The present invention relates to a semiconductor device and a manufacturing technology thereof. More particularly, it relates to a technology effectively applied to a semiconductor device having a CMOS transistor in which a gate insulator made of a hafnium-based high-k material is used.
Conventionally, in a n channel MOS transistor (hereinafter, referred to as a nMOS transistor) and a p channel MOS transistor (hereinafter, referred to as a pMOS transistor) which constitute a CMOS (Complementary Metal Oxide Semiconductor) circuit, a silicon oxide film has been used as a material of a gate insulator, and a polycrystalline silicon film or a polycide film in which a metal silicide film such as a tungsten silicide film or a cobalt silicide film is formed on a polycrystalline silicon film has been used as a material of a gate electrode formed on this gate insulator.
In recent years, however, due to the reduction in size of the MOS transistors which constitute the semiconductor integrated circuit, the thickness of the gate insulator has been rapidly reduced. Therefore, the influence of the depletion which occurs in the gate electrode (polycrystalline silicon film) near the interface of the gate insulator when a voltage is applied to a gate electrode for turning on a MOS transistor has become more and more significant. Therefore, the virtual thickness of the gate insulator is increased. As a result, it becomes difficult to secure the ON current, and the degradation of the operation speed of the transistor becomes remarkable.
Also, when the thickness of the gate insulator is reduced, electrons easily passes through the gate insulator due to the quantum effect called a direct tunneling. As a result, the leakage current is increased. Furthermore, in the pMOS transistor, boron in the gate electrode (polycrystalline silicon film) diffuses into the substrate through the gate insulator, and the impurity concentration in the channel region is increased. Accordingly, the threshold voltage is fluctuated.
For its solution, the replacement of a gate insulator material from the silicon oxide to an insulating material with a dielectric constant higher than that of the silicon oxide (high-k material) has been examined. When the high-k film is used to form the gate insulator, the actual physical thickness can be increased “dielectric constant of high-k film/dielectric constant of silicon oxide film” times even when the equivalent oxide thickness is the same, and accordingly, the leakage current can be reduced. As the high-k material, hafnium oxide (HfOx) and a material obtained by mixing silicon (Si) or aluminum (Al) with the hafnium oxide to increase the crystallization temperature are promising candidates.
Incidentally, the low power consumption design is important in the CMOS circuit, and the reduction of the threshold voltage of the nMOS transistor and the pMOS transistor is required for its achievement. Therefore, when a high-k material such as hafnium oxide is used to form the gate insulator, it is necessary to select a gate electrode material having a work function suitable for the nMOS transistor and the pMOS transistor so as to suppress the increase of the threshold voltage.
For example, Japanese Patent Application Laid-Open Publication No. 2000-252370 (Patent Document 1) discloses a CMOS circuit in which a gate electrode of a nMOS transistor is formed of zirconium or hafnium, and a gate electrode of a pMOS transistor is formed of platinum silicide, iridium silicide, cobalt, nickel, rhodium, palladium, rhenium or gold.
Also, Japanese Patent Application Laid-Open Publication No. 2004-165555 discloses a CMOS circuit in which a gate electrode of a nMOS transistor is formed of any one of titanium, aluminum, tantalum, molybdenum, hafnium and niobium, and a gate electrode of a pMOS transistor is formed of any one of tantalum nitride, ruthenium oxide, iridium, platinum, tungsten nitride and molybdenum nitride.
Also, Japanese Patent Application Laid-Open Publication No. 2004-165346 discloses a CMOS circuit in which a gate electrode of a nMOS transistor is formed of aluminum, and a gate electrode of a pMOS transistor is formed of compound metal obtained by introducing a material having a work function higher than that of aluminum (for example, cobalt, nickel, ruthenium, iridium, platinum and others) into aluminum.
IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 51, No. 6, JUNE 2004, pp. 971 to 984 (Non-patent document 1) describes the so-called Fermi-level pinning in which, when the hafnium oxide high-k material is used to form a gate insulator, the work function is effectively varied in comparison with the case where the silicon-based gate insulator is used.
As described in the patent document 1, the MOS transistor in which a gate insulator is formed of hafnium oxide has a problem that the low-voltage operation thereof is difficult due to the Fermi-level pinning, in which silicon atoms and hafnium atoms are bonded at the interface with the polycrystalline silicon gate electrode to form a level and thus the threshold voltage is increased.
For its solution, for example, a barrier layer such as a silicon nitride (Si3N4) film or an alumina (Al2O3) film is provided between a gate electrode and a gate insulator so as to prevent the bonding of silicon atoms and hafnium atoms.
However, since the thickness of at least 1 to 2 nm or more is required in order to produce the sufficient effect of the barrier layer, another problem that the effective dielectric constant of a gate insulator is reduced occurs. Also, since a silicon nitride film has positive fixed potential and an alumina film has negative fixed potential, a steep interface is formed between the barrier layer and the gate insulator to develop a defect, and the problem of the degradation of electrical properties of the MOS transistor occurs. Furthermore, there is also a problem that the hysteresis of the capacitance-voltage (C-V) properties is increased in proportion to the thickness of the barrier layer.
