The present invention relates generally to computing systems, and more specifically, to self-aligning coupling of liquid cooling connectors for computing storage devices.
Information technology systems, including server systems, require cooling to prevent overheating. Cooling demands have increased, as the power and speed of server systems have increased. For example, the development and application of 5G and Artificial Intelligence (AI) continuously increase computing demand for server products, which requires high-heat dissipation.
One solution for high-heat dissipation is liquid cooling, which has been widely used and has begun to gradually replace air cooling from fans. Liquid cooling is preferred because it removes heat much more efficiently than air cooling. Liquid-cooling server products usually transport liquid by connecting external manifolds on a server rack. The liquid removes the heat from the server and is cooled externally. Some connection methods are primarily divided into hose pair types and blind mate types. Blind mate types are sometimes preferred because they require less time for disassembly or installation of a hose, thus, reducing maintenance time.
However, the blind mate type connection is plagued by limitations. For example, manufacturing and tolerance misalignments cause assembly problems when attempting to connect liquid-cooled connectors with liquid-cooled servers. These problems are exacerbated when the liquid-cooled connectors are from different manufacturers than that of the liquid-cooled servers, resulting in failure to effectively connect and seal fluid communication with the liquid-cooled servers, cooling rack manifolds, and related cooling components. The present disclosure provides a solution for these and other problems.
The term embodiment and like terms, e.g., implementation, configuration, aspect, example, and option, are intended to refer broadly to all of the subject matter of this disclosure and the claims below. Statements containing these terms should be understood not to limit the subject matter described herein or to limit the meaning or scope of the claims below. Embodiments of the present disclosure covered herein are defined by the claims below, not this summary. This summary is a high-level overview of various aspects of the disclosure and introduces some of the concepts that are further described in the Detailed Description section below. This summary is not intended to identify key or essential features of the claimed subject matter. This summary is also not intended to be used in isolation to determine the scope of the claimed subject matter. The subject matter should be understood by reference to appropriate portions of the entire specification of this disclosure, any or all drawings, and each claim.
According to certain aspects of the present disclosure, a self-aligning connector is configured for a computing system and includes a case having a pipe channel extending internally, along a radial axis, between a case entry side and a case exit side. The case entry side has a case entry end and the case exit side has a case exit end. The self-aligning connector further includes a fluid pipe that is movably mounted within the pipe channel. The fluid pipe is separated from an internal surface of the pipe channel by a floating space. The fluid pipe is rotatably and linearly movable relative to the radial axis within the floating space. The fluid pipe includes a pipe entry side with a pipe entry end positioned at the case entry side, a pipe exit side having a pipe exit end positioned at the case exit side, and an internal channel for receiving a liquid coolant. The internal channel extends along the radial axis between the pipe entry end and the pipe exit end. The fluid pipe further includes a tilt area that is located between the pipe entry side and the pipe exit side. The tilt area is configured to rotatably adjust the fluid pipe relative to the case.
According to certain aspects of the self-aligning connector disclosed above, an entry holder is mounted over the pipe entry side. The entry holder prevents linear movement towards the case entry end when the entry holder is in contact with an entry internal surface of the case entry side.
According to certain aspects of the self-aligning connector disclosed above, the entry holder is in direct contact with the entry internal surface.
According to certain aspects of the self-aligning connector disclosed above, an exit holder is mounted over the pipe exit side. The exit holder prevents linear movement towards the case exit end when the exit holder is in contact with an exit internal surface of the case entry side.
According to certain aspects of the self-aligning connector disclosed above, the exit holder is in indirect contact with the exit internal surface.
According to certain aspects of the self-aligning connector disclosed above, a spring is mounted between the exit holder and the case exit end. The exit holder is in direct contact with the spring at a first spring end. The spring is in direct contact with the exit internal surface at a second spring end.
According to certain aspects of the self-aligning connector disclosed above, a cover is mounted to the case exit end and forming the exit internal surface.
According to certain aspects of the self-aligning connector disclosed above, the tilt area has a spherical shape.
According to certain aspects of the self-aligning connector disclosed above, the tilt area has a tilt diameter that is larger than at least one of a pipe entry diameter and a pipe exit diameter.
According to certain aspects of the self-aligning connector disclosed above, the pipe exit end is configured for coupling with a liquid cooling pipe.
According to certain aspects of the self-aligning connector disclosed above, the pipe entry end is configured for insertion into a connector socket.
According to certain aspects of the self-aligning connector disclosed above, the fluid pipe is linearly movable within the floating space in one or more translational directions. The one or more translational directions include a first direction along the radial axis and parallel to a length of the case. The one or more translational directions further include a second direction perpendicular to the radial axis and parallel to a width of the case. The one or more translational directions include a third direction perpendicular to the radial axis and parallel to a height of the case.
