 1 is also configured as the connecting component, one end of the pull piece 1 is bonded or fixed to the composite packaging material 3, and after being lifted from the other end, the pull piece 1 remains connected to the packaging box, so as to prevent the pull piece 1 from being completely separated from the packaging box, so that the opened plug sheet 2 is more conveniently stored and installed back on the opening 4.
The connecting component is also a part of the composite packaging material 3, for example, when the composite packaging material 3 is perforated to form the opening 4, the composite packaging material 3 at the perforating position is not completely cut off, the cut composite packaging material 3 is lifted towards the outer side of the opening and connected to the pull piece 1, for example, connected to the outer side of the pull piece 1, the plug sheet 2 on the inner side of the pull piece 1 is bonded to the inner membrane 5 to close the opening 4, and after opening, the pull piece 1 is able to still be connected to the packaging box through the cut composite packaging material 3. In addition, the connecting component is also a limiting or buckling mechanism injection-molded on the composite packaging material 3, and the connecting component enables the opened pull piece 1 to remain directly or indirectly connected to the packaging box, thereby more facilitating repeated opening of the opening 4 by the plug sheet 2.
The embodiment discloses a sealing structure for a packaging box, which is different from Embodiment 1, as shown in
The pull piece 1 is attached to an outer side of the opening 4 of a composite packaging material 3, so that the pull piece 1 is attached to a waterproof layer of the composite packaging material 3 on the outer side of the opening 4. If an outer membrane 6 is further provided at the opening 4, the pull piece 1 is attached to the outer membrane 6 on the outer side of the opening 4. If the prepared pull piece 1 includes an aluminum foil, the pull piece 1 is heated by means of electric heating, so that the inner membrane 5 is attached to the pull piece 1 at the position of the opening 4, and the part of the inner membrane 5 outside the opening 4 is attached to an innermost layer of the composite packaging material 3 on the inner side of the opening 4, so as to close the opening 4.
The plug sheet 2 is made of plastic, paper, a paper-plastic composite material, or a degradable biological material. The plug sheet 2 is prepared by an injection molding material, such as plastic. In an embodiment, the plastic is any one or a combination of PE, or PP, PA, PLA or PBAT, such as a combination of PE/PLA, and PE is selected as LDPE, HDPE. After the pull piece 1 is fixed to the outer side of the opening 4, then the plug sheet 2 is injection-molded on the pull piece 1 or a pre-prepared plug sheet 2 is bonded. Or, the plug sheet 2 is pre-fixed to an outer side surface of the pull piece 1 by means of injection molding or bonding, and then an inner side of the pull piece 1 is attached to the outer side of the opening 4 of the composite packaging material 3. The prepared plug sheet 2 is of a solid or hollow structure, as long as the shape of the plug sheet 2 matches the opening 4, and the material strength thereof is sufficient to close the opening 4. During the production, the pull piece 1, the plug sheet 2, and the inner membrane 5 are able to be respectively prepared by different materials and then be combined together by means of heat sealing or adhesive bonding. The pull piece 1, the plug sheet 2, and the inner membrane 5 are also able to be prepared by the same material, and in this case, the pull piece 1 and the plug sheet 2 are also integrally prepared in the embodiment. The middle part of the plug sheet 2 is provided with an open hole, and the open hole further reduces the usage amount of plastic of the plug sheet 2, so as to better meet the requirements for environmental protection and plastic reduction. If the plug sheet 2 is provided with the open hole, before the opening 4 is opened or after the opening 4 is closed again, the plug sheet 2 mainly closes the opening 4 through tight closing between an outer edge thereof and an inner edge of the opening 4, and the open hole part is closed by means of a fixed connection between the plug sheet 2 and the pull piece 1. The plug sheet 2 is also of the hollow structure, and the middle part of the plug sheet 2 is provided with the open hole. The hollow structure of the plug sheet 2 and the open hole in the middle part thereof are able to further reduce the usage amount of plastic of the plug sheet 2, enable the plug sheet to have better telescopic elasticity, and the plug sheet is combined with the edge of the opening more tightly after being embedded, so as to better close the opening.
