The present disclosure relates to microelectromechanical (MEMS) devices, and more particularly to accelerometers where a proof mass turns in seesaw motion of out of the device plane in response to an acceleration which is perpendicular to the device plane. The present disclosure further concerns arrangements for measuring this seesaw motion.
A MEMS accelerometer typically comprises a device layer where micromechanical structures are formed by etching. The device layer defines a device plane. In this disclosure, the device plane will be illustrated as the xy-plane. The device layer may for example be formed in a device wafer.
A proof mass formed in the device layer can be configured to respond to acceleration in the direction of a z-axis (which is perpendicular to the xy-plane) by rotating in seesaw motion about a rotation axis which lies in the xy-plane. The proof may be asymmetric with respect to this rotation axis, so that it's center of mass does not lie on the axis. The proof mass may be suspended from fixed anchor points by suspenders which are sufficiently flexible in one rotational direction to undergo torsional twisting when the accelerometer experiences acceleration in the z-direction and the proof mass begins to turn out of the xy-plane.
The seesaw motion of the proof mass is typically detected in a capacitive measurement conducted between the proof mass (or an electrode placed on the proof mass) and an adjacent counter-electrode which is placed on a surface which remains fixed in relation to the device plane.
A general problem with this design can be seen directly in
Document US2020081028 describes a z-axis accelerometer where the problem is addressed by building counter-electrodes with varying thickness. Document U.S. Pat. No. 7,121,141 discloses a z-axis accelerometer where the thickness of the proof mass is varied instead.
An object of the present disclosure is to provide an apparatus which improves the sensitivity of a seesaw accelerometer.
The object of the disclosure is achieved by an arrangement which is characterized by what is stated in the independent claim. The preferred embodiments of the disclosure are disclosed in the dependent claims.
The disclosure is based on the idea of utilizing two or more rotating proof masses which are adjacent to each other and are designed to rotate at different angular velocities when the accelerometer experiences acceleration. The proof mass which rotates more is designed to approach the counter-electrode in an area which lies close to the rotation axis, while the proof mass which rotates less is designed to approach the counter-electrode in an area which lies further away from the rotation axis. An advantage of this arrangement is that a significant contribution to the measurement signal can be drawn from both of these areas.
In the following the disclosure will be described in greater detail by means of preferred embodiments with reference to the accompanying drawings, in which
This disclosure describes an accelerometer for measuring acceleration in the direction of a z-axis which is perpendicular to an xy-plane. The accelerometer comprises a first proof mass and one or more anchor points. The first proof mass is suspended from the one or more anchor points by a torsionally flexible suspension structure which allows the first proof mass to rotate about a rotation axis which lies in the xy-plane.
The accelerometer also comprises a second proof mass which is adjacent to the first proof mass and suspended from said one or more anchor points by the suspension structure. The suspension structure allows the second proof mass to rotate about the rotation axis.
The accelerometer comprises one or more first counter-electrodes which are adjacent to the first and second proof masses in the z-direction on a first side of the rotation axis so that the one or more first counter-electrodes define a first measurement region in the xy-plane on the first side of the rotation axis.
The first measurement region comprises a first subregion in the xy-plane which lies closest to the rotation axis and a second subregion in the xy-plane which lies further away from the rotation axis. The first proof mass comprises one or more first measurement areas in the first subregion of the first measurement region, and the second proof mass comprises one or more second measurement areas in the second subregion of the first measurement region.
The first and second proof masses and the suspension structure are dimensioned so that a ratio L/K is greater for the first proof mass than for the second proof mass. The ratio has the same sign for both proof masses. L is the sum of the torques which act on said proof mass when the accelerometer undergoes acceleration in the direction of the z-axis. K is the spring constant for the rotational motion of said proof mass about the rotation axis.
