This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2010-204869, filed Sep. 13, 2010; the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a semiconductor device and a method of manufacturing the same.
An SRAM (Static Random Access Memory), for instance, is known as a semiconductor device which is configured such that a gate electrode of an N-type MOSFET and a gate electrode of a P-type MOSFET are connected to each other.
In general, according to one embodiment, a semiconductor device includes a first transistor and a second transistor having a conductivity type which is different from a conductivity type of the first transistor, the first transistor and the second transistor being disposed on a semiconductor substrate such that a gate electrode of the first transistor and a gate electrode of the second transistor are connected to each other. The gate electrode of the first transistor includes first impurities and second impurities which suppress diffusion of the first impurities, and a concentration peak of the first impurities is formed at a shallower position than a concentration peak of the second impurities.
When a semiconductor device, which is configured such that a gate electrode of an N-type MOSFET and a gate electrode of a P-type MOSFET are connected to each other, is to be fabricated, there is a case in which impurities, such as phosphorus, are doped, for example, in a step (gate pre-doping) of introducing impurities in the gate electrode of the N-type MOSFET. However, in the case of the structure in which the gate electrode of the N-type MOSFET and the gate electrode of the P-type MOSFET are connected to each other, the doped impurities move in the gate electrode and the impurities diffuse into the P-type MOSFET.
As the result of such influence that the impurities are diffused from the N-type MOSFET side to the gate electrode of the P-type MOSFET, there is a tendency that such a disadvantage occurs that the characteristics of the P-type MOSFET become non-uniform and the operation margin of the semiconductor device is degraded.
In the following embodiments, a description is given of a semiconductor device which is advantageous in the improvement of the operation margin, and a method of manufacturing the semiconductor device. In the following embodiments, an SRAM (Static Random Access Memory) is described as an example of the semiconductor device. However, the semiconductor device is not limited to this example. In the description below, common parts are denoted by like reference numerals throughout the drawings.
Referring to
1-1. Plan-View Structure Example
To begin with, referring to
As shown in
As shown in
1-2. Circuit Structure Example of SRAM Cell
Next, referring to
As shown in
One end of the current path of the transfer transistor Ni is connected to a bit line BL, the other end of the current path of the transfer transistor N1 is connected to a node ND of the inverter circuit 10-1, and the gate of the transfer transistor N1 is connected to a word line WL. One end of the current path of the transfer transistor N2 is connected to a bit line /BL, the other end of the current path of the transfer transistor N2 is connected to a node /ND of the inverter circuit 10-2, and the gate of the transfer transistor N2 is connected to the word line WL.
The inverter circuit 10-1 comprises a load transistor (Load Tr) P1 and a driver transistor (Driver Tr) N3. One end of the current path of the driver transistor N3 is connected to a ground power supply VSS, the other end of the current path of the driver transistor N3 is connected to one end of the current path of the load transistor P1 at the node ND, and the gate of the driver transistor N3 is connected to the gate of the load transistor P1 and to the node /ND of the inverter circuit 10-2. The other end of the current path of the load transistor P1 is connected to an internal power supply VDD.
The inverter circuit 10-2 comprises a load transistor 22 and a driver transistor N4. One end of the current path of the driver transistor N4 is connected to the ground power supply VSS, the other end of the current path of the driver transistor N4 is connected to one end of the current path of the load transistor P2 at the node /ND, and the gate of the driver transistor N4 is connected to the gate of the load transistor P2 and to the node ND of the inverter circuit 10-1. The other end of the current path of the load transistor P2 is connected to the internal power supply VDD.
1-3. Cross-Sectional Structure Example
Next, referring to
Re: N-Type Transistor N4
As shown in
The N-type transistor N4 comprises a gate insulation film 12, a gate electrode 21, spacers 17, source/drain diffusion layers 15 and silicide layers 15S and 21S.
The gate insulation film 12 is provided on the silicon substrate 11.
The gate electrode 21 is provided on the gate insulation film 12, and comprises a phosphorus layer 21-1 and a carbon layer 21-2. A description will be given later of a profile of impurity concentration in the gate electrode 21 along line VI-VI′ in
The phosphorus layer 21-1 is formed by doping in the gate electrode 21 in order to control the ratio of depletion in the gate electrode 21 in the manufacturing process which will be described later.
The carbon layer 21-2 is formed by doping in the gate electrode 21 prior to the doping step of the phosphorus layer 21-1 in the manufacturing process which will be described later, thereby making the gate electrode 21 amorphous and serving as a layer for suppressing diffusion of the phosphorus layer 21-1 into the P-area.
The spacers 17 are provided along the side walls of the gate electrode 21.
The source/drain diffusion layers 15 are provided, spaced apart, on the silicon substrate 11 so as to sandwich the gate electrode 12, and function as a current path at a time of operation.
