The invention generally relates to a buckle assembly for a seat belt of a vehicle.
Seat belt buckle assemblies selectively attach and disconnect a latch on a seat belt to secure an occupant within a vehicle. The seat belt buckle defines a slot, through which the latch is inserted. A locking mechanism engages the latch to secure the latch relative to the buckle assembly. The buckle assembly includes a button assembly, which is depressible to release the latch from the locking mechanism, and thereby release the latch from the buckle assembly.
The slot in the buckle assembly is generally disposed in an upward facing, vertical arrangement, next to the occupant of the vehicle. When the latch is not disposed within and secured to the buckle assembly, the slot is open, and may permit debris, for example: coins, dirt, liquids (particularly sugary liquids that leave a sticky residue once dry), etc., to enter into the buckle assembly. Any debris entering the buckle assembly may become lodged within or otherwise interfere with the operation of the buckle assembly, and in particular the operation of the locking mechanism and/or the button assembly.
A buckle assembly for a seat belt of a vehicle is provided. The buckle assembly includes a first plate having a first tend and extending along a longitudinal axis. A second plate having a first end is coupled to the first plate in spaced parallel relationship relative to the first plate to define a gap between the first plate and the second plate. A button assembly is coupled to the first plate and the second plate adjacent the first end of the first plate and the first end of the second plate. The button assembly defines a slot aligned with the gap between the first plate and the second plate. The button assembly is moveable relative to the first plate and the second plate along the longitudinal axis, and includes a door moveable in a direction transverse to the longitudinal axis, between a closed position and a retracted position. The door covers the slot when in the closed position, and is laterally spaced from the slot when in the retracted position.
A buckle assembly for a seat belt of a vehicle is also provided. The buckle assembly includes a first plate having a first tend and extending along a longitudinal axis. A second plate having a first end is coupled to the first plate in spaced parallel relationship relative to the first plate to define a gap between the first plate and the second plate. A button assembly is coupled to the first plate and the second plate adjacent the first end of the first plate and the first end of the second plate. The button assembly includes a ledge extending transverse to the longitudinal axis. The ledge defines a slot aligned with the gap between the first plate and the second plate. The button assembly is moveable relative to the first plate and the second plate along the longitudinal axis, and includes a door supported by the ledge and moveable in a direction transverse to the longitudinal axis between a closed position and a retracted position. The door covers the slot when in the closed position, and the door is laterally spaced from the slot when in the retracted position. The door includes an angled edge extending over the slot when the door is in the closed position. The button assembly includes at least one aperture extending through a wall of the button assembly adjacent the ledge. The angled edge of the door is configured for directing a liquid through the at least one aperture when in the closed position.
In another aspect, a buckle assembly for a seat belt of a vehicle is provided. The buckle assembly includes a first plate having a first end and extending along a longitudinal axis. A second plate having a first end is coupled to the first plate in spaced parallel relationship relative to the first plate to define a gap between the first plate and the second plate. A block is disposed within the gap between the first plate and the second plate. The block is moveable along the longitudinal axis between a raised position and a lowered position. A button assembly is coupled to the first plate and the second plate adjacent the first end of the first plate and the first end of the second plate. The button assembly is moveable relative to the first plate and the second plate along the longitudinal axis. The block includes a first vertical edge, with the upper vertical edge of the block axially aligned along the longitudinal axis with the upper end of the first plate and the upper end of the second plate when the block is in the raised position, such that the upper end of the first plate and the upper end of the second plate are flush with the upper vertical edge of the block when the block is in the raised position. Each of the first plate and the second plate includes a plurality of undulations extending along the longitudinal axis and into the gap between the first plate and the second plate. The block includes a first side surface configured to correspond and mate with the first plate, and a second side surface configured to correspond and mate with the second plate. As such, a cross section of the block perpendicular to the longitudinal axis substantially fills the gap between the first plate and the second plate.
Accordingly, the buckle assembly prevents debris, including but not limited to, coins and liquids, from entering the into the buckle assembly through the slot to maintain proper functioning of the buckle assembly. The door slides across the slot to cover the slot when the buckle assembly is not attached to a latch of a seat belt. The door blocks objects from entering the slot. The door includes an angled edge that directs fluid spilled onto the buckle assembly through the apertures in the side wall of the button assembly, which directs the fluid away from the buckle assembly. The upper vertical edge of the block is flush with the upper end of the first plate and the upper end of the second plate to enable any objects that do make it through the slot to be easily retrieved by hand. The undulations in the first plate and the second plate, and the corresponding cross sectional shape of the block, ensure that small coins may not become lodged between the block and one of the first plate and the second plate. Accordingly, all of the above described features of the buckle assembly ensure that debris does not infiltrate the buckle assembly, thereby maintaining proper functioning of the buckle assembly.
The above features and advantages and other features and advantages of the present invention are readily apparent from the following detailed description of the best modes for carrying out the invention when taken in connection with the accompanying drawings.
Referring to the Figures, wherein like numerals indicate like parts throughout the several views, a buckle assembly is shown generally at 20. The buckle assembly 20 is for a seat belt (not shown) of a vehicle. The buckle assembly 20 receives a latch plate 21, which is attached to the seat belt. The buckle assembly 20 releasably secures the latch plate 21 to the buckle assembly 20 to restrain an occupant of the vehicle.
