This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2008-239200 filed on Sep. 18, 2008; the entire contents which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a semiconductor device and a method for manufacturing a semiconductor device.
2. Description of the Related Art
With the miniaturization of a large scale integrated circuit (LSI), it is required that the gate insulating film is thinned. Ina CMOS (Complementary Metal Oxide Semiconductor) of 32 nm node level, it is required that the gate insulating film has an insulating property of a thickness of 0.9 nm or less as equivalent SiO2 thickness. In a polysilicon electrode which would be employed as a conventional gate electrode, however, since the polysilicon gate electrode is depleted due to the inherent semiconductor properties, the thickness of the gate insulating film to be employed must be increased by about 0.3 nm, resulting in the disturbance of the thinning of the gate insulating film.
In order to inhibit the gate depletion of the polysilicon gate electrode, therefore, the introduction of a metal gate electrode is desired. It is required that the metal gate electrode has an effective work function (EWF) around Si band edge in order to reduce the threshold value (Vth) of the transistor. Concretely, in an NMOSFET (N Channel Metal Oxide Semiconductor Field Effect Transistor), it is required that the metal gate electrode has an effective work function around the Si conduction band edge (4.05 eV). In a PMOSFET (P Channel Metal Oxide Semiconductor Field Effect Transistor), moreover, it is required that the metal gate electrode has an effective work function around the Si valence band edge (5.17 eV). By realizing the effective work function around the Si band edge, the threshold voltage (Vth) of the transistor is reduced so that the CMOS can exhibit the inherent performances.
At present, on the other hand, the gate electrode is configured as a stacking structure of polysilicon layer/metal layer while a nickel silicide is formed on the polysilicon layer to reduce the contact resistance for the metal layer. Moreover, single metal gate technique is applied so that the material making the metal gate of the NMOSFET can be the same as the material making the metal gate of the PMOSFET.
Therefore, if the effective work function is set around the Si conduction band (4.05 eV), the threshold voltage of the PMOSFET is increased. In contrast, if the effective work function is set around the Si valence band (5.17 eV), the threshold voltage of the NMOSFET is increased.
In the single metal gate technique, in this point of view, supposed that a gate electrode material with an effective work function (EWF) around the mid-gap state of the silicon bandgap is used, various approaches are proposed in order to reduce the threshold voltages of the NMOSFET and the PMOSFET.
For example, an La2O3 (Lanthanum oxide) is applied for the NMOSFET so as to reduce the threshold voltage thereof. Moreover, an SiGe (silicon germanium) and an Al2O3 (aluminum oxide) are applied for the PMOSFET so as to reduce the threshold voltage thereof (refer to References 1 to 4). Practically, if the La2O3 is added at the interface between the insulating film and the Si substrate of the NMOSFET, the effective work function of the NMOSFET can be decreased by about 0.5 V so that the effective work function of the NMOSFET can be approximated to the Si conduction band edge (4.05 eV).
[Reference 1] Band-Edge High-Performance High-k/Metal Gate n-MOSFETs using Cap Layers Containing Group IIA and IIIB Elements with Gate-First Processing for 45 nm Beyond, V. Narayanan et al., Dig. Symp. VLSI Technology, 2006
[Reference 2] Achieving Conduction Band-Edge Effective Work Functions by La2O3 Capping of Hafnium Silicates L-A. Ragnarsson et al., IEEE Electron Device Lett. 28 (2007)486
[Reference 3] Dual High-k Gate Dielectric Technology Using Selective AlOx Etch (SAE) Process with Nitrogen and Fluorine Incorporation, H-S. Jung et al., Dig. Symp. VLSI Technology, 2006
[Reference 4] Highly Manufacturing 45 nm LSTP CMOSFETs Using Novel Dual High-k and Dual Metal Gate CMOS Integration, B. C. Ju et al., Dig. Symp. VLSI Technology, 2006
Furthermore, if the channel portion of the PMOSFET is made of SiGe and the Al2O3 is added to the interface between the insulating film and the Si substrate thereof, the threshold voltage of the PMOSFET can be increased by about 0.5 V so that the effective work function of the PMOSFET can be approximated to the Si valence band edge (5.17 eV). As a result, with the single metal gate technique, the threshold voltage of the intended CMOS can be reduced.