The silicide layers 15S and 21S are formed by a salicide process which will be described later, and are provided on the source/drain diffusion layers 15 and the gate electrode.
An interlayer insulation film 19 is provided in a manner to cover the N-type transistor N4.
Re: P-Type Transistor P2
As shown in
The gate electrode 21 of the P-type transistor P2, as shown in
In addition, in this example, contact wirings CP1 are provided on the source/drain diffusion layers 15 of the P-type transistor P2.
Re: Cross-Sectional Structure in which Gate Electrodes of N-Type and P-Type Transistors are Mutually Connected
As shown in
Re: Impurity Concentration Profile in Depth Direction of Gate Electrode
As shown in
Next, referring to
To start with, as shown in
Then, in order to perform channel impurity doping for controlling the threshold of the N-type transistor, a photoresist (not shown) is coated and an opening for exposing the N-area is formed in this photoresist. Subsequently, boron for controlling the threshold is doped in the N-area. Then, the photoresist is removed by, e.g. wet etching.
Following the above, in order to perform channel impurity doping for controlling the threshold of the P-type transistor, a photoresist (not shown) is coated and an opening for exposing the P-area is formed in this photoresist. Subsequently, arsenic for controlling the threshold is doped in the P-area. Then, the photoresist is removed by, e.g. wet etching.
Thereafter, a gate insulation film (not shown) is formed on the silicon substrate 11 by, e.g. thermal oxidation. Polysilicon (Poly-Si) is formed on the gate insulation film, and gate electrodes 21, which are mutually connected over the P-area and N-area, are formed.
Subsequently, as shown in
Then, for example, as impurities for making amorphous the gate electrode 21 of the N-type transistor in the N-area, carbon is doped in the gate electrode 21, for example, with 1.0 Key at a concentration of about 3.0E+10 cm−2. Thereby, the gate electrode 21 can be made amorphous, and the channeling control at the time of implanting a dopant is enabled.
Subsequently, as shown in
The photoresist 31 is then removed by wet etching.
Following the above, a region which becomes the gate electrode is covered with a photoresist (not shown), and the gate electrode 21 on the active area is formed in a desired shape by RIE (Reactive Ion Etching). Then, by a post-oxidation process, the damage to the processed gate electrode 21 is remedied. Subsequently, although not shown in the drawings, a MOSFET is fabricated by a manufacturing process which will be described later.
In a subsequent shallow junction formation step of the NMOSFET, an opening is formed in the photoresist in the N-area, and Halo and Extension impurities of the shallow junction are doped. Then, the photoresist is removed by wet etching.
In a subsequent shallow junction formation step of the PMOSFET, an opening is formed in the photoresist in the P-area, and Halo and Extension impurities of the shallow junction are doped. Then, the photoresist is removed by wet etching.
Thereafter, spacers are formed on side walls of the gate electrode 21. Then, deep junctions of the NMOSFET and PMOSFET are formed.
Following the above, silicide layers are formed on the source/drain diffusion layers and gate electrode by a salicide process. Then, a barrier film (Barrier SiN) is formed.
Subsequently, NSG is formed as a PMD (Pre-Medium-Dielectric) film, and the NSG is planarized by CMP (Chemical Mechanical Polishing).
Thereafter, tungsten is buried, a contact plug is formed, a multilayer wiring is formed, and thus the above-described semiconductor device is formed.
In the present embodiment, carbon has been described as an example of impurities which are doped in the gate electrode 21, thereby to make amorphous the gate electrode 21 of polysilicon. However, the impurities are not limited to carbon, and any impurities, which can make polysilicon amorphous, can be used. For instance, xenon or germanium is similarly applicable, and the same advantageous effects can be obtained.
According to the semiconductor device of the first embodiment and the method of manufacturing the same, at least the following advantageous effects (1) and (2) can be obtained.
(1) The Operation Margin can Advantageously be Improved.
As has been described above, the semiconductor device according to the first embodiment includes the carbon layer 21-2 which is formed by doping in the gate electrode 21 prior to the doping step of the phosphorus layer 21-1, thereby making the gate electrode 21 amorphous and serving as the layer for suppressing the diffusion of the phosphorus layer 21-1 of the gate electrode 21 into the P-area. In other words, the semiconductor device according to the first embodiment includes, on the semiconductor substrate, the first transistor P2 and second transistor N4 which have the gate electrodes connected to each other, the second transistor N4 having a conductivity type which is different from the conductivity type of the first transistor P2. The gate electrode of the first transistor P2 includes first impurities (phosphorus) and second impurities (carbon) which suppress diffusion of the first impurities. The concentration peak PE1 of the first impurities is set at a shallower position than the concentration peak PE2 of the second impurities.