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The button assembly 32 defines a slot 38, shown in
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Each of the undulations 62 in the first plate 22 and the second plate 26 include a peak 64. The peak 64 is laterally spaced from a planar surface 66 of the first plate 22 and a planar surface 68 of the second plate 26 respectively. In other words, the peaks 64 of the undulations 62 on the first plate 22 are laterally spaced from the planar surface 66 of the first plate 22, and the peaks 64 of the undulations 62 on the second plate 26 are laterally spaced from the planar surface 68 of the second plate 26. Adjacent peaks 64 of the plurality of undulations 62 on the first plate 22 may be spaced in parallel relationship with each other an offset distance 70 less than or equal to 15 mm apart. Adjacent peaks 64 of the plurality of undulations 62 on the second plate 26 may be spaced in parallel relationship with each other an offset distance 70 less than or equal to 15 mm apart. Having the peaks 64 on each of the first plate 22 and the second plate 26 spaced from adjacent peaks 64 a distance of 15 mm apart or less ensures that even small coins, such as a penny and/or a dime, can not fit between the undulations 62. It should be appreciated the offset distance 70 may vary from that specifically described herein.
As shown, each of the plurality of undulations 62 on the first plate 22 is disposed opposite one of the plurality of undulations 62 on the second plate 26. However, it should be appreciated that the undulations 62 need not be disposed directly across from each other, and may alternatively be arranged in a staggered formation.
The block 56 includes a first side surface 72 that is configured to correspond to and mate with the first plate 22. The block 56 further includes a second side surface 74 that is configured to correspond to and mate with the second plate 26. Accordingly, a cross section of the block 56 perpendicular to the longitudinal axis 24 substantially fills the gap 28 between the first plate 22 and the second plate 26. Because the block 56 substantially fills the gap 28 between the first plate 22 and the second plate 26, any objects falling through the slot 38 are prevented from passing the block 56. Additionally, the undulations 62 in the first plate 22 and the second plate 26, and the corresponding shape of the block 56, ensure that objects of a certain length are spaced away from the first plate 22 and/or the second plate 26 to prevent the objects from becoming lodged between the block 56 and the first plate 22 or the second plate 26. This is because objects of sufficient length, i.e., 15 mm apart or greater, are forced into contact with one or more of the undulations 62, thereby spacing the object from the planar surface 66 of the first plate 22 or the planar surface 68 of the second plate 26.
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The button assembly 32 includes a cam 80 engaging the lock bar 78. As shown, the cam 80 includes a triangular cutout 82 in opposing walls of the casing 43. The lock bar 78 includes a pair of posts 84 extending in opposite directions through and engaging the triangular cutouts 82. Additionally, the posts 84 of the lock bar 78 are disposed in transverse slots 86 defined by the first plate 22. Accordingly, the lock bar 78 may only move toward or away from the first plate 22, in a transverse direction relative to the longitudinal axis 24. Vertical movement of the button assembly 32 causes the posts 84 of the lock bar 78 to engage the hypotenuse of the triangular cutouts 82, such that the cam 80 moves the lock bar 78 laterally relative to the longitudinal axis 24, i.e., away from the first plate 22 and into the unlocked position in response to downward movement of the button assembly 32 along the longitudinal axis 24.
The buckle assembly 20 further includes a lock biasing device 88. The lock biasing device 88 interconnects the lock bar 78 and the base 30. The lock biasing device 88 is configured for biasing the lock bar 78 into the locked position, i.e., toward the first plate 22. As shown, the lock biasing device 88 includes a spring bar extending between and interconnecting the base 30 and the lock bar 78. However, it should be appreciated that the lock biasing device 88 may include some other device not shown or described herein capable of biasing the lock bar 78 toward the first plate 22, into the locked position.
The lock bar 78 includes a tab 90. The tab 90 extends from the lock bar 78 towards the first plate 22 and the second plate 26. The tab 90 is laterally spaced from the first plate 22 when the lock bar 78 is in the unlocked position. The tab 90 extends through a lock slot 92 in each of the first plate 22 and the second plate 26 when the lock bar 78 is in the locked position.
During use, the latch plate 21 is inserted through the slot 38 and engages the block 56. The block 56, when in the raised position, prevents the tab 90 on the lock bar 78 from extending through the lock slot 92 in the first plate 22. As the latch plate 21 is pushed downward into the gap 28, the block 56 is pushed downward until no longer engaging the tab 90 on the lock bar 78. Once the tab 90 on the lock bar 78 is no longer blocked by the block 56, the tab 90 is free to move into the locked position, wherein the tab 90 passes through a passage 94 in the latch plate 21 and into interlocking engagement with the latch plate 21 and the lock slot 92 in the first plate 22. Upon pushing the button assembly 32 downward, the cam 80 moves the lock bar 78 into the unlocked position, thereby releasing the interlocking engagement between the tab 90 and the latch plate 21, allowing withdrawal of the latch plate 21. It should be appreciated that the locking mechanism 76 may include any mechanism capable of unlocking the latch plate 21 from the buckle assembly 20, and may be configured and operate other than showed and described herein.
While the best modes for carrying out the invention have been described in detail, those familiar with the art to which this invention relates will recognize various alternative designs and embodiments for practicing the invention within the scope of the appended claims.