Semiconductor device and manufacturing method thereof

Information

  • Patent Grant
  • 6229172
  • Patent Number
    6,229,172
  • Date Filed
    Monday, November 16, 1998
    25 years ago
  • Date Issued
    Tuesday, May 8, 2001
    23 years ago
Abstract
A semiconductor device having a gentle step between a memory cell array region and a peripheral region is provided, in which the resist at this portion can be prevented from being reduced in thickness. The semiconductor device includes a memory cell block having a plurality of capacitors and formed on the main surface of a silicon substrate. An outer surface of the end portion of the capacitor in the memory cell block has an upper surface extending at a first height above the main surface of the silicon substrate, and contiguous with the upper surface, a bottom surface extending at a second height lower than the first height above the main surface of the silicon substrate.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a semiconductor device and a manufacturing method thereof, and more particularly to a structure of a DRAM (Dynamic Random Access Memory) and a method of manufacturing the same.




2. Description of the Background Art




In recent years, there has been a rapidly increasing demand for semiconductor devices owing to wide spread of information equipment such as computers. In terms of functionality, devices having a larger storage capacity and a high-speed operability have been demanded. To this end, technical development has been proceeded for attaining higher degree of integration and higher response or reliability of semiconductor devices.




Among the semiconductor devices, a DRAM is well-known as a kind permitting random input/output of storage information. The DRAM is formed of a memory cell array region, which is a storage region for storing a large amount of storage information, and a peripheral region necessary for external input and output.




In the DRAM having such a structure, the memory cell array region occupies a large area, and has a plurality of memory cells arranged in a matrix each for storing unit storage information. A memory cell generally consists of one MOS (Metal Oxide Semiconductor) transistor and one capacitor connected thereto, and thus is well-known as a one-transistor and one-capacitor type memory cell.




In the following, a configuration of a conventional DRAM will be described by way of example.

FIG. 20

is a top plan view showing a configuration of a conventional DRAM. Referring to

FIG. 20

, the conventional DRAM includes a memory cell block


504


with a memory capacitor region


504




b


and a dummy capacitor region


504




a


, as a memory cell array region, and a word line contact portion


505


and a sense amplifier contact portion


506


together as a peripheral region. Word line contact portion


505


and sense amplifier contact portion


506


surround memory cell block


504


.




In memory cell block


504


, a plurality of capacitors


521




a


,


522




a


,


523




a


,


531




a


,


532




b


,


533




b


,


541




a


,


542




b


and


543




b


are formed in a matrix, and the capacitors have respective lower electrodes


621




a


,


622




a


,


623




a


,


631




a


,


632




b


,


633




b


,


641




a


,


642




b


and


643




b


therein.




Capacitors


532




b


,


533




b


,


542




b


and


543




b


in memory capacitor region


504




b


are involved in storing information. On the other hand, capacitors


521




a


,


522




a


,


523




a


,


531




a


and


541




a


in dummy capacitor region


504




a


which is adjacent to word line contact portion


505


and sense amplifier contact portion


506


forming a peripheral region take no part in storing information. The capacitors in the peripheral portion of memory cell block


504


are not used for storing information, because those capacitors may not be formed as designed due to discontinuity of minute repetitive patterns or to the presence of steps.




In word line contact portion


505


, an interconnection


572


to be connected to a word line is formed extending in one direction, which is electrically connected to the semiconductor substrate through a contact hole


554


.





FIG. 21

is a cross sectional view taken along the line XXI—XXI in FIG.


20


. With reference to

FIG. 21

, a plurality of MOS transistors (not shown) are formed on the surface


511




a


of a silicon substrate


511


. Formed to cover the MOS transistors is an interlayer insulating film


512


, which is provided with contact holes


513


and


514


.




On the surface


512




a


of interlayer insulating film


512


, lower electrodes


632




b


and


621




a


of the capacitors are formed to fill in respective contact holes


513


and


514


. A dielectric film


551


is formed to cover lower electrodes


621




a


and


632




b


, and to cover dielectric film


551


, an upper electrode


552


of the capacitors is formed. Another interlayer insulating film


553


is formed to cover upper electrode


552


.




Here, lower electrode


621




a


has a relatively high side surface


521




b


, and therefore a step


553




a


is inevitably created in interlayer insulating film


553


in the vicinity of the side surface


521




b


. A contact hole


554


is provided through interlayer insulating films


553


and


512


, and an interconnection


572


is provided on interlayer insulating film


553


to fill in contact hole


554


.




A method of manufacturing the semiconductor device (DRAM) shown in

FIGS. 20 and 21

will now be described.