Under the action of an external force, such as lifting the pull piece 1 or pressing the pull piece 1, the inner membrane 5 is broken at the opening 4, so as to open the opening 4. During opening, the bonding force between the plug sheet 2 and the pull piece 1, and the bonding force between the pull piece 1 and the inner membrane 5 are both greater than the tear strength of the inner membrane 5, so that the inner membrane 5 at the opening 4 is torn. After opening, the plug sheet 2 is able to be pulled out and/or pressed back from the opening 4, and the plug sheet 2 is pressed to be embedded in the opening 4, so as to close the opening 4.
In an embodiment, as shown in
In an embodiment, the pull piece 1 is only partially attached to the outer membrane 6, and at this time, at least a part of the pull piece 1 is not fixed to the composite packaging material 3, so that the area of the outer membrane 6 is smaller than that of the pull piece 1, or the length of the outer membrane 6 is smaller than that of the pull piece 1, and the part of the pull piece 1 that is not fixed facilitates lifting the pull piece 1 during opening.
Further, the sealing structure further includes a connecting component. The connecting component is configured to prevent the pull piece 1 from being completely separated from the packaging box after opening. The connecting component is a connecting band or a connecting strip, for example, the connecting component is integrally injection-molded with the plug sheet 2 by using an injection molding material, the plug sheet 2 is fixed to the pull piece 1, and the connecting component is fixed to the composite packaging material 3. The pull piece 1 is also attached to the composite packaging material 3 or the outer membrane 6, then the plug sheet 2 and the connecting component are injection-molded on the pull piece 1, and the connecting component is fixed to the composite packaging material 3. The plug sheet 2 and the connecting component are also respectively prepared, and then one end of the connecting component is fixed to the pull piece 1 or the plug sheet 2 by means of adhesive bonding or hot melting, and the other end of the connecting component is fixed to the composite packaging material 3.
An end of the pull piece 1 is also configured as the connecting component, one end of the pull piece 1 is bonded or fixed to the composite packaging material 3, and after being lifted from the other end which is not bonded or fixed to the composite packaging material 3, the pull piece 1 remains connected to the packaging box, so as to prevent the pull piece 1 from being completely separated from the packaging box, so that the opened plug sheet 2 is conveniently stored and installed back on the opening 4.
The connecting component is also a part of the composite packaging material 3, for example, when the composite packaging material 3 is perforated to form the opening 4, the composite packaging material 3 at the perforating position is not completely cut off and separated, the cut composite packaging material 3 is lifted towards the outer side of the opening and connected to the pull piece 1 or the plug sheet 2, the pull piece 1 at the opening 4 is attached to the inner membrane 5 to close the opening 4, and after opening, the pull piece 1 or the plug sheet 2 is connected to the packaging box through the cut composite packaging material 3. In addition, the connecting component is also in the form of a limiting or buckling mechanism injection-molded on the composite packaging material 3, and the structure enabling the opened pull piece 1 to remain directly or indirectly connected to the packaging box is considered as the connecting component.
In conclusion, in the sealing structure in the foregoing embodiment, the pull piece 1 is provided on the outer side of the opening 4 in the composite packaging material 3, and the plug sheet 2 matching the shape of the opening 4 is provided on the inner side surface or the outer side surface of the pull piece 1, so that the inner membrane 5 is broken at the opening 4 under the action of an external force, so as to open the opening 4, the plug sheet 2 is able to be pulled out and/or pressed back from the opening 4 under the action of an external force, and then the opening 4 of the packaging box is repeatedly opened and closed, thereby effectively reducing the usage amount of plastic, which is more environmentally friendly, and reducing the manufacturing cost.
In the embodiment, an area of a plug sheet 2 is greater than an opening 4, the plug sheet 2 completely covers the opening 4 and is inwardly recessed at the opening 4 to form a recess, and is provided with an edge greater than the opening 4 and parallel to the opening 4, and the edge is configured to cover an outer side of the opening 4 of a packaging box.
