The present invention relates to fluid dispensing, and more particularly to adhesive dispensers that are handheld and methods of operating handheld adhesive dispensers.
Handheld fluid dispensers are used in a wide variety of manufacturing applications. One typical application is dispensing a fluid material, such as a hot melt adhesive, between parts to be assembled manually. Typically, a worker will dispense a controlled amount of the hot melt adhesive from the handheld fluid dispenser onto a part, set the dispenser down, and manually contact the part with another part to initiate the formation of an adhesive bond. Then the worker will pick up the adhesive dispenser and repeat the process of adhesively bonding a new set of parts. One problem that arises with this procedure is accidental actuation of the dispenser when the worker is not holding or using the dispenser. In this instance, the worker must halt to clean up an adhesive spill.
To avert such adhesive spills, one conventional approach has been to install standard, manually-activated trigger locks on these handheld dispensers. The worker can place the manually-activated trigger lock in a locked condition before setting the dispenser down in anticipation of adhesively bonding a new set of parts. For a manufacturing application as described above, the dispenser is constantly being picked up or set down as the worker adhesively bonds different sets of parts. Current locking mechanisms require manual activation to activate and deactivate the trigger lock, which significantly decreases the efficiency of the overall manufacturing process.
There is thus a perceived need for a handheld fluid dispenser in which the trigger locking mechanism can be automatically actuated when a worker picks up the dispenser or sets down the dispenser.
In one embodiment, a self-locking dispenser is provided for use in dispensing an adhesive upon application of a manual force. The self-locking dispenser includes a body with a fluid passage for the adhesive and a valve seat in the fluid passage. A valve, which is situated inside said body, has a valve element configured to move relative to the valve seat between a closed position in which the valve element contacts the valve seat to close the fluid passage and an opened position in which the valve element is separated from the valve seat to open the fluid passage. A trigger is mechanically coupled with the valve element of the valve. When the trigger is actuated by a first portion of the manual force, the trigger is configured to move the valve element relative to the valve seat from the closed position to the opened position. The self-locking dispenser further includes a trigger lock mechanism with a locking member and a handle. The handle is configured to receive a second portion of the manual force for moving the locking member relative to the trigger between a locked state that blocks movement of the trigger in response to receiving the first portion of the manual force and an unlocked state that permits movement of the trigger in response to receiving the first portion of the manual force. When the first portion of the manual force is released from the trigger, a biasing member is configured to apply a spring force to the trigger lock mechanism effective to return the locking member to the locked state.
In another embodiment, a method is provided for dispensing an adhesive using a dispenser having a valve and a trigger mechanically coupled with the valve. The method includes moving the trigger manually from a first position in which the valve is closed to a second position in which the valve is open for dispensing the adhesive from the dispenser. The method further includes releasing the trigger to permit the trigger to return to the first position and thereby close the valve. In response to releasing the trigger, the trigger is automatically locked in the first position without manual assistance.
In the following description, in order to facilitate a thorough understanding of the invention and for purposes of explanation and not limitation, specific details are set forth, such as a particular geometry of the dispensing system and descriptions of various components. However, it should be understood that the invention may be practiced in other embodiments that depart from these specific details.
With reference to
The body 12 includes an upper barrel section 24 with an axial bore 25 and a supporting post section 26 with an axial bore 27 that intersects the axial bore 25. An externally threaded rearward end of the valve seat member 14 is engaged with an internally threaded section of the axial bore 25. Extending through the valve seat member 14 is an axial bore 23 having a forward end defining a fluid outlet 28 from the self-locking handheld dispenser 10 and a rearward end of larger diameter. The interconnected axial bores 23, 25, 27 collectively define a fluid passage through the body 12. A valve seat 30 of the body 12 is defined inside the valve seat member 14 and within the fluid passage at the transition between bores 23, 25 as the inner rim of the shoulder at the junction of the different diameter sections of the axial bore 23. A ring seal 32 is compressed between the upper barrel section 24 of the body 12 and the valve seat member 14 to prevent leakage between the body 12 and the valve seat member 14. A nozzle 34 is coupled with the fluid outlet 28 exiting from the valve seat member 14.