For example, the impurity concentration profile in the depth direction of the gate electrode 21 is as shown in
Thus, in the state in which the gate electrode 21 is made amorphous, phosphorus is doped in the gate electrode 21, and the diffusion of phosphorus into the P-area can be suppressed. Thus, even if a heating process is performed thereafter, the carbon layer 21-2 can suppress diffusion of the doped phosphorus into the P-area. Therefore, even in the case of the structure in which the gate electrodes of the N-type transistor and P-type transistor are connected to each other, as in the present embodiment, the diffusion of phosphorus into the P-area can be suppressed.
As a result, the variance of characteristics of P-type transistors (P1, P2) can be suppressed, and the operation margin can advantageously be improved.
(2) The Manufacturing Cost can Advantageously be Reduced.
It may be thought that the concentration of phosphorus should be decreased so as to prevent diffusion of phosphorus. However, in this case, the ratio of depletion of the N-type transistor cannot be controlled, and the driving power deteriorates.
In this embodiment, since there is no need to alter the conditions for fabrication, such as the impurity concentration of phosphorus, the manufacturing cost can advantageously be reduced.
Next, referring to
The structure of the second embodiment differs from that of the first embodiment in that the gate electrode 21 of the N-type transistor does not include the carbon layer 21-2, and the concentration of phosphorus in the gate electrode 21 of the N-type transistor is low in the vicinity of the boundary between the N-area and P-area. In the other structure, the second embodiment is substantially the same as the first embodiment.
Next, referring to
As shown in
Then, phosphorus is doped, for example, in the gate electrode 21 in the N-area, e.g. with 2.5 KeV at a concentration of about 6.2E+15 cm−2, with a tilt angle θ2 being set at about 30°, thus forming a phosphorus layer 21-1.
In this manner, by implanting phosphorus with the tilt angle θ2 being set at about 30°, the concentration of phosphorus in the vicinity of the boundary between the P-area and N-area can be decreased, and the diffusion of doped phosphorus into the P-area can similarly be suppressed.
In the description of the present embodiment, the tilt angle θ2 is set at about 30° by way of example. However, the tilt angle θ2 is not limited to this example. The tilt angle θ2 may be set at any value, if tilt angle θ2 can realize doping of impurities such as phosphorus at a sufficient concentration in the gate electrode 21 of the N-type transistor, and can suppress the diffusion of impurities such as phosphorus into the gate electrode 21 of the neighboring P-type transistor. Specifically, the impurities are implanted from the P-type transistor side, and the tilt angle θ2 is an acute angle to the horizontal direction of the gate electrode.
As has been described above, according to the semiconductor device of the second embodiment and the method of manufacturing the same, at least the same advantageous effects (1) and (2) as described above can be obtained.
Moreover, according to the present embodiment, as illustrated in
In this manner, by implanting phosphorus with the tilt angle θ2 being set at about 30°, the concentration of phosphorus in the vicinity of the boundary between the P-area and N-area can be decreased, and the diffusion of doped phosphorus into the P-area can similarly be suppressed. Therefore, the manufacturing cost can advantageously be reduced.
Needless to say, this embodiment may be applied in combination with the first embodiment, where necessary.
Next, referring to
The semiconductor device of the comparative example differs from the semiconductor device of the first embodiment in that a carbon layer for making the gate electrode amorphous is not disposed in the gate electrode.
Thus, the impurity concentration profile in the depth direction of the gate electrode is as shown in
Next, referring to
To start with, as shown in
Then, a photoresist 131 is coated on the gate electrode 121, and an opening for exposing the N-area is formed in the photoresist 131.
Using the photoresist 131 as a mask, phosphorus 122 is doped in the gate electrode 121 of the N-type MOSFET in a gate pre-doping step, thereby to control the ratio of depletion in the gate electrode 121 of the N-type MOSFET.
However, as shown in
As the result of such diffusion of the phosphorus 122, or impurities, into the gate electrode 121 of the P-type MOSFET, the characteristics of the P-type MOSFET become non-uniform and the operation margin of the SRAM is disadvantageously degraded.
Next, referring to
As shown in
The concentration of phosphorus is about 6.2E+15 cm−2 in each of the first and second embodiments, and is about 3.0E+15 cm−2 in the comparative example. Specifically, in the comparative example, in order to prevent diffusion of phosphorus into the P-type MOSFET, the concentration needs to be lowered. On the other hand, in the first and second embodiments, phosphorus can be doped at a sufficient concentration.
The angle of implantation of phosphorus (tilt angle) is not set in the first embodiment and the comparative example, and is set at about 30° in the second embodiment.
The impurities, which are doped in order to make the gate electrode amorphous (i.e. in order to suppress diffusion of phosphorus), are carbon, xenon (Xe) or germanium (Ge) in the first embodiment. In this case, the acceleration energy for implanting carbon is about 1.0 KeV, and the impurity concentration is about 3.0E+15 cm−2.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2010-204869 | Sep 2010 | JP | national |