Optionally, to facilitate a differential capacitive measurement of proof mass displacement conducted on both sides of the rotation axis, the accelerometer may also comprise one or more second counter-electrodes which are adjacent to the first and second proof mass in the z-direction on a second side of the rotation axis so that the one or more second counter-electrodes define a second measurement region in the xy-plane on the second side of the rotation axis.
The first proof mass may also comprise one or more first measurement areas in the first subregion of the second measurement region, and the second proof mass may also comprise one or more second measurement areas in the second subregion of the second measurement region. The first measurement areas in the first subregion of the first measurement region may be substantially reflection-symmetric with the first measurement areas in the first subregion of the second measurement region with respect to the rotation axis. Correspondingly, the second measurement areas in the second subregion of the first measurement region may be substantially reflection-symmetric with the second measurement areas in the second subregion of the second measurement region with respect to the rotation axis.
The examples and explanations given below will focus primarily on two-sided implementations where a differential capacitive measurement is implemented. However, the same general principles apply to the movement of the proof masses both in the case of one-sided (non-differential) displacement measurements and in two sided (differential) ones. In other words, although the proof masses illustrated in the figures of this disclosure extend to both sides of the rotation axis, the general principle of proof mass motion—that a proof mass which has a measurement area closer to the rotation axis rotates more than a proof mass which has a measurement area further away from the rotation axis—can be implemented even with proof masses which extend only in one direction from the rotation axis. The motion of such one-sided proof masses cannot be measured with the differential principle described above, but it can be measured with a simple (non-differential) capacitive displacement measurement.
The examples and explanations given below will also focus on primarily on two-sided suspensions where masses are attached to each other with two connecting suspenders. However, one-sided suspensions, where only one connecting suspender is attached between two masses, are also possible in each embodiment.
Furthermore, the examples and embodiments presented below show anchoring suspenders which extend directly from an anchor point to a proof mass. However, the suspension structure could alternatively comprise an intermediate stiff structure which is placed between the anchor point and the anchoring suspender. The suspension structure could also comprise some rigid suspension parts which extend between two proof masses if these rigid parts are connected in series with a torsionally flexible suspender.
As illustrated later in this disclosure, several anchor points can be used. The suspension structure can also be designed in many different ways, but it includes at least one torsionally flexible element. Torsionally flexible elements may also be called torsionally flexible suspenders or torsion springs. In this disclosure, the term “spring” refers to a device part which is flexible in at least one direction. Torsionally flexible elements may for example be simple bars which have a length dimension which is much longer than their width dimension, or they may be springs with a meandering shape. Torsionally flexible elements may be designed to twist about an axis. The torque required for twisting a torsionally flexible element by a given amount is determined by its geometry.
The term “suspension structure” refers to a combination of parts which together provide structural support to the proof masses and allow them to move in a certain manner. Suspension structures include at least one flexible spring which bends and/or twists when the suspended masses are in motion. Suspension structures may also include substantially rigid parts. This disclosure describes some suspension structures where torsionally flexible springs are arranged in series so that some of them extend from an anchor point to a proof mass, and others extend between proof masses. The flexible springs of a suspension structure may be called suspenders.
The torque which is required to rotate a given proof mass about the rotation axis by a given amount depends on how the suspension structure is constructed. It depends on the springs which are closest to the proof mass in question, but it also depends on the other parts of the suspension structure and possibly on the properties of other proof masses which are suspended from the same suspension structure. A spring constant K=L/Θ for the rotational motion of any proof mass about the rotation axis can be defined as a ratio between the torque L applied to said proof mass and the resulting angular displacement Θ of said proof mass. This spring constant is determined primarily by the suspension structure design, for example by the dimensions of torsionally flexible elements which extend between proof masses and to the anchor points. If proof mass A is connected to another proof mass B by a torsionally flexible element, the dimensions of proof mass B and the details of the suspension structure will also influence the spring constant which guides the movement of mass A.