The prepared plug sheet 2 is of a solid or hollow structure, as long as the shape of the plug sheet 2 matches the opening 4, and the material strength thereof is sufficient to close the opening 4. The plug sheet 2 is made of plastic, paper, a paper-plastic composite material, or a degradable biological material. During the production, the pull piece 1, the plug sheet 2, and the inner membrane 5 are able to be respectively prepared by different materials and then be combined together by means of heat sealing or adhesive bonding. Of course, the pull piece 1, the plug sheet 2, and the inner membrane 5 are also able to be prepared by the same material, and in this case, the pull piece 1 and the plug sheet 2 are also integrally prepared.
The embodiment provides a sealing structure for a packaging box, which is different from the foregoing three embodiments, as shown in
The inner membrane 5 is provided on an inner side of an opening 4 of a composite packaging material 3, and the inner membrane 5 is heated, so that the inner membrane 5 is attached to an innermost layer of an inner side of the composite packaging material 3 at a position outside the opening 4. A pre-formed plug sheet 2 is fixed to a position, corresponding to the opening 4, of the inner side of the inner membrane 5, or the plug sheet 2 is injection-molded at the position, corresponding to the opening 4, of the inner side of the inner membrane 5.
The plug sheet 2 is also able to be first fixed to the inner membrane 5, and then the inner membrane 5 is attached to the inner side of the opening 4 of the composite packaging material 3, for example, the plug sheet 2 is injection-molded on one side of the inner membrane 5 or the pre-formed plug sheet 2 is fixed to one side of the inner membrane 5, the inner membrane 5 is heated, and the other side of the inner membrane 5 is sealed against the inner side of the opening 4 of the composite packaging material 3.
The plug sheet 2 is made of plastic, paper, a paper-plastic composite material, or a degradable biological material. The plug sheet 2 is of a solid or hollow structure, as long as the shape of the plug sheet 2 matches the opening 4, and the material strength thereof is sufficient to close the opening 4. During the production, the pull piece 1, the plug sheet 2, and the inner membrane 5 are able to be respectively prepared by different materials and then be combined together by means of heat sealing or adhesive bonding. Of course, the pull piece 1, the plug sheet 2, and the inner membrane 5 are also able to be prepared by the same material, for example, the plug sheet 2 and the inner membrane 5 are integrally prepared in the embodiment.
During opening, the inner membrane 5 is broken, and the pull piece 1, the broken part of the inner membrane 5, and the plug sheet 2 are used as a whole to leave the opening 4. An open hole is also provided in the middle of the plug sheet 2, and a size of the open hole is not limited. If the plug sheet 2 is provided with the open hole, before the opening 4 is opened, a part with the open hole is closed by means of a fixed connection between the inner membrane 5 and the pull piece 1. After opening, the plug sheet 2 is still fixedly connected to the pull piece 1 through the inner membrane 5, the plug sheet 2 is able to be embedded in the opening 4 again after being pulled out from the opening 4, and the part with the open hole is closed by the pull piece 1 and the torn inner membrane 5.
As shown in
In an embodiment, the pull piece 1 is only partially attached to the outer membrane 6, and at this time, at least a part of the pull piece 1 is not fixed to the composite packaging material 3, so that the area of the outer membrane 6 is smaller than that of the pull piece 1, or the length of the outer membrane 6 is smaller than that of the pull piece 1, so as to facilitate lifting the pull piece 1. The inner membrane 5 and the plug sheet 2, the inner membrane 5 and the pull piece 1, and the outer membrane 6 and the pull piece 1 are fixedly connected by means of heat sealing, adhesive bonding, ultrasound or inductance.
