Self-emulsifiable polyisocyanate mixture and aqueous coating or adhesive compostion comprising the mixture

Abstract

A self-emulsifiable polyisocyanate mixture which is of a non-yellowing type, is not deteriorated in weather resistance, has a high hardness and is quick-drying and which is obtained from a specific, NCO-terminated modified HDI and has introduced thereinto a specific, NCO-terminated modified IPDI or a specific, NCO-terminated modified TDI, and an aqueous coating or adhesive composition comprising the above self-emulsifiable polyisocyanate mixture.

Description

Claims

1. A self-emulsifiable polyisocyanate mixture having an average NCO functionality of 2.0 to 4.2 obtained by reacting:

(1) a nonionic hydrophilic surfactant having one or more active hydrogen atoms capable of reacting with isocyanate group and 3 to 90 alkylene oxide units and

(2) an aliphatic compound having one or more active hydrogen atoms capable of reacting with isocyanate group and 8 or more carbon atoms,

with an isocyanate mixture consisting of (a) an isocyanate group-terminated modified hexamethylene diisocyanate obtained by subjecting hexamethylene diisocyanate to urethanation with a dihydric alcohol and polymerization and then removing the unreacted hexamethylene diisocyanate monomer therefrom to a content of not more than 1% by weight and containing an isocyanurate group, and (b) an isocyanate group-terminated modified isophorone diisocyanate having at least isocyanurate group from which the unreacted isophorone diisocyanate monomer has been removed to a content of not more than 1% by weight, at a weight ratio of 99:1 to 50:50, wherein the dihydric alcohol is bonded in a proportion of 0.1 to 15% by weight based on the weight of the self-emulsifiable polyisocyanate mixture, the component (1) is bonded in a proportion of 0.1 to 40% by weight based on the weight of the self-emulsifiable polyisocyanate mixture and the component (2) is bonded in a proportion of 0 to 30% by weight based on the weight of the self-emulsifiable polyisocyanate mixture.

2. The self-emulsifiable polyisocyanate mixture according to claim 1, wherein the dihydric alcohol is bonded in a proportion of 0.3 to 10% by weight based on the weight of the self-emulsifiable polyisocyanate mixture.

3. The self-emulsifiable polyisocyanate mixture according to claim 2, wherein the nonionic hydrophilic surfactant is bonded in a proportion of 0.5 to 30% by weight based on the weight of the self-emulsifiable polyisocyanate mixture.

4. The self-emulsifiable polyisocyanate mixture according to claim 1, wherein the aliphatic compound is a fatty acid ester.

5. The self-emulsifiable polyisocyanate mixture according to claim 4, wherein the fatty acid ester is bonded in a proportion of 0 to 20% by weight based on the weight of the self-emulsifiable polyisocyanate mixture.

6. A self-emulsifiable polyisocyanate mixture having an average NCO functionality of 2.0 to 5.0 obtained by reacting:

(1) a nonionic hydrophilic surfactant having one or more active hydrogen atoms capable of reacting with isocyanate group and 3 to 90 alkylene oxide units and

(2) an aliphatic compound having one or more active hydrogen atoms capable of reacting with isocyanate group and 8 or more carbon atoms,

with an isocyanate mixture consisting of (a) an isocyanate group-terminated modified hexamethylene diisocyanate containing an isocyanurate group and obtained by subjecting hexamethylene diisocyanate to urethanation with a dihydric alcohol and polymerization and then removing the unreacted hexamethylene diisocyanate monomer therefrom to a content of not more than 1% by weight and (c) an isocyanate group-terminated modified tolylene diisocyanate having at least isocyanurate group from which the unreacted tolylene diisocyanate monomer has been removed to a content of not more than 1% by weight, at a weight ratio of 99:1 to 70:30, wherein the dihydric alcohol is bonded in a proportion of 0.1 to 15% by weight based on the weight of the self-emulsifiable polyisocyanate mixture, the component (1) bonded in a proportion of 0.1 to 40% by weight based on the weight of the self-emulsifiable polyisocyanate mixture and the component (2) is bonded in a proportion of 0 to 30% by weight based on the weight of the self-emulsifiable polyisocyanate mixture.

