The above and other objects, advantages and features of the present invention will be more apparent from the following description of certain preferred embodiments taken in conjunction with the accompanying drawings, in which:
The invention will be now described herein with reference to illustrative embodiments. Those skilled in the art will recognize that many alternative embodiments can be accomplished using the teachings of the present invention and that the invention is not limited to the embodiments illustrated for explanatory purposed.
Paragraphs below will describe embodiments of the present invention referring to the attached drawings. It is to be noted that any common constituents appear in all drawings will be given with the same reference numerals, so as to avoid repetitive explanation.
In the p-type MOSFET 103, a pair of impurity-diffused regions 110 are provided in an N-well 104, which is provided in the silicon substrate 101 and has a n-type conductivity, and a channel region 105 is formed between these impurity-diffused regions. The impurity-diffused regions 110 are diffusion layers doped with a p-type impurity in the surface of the n-well 104. One will be a source region, and the other will be a drain region. Further, extension regions 140 are provided in the n-well 104.
An SiO2 film 120, serving as a gate insulating film, is provided so as to be in contact with the upper portion of the channel region 105, and a polycrystalline silicon film 106 is provided so as to be in contact with the upper portion of the SiO2 film 120. The polycrystalline silicon film 106 is a p-type gate electrode film, and is doped with a p-type impurity such as boron (B) and the like. An interface of the SiO2 film 120 serving as a gate insulating film with the polycrystalline silicon film 106 is provided with a region containing at least one metallic element of Hf and Zr at an area density of not higher than 1.3×1014 atoms/cm2. With the present embodiment, an Hf layer 115 is provided as the above-described region.
The Hf layer 115 contains Hf, which is a metallic element functioning as providing an improved NBTI resistance, with a density per unit area of equal to or lower than 1.3×1014 atoms/cm2, and is, for example, a layer containing Hf adsorbed on the top surface of the SiO2 film 120. Further, the Hf layer 115 is provided in, for example, the entire interface of the SiO2 film 120 with the polycrystalline silicon film 106. This can more stably provide an advantageous effect of inhibiting the NBTI as discussed later.
The thickness of the Hf layer 115 is equal to or shorter than 1 nm, for example. Further, atomic Hf is present in a scattered manner in the Hf layer 115. Thus, an average thickness of the Hf layer 115 in the cross-sectional view along the gate length direction may be smaller than a thickness equivalent to a layer of single atom.
Next, reasons that the presence of Hf provides an improved NBTI resistance will be described as follows.
A condition of a conventional semiconductor device 300 having a conventional structure, in which a positive fixed charge is trapped in a gate insulating film of a p-type MOSFET due to the NBTI, is shown in
On the contrary, since the p-type MOSFET 103 having the structure shown in
Further, since the polycrystalline silicon film 106 serves as the gate electrode in the present embodiment, it can be also considered that the other reason for providing an improved NBTI resistance by the presence of Hf existing in the interface between the gate insulating film and the gate electrode may be an influence of Fermi level pinning. If a metallic element for constituting the high dielectric constant film diffuses into polycrystalline silicon of the gate electrode, a depleted layer is generated in polycrystalline silicon in vicinity of the interface with the gate insulating film. An influence of such depleted layer prevents the gate insulating film from being applied with sufficient level of electric field even if the gate voltage is applied thereto, leading to a difficulty in inducing carrier in the channel region. It is considered that the reduced level of the electric field applied to the gate insulating film results in a reduced level of a phenomenon that positive fixed charge is accumulated in the gate insulating film of the p-type MOSFET.
Next, results of evaluations that an improved NBTI resistance was obtained by Hf existing in the interface of the gate insulating film and the gate electrode are shown in
In
Further, stress conditions include stress voltages of: Vg=−2V; and Vs=Vd=Vsub=0 Volt, and stress temperature of 110 degree C.
As can be seen from
Next, the process for manufacturing the semiconductor device 100 shown in
First of all, as shown in
Then, a sacrificial oxide film 107 is formed onto the surface of the silicon substrate 101. The sacrificial oxide film 107 may be obtained by thermally oxidizing the surface of the silicon substrate 101. Conditions of the thermal oxidation process may be, for example, at a processing temperature of 1,100 degree C., and for a processing time of around 100 seconds. Subsequently, an n-type impurity is ion-implanted to form an n-well 104. The n-well 104 may be formed by injecting, for example, phosphorus in conditions of 150 KeV and not less than 1×1013 atoms/cm2 and not more than 5×1013 atoms/cm2.