FIG. 22

is a top plan view showing a manufacturing process of a conventional semiconductor device (DRAM) as shown in

FIGS. 20 and 21

.

FIG. 23

is a cross sectional view taken along the line XXIII—XXIII in FIG.


22


.




Referring to

FIGS. 22 and 23

, a plurality of MOS transistors (not shown) are first formed on silicon substrate


511


. Formed to cover these MOS transistors is an interlayer insulating film


512


, and on which film a resist pattern is formed. Interlayer insulating film


512


is then etched according to this resist pattern to form contact holes


513


and


514


.




Doped polycrystalline silicon (polysilicon) is deposited to fill in contact holes


513


and


514


and to cover interlayer insulating film


512


. This doped polysilicon is etched according to a resist pattern formed thereon, and thus lower electrodes


621




a


,


622




a


,


623




a


,


631




a


,


632




b


,


633




b


,


641




a


,


642




b


and


643




b


are formed. Note that lower electrode


621




a


of the capacitor in this case has a side surface


521




b


of which height (h


0


in

FIG. 23

) is about 700 nm.




A dielectric film is formed to cover these lower electrodes, which is made of a silicon nitride oxide film with a film thickness of about 7 nm. On this dielectric film, a conductive film is formed, which is made of doped polysilicon about 150 nm thick. A resist pattern is formed on the conductive film, and the conductive film as well as the dielectric film are etched according to this resist pattern to form upper electrodes


552


of the capacitors and dielectric film


551


.




An interlayer insulating film


553


is formed to cover upper electrode


552


. At this time, a step


553




a


results in interlayer insulating film


553


in the vicinity of the side surface


521




b


of lower electrode


621




a


. A resist pattern


574


having a hole pattern


574




a


is then formed to cover interlayer insulating film


553


. Here, memory cell block


504


becomes higher in level than word line contact portion


505


and sense amplifier contact portion


506


. Accordingly, the resist for making the resist pattern


574


flows from memory cell block


504


down to word line contact portion


505


and sense amplifier contact portion


506


.




Specifically, as shown in

FIG. 22

, the resist provided on capacitors


521




a


,


522




a


,


523




a


,


531




a


and


541




a


located at the portion adjacent to word line contact portion


505


and sense amplifier contact portion


506


forming the peripheral region flows in the direction shown by arrows


521




c


,


521




d


,


521




e


,


522




c


,


523




c


,


531




c


and


541




c.






In particular, the resist on capacitor


521




a


located at a corner of the matrix will flow mainly in three directions as shown by arrows


521




c


,


521




d


and


521




e


, and therefore the thickness of the resist in this portion (t


1


in

FIG. 23

) will become especially thin, which is about 400 nm.




With reference to

FIGS. 20 and 21

, interlayer insulating films


553


and


512


are etched according to resist pattern


574


to form a contact hole


554


. Doped polysilicon is deposited to fill in contact hole


554


as well as to cover the surface of interlayer insulating film


553


. The doped polysilicon is then etched according to a resist pattern formed thereon, and an interconnection


572


is formed. The DRAM shown in

FIGS. 20 and 21

is thus completed.





FIG. 24

is a cross sectional view illustrating a problem which will arise during the manufacturing process as described above. Referring to

FIG. 24

, when etching interlayer insulating films


553


and


512


according to resist pattern


574


, the resist pattern


574


itself will also be etched away. In this case, on a portion where the thickness of the resist pattern


574


is thin (the portion having the thickness t


1


(=400 nm) shown in FIG.


23


), there may be no resist remained during etching, causing interlayer insulating film


553


to be exposed.




Interlayer insulating film


553


thus exposed will be etched away, which may cause a portion


552




a


of upper electrode


552


to be exposed. If a conductive layer is formed on this upper electrode


552


with the portion


552




a


thus being exposed, the upper electrode


552


will be short-circuited with the other conductive layer, which leads to decrease in the yield of the semiconductor devices.




SUMMARY OF THE INVENTION




The present invention is directed to solve the above-mentioned problems, and accordingly, an object of the invention is to provide a semiconductor device in which the step between the memory cell array region and the peripheral region is made gentle so as to prevent the resist from being reduced in thickness at this portion, as well as to provide a method of manufacturing the same.




The semiconductor device according to the present invention includes a semiconductor substrate having a main surface, a memory cell array region having a plurality of capacitors formed on the main surface of the semiconductor substrate, and a peripheral region surrounding the memory cell array region. An outer surface of the end portion of the capacitor in the memory cell array region adjacent to the peripheral region consists of a first surface and a second surface. The first surface extends at a first height above the main surface of the semiconductor substrate. The second surface, contiguous with the first surface, extends at a second height lower than the first height above the main surface of the semiconductor substrate.