In
An anchor point is a fixed structure in the MEMS device which is intended to remain substantially stationary in relation to other fixed structures in the device when the device undergoes acceleration. All anchor points illustrated in this disclosure lie on the rotation axis. However, they could also be located away from the rotation axis, and the suspension structure could include a substantially stiff extension structure (which is not designed to undergo torsional twisting) which extends from the anchor point to the rotation axis. Torsionally flexible elements could then be attached to this extension structure instead of being attached directly to the anchor point.
Two counter-electrodes are presented on each side of the rotation axis in
However, it is often preferable to use only one counter-electrode on each side of the rotation axis. This option has not been separately illustrated, but it is analogous to the presentation in
The movement of the proof masses can be measured with capacitive measurements in the measurement regions. The proof masses may be made of silicon. A capacitive measurement can then be carried out directly between a counter-electrode and a proof mass. Alternatively, conductive electrodes could be deposited on the parts of the proof mass which lie in the measurement region, and the measurement could then be carried out between these electrodes and the counter-electrodes.
Correspondingly, the second proof mass 22 here comprises two second measurement areas 221 in the second subregions 2952 and 2962. These second measurement areas are also reflection-symmetric with respect to the rotation axis 291. The rotational displacement of the second proof mass 22 can therefore be measured with a differential capacitive measurement conducted in the second subregions.
The first proof mass may (but does not have to) be connected in the suspension structure to a second proof mass (such as 22), which may either be symmetric or asymmetric with respect to the rotation axis. If this mechanical connection would be completely rigid, the two proof masses would simply rotate as one body. The two proof masses may rotate at different angular rotation rates if this mechanical connection has torsional flexibility.
If we assume that the second proof mass is symmetric with respect to the rotation axis, the acceleration itself will not generate any direct torque on this proof mass. However, the acceleration may nevertheless indirectly generate a torque on the second proof mass if it is mechanically connected to another proof mass which begins to rotate about the rotation axis due to its asymmetric shape. As described in more detail in the examples presented below, many different combinations of asymmetric/symmetric masses and connected/disconnected proof masses can be utilized to achieve a system where L/K is greater for the first proof mass than for the second proof mass when the system accelerates. The ratio L/K nevertheless has the same sign for both proof masses, which means that the proof masses rotate in the same direction about the rotation axis, not in opposite directions.
L is the sum of the torques which act on a proof mass (the first proof mass, for example) when the accelerometer undergoes acceleration in the direction of the z-axis. L can in some cases have many components. If the first proof mass is asymmetric with respect to the rotation axis 291 (such as proof mass 21 in
If, on the other hand, the first proof mass is connected to other proof masses by the suspension structure (as for example in the first embodiment and other embodiments presented below), then L may comprise not only LA, but also other torque components LB, LC, . . . which are produced by other asymmetric proof masses and transmitted to the first proof mass via the suspension structure. L may then for example be equal to LA+LB if the system comprises a second asymmetric proof mass whose center of mass is on the same side of the rotation axis as that of the first proof mass, or it may be LA−LB if the system comprises a second asymmetric proof mass whose center of mass is on the opposite side of the rotation axis. The torque acting on each proof mass will in either case have the same magnitude L.
The spring constant K=L/Θ, which determines the relationship between the torque acting on a given proof mass and the angular displacement which the torque produces in that proof mass, is determined by the design of the suspension structure: the location of the anchor points, the properties of the springs in the suspension structure and the geometries of the proof masses.
If L1 indicates the sum of torques which act on the first proof mass, K1 indicates the spring constant of the rotational motion of the first proof mass, L2 indicates the sum of torques which act on the second proof mass and K2 indicates the spring constant of the rotational motion of the second proof mass, the relationship described above can be written as L1/K1>L2/K2. This relationship is equivalent to Θ1>Θ2: the rotational displacement angle Θ1 to which the first proof mass rotates as a result of a given acceleration is greater than the rotational displacement angle Θ2 to which the second proof mass rotates as a result of the same acceleration. The accelerometer is a complex system where all parts interact with each other, and computer simulations may be needed to determine a suspension structure and proof mass design which, in response to a given acceleration, yields the desired rotational displacement angles.