According to certain aspects of the present disclosure, a computing system includes a liquid-cooling server having a liquid cooling pipe for receiving a liquid coolant. The liquid cooling pipe has an end configured for coupling with a liquid-cooling connector, which has a connector plug. The computing system further includes a rack manifold having a connector socket that is in fluid communication with the liquid-cooling server. The rack manifold is configured to circulate the liquid coolant to the liquid-cooling server. The connector socket is configured for coupling with the connector plug. The computing system further includes a self-aligning connector mounted between the liquid-cooling server and the rack manifold. The self-aligning connector provides the fluid communication and includes a case and a fluid pipe. The case has a pipe channel that extends internally, along a radial axis, between a case entry end and a case exit end. The fluid pipe is movably mounted within the pipe channel. The fluid pipe is separated from an internal surface of the pipe channel by a floating space. The fluid pipe is movable relative to the radial axis within the floating space. The fluid pipe includes a pipe entry end positioned near the case entry end and coupled to the liquid-cooling connector. The fluid pipe further includes a pipe exit end positioned near the case exit end and coupled to the liquid cooling pipe. The fluid pipe further includes an internal channel for receiving the liquid coolant. The internal channel extends along the radial axis between the pipe entry end and the pipe exit end. The fluid pipe further includes an adjustable area located between the pipe entry end and the pipe exit end. The adjustable area is configured to movably adjust the fluid pipe within the case.
According to certain aspects of the computing system disclosed above, the adjustable area is configured to rotatably adjust the fluid pipe within the case.
According to certain aspects of the computing system disclosed above, the adjustable area is configured to linearly adjust the fluid pipe within the case.
According to certain aspects of the computing system disclosed above, the adjustable area is configured to rotatably and linearly adjust the fluid pipe within the case.
According to certain aspects of the computing system disclosed above, the adjustable area is in the form of a tilt area that has a spherical shape.
According to certain aspects of the computing system disclosed above, the self-aligning connector further includes a spring mounted near the pipe exit end. The spring applies to the fluid pipe a linear force along the radial axis.
According to certain aspects of the computing system disclosed above, the self-aligning connector further includes an entry holder mounted over the fluid pipe near the pipe entry end. The entry holder prevents linear movement towards the case entry end when the entry holder is in contact with an entry internal surface of the case.
According to certain aspects of the computing system disclosed above, the self-aligning connector further includes an exit holder mounted over the fluid pipe near the pipe exit end. The exit holder prevents linear movement towards the case exit end when the exit holder is in contact with an exit internal surface of the case.
The above summary is not intended to represent each embodiment or every aspect of the present disclosure. Rather, the foregoing summary merely provides an example of some of the novel aspects and features set forth herein. The above features and advantages, and other features and advantages of the present disclosure, will be readily apparent from the following detailed description of representative embodiments and modes for carrying out the present invention, when taken in connection with the accompanying drawings and the appended claims. Additional aspects of the disclosure will be apparent to those of ordinary skill in the art in view of the detailed description of various embodiments, which is made with reference to the drawings, a brief description of which is provided below.
The disclosure, and its advantages and drawings, will be better understood from the following description of representative embodiments together with reference to the accompanying drawings. These drawings depict only representative embodiments and are therefore not to be considered as limitations on the scope of the various embodiments or claims.
Various embodiments are described with reference to the attached figures, where like reference numerals are used throughout the figures to designate similar or equivalent elements. The figures are not necessarily drawn to scale and are provided merely to illustrate aspects and features of the present disclosure. Numerous specific details, relationships, and methods are set forth to provide a full understanding of certain aspects and features of the present disclosure, although one having ordinary skill in the relevant art will recognize that these aspects and features can be practiced without one or more of the specific details, with other relationships, or with other methods. In some instances, well-known structures or operations are not shown in detail for illustrative purposes. The various embodiments disclosed herein are not necessarily limited by the illustrated ordering of acts or events, as some acts may occur in different orders and/or concurrently with other acts or events. Furthermore, not all illustrated acts or events are necessarily required to implement certain aspects and features of the present disclosure.
For purposes of the present detailed description, unless specifically disclaimed, and where appropriate, the singular includes the plural and vice versa. The word “including” means “including without limitation.” Moreover, words of approximation, such as “about,” “almost,” “substantially,” “approximately,” and the like, can be used herein to mean “at,” “near,” “nearly at,” “within 3-5% of,” “within acceptable manufacturing tolerances of,” or any logical combination thereof. Similarly, terms “vertical” or “horizontal” are intended to additionally include “within 3-5% of” a vertical or horizontal orientation, respectively. Additionally, words of direction, such as “top,” “bottom,” “left,” “right,” “above,” and “below” are intended to relate to the equivalent direction as depicted in a reference illustration; as understood contextually from the object(s) or element(s) being referenced, such as from a commonly used position for the object(s) or element(s); or as otherwise described herein.