7. The self-emulsifiable polyisocyanate mixture according to claim 6, wherein the dihydric alcohol is bonded in a proportion of 0.3 to 10% by weight based on the weight of the self-emulsifiable polyisocyanate mixture.

8. The self-emulsifiable polyisocyanate mixture according to claim 7, wherein the nonionic hydrophilic surfactant is bonded in a proportion of 0.5 to 30% by weight based on the weight of the self-emulsifiable polyisocyanate mixture.

9. The self-emulsifiable polyisocyanate mixture according to claim 6, wherein the aliphatic compound is a fatty acid ester.

10. The self-emulsifiable polyisocyanate mixture according to claim 9, wherein the fatty acid ester is bonded in a proportion of 0 to 20% by weight based on the weight of the self-emulsifiable polyisocyanate mixture.

11. An aqueous coating composition which comprises the self-emulsifiable polyisocyanate mixture according to claim 1 and at least one member selected from the group consisting of a water-soluble resin and an aqueous emulsion, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of the water soluble resin, the solid content of the aqueous emulsion or a total weight thereof.

12. An aqueous coating composition which comprises the self-emulsifiable polyisocyanate mixture according to claim 1, at least one member selected from the group consisting of a water-soluble resin and an aqueous emulsion; and an additive, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of the water soluble resin, the solid content of the aqueous emulsion or a total weight thereof.

13. An aqueous adhesive composition which comprises the self-emulsifiable polyisocyanate mixture according to claim 1 and at least one member selected from the group consisting of a water-soluble resin and an aqueous emulsion, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of the water-soluble resin, the solid content of the aqueous emulsion or a total weight thereof.

14. An aqueous adhesive composition which comprises the self-emulsifiable polyisocyanate mixture according to claim 1; at least one member selected from the group consisting of a water-soluble resin and an aqueous emulsion; and an additive, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of the water-soluble resin, the solid content of the aqueous emulsion or a total weight thereof.

15. An aqueous dispersion for use as a paint which comprises the self-emulsifiable polyisocyanate mixture according to claim 1 and water, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of water.

16. An aqueous dispersion for use as a paint which comprises the self-emulsifiable polyisocyanate mixture according to claim 1; water; and an additive, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of water.

17. An aqueous dispersion for use as an adhesive which comprises the self-emulsifiable polyisocyanate mixture according to claim 1 and water, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of water.

18. An aqueous dispersion for use as an adhesive which comprises the self-emulsifiable polyisocyanate mixture according to claim 1; water; and an additive, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of water.

19. An aqueous coating composition which comprises the self-emulsifiable polyisocyanate mixture according to claim 6 and at least one member selected from the group consisting of a water-soluble resin and an aqueous emulsion, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of the water soluble resin, the solid content of the aqueous emulsion or a total weight thereof.

20. An aqueous coating composition which comprises the self-emulsifiable polyisocyanate mixture according to claim 6; at least one member selected from the group consisting of a water-soluble resin and an aqueous emulsion; and an additive, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of the water soluble resin, the solid content of the aqueous emulsion or a total weight thereof.

21. An aqueous adhesive composition which comprises the self-emulsifiable polyisocyanate mixture according to claim 6 and at least one member selected from the group consisting of a water-soluble resin and an aqueous emulsion, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of the water-soluble resin, the solid content of the aqueous emulsion or a total weight thereof.

22. An aqueous adhesive composition which comprises the self-emulsifiable polyisocyanate mixture according to claim 6; at least one member selected from the group consisting of a water-soluble resin and an aqueous emulsion; and an additive, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of the water-soluble resin, the solid content of the aqueous emulsion or a total weight thereof.

23. An aqueous dispersion for use as a paint which comprises the self-emulsifiable polyisocyanate mixture according to claim 6 and water, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of water.

24. An aqueous dispersion for use as a paint which comprises the self-emulsifiable polyisocyanate mixture according to claim 6; water; and an additive, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of water.

25. An aqueous dispersion for use as an adhesive which comprises the self-emulsifiable polyisocyanate mixture according to claim 6 and water, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of water.

26. An aqueous dispersion for use as an adhesive which comprises the self-emulsifiable polyisocyanate mixture according to claim 6; water; and an additive, the content of the self-emulsifiable polyisocyanate mixture being 0.5 to 100 parts by weight per 100 parts by weight of water.