Next, an impurity of a predetermined conductivity type is ion implanted to the n-well 104 from the above of the sacrificial oxide film 107 to form a channel region 105 in vicinity of the surface layer of the n-well 104 (
In next, a thermal processing is conducted to activate channel impurity. Conditions of the thermal processing may be, for example, at a processing temperature of 1,000 degree C. and for a processing time of around 10 seconds. Then, the sacrificial oxide film 107 formed on the n-well 104 is removed. More specifically, the sacrificial oxide film 107 is etched off by employing a diluted hydrofluoric acid (for example, HF:H2O=1:10), and then, the device is rinsed with pure water, and then is dried by a nitrogen blow or the like.
Subsequently, an SiO2 film 120 serving as a gate oxide film is formed on the surface of the silicon substrate 101 via a thermal oxidation process, for example (
The thickness of the SiO2 film 120 may be suitably selected according to the size of the p-type MOSFET 103, and is selected to be, for example, equal to or larger than 0.5 nm. Further, the thickness of the SiO2 film 120 may be selected to be, for example, equal to or smaller than 3 nm, and preferably equal to or smaller than 2 nm, in view of more surely obtaining an advantageous effect of neutralizing positive fixed charge with Hf originated from the Hf layer 115.
Then, Hf is adsorbed over the entire upper surface of the SiO2 film 120 (
Next, a polycrystalline silicon film 106 is deposited on the SiO2 film 120 (
Then, the SiO2 film 120 and the polycrystalline silicon film 106 are selectively dry etched to process into a geometry of the gate electrode. Then, in order to form an extension region 140, which serves as an electrical coupling section of the channel region 105 with the impurity-diffused region 110 as discussed later, borondifluoride (BF2) is injected in conditions of 2.5 keV and 5×1014 atoms/cm2 in this case (
Subsequently, a side surface insulating film 108 is formed on the entire region for forming the n-well 104. Eventually, a configuration having the side surface insulating film 108 on the side surface of the gate electrode, which includes the SiO2 film 120, the Hf layer 115 and the polycrystalline silicon film 106, is obtained. More specifically, an anisotropy etch is conducted by employing, for example, a fluorocarbon gas, so as to partially leave the side surface insulating film 108 only on the side surfaces of the SiO2 film 120 and the polycrystalline silicon film 106.
Next, the surface layer of the n-well 104 is doped with a p-type impurity such as B through a mask of the gate electrode and the side surface insulating film 108 to form the impurity-diffused region 110. This provides forming the source region and the drain region. Boron is employed here for the p-type impurity. Conditions for the injection process may be, for example, 2 keV and 5×1014 atoms/cm2 or more and 5×1015 atoms/cm2 or less. Thereafter, a thermal processing is conducted in a non-oxidizing atmosphere to activate the impurity. Conditions of the thermal processing may be, for example, at a temperature of 1,000 degree C. or higher and 1,060 degree C. or lower (
Next, an appropriate range of the concentration of Hf in the Hf layer 115 provided in the interface of the SiO2 film 120 and the polycrystalline silicon film 106 will be discussed, starting from the upper end of the concentration. Generally, a threshold voltage of a p-type MOSFET is selected to be around 0.15 to 0.45 Volt. Here, typical factors for causing a shifting of the threshold voltage includes:
Concerning the above factor (ii) in these factors, the threshold voltage of the p-type MOSFET is increased, as described above in the description of the background technology. A ramp up value of the threshold voltage is increased, as the Hf concentration in the Hf layer 115 increased. When the ramp up value of the threshold voltage is relatively smaller, the threshold voltage can be suitably adjusted to a certain extent by adjusting a quantity of impurity injecting into the channel region 105. On the other hand, when ramp up quantity of the threshold voltage due to the above factor (ii) is larger, the upper limit of the ramp up quantity of the threshold voltage due to the above factor (i) is reduced, thereby causing a limitation in the ion implantation quantity.