However, even though an appropriate gate electrode material is selected to set the initial effective work function to the state in the vicinity of the mid-gap state of the Si bandgap, the initial effective work function may be decreased from the state by about 0.2 eV if the gate electrode is configured as the stacking structure of polysilicon layer/metal layer and the siliciding process for the polysilicon layer is conducted. Therefore, even though the SiGe (silicon germanium) and the Al2O3 (aluminum oxide) are applied for the PMOSFET, the effective work function cannot be set to the state in the vicinity of the Si valence band edge so as not to reduce the threshold voltage of the PMOSFET as desired.
An aspect of the present invention relates to a semiconductor device, including: a semiconductor substrate containing a p-type diffusion layer and an n-type diffusion layer which are separated by an element separation film; a gate insulating film formed on or above the p-type diffusion layer and the n-type diffusion layer of the semiconductor substrate, respectively; a gate electrode containing a metallic film and formed on the gate insulating film; a Ge inclusion formed at an interface between the gate insulating film and the metallic film; and a silicon-containing layer formed on the metallic film.
Another aspect of the present invention relates to a method for manufacturing a semiconductor device, including: forming an element separation film in a semiconductor substrate such that a p-type diffusion layer is formed at one side of the semiconductor substrate from the element separation film thereof and an n-type diffusion layer is formed at the other side of the semiconductor substrate from the element separation film thereof; forming a gate insulating film on or above the p-type diffusion layer and the n-type diffusion layer of the semiconductor substrate, respectively; forming a gate electrode containing a metallic film on the gate insulating film; forming a Ge layer on the metallic film such that elemental Ge of the Ge layer is diffused to an interface between the gate insulating film and the metallic film through thermal treatment to form a Ge inclusion at the interface therebetween; and forming a silicon-containing layer on the metallic film.
Still another aspect of the present invention relates to a method for manufacturing a semiconductor device, including: forming an element separation film in a semiconductor substrate such that a p-type diffusion layer is formed at one side of the semiconductor substrate from the element separation film thereof and an n-type diffusion layer is formed at the other side of the semiconductor substrate from the element separation film thereof; forming a gate insulating film on or above the p-type diffusion layer and the n-type diffusion layer of the semiconductor substrate, respectively; forming a gate electrode containing a metallic film on the gate insulating film; forming a polysilicon layer on the metallic layer; injecting Ge ions into the polysilicon layer such that a Ge inclusion is formed at an interface between the gate insulating film and the metallic film; and forming a silicon-containing layer on the metallic film.
First of all, as shown in
Then, the portion of the sacrifice layer 103 located on the n-type diffusion layer 104 is removed using an NH4F aqueous solution or a dilute hydrofluoric acid solution via a mask made of resist. Then, the epitaxial growth of SiGe is selectively conducted for the n-type diffusion layer 104 to form a channel SiGe layer 106 thereon and subsequently deposit silicon material. Then, the portion of the sacrifice layer 103 located on the p-type diffusion layer 105 is removed using an NH4F aqueous solution or a dilute hydrofluoric acid solution, and a chemical SiO2 film (silicon oxide film) 107 are formed on both of the n-type diffusion layer 104 and the p-type diffusion layer 105 (
The silicon oxide film 107 is formed so as to prevent the formation of interface state and lastly, can prevent (enhance) the electric characteristics of the intended transistor such as the mobility thereof.