The valve 16 includes a valve stem 36 configured for reciprocating motion relative to the body 12 and a valve element 38 carried at a forward end of the valve stem 36. As the valve stem 36 is moved, the valve element 38 provides a selective sealing engagement with the valve seat 30. A compression spring 40 is captured between a flange 42 on the valve stem 36 and the barrel section 24 of the body 12. The compression spring 40 biases the valve stem 36 in a direction that forces the valve element 38 into a contacting relationship with the valve seat 30. A circumferential seal 44 is provided between the valve stem 36 and the upper barrel section 24 of the body 12.
The valve stem 36 extends axially through the axial bore 25 in body 12 and has an externally threaded tip 46 at an end opposite to the end carrying the valve element 38. The threaded tip 46 mechanically attaches the valve stem 36 with an internally threaded trigger linkage 48. The trigger 18 is connected by the threaded shank of a shoulder bolt 50 with the linkage 48. A bearing plate 52 is located between the head of the shoulder bolt 50 and the trigger 18. The trigger 18 is pivotable about a pivot pin 56.
A manual force applied to the trigger 18 causes the trigger 18 to rotate in an arcuate path about the pivot pin 56, as indicated by the single headed arrow 57. The trigger 18 has a home position (
Actuation of the trigger 18, as shown by the transition from the closed position of
The post section 26 of the body 12 is rotatably mounted within a pivot sleeve 58. Heat is supplied to the pivot sleeve 58 by a conventional electrical resistance heater 60 mounted within a bore 61 defined in the sleeve 58. The temperature of the pivot sleeve 58 is detected by a temperature sensor 62. Readings from the temperature sensor, which indirectly reflect the temperature of the adhesive in the axial bore 27 of the post section 26 of body 12, can be used by a temperature controller (not shown) to control the power supplied to the heater 60. As adhesive is dispensed from the fluid outlet 28, the axial bore 25 in the barrel section 24 is continuously replenished with pressurized adhesive flowing through the axial bore 27 in the pivot sleeve 34.
Located inside an axial bore of the pivot sleeve 58 is a thrust bearing 64 and bearing sleeve 54 that promote free rotation of the post section 26 of the body 12 relative to the pivot sleeve 58. The pivot sleeve 58 is bolted to the post section 26. Affixed to a lower end of the pivot sleeve 58 is a swivel connector 66, which is adapted to connect the axial bore 27 of the post section 26 of body 12 to a hose or external supply line (not shown) configured to convey a stream of adhesive from a source to the self-locking handheld dispenser 10, as well as wiring for electrical power and electrical signals.
The barrel section 24 of the body 12 and the valve seat member 14 are housed inside of a hollow shell or housing that includes a first shell half 65 and a second shell half 67 fastened with the first shell half 65. The shell halves 65, 67 include a trigger guard that defines a trigger space in which the exposed surfaces of the trigger 18 are substantially disposed. The trigger guard protects the exposed surfaces of the trigger 18 and the user's hand from inadvertent impacts during the hand-held operation of the self-locking handheld dispenser 10. Similarly, the post section 26 of the body 12 and the pivot sleeve 58 are housed inside a pair of shell halves 68, 69 that along with shell halves 65, 67 thermally insulate the hot portions of the dispenser 10 from the surrounding environment.
The trigger lock mechanism 20, which has a rotatable mounting between the shell halves 65, 67, includes a handle 70, a central boss-receiving aperture 72 that is engaged with the exterior of a cylindrical boss 74 of shell half 65 to define a pivot axis 76, and the locking member 22. The locking member 22 is located on an opposite side of the pivot axis 76 from the handle 70 such that the locking member 22 and handle 70 move synchronously as a unit about the pivot axis 76. A narrowed neck of the trigger lock mechanism 20 protrudes through a slot or opening 78 defined along the seam between the first and second shell halves 65, 67 so that the handle 70 is exterior of the body 12 and the pivotal connection about the pivot axis 76 is interior of the shell halves 65, 67. When a user applies a manual force of a sufficient magnitude to the handle 70 of the trigger lock mechanism 20, the handle 70 and locking member 22 collectively rotate in a clockwise rotational sense about the pivot axis 76 and relative to the body 12. The manual force applied to the handle 70 is unbalanced by other forces acting in the system, which causes the rotation of the trigger lock mechanism 20 to occur about the pivot axis 76.