In the semiconductor device configured as described above, the first surface and the second surface lower than the first surface are formed as the outer surface of the end portion of the capacitor in the memory cell array region adjacent to the peripheral region, whereby the end portion of the capacitor has a stairlike or sloped pattern. Accordingly, the inclination of the step at the end portion of the capacitor becomes less steep than in the absence of the second surface. As a result, any layer formed on this step will have a gradual slope, and the film thickness of a resist coated thereon will be prevented from becoming thin.




Preferably, an interlayer insulating film is further provided to cover the first and second surfaces of the capacitor. In this case, although a step will be created in the interlayer insulating film, the inclination of the step will be gradual. Accordingly, when coating the step with a resist, the film thickness of the resist can be prevented from becoming thin.




The plurality of capacitors are arranged in a matrix, and the capacitors in the memory cell array region adjacent to the peripheral region are preferably located at the corners of the matrix. In this case, a second surface is created at each capacitor at each corner of the matrix from which the resist is especially easy to flow away, so that the inclination of the step at each corner can be made less steep. As a result, the film thickness of the resist coated on this step can be avoided to become thin.




The memory cell array region includes a capacitor region involved in storing information and a dummy capacitor region surrounding the capacitor region taking no part in storing information. Capacitors in the memory cell array region adjacent to the peripheral region are preferably formed in the dummy capacitor region. In this case, a second surface is formed in a capacitor in the memory cell array region adjacent to the peripheral region. Although it may cause decrease in its capability of storing information, the capacitor having the second surface formed therein is located in the dummy capacitor region, thus not involved in storing information. It means that, even though the storage capacity is decreased due to the formation of the second surface, the storage capacity for the overall memory cell array will not be decreased.




A capacitor includes a lower electrode formed on the main surface of the semiconductor substrate, a dielectric film formed on the surface of the lower electrode, and an upper electrode formed on the surface of the dielectric film. Preferably, the first surface is the surface of the upper electrode and the second surface is the surface of the lower electrode.




The manufacturing method of the semiconductor device according to the present invention, which is a manufacturing method of a semiconductor device having a memory cell array region and a peripheral region surrounding the memory cell array region, includes the steps of:




(


1


) forming a plurality of lower electrodes on the main surface of a semiconductor substrate;




(


2


) forming a dielectric film on the surface of the plurality of lower electrodes;




(


3


) forming a conductive film on the surface of the dielectric film; and




(


4


) etching the conductive film and the dielectric film to form a plurality of capacitors each including the lower electrode, the dielectric film left on the surface of the lower electrode, and an upper electrode formed on the surface of the left dielectric film, and having a first surface extending at a first height above the main surface of the semiconductor substrate, and further etching the lower electrode of the capacitor formed in the memory cell array region adjacent to the peripheral region to form in the lower electrode a second surface contiguous with the first surface and extending at a second height lower than the first height above the main surface of the semiconductor substrate.




In the manufacturing method of the semiconductor device including the steps as described above, a first surface and a second surface located at a portion lower than the first surface are formed in the capacitor in the memory cell array region adjacent to the peripheral region, whereby there is provided a stairlike or sloped pattern between the memory cell array region and the peripheral region. Accordingly, the inclination of the step between the memory cell array region and the peripheral region becomes less steep than in the absence of the second surface, and thus the inclination of a layer formed on this stepped portion also becomes gradual. As a result, when this portion is coated with a resist, a sufficient film thickness of the resist can be guaranteed.




In addition, according to this method, the lower electrode is etched along with the conductive film and the dielectric film, and therefore there is no need to add another step compared to the conventional manufacturing method in which the conductive film and the dielectric film are etched.




Preferably, the manufacturing method according to this invention further includes a step of forming an interlayer insulating film to cover capacitors in the memory cell array region adjacent to the peripheral region. In this case, there exist a first surface and a second surface located at a portion lower than the first surface in the stepped portion between the peripheral region and the memory cell array region. Accordingly, when this stepped portion is covered with the interlayer insulating film, the film will have a gradual slope.




Preferably, the method further includes the step of forming a resist pattern on the interlayer insulating film and the step of etching the interlayer insulating film with the resist pattern. In this case, since the inclination of the interlayer insulating film is gradual, it is possible to prevent the film thickness of the resist forming the resist pattern from becoming thin. Therefore, during etching of the interlayer insulating film according to this resist pattern, the interlayer insulating film will not be exposed owing to the presence of the resist with such a sufficient thickness and therefore a desired pattern can be formed.




The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a top plan view of a semiconductor device according to a first embodiment of the present invention.