As shown in
After the resist mask is peeled off, as shown in
If the gate insulating film contains Si elements, Ge elements cannot be diffused into the gate insulating layer, so that Ge inclusions can be formed at the interface between the metallic film of the gate electrode layer and the gate insulating film under good controllability, as will be described hereinafter.
Moreover, if the gate insulating film contains N elements in addition to the Si elements, the barrier property of the gate insulating film is much enhanced so that the Ge elements cannot be diffused into the gate insulating film effectively. As a result, the Ge inclusions can be formed at the interface between the metallic film of the gate electrode layer and the gate insulating film under good controllability, as described above.
As shown in
As shown in
As shown in
In this case, the Ge atoms of the Ge film 112 located on the TiN film 111 are diffused up to the interface between the TiN film 111 and the HfSiON film through the TiN film 111 to form Ge inclusions thereat. The Ge inclusions are not always required to be layered, but may be formed such that the Ge atoms are coupled with the metallic atoms of the TiN film 111.
As shown in
In this embodiment, the TiN film 111 constitutes the gate electrode (layer).
Not particularly shown, if interlayer insulating films, contact holes, wirings and the like are formed while the contact holes are embedded, a semiconductor integrated circuit may be formed.
In this embodiment, the Ge inclusion 121 is formed between the gate insulating film made of the HfSiON film 110 and the gate electrode made of the TiN film 111, the polysilicon film 113 and the silicide film 122 per transistor. Therefore, the effective work function of the gate electrode can be set to the state in the vicinity of the mid-gap state of the Si bandgap.
Moreover, since the effective work function of the n-type diffusion layer 104, that is, the NMOSFET can be decreased by about 0.5 eV due to the formation of the La2O3 film 109, the effective work function of the NMOSFET can be set to the state in the vicinity of the Si conduction band edge (4.05 eV). Furthermore, the effective work function of the p-type diffusion layer 105, that is, the PMOSFET can be set to the state in the vicinity of the Si valence band edge (5.17 eV) due to the formation of the channel SiGe film 106 and the Al2O3 film 108. As a result, the threshold voltage of each transistor can be sufficiently and stably reduced.
The reason why the effective work function of the gate electrode can be set to the state in the vicinity of the mid-gap state of the Si bandgap through the existence of the Ge inclusion can be considered as follows. Namely, as apparent from the manufacturing method as described above, the gate electrode contains the polysilicon film 113 for the formation of the silicide film 122 in addition to the TiN film 111. However, the constituent elements of the polysilicon film 113 are diffused to the interface between the TiN film 111 and the HfSiON film 110 by the thermal treatment for the formation of the source/drain diffusion layer, for example.
In this embodiment, on the other hand, since the Ge inclusions exist at the interface between the TiN film 111 and the HfSiON film 110, the constituent elements of the polysilicon film 113 are unlikely to be diffused to the interface therebetween. As a result, it is considered that the effective work function of the gate electrode can be stably set to the state in the vicinity of the mid-gap state.
In other words, the fluctuation of the effective work function of the gate electrode from the mid-gap state may be originated from the diffusion of the constituent elements (i.e, silicon elements) of the polysilicon film 113 to the interface between the TiN film 111 and the HfSiON film 110. In this point of view, in this embodiment, it may be considered the effective work function of the gate electrode can be stably set to the state in the vicinity of the mid-gap state because the diffusion of the silicon elements can be suppressed due to the existence of the Ge inclusions 121.
In this embodiment, the metallic film of the gate electrode is made of the TiN film, but may be made of another film such as a tantalum carbide (TaC) film, a tantalum nitride (TaN) film and a tantalum silicon nitride (TaSiN) in order to exhibit the same function/effect as described above.
It is desired that the Ge elements diffused from the Ge layer 112 exist in the TiN film 111 when the Ge inclusions are formed. In this case, the effective work function of the gate electrode can be much stably set to the state in the vicinity of the mid-gap state because the diffusion of the silicon elements of the polysilicon film 113 is suppressed at the TiN film 111 in addition to the Ge inclusions 121.