Rotation of the trigger lock mechanism 20 about the pivot axis 76 controls the actuation of the trigger 18. When the trigger lock mechanism 20 is in a locked condition (
The locking member 22 has the form of a lobe that projects into a hollow interior 80 of the trigger 18 through a slot or opening 82 defined in a side edge of the trigger 18. The opening 82 in the trigger 18 is oriented to face toward a slot or opening 84 defined along the seam between the first and second shell halves 65, 67, and the openings 82, 84 are generally aligned with each other and have a greater width than the width, w, of the locking member 22. When the locking member 22 is rotated, the side surfaces of the locking member 22 clear the shell halves 65, 67 and the trigger 18 to permit the locking member 22 to freely move within the communicating openings 82, 84.
The convex tip of the locking member 22 has a contoured cam surface 86 configured to contact and engage a surface 88 of a contoured wall 90 of the trigger 18. The inner surface 88 of the contoured wall 90 is located in the hollow interior 80, which is enclosed by the contoured wall 90 but for the opening 82. In use, the outer surface of the wall 90 on the trigger 18 is contacted by the user's fingers from which the manual force is applied to the trigger 18.
A cam profile on the cam surface 86 is segmented into a first section 92 and a second section 94 differentiated from the first section 92 by a difference in the radius of curvature. The compound radius of curvature on the cam surface 86 is best shown in
When the trigger lock mechanism 20 is in the locked condition (
As the trigger lock mechanism 20 further rotates about the pivot axis 76, the second section 94 of larger radius, R2, on the cam surface 86 transitions (T in
As rotation of the locking member 22 continues, a release point (RP in
When the second section 94 of the cam surface 86 contacts the surface 88 on the wall 90 of the trigger 18, the locking member 22 is in the locked condition and the locking member 22 has an acceptable throw, D, for the trigger lock mechanism 20 in moving from the locked condition to the unlocked condition. This acceptable throw, D, is adapted to be within a normal gripping distance for a user's hand, as defined by the separation between the fingertips and the base of a palm in a gripping position. A user of the dispenser 10 is able to normally grip the dispenser 10 by placing one or more fingers on trigger 18 while the user's palm is contacting the handle 70 of the trigger lock mechanism 20 in the position shown in
The trigger lock mechanism 20 includes an arm 95 that projects outwardly from the pivot axis 76. The arm 95 is visible through a window 93 formed in the first and second shell halves 65, 67 when the trigger lock mechanism 20 is activated. When the trigger lock mechanism 20 is locked, the arm 95 does not block the window 93 and an active restraining device, such as the shackle of a padlock (not shown), can be inserted through the window 93 to physically block movement of the trigger lock mechanism 20 from the locked condition. In order to use the dispenser 10, the locking mechanism of the padlock must be unlocked to free the shackle and the shackle of the padlock must be physically removed from the window 93 so that the trigger lock mechanism 20 is capable of rotation in order to free the trigger 18 to respond to an applied manual force and thereby actuate the valve 16.
A biasing member 96 biases the trigger lock mechanism 20 relative to the shell halves 65, 67 and the cylindrical boss 74. In the absence of pressure applied to the trigger lock mechanism 20, the biasing member 96 urges the locking member 22 toward the locked condition that blocks actuation of trigger 18. To that end, the biasing member 96 applies a spring force in the counterclockwise direction, as shown by arrow 98, about the pivot axis 76. The spring force from the biasing member 86 opposes movement of the locking member 22 in the clockwise rotation sense, but is designed to yield when exceeded by the magnitude of the manual force applied to the trigger lock mechanism 20. A person having ordinary skill in the art will appreciate that the clockwise/counterclockwise directional senses for the forces and rotations is not limiting.