Fig. 2

is an enlarged top plan view showing a memory cell array portion.





FIG. 3

is an enlarged top plan view showing a portion denoted by the circle III in FIG.


2


.





FIG. 4

is a cross sectional view taken along the line IV—IV in FIG.


3


.





FIG. 5

is a top plan view showing the first step of a manufacturing method of the semiconductor device shown in

FIGS. 3 and 4

.





FIG. 6

is a cross sectional view taken along the line VI—VI in FIG.


5


.





FIG. 7

is a top plan view showing the second step of a manufacturing method of the semiconductor device shown in

FIGS. 3 and 4

.





FIG. 8

is a cross sectional view taken along the line VIII—VIII in FIG.


7


.





FIG. 9

is a top plan view showing the third step of a manufacturing method of the semiconductor device shown in

FIGS. 3 and 4

.





FIG. 10

is a cross sectional view taken along the line X—X in FIG.


9


.





FIG. 11

is a cross sectional view showing the fourth step of a manufacturing method of the semiconductor device shown in

FIGS. 3 and 4

.





FIG. 12

is a top plan view of a semiconductor device according to a second embodiment of the present invention.





FIG. 13

is a cross sectional view taken along the line XIII—XIII in FIG.


12


.





FIG. 14

is a top plan view showing the first step of a manufacturing method of the semiconductor device shown in

FIGS. 12 and 13

.





FIG. 15

is a cross sectional view taken along the line XV—XV in FIG.


14


.





FIG. 16

is a top plan view showing the second step of a manufacturing method of the semiconductor device shown in

FIGS. 12 and 13

.





FIG. 17

is a cross sectional view taken along the line XVII—XVII in FIG.


16


.





FIG. 18

is a top plan view showing the third step of a manufacturing method of the semiconductor device shown in

FIGS. 12 and 13

.





FIG. 19

is a cross sectional view taken along the line XIX—XIX in FIG.


18


.





FIG. 20

is a top plan view showing a configuration of a conventional semiconductor device.





FIG. 21

is a cross sectional view taken along the line XXI—XXI in FIG.


20


.





FIG. 22

is a top plan view showing a manufacturing process of the conventional semiconductor device shown in

FIGS. 20 and 21

.





FIG. 23

is a cross sectional view taken along the line XXIII—XXIII in FIG.


22


.





FIG. 24

illustrates a problem that will occur in a manufacturing method of a conventional semiconductor device.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




First Embodiment




Referring to

FIG. 1

, a DRAM


1


includes a memory cell array portion


2


and a peripheral circuit portion


3


. Memory cell array portion


2


has a portion involved in storing information. Peripheral circuit portion


3


, having a circuit for transmitting an electric signal to memory cell array portion


2


, is formed to surround the memory cell array portion


2


.




With reference to

FIG. 2

, memory cell array portion


2


has a memory cell block


4


as a memory cell array region, and a word line contact portion


5


and a sense amplifier contact portion


6


together as a peripheral region. Word line contact portion


5


and sense amplifier contact portion


6


surrounding memory cell block


4


are provided for transmitting the electric signal to memory cell block


4


, and are formed in a grid pattern.




Referring to

FIG. 3

, memory cell block


4


surrounded by word line contact portion


5


and sense amplifier contact portion


6


has a dummy capacitor region


4




a


and a memory capacitor region


4




b


. Memory capacitor region


4




b


is involved in storing information, whereas dummy capacitor region


4




a


takes no part in storing information. Dummy capacitor region


4




a


is provided between memory capacitor region


4




b


and word line contact portion


5


and sense amplifier contact portion


6


. In other words, it is provided in a portion within memory cell block


4


adjacent to the peripheral region.




Formed in memory capacitor region


4




b


of memory cell block


4


are capacitors


32




b


,


33




b


,


42




b


and


43




b


capable of storing charges for storing information. In dummy capacitor region


4




a


of memory cell block


4


, capacitors


21




a


,


22




a


,


23




a


,


31




a


and


41




a


are formed, which are not involved in storing information. Capacitors


21




a


,


22




a


,


23




a


,


31




a


,


32




b


,


33




b


,


41




a


,


42




b


and


43




b


are arranged in a matrix, each having lower electrodes


221




a


,


222




a


,


223




a


,


231




a


,


232




b


,


233




b


,


241




a


,


242




b


and


243




b


therein, respectively.




Capacitor


21




a


located at a corner of the matrix has a notch


21




b


formed therein.




On these capacitors, an upper electrode


52


is formed with a dielectric film (not shown in

FIG. 3

) interposed therebetween. Formed on upper electrode


52


is an interlayer insulating film, in which a contact hole


54


is formed. An interconnection


72


is formed to fill in contact hole


54


and to extend in one direction.