Consequently, in
Since the first proof mass rotates more than the second proof mass, it may in some situations be necessary to design the accelerometer so that some parts of the first proof mass can move to a lower vertical level than the second subregion of the corresponding measurement region. This can be seen in
It can be seen in
Counter-electrode geometries which follow the general principle illustrated in
The number of proof masses can be increased to three (or to four, five, or any other number) to further increase the contributions to the measurement signal obtained from different parts of the measurement region. The three-mass alternative is illustrated in
The third measurement areas in the third subregion of the first measurement region are substantially reflection-symmetric with the third measurement areas in the third subregion of the second measurement region with respect to the rotation axis. The first, second and third proof masses and the suspension structure are then dimensioned so that a ratio L/K is greater for the first proof mass than for the second proof mass, and greater for the second proof mass than for the third proof mass, but has the same sign for all three proof masses.
In response to acceleration in the z-direction, the first proof mass will then turn to the largest rotation angle, the second will turn to an intermediate angle and the third will turn to the smallest rotation angle. The first proof mass will contribute to the measurement signal in the first subregions, the second proof mass in the second subregions and the third proof mass in the third subregions. Devices where more than three proof masses are used utilize are analogous to this three-mass case.
By designing and dimensioning the proof masses and the suspension structure in a suitable manner, the accelerometer can be made to respond to a given magnitude of z-acceleration with a given amount of rotation in each proof mass.
In
However, the design illustrated in
In the following examples, accelerometer comprising proof masses will be illustrated in the xy-plane. The first and second subregions (such as 2951-2952 and 2961-2962 in
In
In all embodiments presented above, the measurement areas have a rectangular shape. This shape is often preferable because it facilitates optimal use of the available area, but measurement areas of any other shape could also be used.
The center of mass of the first proof mass may lie on the first side of the rotation axis and the center of mass of the second proof mass may lie substantially on the rotation axis. The suspension structure may comprise one or more torsionally flexible anchoring suspenders which extend between the one or more anchor points and the second proof mass, and one or more torsionally flexible connecting suspenders which extend between the first proof mass and the second proof mass.
In this embodiment, due to the asymmetry of the first proof mass, a force which sets the accelerometer in accelerating motion will exercise a torque on the first proof mass 31. It will not exercise a torque on the second proof mass which is symmetric, but when the first proof mass turns the connecting suspenders will transmit a torque to the second proof mass. Due to the torsional flexibility of both the connecting suspenders and the anchoring suspenders, the second proof mass will turn in the same direction as the first, but to a rotation angle which is less than the rotation angle of the first proof mass.
In
In
The second proof mass 32 here comprises a frame part 3215 which surrounds the central anchor point 381 and elongated extension bars 3211 and 3212 which extend (1) orthogonally to the rotation axis in opposite directions from the frame part 3215 and (2) between the rectangle-shaped measurement areas 311 of the first proof mass which are seen in
The suspension structure in
The design illustrated in
A further alternative, which has been illustrated in
The third proof mass 43 may partly surround the second proof mass 42 and the first proof mass 41 as
It is also possible to utilize both a central anchor point and first and second side anchor points for suspending the proof masses.
The one or more anchor points can alternatively be arranged so that one anchor point is placed on one side of the proof masses, and another anchor point is placed near the center so that it is at least partly surrounded by the proof masses.
In the example shown in
In other words, neither proof mass surrounds the other in this case. Nevertheless, the second proof mass is still suspended by torsionally flexible elements between the first proof mass and the anchor points. The second proof mass will therefore rotate less than the first proof mass, just as in the previous examples.