An object of the present invention is to provide a technology capable of optimizing a threshold voltage of a CMOS transistor in which a gate insulator formed of a hafnium-based high-k material is used.
The above and other objects and novel characteristics of the present invention will be apparent from the description of this specification and the accompanying drawings.
The typical ones of the inventions disclosed in this application will be briefly described as follows.
The present invention provides a semiconductor device in which a n channel MOS transistor is formed in a first region on a main surface of a semiconductor substrate made of single crystal silicon and a p channel MOS transistor is formed in a second region on the main surface, wherein each of the n channel MOS transistor and the p channel MOS transistor comprises: a gate insulator including a first dielectric film which contains a first element having a level of silicon bonding on a conduction band side from an energy level located at a midpoint between a conduction band and a valence band of silicon atoms and a second element having a level of silicon bonding on a valence band side therefrom; and a gate electrode including a conductive film which contains silicon, the first dielectric film and the conductive film are stacked on each other, and a ratio of the first element and the second element at an interface with the conductive film and in the vicinity thereof in the first dielectric film is controlled so that a threshold voltage of the n channel MOS transistor and a threshold voltage of the p channel MOS transistor become almost symmetrical with respect to the energy level located at the midpoint.
A manufacturing method of a semiconductor device according to the present invention comprises the steps of: (a) forming a gate insulator including a dielectric film which contains a first element having a level of silicon bonding on a conduction band side from an energy level located at a midpoint between a conduction band and a valence band of silicon atoms and a second element having a level of silicon bonding on a valence band side therefrom, in first and second regions on a main surface of a semiconductor substrate made of single crystal silicon; and (b) forming a gate electrode of a n channel MOS transistor including a conductive film containing silicon in the first region on the gate insulator and a gate electrode of a p channel MOS transistor including the conductive film containing silicon in the second region on the gate insulator, wherein a threshold voltage of the n channel MOS transistor and a threshold voltage of the p channel MOS transistor are controlled by controlling a ratio of the first element and the second element in the dielectric film at the interface with the conductive film and in the vicinity thereof.
The effects obtained by typical aspects of the present invention will be briefly described below.
It is possible to optimize the threshold voltages of a nMOS transistor and a pMOS transistor using a gate insulator made of a hafnium-based high-k material.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. Note that components having the same function are denoted by the same reference symbols throughout the drawings for describing the embodiment, and the repetitive description thereof will be omitted.
For example, the nMOS transistor Qn is formed on a p type well 3 in a semiconductor substrate (hereinafter, referred to as a substrate) 1 made of p type single crystal silicon, and the pMOS transistor Qp is formed on a n type well 4 in the substrate 1. The p type well 3 and the n type well 4 are isolated from each other by a device isolation trench 2 formed in the substrate 1.
The nMOS transistor Qn is provided with a gate insulator 5 formed on the p type well 3, a gate electrode 6n made of a n type polycrystalline silicon film formed on the gate insulator 5, and a source and a drain formed near the surface of the p type well 3. The source and drain are formed to have a LDD (Lightly Doped Drain) structure composed of a pair of n+ semiconductor regions 10 and n− semiconductor regions 8 formed therebetween. Sidewall spacers 7 composed of a silicon oxide film or a laminated film of a silicon oxide film and a silicon nitride film are formed on the sidewalls of the gate electrode 6n.
The pMOS transistor Qp is provided with a gate insulator 5 formed on the n type well 4, a gate electrode 6p made of a p type polycrystalline silicon film formed on the gate insulator 5, and a source and a drain formed near the surface of the n type well 4. The source and drain are formed to have a LDD structure composed of a pair of p+ semiconductor regions 11 and p− semiconductor regions 9 formed therebetween. Sidewall spacers 7 composed of a silicon oxide film or a laminated film of a silicon oxide film and a silicon nitride film are formed on the sidewalls of the gate electrode 6p.
A silicon oxide film 12 is formed on the DMOS transistor Qn and the pMOS transistor Qp, and Al wirings 15 are formed on the silicon oxide film 12. The Al wirings 15 are electrically connected to the nMOS transistor Qn and the pMOS transistor Qp via tungsten plugs 14 in contact holes 13 formed in the silicon oxide film 12.
In the gate insulator 5 with the structure as described above, silicon atoms in the n type polycrystalline silicon film constituting the gate electrode 6n and Hf atoms in the HfAlOx film 5c are bonded (Hf—Si bonding) and silicon atoms in the n type polycrystalline silicon film and Al atoms in the HfAlOx 5c are bonded (Al—O—Si bonding) at the interface between the HfAlOx film 5c and the gate electrode 6n.
Note that it is known that the Hf-Si bonding has a level on a conduction band side from an energy level located at a midpoint between a conduction band and a valence band (=midgap) of silicon atoms. Meanwhile, the Al—O—Si bonding has a level on a valence band side from the midgap of silicon atoms. More specifically, the HfAlOx film 5c contains both the element having a level of the silicon bonding on the conduction band side (Hf) and the element having a level of the silicon bonding on the valence band side (Al).