With reference to

FIG. 4

, MOS transistors (not shown) are formed on the main surface


11




a


of a silicon substrate


11


. Formed to cover these MOS transistors is an interlayer insulating film


12


made of a silicon oxide film with a thickness of about 800 nm. Interlayer insulating film


12


has contact holes


13


and


14


therein.




Capacitors


32




b


and


21




a


are formed on interlayer insulating film


12


. Capacitor


32




b


, which is electrically connected to silicon substrate


11


, has a lower electrode


232




b


formed of doped polycrystalline silicon (polysilicon); a dielectric film


51


made of a silicon nitride oxide film covering the lower electrode


232




b


; and an upper electrode


52


formed of doped polysilicon covering the dielectric film


51


.




Capacitor


21




a


is electrically connected to silicon substrate


11


and has a lower electrode


221




a


formed of doped polysilicon, a dielectric film


51


covering a part of the lower electrode


221




a


, and an upper electrode


52


covering the dielectric film


51


. Dielectric film


51


has a film thickness of about 10 nm, and upper electrode


52


is about 100 nm thick. Upper electrode


52


has an upper surface


52




a


as a first surface which extends at a first height above the main surface


11




a


of silicon substrate


11


.




Capacitor


21




a


has a notch


21




b


, which consists of a side surface


21




c


and a bottom surface


21




d


as a second surface. Bottom surface


21




d


, which continues through side surface


21




c


to upper surface


52




a


, extends at a second height lower than the first height above the main surface


11




a


of silicon substrate


11


.




The first height (h


1


in

FIG. 4

) from the main surface


11




a


of silicon substrate


11


to upper surface


52




a


is about 1610 nm. The height (h


2


in

FIG. 4

) from the surface


12




a


of interlayer insulating film


12


to the upper surface of lower electrode


221




a


is about 700 nm. The second height (h


3


in

FIG. 4

) from the main surface


11




a


of silicon substrate


11


to bottom surface


21




d


is about 1150 nm. The height (h


4


in

FIG. 4

) from the surface


12




a


of interlayer insulating film


12


to bottom surface


21




d


and the height (h


5


in

FIG. 4

) from the bottom surface


21




d


to upper surface


52




a


are about 350 nm and about 460 nm, respectively.




Formed to cover capacitors


21




a


and


32




b


is an interlayer insulating film


53


made of a silicon oxide film. There exists a step


53




a


in interlayer insulating film


53


at a portion above notch


21




b


. A contact hole


54


is formed through interlayer insulating films


53


and


12


. An interconnection


72


is formed on interlayer insulating film


53


, filling in contact hole


54


.




In the semiconductor device configured as described above, capacitor


21




a


in memory cell block


4


located adjacent to word line contact portion


5


and sense amplifier contact portion


6


has a stairlike pattern. In other words, bottom surface


21




d


as a second surface exists between upper surface


52




a


of upper electrode


52


and surface


12




a


of interlayer insulating film


12


. Accordingly, when this capacitor


21




a


is covered with interlayer insulating film


53


, the inclination of step


53




a


created in interlayer insulating film


53


becomes gradual. When interlayer insulating film


53


is coated with a resist, variation in the film thickness of the resist can thus be suppressed compared as in the prior art. Therefore, interlayer insulating film


53


is prevented from being exposed when it is etched using the resist as a mask.




A manufacturing method of the semiconductor device shown in

FIGS. 3 and 4

will now be described.




With reference to

FIGS. 5 and 6

, an interlayer insulating film


12


is formed on the main surface


11




a


of silicon substrate


11


by CVD (Chemical Vapor Deposition), which film is made of a silicon oxide film with a thickness of about 800 nm. A resist pattern is formed on interlayer insulating film


12


, and by etching interlayer insulating film


12


according to this resist pattern, contact holes


13


and


14


are formed.




Doped polysilicon is deposited by CVD to fill in contact holes


13


and


14


, and to cover surface


12




a


of interlayer insulating film


12


. By forming a resist pattern on doped polysilicon and etching the doped polysilicon with this resist pattern, lower electrodes


221




a


,


222




a


,


223




a


,


231




a


,


232




b


,


233




b


,


241




a


,


242




b


and


243




b


are formed, and to cover these lower electrodes, a silicon nitride oxide film


81


with a film thickness of about 10 nm is formed by CVD. A doped polysilicon film


82


about 100 nm in thickness is formed on silicon nitride oxide film


81


by CVD. On doped polysilicon film


82


is formed a resist pattern


73


having a prescribed pattern.