A third mass can also be added on one side of the accelerometer. In
In general, when three masses are used in this embodiment the center of mass of the first proof mass lies on the first side of the rotation axis, the center of mass of the second proof mass lies substantially on the rotation axis, and the center of mass of the third proof mass lies substantially on the rotation axis. The suspension structure comprises one or more torsionally flexible anchoring suspenders which extend between the one or more anchor points and the third proof mass, one or more torsionally flexible connecting suspenders which extend between the first proof mass and the second proof mass, and one or more torsionally flexible connecting suspenders which extend between the second proof mass and the third proof mass.
The suspension structure may also comprise anchoring suspenders which extend from an anchor point to the second proof mass, such as suspender 662 in
In
In
Many alterations can be made to the design illustrated in
The center of mass of the first proof mass may lie on the first side of the rotation axis and the center of mass of the second proof mass may lie on the second side of the rotation axis. The suspension structure may comprise one or more torsionally flexible connecting suspenders which extend between the first proof mass and the second proof mass.
This second embodiment is similar to the first in that, due to the asymmetry of the first proof mass, a force which sets the accelerometer in accelerating motion will exercise a first torque on the first proof mass. The second embodiment differs from the first in that this force will also exercise a direct second torque on the second proof mass since it is asymmetric. This second torque will be in the opposite direction to the first torque because the first side of the rotation axis is opposite to the second.
The benefit of this arrangement is that the second proof mass does not necessarily have to be suspended between the first proof mass and the one or more anchor point. Instead, anchoring suspenders can in this embodiment be connected to the first proof mass and the second proof mass can be connected to the first proof mass with connecting suspenders. Due to the asymmetry of the second proof mass, the first and second proof mass will not rotate together at the same rate.
It is, however, also possible to suspend the second proof mass between the first proof mass and the one or more anchor points—in this case the second embodiment differs from the first only in that the rotation of the second proof mass is slower due to its asymmetry.
As in
In
The various parts of the suspension structure and the proof masses can in the examples of
In general, when a third mass is added to the accelerometer in this second embodiment, the center of mass of the third proof mass lies on the second side of the rotation axis, the center of mass of the second proof mass lies on the first or the second side of the rotation axis or on the rotation axis, and the suspension structure comprises one or more torsionally flexible anchoring suspenders which extend between the one or more anchor points and the first proof mass, and one or more torsionally flexible connecting suspenders which extend between the first proof mass and the second proof mass, and one or more torsionally flexible connecting suspenders which extend between the second proof mass and the third proof mass.
The center of mass of the first proof mass may lie on the first side of the rotation axis and the center of mass of the second proof mass may lie on the first side of the rotation axis. The suspension structure may comprise one or more torsionally flexible anchoring suspenders which extend between the one or more anchor points and the second proof mass, and one or more torsionally flexible connecting suspenders which extend between the first proof mass and the second proof mass, wherein the torsional flexibility of the connecting suspenders is greater than the torsional flexibility of the anchoring suspenders.
A force which sets the accelerometer in accelerating motion will exercise a first torque on the first proof mass and a second torque on the second proof mass. Both torques are in this case in the same direction. But since the connecting suspenders have greater torsional flexibility than the anchoring suspenders, the first proof mass, which is not anchored, will rotate more than the second proof mass, which is anchored.
The various parts of the suspension structure and the proof masses can in the examples of
The center of mass of the first proof mass may lie on the first side of the rotation axis and the center of mass of the second proof mass may lie on the first side of the rotation axis. The suspension structure may comprise one or more torsionally flexible first anchoring suspenders which extend between the one or more anchor points and the first proof mass, and one or more torsionally flexible second anchoring suspenders which extend between the one or more anchor points and the second proof mass.
In this embodiment the suspension structure comprises two different suspension sets, one for the first proof mass and another for the second proof mass. These two sets are not interconnected, so no torque is transmitted from one proof mass to another. The proof masses and anchoring suspenders are simply dimensioned so that first proof mass rotates more than the second proof mass.