Besides, when the density of Hf per unit area in the Hf layer 115 is larger than 1.3×1014 atoms/cm2, a tendency of considerably deteriorating a time dependent dielectric breakdown (TDDB) is exhibited. Deterioration in such TDDB can be effectively inhibited by selecting the density of Hf per unit area to be equal to or lower than 1.3×1014 atoms/cm2.
Next, the appropriate range of the concentration of Hf in the Hf layer 115 concerning the lower end of the concentration will be discussed.
While the process for adsorbing Hf onto the top surface of the SiO2 film 120 to form the Hf layer 115 typically includes a CVD process, an ALD process and a sputter process, a sputter process is the most suitable for forming the Hf layer containing Hf at a level of 1012 atoms/cm2, in view of providing an uniform Hf distribution in the in surface with a lower concentration. However, in such sputter process, Hf concentration in the Hf layer 115 may be selected to be, for example, equal to or higher than 5×1012 atoms/cm2, and preferably equal to or higher than 1×1013 atoms/cm2, in view of forming Hf while maintaining the uniformity in the surface of 300 mm silicon wafer to ensure that Hf exists in the region for forming the polycrystalline silicon film 106.
variation in surface (%)=(maximum concentration−minimum concentration)/(maximum concentration+minimum concentration) (1).
According to the results shown in
In addition to above, in view of the concentration uniformity in the case of forming a film with a sputter process, the preferable lower limit of 5×1012 atoms/cm2 is not limited to Hf, and it was confirmed that similar lower limit is preferable for the process with Zr.
As described above, an improved NBTI resistance can be achieved in the p-type MOSFET 103 by providing the Hf layer 115 containing Hf in the interface of the SiO2 film 120 and the polycrystalline silicon film 106 at an area density of equal to or lower than 1.3×1014 atoms/cm2.
Further, while the threshold voltage is remarkably increased when a hafnium silicate (Hf silicate) film, which is a high dielectric constant film, is provided for serving as a gate insulating film, the configuration of the present embodiment can provide an improved NBTI resistance while inhibiting an increase in the threshold voltage, by providing the Hf layer 115 having an area density of Hf, which is much lower than an area density of Hf in the Hf silicate film.
Determination of a quantity of Hf within the concentration range as described above is made, in consideration of the transistor design of the whole semiconductor device 100, based on a relationship of Hf absorbed amount and a variation in the threshold voltage, which have been acquired in advance. Larger quantity of Hf adhesion provides further improvement in the NBTI resistance, while providing more considerable increase in the threshold voltage, and therefore a suitable establishment of the operating conditions depending on the application of the semiconductor device is required.
While the configuration having the Hf layer 115 provided in the interface of the polycrystalline silicon film 106 and the SiO2 film 120 in the p-type MOSFET 103 has been illustrated, at least one of Hf and Zr may be contained as a trace amount of metallic element included in the metal-containing region provided in the interface of the SiO2 film 120 and the polycrystalline silicon film 106 in the present embodiment and the following embodiments.
When Hf and Zr are present in the interface of the SiO2 film 120 and the polycrystalline silicon film 106, sum of the sheet concentrations of Hf and Zr in the metallic layer may be equal to or lower than 1.3×1014 atoms/cm2.
Configuration of a semiconductor device according to the present embodiment is generally similar to the configuration of the semiconductor device 100 of first embodiment, except that the metallic layer containing at least one of Hf and Zr is included in the gate insulating film, and that a multiple-layered configuration of, starting from the side of the semiconductor substrate, a first gate insulating film, a Hf layer, a second gate insulating film and a gate electrode, is included. In the present embodiment, descriptions will be made focusing on different aspects from first embodiment.
The semiconductor device 200 includes a silicon substrate 101 and p-type MOSFET 203 provided on the silicon substrate 101. Further, a circumference portion of the p-type MOSFET 203 is provided with an element isolation region 102. In the p-type MOSFET 203, a pair of impurity-diffused regions 110 are provided in an N-well 104, which is provided in the silicon substrate 101 and has a n-type conductivity, and a channel region 105 is formed between these impurity-diffused regions. The impurity-diffused regions 110 are diffusion layers doped with a p-type impurity in the surface of the n-well 104. One will be a source region, and the other will be a drain region. Further, extension regions are provided in the n-well 104. Such configuration is similar to that shown in
A first gate insulating film (first SiO2 film 121), serving as a gate insulating film, is provided on the channel region 105, and an Hf layer 155 is provided so as to be in contact with the upper portion of the first SiO2 film 121. The Hf layer 155 is a metallic layer, containing Hf at a concentration of equal to or lower than 1.3×1014 atoms/cm2. The Hf layer 155 is provided in, for example, the entire interface of the first SiO2 film 121 and the second gate insulating film (second SiO2 film 122.) This can more stably provide an advantageous effect of inhibiting the NBTI.