Referring to

FIGS. 7 and 8

, using resist pattern


73


as a mask, doped polysilicon film


82


and silicon nitride oxide film


81


are etched with the mixed gas of Cl


2


, SF


6


and He, to form an upper electrode


52


and a dielectric film


51


.




Capacitors


21




a


,


22




a


,


23




a


,


31




a


,


32




b


,


33




b


,


41




a


,


42




b


and


43




b


are thus formed. At the same time, lower electrode


221




a


is also etched to form a notch


21




b


which has a side surface


21




c


and a bottom surface


21




d


.




Referring to

FIGS. 9 and 10

, an interlayer insulating film


53


is formed from a silicon oxide film by CVD to cover capacitors


21




a


,


22




a


,


23




a


,


31




a


,


32




b


,


33




b


,


41




a


,


42




b


and


43




b


. At this time, a step


53




a


is created in interlayer insulating film


53


. Interlayer insulating film


53


is coated with a resist, and a resist pattern


74


is formed by patterning this resist into a prescribed shape. Resist pattern


74


has a film thickness (t


2


in

FIG. 10

) of about 500 nm at its thinnest portion.




With reference to

FIG. 11

, a contact hole


54


is formed by etching interlayer insulating films


53


and


12


according to a hole pattern


74




a


in resist pattern


74


.




With reference to

FIGS. 3 and 4

, doped polysilicon is deposited by CVD on interlayer insulating film


53


to fill in contact hole


54


. The doped polysilicon is etched according to a resist pattern formed thereon, so that an interconnection


72


is formed. The semiconductor device as shown in

FIGS. 3 and 4

is thus completed.




In the manufacturing method as described above, as shown in

FIG. 10

, the step


53




a


in interlayer insulating film


53


, on which a resist pattern


74


is formed, has a gradual slope owing to the presence of the notch


21




b


in capacitor


21




a


. Accordingly, the minimum film thickness of the resist pattern


74


formed on the step


53




a


, which is 500 nm, becomes greater than the minimum film thickness t


1


(=400 nm) in the prior art. As a result, when etching interlayer insulating films


53


and


12


according to this resist pattern


74


, the resist can be kept on step


53




a


, so that step


53




a


is prevented from being exposed during etching. The yield of the semiconductor devices can thus be increased.




Note that the notch


21




b


is formed at the step of forming upper electrode


52


and dielectric film


51


, so that an additional manufacturing step is unnecessary.




Second Embodiment




The semiconductor device shown in

FIG. 12

is different from the semiconductor device shown in

FIG. 3

in that all the capacitors


121




a


,


122




a


,


123




a


,


131




a


and


141




a


in dummy capacity region


4




a


have respective notches


121




b


,


122




b


,


123




b


,


131




b


and


141




b


formed in respective lower electrodes


321




a


,


322




a


,


323




a


,


331




a


and


341




a


, whereas in the semiconductor device shown in

FIG. 3

, notches


21




b


are formed only in lower electrodes


221




a


of capacitors


21




a


located at the corners of dummy capacitor region


4




a


.




The other difference between these two semiconductor devices is that in the device shown in

FIG. 12

, respective portions of all the lower electrodes of the capacitors located in dummy capacitor region


4




a


are exposed from upper electrode


152


, whereas in the semiconductor device shown in

FIG. 3

, only portions of lower electrodes


221




a


located at the corners of dummy capacitor region


4




a


are exposed from upper electrode


52


. Except for these features, the semiconductor device shown in

FIG. 12

is identical to the semiconductor device shown in FIG.


3


.




With reference to

FIG. 13

, an interlayer insulating film


12


is formed on the main surface


11




a


of silicon substrate


11


. Interlayer insulating film


12


is provided with contact holes


15


and


16


, and on which holes capacitors


42




b


and


141




a


are formed, respectively.




Capacitor


42




b


consists of a lower electrode


242




b


, a dielectric film


151


and an upper electrode


152


. Lower electrode


242




b


formed of doped polysilicon is filled in contact hole


15


. Dielectric film


151


made of a silicon nitride oxide film covers lower electrode


242




b


. Upper electrode


152


formed of doped polysilicon covers dielectric film


151


.




Capacitor


141




a


consists of a lower electrode


341




a


, a dielectric film


151


and an upper electrode


152


. Lower electrode


341




a


formed of doped polysilicon is filled in contact hole


16


. Dielectric film


151


covers a portion of lower electrode


341




a


. Upper electrode


152


covers dielectric film


151


on lower electrode


341




a


. Upper electrode


152


has an upper surface


152




a


as a first surface which extends at a first height above the main surface


11




a


of silicon substrate


11


. Dielectric film


151


is about 10 nm thick, and upper electrode


152


is about 100 nm thick.