Four solid diagonal lines in
The region where Hf atoms and Al atoms in the HfAlOx film 5c are bonded to silicon atoms in the gate electrode 6n ranges about 0.6 nm from the interface between the HfAlOx film 5c and the gate electrode 6n. Therefore, the thickness of about 1.0 nm is sufficient for the HfAlOx film 5c to leave the un-bonded region. In this case, since Hf in the HfOx film 5b below the HfAlOx film 5c and silicon atoms in the gate electrode 6n are not bonded, the threshold voltage is not varied even when the HfOx film 5b is replaced with a dielectric film other than the HfOx film such as a HfSiOx film or a HfSiOxNy film.
The manufacturing method of a CMOS transistor (nMOS transistor Qn and pMOS transistor Qp) according to this embodiment will be described below.
First, as shown in
Next, after impurities for adjusting the threshold voltage of the MOS transistors are ion-implanted into the respective surfaces of the p type well 3 and the n type well 4, a gate insulator 5 is formed on the respective surfaces of the p type well 3 and the n type well 4 as shown in
Next, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
Then, after filling the contact holes 13 with tungsten plugs 14, Al wirings 15 are formed on the silicon oxide film 12. In this manner, the CMOS circuit shown in
The gate insulator 5 of the nMOS transistor Qn according to this embodiment is composed of a thin silicon oxide film 5a with a thickness of about 0.4 to 1.5 nm and a HfAlOx film 5d with a thickness of about 2.5 to 5.0 nm formed on the silicon oxide film 5a. Similar to the first embodiment, the gate electrode 6n is composed of a n type polycrystalline silicon film.
The feature of the HfAlOx film 5d lies in that the Al concentration in the film is highest at the interface with the gate electrode 6n and it gradually decreases toward the substrate 1. The Al concentration in the film at the interface with the gate electrode 6n and in the vicinity thereof is 20 to 40 atom %, more preferably, 25 to 35 atom % similar to the first embodiment. Also, it is desired that the Al concentration in the HfAlOx film 5d at the interface with the silicon oxide film 5a and in the vicinity thereof is 0 atom %. When the HfAlOx film 5d containing Al contacts the silicon oxide film 5a, defects occur in some cases in the interface thereof due to the mismatch in the atomic valence of Al and Si. Though not illustrated, the gate electrode of the pMOS transistor Qp is composed of a p type polycrystalline silicon film similar to the first embodiment, and the gate insulator 5 thereof is composed of the silicon oxide film 5a and the HfAlOx film 5d similar to the nMOS transistor Qn of this embodiment. Also in this HfAlOx film 5d, the Al concentration is highest at the interface with the gate electrode and it gradually decreases toward the substrate 1.
In the gate insulator 5 of the first embodiment, since the HfOx film 5b containing no Al is provided below the HfAlOx film 5c, a steep interface is formed between the HfAlOx film 5c and the HfOx film 5b to develop a defect, and there is the possibility that the electrical properties of the MOS transistors are degraded. However, since such a steep interface is not provided in the gate insulator 5 of the second embodiment, the occurrence of the defect can be prevented.
It is difficult to form the HfAlOx film 5d, in which the Al concentration gradually decreases toward the substrate 1 from the interface with the gate electrode 6n, through the CVD process. However, the HfAlOx film 5d having the Al concentration profile as described above can be formed by depositing HfOx films and Al2O3 films through the ALD (Atomic Layer Deposition) process which can deposit films in units of atomic layers, while gradually increasing the ratio of the Al2O3 films.
In the foregoing, the invention made by the inventors of the present invention has been concretely described based on the embodiments. However, it is needless to say that the present invention is not limited to the foregoing embodiments and various modifications and alterations can be made within the scope of the present invention.
In the embodiments described above, the threshold voltages of the nMOS transistor and the pMOS transistor are optimized by controlling the Al concentration in the HfAlOx film 5c which contains both the element having a level of silicon bonding on the conduction band side (Hf) and the element having a level of silicon bonding on the valence band side (Al). However, the combination of the element having a level of silicon bonding on the conduction band side and the element having a level of silicon bonding on the valence band side is not limited to Hf and Al. Also, the gate electrode material is not limited to a polycrystalline silicon film, and the present invention can be also applied to the case where a polycide film in which a metal silicide film is formed on a polycrystalline silicon film or a single metal silicide film is used as the gate electrode material.
The present invention can be applied to a semiconductor device in which a n channel MOS transistor and a p channel transistor which use a gate insulator made of a high-k material such as hafnium oxide constitute a CMOS circuit.
Number | Date | Country | Kind |
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JP2005-90591 | Mar 2005 | JP | national |
This application is a continuation of U.S. application Ser. No. 11/389,121, Mar. 27, 2006; and which present application claims priority from Japanese Patent Application No. JP 2005-090591 filed on Mar. 28, 2005, the contents of which are hereby incorporated by reference into this application.
Number | Date | Country | |
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Parent | 11389121 | Mar 2006 | US |
Child | 11771617 | Jun 2007 | US |