The manual force required to exceed the spring force is approximately a normal gripping force so that the locking member 22 rotates whenever the dispenser 10 is picked up by a user and the handle 70 of the trigger lock mechanism 20 and trigger 19 are actively gripped in a normal fashion. When the pressure is released from the trigger 18 and the handle 70 of the trigger lock mechanism 20, the spring force from the biasing member 96 automatically returns the trigger 18 and trigger lock mechanism 20 to the locked condition shown in
In the representative embodiment, the biasing member 96 is a torsion spring coupling the trigger lock mechanism 20 with the boss 74 projecting interiorly of shell half 65. The torsion spring constituting the biasing member 96 operates by torsion or twisting with the exerted amount of spring force or torque proportional to the amount of twisting. The biasing member 96 is a metal rod or wire bent into a coil 100 with opposite ends 102, 104. The coil 100 is twisted about its axis by sideways forces (bending moments) applied to its ends 102, 104, which originate from the force applied to the handle 70. One end 102 of the biasing member 96 contacts a surface inside the window 93 and the other end 104 of the biasing member 96 is inserted into an aperture 106 in the trigger lock mechanism 20. The aperture 106 is located between the handle 70 and the pivot axis 76. In alternative embodiments, the aperture 106 may be replaced by a different type of mechanical restraint, such as a recess or a groove. As trigger lock mechanism 20 opposite to direction 98, end 104 moves relative to end 102 in order to provide the bending moments that twist the coil 100. As the coil 100 twists, the spring force applied to the trigger lock mechanism 20 increases. When the trigger 18 is released, the spring force from the biasing member 96 restores the trigger lock mechanism 20 to its locked state.
In use and with reference to
The second section 94 of the cam surface 86 on the locking member 22 moves in contact with the surface 88 of the wall 90 over a first arc between positions L and T in
The user maintains the pressure or force on at least the trigger 18 and optionally the trigger lock mechanism 20 to dispense the adhesive with the actuated valve 16. When the user releases the first force to discontinue dispensing of the adhesive, the trigger lock mechanism 20 activates to automatically lock the trigger 18 without user intervention. To that end, the biasing member 96 applies a spring bias in the direction 98 that restores the trigger lock mechanism 20 to a locked condition (position L in
As the user picks up and puts down the dispenser 10, the trigger 18 of the dispenser 10 is locked and unlocked with no additional force or input required. The automatic nature of the trigger locking minimizes accidental actuation of the trigger 18 and reduces inadvertent adhesive spills when using the self-locking handheld dispenser 10.
The automatic trigger-locking mechanism of the various embodiments of the invention may be used, for example, in various different types of handheld dispensers such as the handheld dispenser described in U.S. Pat. No. 4,245,759, which is hereby incorporated by reference herein in its entirety.
While the present invention has been illustrated by a description of various embodiments and while these embodiments have been described in considerable detail, it is not the intention of the applicants to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Thus, the invention in its broader aspects is therefore not limited to the specific details, representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of applicants' general inventive concept.
This application claims the benefit of U.S. Provisional Application No. 61/061,243, filed Jun. 13, 2008, the disclosure of which is hereby incorporated by reference herein in its entirety.
Number | Name | Date | Kind |
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3543968 | Reighard et al. | Dec 1970 | A |
3971492 | Lockwood | Jul 1976 | A |
4166579 | Beise et al. | Sep 1979 | A |
4245759 | Baker et al. | Jan 1981 | A |
6431468 | Brown et al. | Aug 2002 | B1 |
7389949 | Marchand et al. | Jun 2008 | B2 |
7516910 | DeWall et al. | Apr 2009 | B1 |
Number | Date | Country | |
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20090308892 A1 | Dec 2009 | US |
Number | Date | Country | |
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61061243 | Jun 2008 | US |