First of all, according to the steps shown in
Then, the portion of the sacrifice layer 103 located on the p-type diffusion layer 105 is removed using an NH4F aqueous solution or a dilute hydrofluoric acid solution, and a chemical SiO2 film (silicon oxide film) 107 are formed on both of the n-type diffusion layer 104 and the p-type diffusion layer 105. Then, the Al2O3 film 108 is formed over the silicon oxide film 107 by means of ALD method, followed by that the portion of the Al2O3 film 108 located above the p-type diffusion layer 105 is etched and removed using a resist mask to expose the portion of the silicon oxide film 107 located on the p-type diffusion layer 105. Then, after the resist mask is peeled off, the La2O3 film 109 is deposited over the portion of the silicon oxide film 107 located on the p-type diffusion layer 105 and the remaining portion of the Al2O3 film 108 located above the n-type diffusion layer 104 by means of PVD method. Then, the portion of the La2O3 film 109 located above the n-type diffusion layer 104 is etched and removed using a resist mask.
After the resist mask is peeled off, as shown in
As shown in
Then, according to the steps shown in
Then, after the spacers 120 are removed, the p-type extension regions 117 and the n-type extension regions 118 are formed. Then, after the side wall spacers are formed, the silicide films 122 are formed on the respective source/drain regions and the respective polysilicon films 113 in self-alignment. As a result, the intended single metal gate transistor can be manufactured.
In this embodiment, the TiN film 111 constitutes the gate electrode (layer).
In this embodiment, the Ge inclusion 121 is formed between the gate insulating film made of the HfSiON film 110 and the gate electrode made of the TiN film 111, the polysilicon film 113 and the silicide film 122 per transistor. Therefore, the effective work function of the gate electrode can be set to the state in the vicinity of the mid-gap state of the Si bandgap.
Moreover, since the effective work function of the n-type diffusion layer 104, that is, the NMOSFET can be decreased by about 0.5 eV due to the formation of the La2O3 film 109, the effective work function of the NMOSFET can be set to the state in the vicinity of the Si conduction band edge (4.05 eV). Furthermore, the effective work function of the p-type diffusion layer 105, that is, the PMOSFET can be set to the state in the vicinity of the Si valence band edge (5.17 eV) due to the formation of the channel SiGe film 106 and the Al2O3 film 108. As a result, the threshold voltage of each transistor can be sufficiently and stably reduced.
The reason why the effective work function of the gate electrode can be set to the state in the vicinity of the mid-gap state of the Si bandgap through the existence of the Ge inclusion can be considered as in the first embodiment.
In this embodiment, the metallic film of the gate electrode is made of the TiN film, but may be made of another film such as a tantalum carbide (TaC) film, a tantalum nitride (TaN) film and a tantalum silicon nitride (TaSiN) in order to exhibit the same function/effect as described above.
It is also desired that the injected Ge ions exist in the TiN film 111 when the Ge inclusions are formed. In this case, the effective work function of the gate electrode can be much stably set to the state in the vicinity of the mid-gap state. This is because the diffusion of the silicon elements of the polysilicon film 113 is suppressed at the TiN film 111 in addition to the Ge inclusion 121 as in the first embodiment.
The RBS (Rutherford back scattering) measurement was conducted for one of the transistor structures. The measurement result was shown in
Although the present invention was described in detail with reference to the above examples, this invention is not limited to the above disclosure and every kind of variation and modification may be made without departing from the scope of the present invention.
For example, in the embodiments, after the source/drain regions are formed, the side wall spacers are removed to form the extension diffusion layers 117 and 118. It may be, however, that after the offset spacers are formed so that the extension regions are formed, the side wall spacers are formed so that the source/drain regions are formed. In this case, the same transistor as shown in the embodiments can be manufactured.
Number | Date | Country | Kind |
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P2008-239200 | Sep 2008 | JP | national |