A third mass may be added to the system, so that the center of mass of the first proof mass lies on the first side of the rotation axis, and the center of mass of the second proof mass lies on the first side of the rotation axis, and the center of mass of the third proof mass lies on the first side of the rotation axis. The suspension structure may then comprise one or more torsionally flexible first anchoring suspenders which extend between the one or more anchor points and the first proof mass, and one or more torsionally flexible second anchoring suspenders which extend between the one or more anchor points and the second proof mass, and one or more torsionally flexible third anchoring suspenders which extend between the one or more anchor points and the third proof mass.
In any embodiment of this disclosure where the accelerometer comprises only a first proof mass and a second proof mass, the accelerometer may comprise a first area and a second area, wherein a first part of the first proof mass is in the first area, a second part of the first proof mass is in the second area, and the entire second proof mass is in the first area. The first part of the first proof mass may be substantially symmetric with respect to the rotation axis within the first area, and the second proof mass may be substantially symmetric with respect to the rotation axis. The second part of the first proof mass then makes it asymmetric. Optionally, the ratio between the surface area of the first part of the first proof mass to the surface area of the second proof mass may be in the range 1:5-5:1, or in the range 1:3-3:1, or in the range 1:2-2:1. As an independent further option, the ratio between the surface area of the first part of the first proof mass to the surface area of the second part of the first proof mass may be in the range 1:2-10:1, or in the range 1:1-8:1, or in the range 1:1-5:1. As another independent further option, the ratio between the total surface area of the first proof mass to the surface area of the second proof mass may be in the range 1:5-5:1, or in the range 1:3-3:1, or in the range 1:2-2:1.
In any embodiment of this disclosure where the accelerometer comprises a first proof mass, a second proof mass and one or more additional masses, the accelerometer may comprise a first area and a second area, wherein a first part of the first proof mass is in the first area, a second part of the first proof mass is in the second area, and the second proof mass and additional proof masses are in their entirety in the first area. Optionally, the ratios between the surface area of the first part of the first proof mass to the surface areas of the second proof mass and to the surface area of each of the additional masses may all be in the range 1:5-5:1, or in the range 1:3-3:1, or in the range 1:2-2:1. As an independent further option, the first part of the first proof mass may be substantially symmetric with respect to the rotation axis within the first area, and the second proof mass and all additional proof masses may be substantially symmetric with respect to the rotation axis. As another independent further option, the ratio between the surface area of the first part of the first proof mass to the surface area of the second part of the first proof mass may be in the range 1:2-10:1, or in the range 1:1-8:1, or in the range 1:1-5:1. As another independent further option, the ratio between the total surface area of the first proof mass to the surface area of the second proof mass and to the surface area of each of the additional masses may be in the range 1:5-5:1, or in the range 1:3-3:1, or in the range 1:2-2:1.
In any embodiment of this disclosure, the torsionally flexible connecting suspenders and anchoring suspenders which are included in a suspension structure do not necessarily need to have substantially the same length in the direction of the rotation axis and the same width in the direction which is perpendicular to the rotation axis (although they may have the same length and width). The desired torsion properties can be obtained with many different spring geometries. The optimal geometry of these suspenders will depend on the geometry of the proof masses, the desired rotational response of each proof mass and on the available space.
In any embodiment of this disclosure, any proof mass may comprise narrow extension structures which extend across the rotation axis or to the suspension structure on the rotation axis. These extension structures may comprise displacement sections, which may be frames, frame parts or similar sections, which shift the crossing points between the extension structures and the rotation axis so that the suspenders mentioned above, which extend between such crossing points, obtain their desired dimensions.
In any embodiment of this disclosure, an accelerometer structure illustrated in the corresponding figure can be duplicated so that the two identical sets are built next to each other. A double differential measurement can then be performed. The sets may be oriented in opposite directions (the second set is turned 180 degrees in relation to the first) so that, for example, the center of mass of the first proof mass in the first set and the center of mass of the first proof mass in the second set lie on opposite sides of the rotation axis. This has been illustrated in
Number | Date | Country | Kind |
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20215891 | Aug 2021 | FI | national |