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The liquid-cooling server 102 has one or more liquid-cooling connectors 108 via which the liquid coolant 106 is received circulated to or from the rack manifold 104. The rack manifold 104 has one or more connector sockets 110 via which the liquid coolant 106 is circulated to or from the liquid-cooling server 102. As illustrated in
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The self-aligning connector 112 is mounted between a liquid cooling pipe 114 and the liquid-cooling connector 108, which is then connected to the connector socket 110. The liquid cooling pipe 114 extends from the liquid-cooling server 102 (shown in
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The pipe channel 134 has a generally circular cross-sectional profile that extends between the case entry end 140 and the entry internal surface 146. The pipe channel 134 has a generally rectangular cross-sectional profile that extends between the entry internal surface 146 and the case exit end 142. Thus, the entry internal surface 146 forms a lateral, front side of a rectangular portion 148 of the pipe channel 134.
Externally, the case 120 is generally defined by a top side 150, a bottom side 152, a right side 154, and a left side 156. Internally, the rectangular portion 148 is generally defined by an internal top surface 158, an internal bottom surface 160, an internal right surface 162, and an internal left surface 164.
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The tilt area 176 has a spherical shape, according to the exemplary illustrated embodiment. Optionally, the tilt area 176 has a tilt diameter D1 that is larger than at least one of a pipe entry diameter D2 and a pipe exit diameter D3. The shape and size of the tilt area 176 is configured to facilitate rotatable adjustment of the fluid pipe 124 relative to the case 120, as further disclosed below (e.g., as illustrated in
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The entry holder 122 further has corner reinforcements 182 that extend above the entry mounting channel 180 at each corner of the entry mounting surface 178. The corner reinforcements 182 are generally rectangular and provide additional structural integrity between the entry mounting surface 178 and the entry mounting channel 180.
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The exit holder 126 further has corner reinforcements 188 that extend above the exit mounting channel 186 at each corner of the exit mounting surface 184. The corner reinforcements 188 are generally rectangular and provide additional structural integrity between the exit mounting surface 184 and the exit mounting channel 186. In an optional configuration, the entry holder 122 and the exit holder 126 are identical components, with respective features being identical to each other (e.g., the entry mounting surface 178 is identical to the exit mounting surface 184).
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The cover 130 further has a plurality of mounting tabs 204. Optionally, mounting tabs 204 extend near each corner of the external profile of the cover 130. Each mounting tab 204 has an internal mounting hole 206 for receiving a respective one of the fasteners 132 (shown in
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The self-aligning connector 112 has a floating space 210 that separates the fluid pipe 124 from the internal surface 144 of the pipe channel 134. The floating space 210 allows the fluid pipe 124 to rotate and move linearly relative to the radial axis 118 and relative to the case 120.
The entry holder 122 is mounted over the pipe entry side 166. The entry holder 122 prevents linear movement towards the pipe entry end 168 when the entry holder 122 is in contact with the entry internal surface 146 of the case entry side 136. According to the illustrated example, the entry holder 122 is optionally in direct contact with the entry internal surface 146.
The exit holder 126 is mounted over the pipe exit side 170. The exit holder 126 prevents linear movements of the fluid pipe 124 towards the case exit end 142 when the exit holder 126 is in contact with the exit internal surface 190 of the case exit side 138. According to the illustrated example, the exit holder 126 is optionally in indirect contact with the exit internal surface 190 (based on the in-between mounted spring 128).
The spring 128 is mounted between the exit holder 126 and the case exit end 142. The exit holder 126 is in direct contact with the spring 128 at a first spring end 212. The spring 128 is in direct contact with the exit internal surface 190 at a second spring end 214.
The cover 130 is mounted to the case exit end 142. According to the illustrated embodiment, the cover 130 has (and forms) the exit internal surface 190.
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The entry holder 122 prevents linear movement towards the case entry end 140 (shown in
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Although the disclosed embodiments have been illustrated and described with respect to one or more implementations, equivalent alterations and modifications will occur or be known to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In addition, while a particular feature of the invention may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application.
While various embodiments of the present disclosure have been described above, it should be understood that they have been presented by way of example only, and not limitation. Numerous changes to the disclosed embodiments can be made in accordance with the disclosure herein, without departing from the spirit or scope of the disclosure. Thus, the breadth and scope of the present disclosure should not be limited by any of the above described embodiments. Rather, the scope of the disclosure should be defined in accordance with the following claims and their equivalents.
This application claims priority to and the benefit of U.S. Provisional Patent Application Ser. No. 63/619,426, filed Jan. 10, 2024, which is incorporated herein by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| 63619426 | Jan 2024 | US |