Further, the sealing structure further includes a connecting component. The connecting component is configured to prevent the pull piece 1 from being completely separated from the packaging box after opening. Specifically, as shown in
As shown in
In an embodiment, as shown in
The composite packaging material 3 is formed by compounding multi-layer structures, such as a paper base layer, a barrier layer (such as an aluminum foil), a waterproof layer, an innermost layer and a bonding layer. A thickness of the plug sheet 2 is ⅛ to 8 times a thickness of the base layer of the composite packaging material 3. In an embodiment, the thickness of the plug sheet 2 is 2 to 4 times the thickness of the base layer of the composite packaging material 3. In an embodiment, as shown in
The embodiment of the disclosure provides a production process for a sealing structure for a packaging box. As shown in
In an embodiment, as shown in
In another embodiment, as shown in
The pull piece is provided above the outer membrane, the pull piece is partially bonded to the outer membrane, and at this time, at least a part of the pull piece is not fixed to the composite packaging material, so that the area of the outer membrane is smaller than that of the pull piece, or the length of the outer membrane is smaller than that of the pull piece, and the part of the pull piece that is not bonded facilitates lifting the pull piece when opening. The pull piece is generally prepared by using a composite material, such as a composite of paper and PE or a composite of an aluminum foil and PE. The paper is barrier paper, such as nanocellulose paper. The paper or the aluminum foil is also replaced with a material, such as LDPE, HDPE, PP, PA, PLA or PBAT.
In an embodiment, the plug sheet is fixed to the inner side of the pull piece, and the inner membrane at the position of the opening of the composite packaging material is fixedly connected to the plug sheet to close the opening. Specifically, one of the manners is as follows: the composite packaging material is perforated by a perforating device to form an opening; the inner membrane is bonded to the inner side of the opening; the plug sheet is provided on the pull piece, the plug sheet matches the shape of the opening, and if the plug sheet is a plastic material, such as plastic, the plug sheet is injection-molded on an inner side surface of the pull piece by an injection molding device through an injection molding process. Or, the plug sheet is first formed, and then the plug sheet is fixed to the inner side of the pull piece. One surface, which is not fixed to the pull piece, of the plug sheet is correspondingly provided at the position of the opening, so that the plug sheet and the inner membrane at the opening are fixedly connected together by means of a heat sealing process or an adhesive bonding process, so as to close the opening.
Further, the sealing structure further includes a connecting component. The connecting component is configured to prevent the pull piece from being completely separated from the packaging box after opening. Specifically, the connecting component is integrally injection-molded with the plug sheet by using an injection molding material, for example, the plug sheet having the connecting component is simultaneously injection-molded on one surface of the pull piece by an injection molding device, or, the plug sheet having the connecting component is injection-molded first, and then the plug sheet is fixed to the pull piece. When the plug sheet and the inner membrane are fixedly connected by means of heat sealing or adhesive bonding, the other end of the connecting component is fixed to the composite packaging material by means of heat-sealing or adhesive bonding.
An end of the pull piece is also configured as the connecting component, one end of the pull piece is bonded or fixed to the composite packaging material, and after being lifted from the other end which is not bonded or fixed to the composite packaging material, the pull piece remains connected to the packaging box, so that the pull piece is prevented from being completely separated from the packaging box, and the opened plug sheet is conveniently stored and installed back on the opening.
The connecting component is also a part of the composite packaging material, that is, when the composite packaging material is perforated to form the opening, the composite packaging material at the perforating position is not completely cut off; one surface of the pull piece is fixedly connected to the plug sheet, and the cut composite packaging material is also connected to the pull piece; the plug sheet is bonded to the inner membrane to close the opening, and the pull piece and the packaging box are able to still be connected together through the cut composite packaging material after opening.
In another embodiment, the plug sheet is fixed to an outer side surface of the pull piece, and the inner membrane at the position of the opening of the composite packaging material is fixedly connected to the pull piece to close the opening.