Capacitor


141




a


has a notch


141




b


, which has a side surface


141




c


contiguous with upper surface


152




a


, and a bottom surface


141




d


, contiguous with upper surface


152




a


, as a second surface which extends at a second height lower than the first height above the main surface


11




a


of silicon substrate


11


. The values of h


1


, h


2


, h


3


, h


4


and h


5


in

FIG. 13

are same as those of h


1


, h


2


, h


3


, h


4


and h


5


in

FIG. 4

, respectively.




An interlayer insulating film


53


is formed to cover capacitors


42




b


and


141




a


. In interlayer insulating film


53


, there exists a step


53




b


above notch


141




b


. An interconnection layer


72


is formed on interlayer insulating film


53


.




The semiconductor device configured as described above offers the effects similar to the semiconductor device shown in

FIGS. 3 and 4

. In addition, the semiconductor device in this embodiment offers an effect that the slope of the step created at dummy capacitor region


4




a


is made even less steep because all the lower electrodes of the capacitors in dummy capacitor region


4




a


have respective notches formed therein.




A manufacturing method of the semiconductor device shown in

FIGS. 12 and 13

will now be described.




Referring to

FIGS. 14 and 15

, MOS transistors (not shown) are formed on the main surface


11




a


of silicon substrate


11


, and on the MOS transistors, an interlayer insulating film


12


is formed by CVD, which is made of a silicon oxide film. Interlayer insulating film


12


is etched according to a resist pattern formed thereon, and contact holes


15


and


16


are thus formed.




Doped polysilicon is deposited by CVD to fill in contact holes


15


and


16


as well as to cover the main surface


12




a


of interlayer insulating film


12


. A resist pattern is formed on this doped polysilicon, and the doped polysilicon is etched according to this resist pattern to form lower electrodes


321




a


,


322




a


,


323




a


,


331




a


,


232




b


,


233




b


,


341




a


,


242




b


and


243




b.






A silicon nitride oxide film


81


is formed by CVD to cover these lower electrodes


321




a


,


322




a


,


323




a


,


331




a


,


232




b


,


233




b


,


341




a


,


242




b


ad


243




b


. Formed to cover silicon nitride oxide film


81


by CVD is a doped polysilicon film


82


, on which a resist pattern


173


is formed.




With reference to

FIGS. 16 and 17

, doped polysilicon film


82


and silicon nitride oxide film


81


are etched with the mixed gas of Cl


2


, SF


6


and He using resist pattern


173


as a mask, whereby an upper electrode


152


and a dielectric film


151


are formed, and hence capacitors


121




a


,


122




a


,


123




a


,


131




a


,


32




b


,


33




b


,


141




a


,


42




b


and


43




b


are formed. At the same time, lower electrode


341




a


is etched to form a notch


141




b


having a side surface


141




c


and a bottom surface


141




d


. Similarly, lower electrodes


321




a


,


322




a


,


323




a


and


331




a


are etched to form respective notches


121




b


,


122




b


,


123




b


and


131




b


therein.




Referring to

FIGS. 18 and 19

, an interlayer insulating film


53


is formed from a silicon oxide film by CVD to cover capacitors


121




a


,


122




a


,


123




a


,


131




a


,


32




b


,


33




b


,


141




a


,


42




b


and


43




b


. At this time, a step


53




b


is created in interlayer insulating film


53


. To cover interlayer insulating film


53


, a resist pattern


74


is formed by coating and patterning a resist into a prescribed form. Resist pattern


74


has the thinnest portion above notch


141




b


, and the thickness t


3


of resist pattern


74


in this portion is about 500 nm.




With reference to

FIGS. 12 and 13

, interlayer insulating films


53


and


12


are etched according to resist pattern


74


to form a contact hole


54


. Doped polysilicon is deposited by CVD to fill in contact hole


54


and to cover interlayer insulating film


53


. The doped polysilicon is etched according to a resist pattern formed thereon, so that an interconnection layer


72


is formed. The semiconductor device shown in

FIGS. 12 and 13

is thus completed.




According to the manufacturing process as described above, step


53




b


is prevented from being exposed during etching since resist pattern


74


is ensured to have a sufficient thickness, whereby the decrease in the yield of the semiconductor devices is avoided, which is similar to the case of the first embodiment. Moreover, an additional manufacturing step is unnecessary also as in the first embodiment.




The embodiments of the present invention have thus been described, although various modifications are possible for these embodiments discussed herein. For example, each film thickness may be altered as required. The form of the capacitor in dummy capacitor region


4




a


, which has been described as having a stairlike pattern in the first and second embodiments, may instead have a sloped pattern.




Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.



Claims
  • 1. A semiconductor device, comprising:a semiconductor substrate having a main surface; a memory cell array region having a plurality of capacitors formed on the main surface of said semiconductor substrate; and a peripheral region surrounding said memory cell array region; wherein, of said plurality of capacitors, a lower electrode of a capacitor in said memory cell array region adjacent said peripheral region includes a first portion having a first height above the main surface of said semiconductor substrate and a second portion contiguous with said first portion and having a second height lower than the first height above the main surface of said semiconductor substrate, and wherein the second portion extends approximately in the same direction as the main surface of the semiconductor substrate.
  • 2. The semiconductor device according to claim 1, further comprising an interlayer insulating film covering said first and second portions of said capacitor.
  • 3. The semiconductor device according to claim 1, wherein said plurality of capacitors are arranged in a matrix, and said capacitor in said memory cell array region adjacent to said peripheral region is located at a corner of said matrix.
  • 4. The semiconductor device according to claim 1, wherein said memory cell array region includes a capacitor region involved in storing information and a dummy capacitor region surrounding said capacitor region taking no part in storing information, and said capacitor in said memory cell array region adjacent to said peripheral region is formed in said dummy capacitor region.
  • 5. The semiconductor device according to claim 1, wherein a dielectric film is formed on said lower electrode and an upper electrode is formed on said dielectric film.
  • 6. A manufacturing method of a semiconductor device having a memory cell array region and a peripheral region surrounding said memory cell array region, comprising the steps of:forming a plurality of lower electrodes on the main surface of said semiconductor substrate; forming a dielectric film on the surface of said plurality of lower electrodes; forming a conductive film on the surface of said dielectric film; etching said conductive film and said dielectric film to form a plurality of capacitors each including said lower electrode, said dielectric film left on the surface of said lower electrode, and an upper electrode formed on the surface of the dielectric film left on the surface of said lower electrode, and having a first portion extending at a first height above the main surface of said semiconductor substrate; and etching said lower electrode of a capacitor adjacent the peripheral region to form in said lower electrode a second portion contiguous with said first portion and extending at a second height lower than said first height above the main surface of said semiconductor substrate.
  • 7. The manufacturing method of a semiconductor device according to claim 6, further comprising the step of forming an interlayer insulating film covering said capacitor in said memory cell array region adjacent to said peripheral region.
  • 8. The manufacturing method of a semiconductor device according to claim 7, further comprising the steps of forming a resist pattern on said interlayer insulating film and of etching said interlayer insulating film according to said resist pattern.
  • 9. The semiconductor device according to claim 5, wherein an upper portion of the lower electrode has a first section and a second section,wherein the upper electrode overlies the first section of the lower electrode, wherein the first height is a distance from an upper surface of the upper electrode to the main surface of the semiconductor substrate, and wherein the second height is a distance from an upper surface of the second section of the lower electrode to the main surface of the semiconductor substrate.
  • 10. The semiconductor device according to claim 5, wherein a first section of the lower electrode has an upper surface that is higher than an upper surface of a second section of the lower electrode, as measured from the main surface of the semiconductor substrate.
  • 11. A semiconductor device, comprising:a semiconductor substrate; a memory cell array region having a plurality of capacitors formed on the semiconductor substrate; and a peripheral region surrounding the memory cell array region; wherein a capacitor adjacent the peripheral region includes a lower electrode having a notched portion opposite the peripheral region and an unnotched portion, a dielectric film formed on the unnotched portion of the lower electrode, and an upper electrode formed on the dielectric layer.
  • 12. The semiconductor device according to claim 11, further comprising an interlayer insulating film covering the capacitor adjacent the peripheral region.
  • 13. The semiconductor device according to claim 1l, wherein the plurality of capacitors forming the memory cell array region are arranged in a matrix and wherein the capacitor adjacent the peripheral region is disposed at a corner of the matrix.
  • 14. The semiconductor device according to claim 11, wherein the plurality of capacitors are arranged in a matrix forming a central memory storage region and a peripheral dummy capacitor region, wherein capacitors in the dummy capacitor region do not store information, and wherein said capacitor adjacent the peripheral region is disposed in the dummy capacitor region.
Priority Claims (1)
Number Date Country Kind
10-151415 Jun 1998 JP
US Referenced Citations (2)
Number Name Date Kind
5332687 Kuroda Jul 1994
5488007 Kim et al. Jan 1996
Foreign Referenced Citations (1)
Number Date Country
8-023033 Jan 1996 JP