The thickness of the Hf layer 155 is equal to or shorter than 1 nm, for example. Further, atomic Hf is present in a scattered manner in the Hf layer 155. Thus, an average thickness of the Hf layer 155 in the cross-sectional view along the gate length direction may be smaller than a thickness equivalent to a layer of single atom.
The Hf layer 155 may be formed via any of a CVD process, an ALD process and a sputter process, and more specifically, a sputter process is employed here, similarly as in first embodiment. Further, the second SiO2 film 122 is provided so as to be in contact with the top surface of the Hf layer 155. Subsequently, the polycrystalline silicon film 106 is provided so as to be in contact with the upper portion of the second SiO2 film 122. The polycrystalline silicon film 106 is a gate electrode film, and is doped with a p-type impurity such as boron (B) and the like.
The present inventors have confirmed that the configuration of the present embodiment shown in
Next, a process for manufacturing the semiconductor device 200 shown in
While there is no particular limitation in the lower limit of the film thickness of the first SiO2 film 121, the thickness may be, for example, equal to or larger than 0.5 nm, and preferably equal to or larger than 1 nm, in view of the depositing stability. Further, the thickness of the first SiO2 film 121 may be selected to be equal to or smaller than 10 nm, and preferably equal to or smaller than 9 nm.
Then, Hf is also adsorbed onto the first SiO2 film 121 via a sputter process to form the Hf layer 155 that serves as a metallic layer, in the present embodiment. Thereafter, an annealing process for providing an improved film quality is conducted as required. Concentration of Hf in the Hf layer 155 may be selected to be 5×1012 atoms/cm2 or more and 1.3×1014 atoms/cm2 or less. Determination of a quantity of adsorbed Hf within the such concentration range is made, in consideration of an increase in the threshold voltage of the p-type MOSFET 203, and in view of the transistor design of the whole semiconductor device 200.
Further, the second SiO2 film 122 serving as the second gate oxide film is formed on the surface of the Hf layer 115. The second SiO2 film 122, may be formed via a thermal oxidation process, for example (
Further, in view of obtaining an improvement in the NBTI resistance with further certainty, total film thickness of the first SiO2 film 121 and the second SiO2 film 122 may be selected to be, for example, equal to or smaller than 3 nm, and preferably equal to or smaller than 2 nm.
Subsequently, the polycrystalline silicon film 106 is deposited via a CVD process, and then, a p-type impurity such as B may be ion implanted over the entire surface of the polycrystalline silicon film 106. The thickness of the polycrystalline silicon film may be, for example, about 130 nm. In this condition, the structure of
While the preferred embodiments of the present invention have been described above in reference to the annexed figures, it should be understood that the disclosures above are presented for the purpose of illustrating the present invention, and various configurations other than the above described configurations can also be adopted.
For example, while the exemplary implementation having the gate electrode composed of the polycrystalline silicon film 106 has been described in the above-mentioned embodiments, the gate electrode is not particularly limited to that containing silicon such as polycrystalline silicon.
Further, while the exemplary implementation employing the SiO2 film 120 for the gate insulating film has been described in the above-mentioned embodiments, the gate insulating film is not limited to the oxide film, and an oxide film, an oxynitride film or the like may alternatively be employed.
Further, in the above-mentioned embodiments, the concentration of metallic element existing in the Hf layer may be measured via, for example, an electron energy loss spectroscopy (EELS), a secondary ion mass spectrometry (SIMS) and the like.
It is apparent that the present invention is not limited to the above embodiment, and may be modified and changed without departing from the scope and spirit of the invention.
Number | Date | Country | Kind |
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2006-148381 | May 2006 | JP | national |