Specifically, one of the manners is as follows: an outer membrane is provided at a pre-perforating position of the composite packaging material, and the perforating device performs perforation within the coverage range of the outer membrane to form the opening, or an outer membrane is provided on the opening formed in the composite packaging material; the inner membrane is bonded to the inner side of the opening; the plug sheet is provided on the pull piece, the plug sheet matches the shape of the opening, and if the plug sheet is a plastic material, such as plastic, the plug sheet is injection-molded on the outer side of the pull piece by the injection molding device through the injection molding process. Or, the plug sheet is formed first, and then the plug sheet is fixed to the outer side of the pull sheet; and one surface, which is not provided with the plug sheet, of the pull piece and the inner membrane at the opening are fixedly connected together by means of a heat sealing process or an adhesive bonding process, so as to close the opening, and the closed plug sheet corresponds to the position of the opening.
Further, the sealing structure further includes a connecting component. The connecting component is configured to prevent the pull piece from being completely separated from the packaging box after opening. Specifically, the connecting component is integrally injection-molded with the plug sheet by using an injection molding material, for example, the plug sheet having the connecting component is simultaneously injection-molded on one surface of the pull piece by an injection molding device, or, the plug sheet having the connecting component is injection-molded first, and then the plug sheet is fixed to the pull piece. When the pull piece and the inner membrane are fixedly connected by means of heat sealing or adhesive bonding, the other end of the connecting component is simultaneously fixed to the composite packaging material by means of heat-sealing or adhesive bonding.
An end of the pull piece is also configured as the connecting component, one end of the pull piece is bonded or fixed to the composite packaging material, and after being lifted from the other end which is not bonded or fixed to the composite packaging material, the pull piece remains connected to the packaging box, so as to prevent the pull piece from being completely separated from the packaging box, so that the opened plug sheet is more conveniently stored and installed back on the opening.
The connecting component is also a part of the composite packaging material, that is, when the composite packaging material is perforated to form the opening, the composite packaging material at the perforating position is not completely cut off; one surface of the pull piece is fixedly connected to the plug sheet, and the cut composite packaging material forming the opening part is connected to the plug sheet or the pull piece; the pull piece is bonded to the inner membrane to close the opening, and the pull piece and the packaging box are able to still be connected together through the composite packaging material forming the opening part after opening.
In still another embodiment, the plug sheet is fixed to the inner side of the inner membrane, and is fixedly connected to the inner membrane, and at the position of the opening of the composite packaging material, the inner membrane is bonded to the pull piece to close the opening.
Specifically, one of the manners is as follows: an outer membrane is provided at a preset position of the composite packaging material, and the perforating device performs perforation within the coverage range of the outer membrane to form the opening, or an outer membrane is provided on the opening formed in the composite packaging material; the inner membrane is bonded to the inner side of the opening, and then the plug sheet is provided on the inner side surface of the inner membrane; or, the plug sheet is provided on one surface of the inner membrane first, and then the inner membrane with the plug sheet is provided on the inner side of the opening. The plug sheet matches the shape of the opening and corresponds to the position of the opening. The pull piece and the inner membrane at the opening are fixedly connected together by means of a heat sealing process or an adhesive bonding process, so as to close the opening.
Further, the sealing structure further includes a connecting component. The connecting component is configured to prevent the pull piece from being completely separated from the packaging box after opening. Specifically, the connecting component is integrally injection-molded with the plug sheet by using an injection molding material, for example, the plug sheet having the connecting component is simultaneously injection-molded on the inner membrane by an injection molding device, or, the plug sheet having the connecting component is injection-molded first, and then the plug sheet is fixed to the inner membrane. When the inner membrane is fixed to the position of the opening by means of heat sealing or adhesive bonding, the other end of the connecting component is fixed to an innermost layer of the composite packaging material or the inner membrane near the opening.
An end of the pull piece is also configured as the connecting component, one end of the pull piece is bonded or fixed to the composite packaging material, and after being lifted from the other end which is not bonded or fixed to the composite packaging material, the pull piece remains connected to the packaging box, so that the pull piece is prevented from being completely separated from the packaging box, and the opened plug sheet is conveniently stored and installed back on the opening.
In an embodiment, an edge of the plug sheet is provided with a chamfer or an inclined surface.
Further, the inclined surface is provided with a plurality of arc-shaped protrusions or arc-shaped grooves in a horizontal direction.
The composite packaging material includes a base layer, a barrier layer, a waterproof layer, the innermost layer, and a bonding layer. The base layer of the composite packaging material generally uses raw paper, such as white base paper or kraft base paper.
In an embodiment, a thickness of the plug sheet is manufactured to be ⅛ to 8 times a thickness of the base layer of the composite packaging material.
In an embodiment, the thickness of the plug sheet is manufactured to be 2 to 4 times the thickness of the base layer of the composite packaging material.
In an embodiment, when the plug sheet is manufactured, a thickness of one side of the plug sheet is smaller than that of the other side of the plug sheet, and the pull piece is pulled from the side with the smaller thickness of the plug sheet.
The embodiment provides a sealing structure for a packaging box, which is different from Embodiment 1, the sealing structure in the embodiment includes an inner membrane 5 and a plug sheet 2, but does not include a pull piece. The packaging box is made of a composite packaging material 3. The composite packaging material 3 includes a base layer, a barrier layer, a waterproof layer, and an innermost layer. The sealing structure includes the inner membrane 5 and the plug sheet 2. The plug sheet 2 matches a shape of the opening 4 and corresponds to a position of the opening 4. The inner membrane 5 covers an inner side of the opening 4, and an area of the inner membrane 5 is greater than that of the opening 4. The plug sheet 2 enables the inner membrane 5 to be broken at the opening 4 under an action of an external force, so as to open the opening 4. The plug sheet 2 is able to be embedded in the opening 4 under an action of an external force, so as to close the opening 4.
The sealing structure further includes an outer membrane 6. The outer membrane 6 is provided on an outer side of the opening 4. The plug sheet 2 is connected to the composite packaging material 3 through the outer membrane 6, an area of the plug sheet 2 is slightly greater than that of the outer membrane 6, and an external force acts on a part of the plug sheet 2 that exceeds the outer membrane 6 to open the opening 4.
As shown in
The embodiment of the disclosure provides a production process for a sealing structure for a packaging box, which includes the following steps:
Those skilled in the art will understand that, similar to Embodiment 5, the order and the adjacent relationship of the above steps are not limited. For example, an outer membrane is provided on an outer side of the opening before the opening is formed by perforating, that is, the outer membrane is provided on an outer side of the composite packaging material, and then perforation is performed in the area covered by the outer membrane to form the opening. The outer membrane is provided on the outer side of the opening after the opening is formed by perforating and before the inner membrane is provided on the inner side of the opening. After the inner membrane is provided on the inner side of the opening, the outer membrane is provided on the outer side of the opening. In addition, the plug sheet is also arranged on the inner membrane, and then a combination of the inner membrane and the plug sheet is provided on the opening.
The adhesive bonding manner between the adjacent parts is similar to Embodiment 5. If the outer membrane is provided, the plug sheet is provided on the outer side of the outer membrane, and the plug sheet is partially bonded to the outer membrane. In an embodiment, the area of the plug sheet is set to be greater than the opening, the plug sheet completely covers the opening and is inwardly recessed at the opening to form a recess, and is provided with an edge greater than the opening and parallel to the opening, the edge is configured to cover the outer side of the opening in the packaging box, and the edge is bonded to an outermost layer of the composite packaging material or the outer membrane.
One embodiment of the disclosure discloses a packaging box. The packaging box includes the sealing structure as described in any of the above embodiments. The packaging box is able to repeatedly open and close the opening of the packaging box, and is convenient to carry and more environmentally friendly.
The above is only specific embodiments of the disclosure, and other modifications or variations may be made based on the above embodiments by those skilled in the art in light of the above teachings of the disclosure. Those skilled in the art should understand that the above specific description is only for the purpose of better explaining the disclosure, and that the scope of protection of the disclosure shall be subject to the scope of protection of the claims.
Number | Date | Country | Kind |
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202111348620.0 | Nov 2021 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/129131 | 11/2/2022 | WO |