This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2008-205525, filed on Aug. 8, 2008, the entire contents of which are incorporated herein by reference.
The present invention relates to a semiconductor device fabricating method and a semiconductor fabricating device and, more specifically, to a semiconductor device fabricating method and a semiconductor fabricating device with a film polishing process.
There is a technology of polishing a film to be polished formed on a semiconductor substrate by Chemical Mechanical Polishing (CMP).
For example, when forming an interlayer insulator film on a semiconductor substrate formed with a transistor and others, the resulting interlayer insulator film is then formed with a groove by photolithography, for example. A conductive film is then formed in such a manner as to embed the groove therewith. The conductive film herein is the film to be polished (hereinafter, referred to as “polishing target film”. Next, by CMP, the polishing target film is polished until the surface of the interlayer insulator film is exposed. With such a method, a wiring pattern having the conductive film is formed in the groove.
The problem with such a semiconductor device fabricating method is that the polishing target film may have scratches on the surface. When the polishing target film suffers from scratches on the surface, the resulting semiconductor device may not be reliable.
According to aspects of the embodiments disclosed herein, a method for fabricating a semiconductor device includes: supporting a semiconductor substrate formed with a polishing target film by a polishing head; and polishing the polishing target film while restricting movement in a radial direction of the semiconductor substrate by a retainer formed on the polishing head with a tilted surface formed on an inner peripheral section of the retainer, wherein when the polishing target film is polished, an outer peripheral section of the semiconductor substrate comes into contact with the tilted surface formed on the inner peripheral section of the retainer.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
When the outer peripheral section of the semiconductor substrate 210 comes into contact with the inner peripheral surface 214 of the retainer ring 212, the inner peripheral surface 214 of the retainer ring 212 may become partially worn away. Recently, semiconductor substrates have become larger in size, which may lead to an increase in friction between the semiconductor substrate and a polishing pad (not illustrated). As a result, when the outer peripheral section of the semiconductor substrate 210 comes into contact with the inner peripheral surface of the retainer ring 212, the force applied to the inner peripheral surface of the retainer ring 212 tends to be large. This may cause a deep recess to be formed in the inner peripheral section of the retainer ring 212.
As illustrated in
With the semiconductor device and fabricating method thereof disclosed herein, the inner peripheral section of a retainer may be partially tilted, and with such a configuration, when a polishing target film is polished, the outer peripheral section of the semiconductor substrate thus comes into contact with the tilted portion of the inner peripheral section of the retainer. Because the outer peripheral section of the semiconductor substrate comes into contact with the tilted portion of the inner peripheral section of the retainer as such, the force applied to the inner peripheral section of the retainer may be favorably released so that the recess formed in the inner peripheral section of the retainer may be shallower. Also, because a shallower recess is formed in the tilted surface of the retainer, even if the inner peripheral portion of the retainer is partially worn away due to the semiconductor substrate, portions of the retainer breaking off may be reduced if not prevented. Thus, portions breaking off the retainer are reduced, thereby reducing the possibility of scratch damage on the surface of the polishing target film.
The inventors have come up with, as a result of extensive study, an idea of reducing possible scratches as disclosed below.
A semiconductor device fabricating method and a semiconductor fabricating device of a first embodiment are disclosed by referring to
Semiconductor Fabricating Device
First of all, by referring to
As illustrated in
A polishing pad 104 is provided on the polishing table 102. The polishing pad 104 may be formed by laminating a plurality of polyurethane foam layers, for example.
The base 100 is provided with an arm 106.
The arm 106 may be provided with a polishing head 108 that can rotate. By moving the arm 106 as desired, the polishing head 108 may also be moved as desired.
The polishing head 108 supports a semiconductor substrate 10 formed with a polishing target film 36 (refer to
The lower surface side of the polishing head 108 is provided with a retainer 116. The retainer 116 serves to restrict the movement of the semiconductor substrate 10 in the radial direction (in-plane direction). In this embodiment, the retainer 116 is in the shape of a ring (the shape of a cylinder). The ring-shaped retainer 116 is hereinafter referred to as a “retainer ring” (guide ring). The retainer ring 116 may be made of resin. For example the retainer ring 116 may be Poly Phenylene Sulfide Resin (PPS), Vespel™, and the like. The retainer ring 116 is so designed as to have an inner diameter slightly larger than the outer diameter of the semiconductor substrate 10. The retainer ring 116 may have an inner diameter of 301 mm, an outer diameter of 348 mm, and a height of 20 mm, for example.
The lower surface side of the polishing head 108 may be also provided with a pressurization technique (air chamber) 118. The air chamber 118 may be provided inside the retainer ring 116. The lower surface side of the air chamber 118 may be provided with an elastic film (membrane) 120. The membrane 120 may be an elastic material including rubber, for example. The membrane 120 may be provided for applying a constant force to the semiconductor substrate 10. The lower surface side of the membrane 120 is attached to the semiconductor substrate 10 formed with the polishing target film 36. With such a configuration, the semiconductor substrate 10 is supported by the polishing head 108. When supporting the semiconductor substrate 10 by the polishing head 108, the polishing target film 36 formed on the semiconductor substrate 10 (refer to
When air is directed into the air chamber 118, the air chamber 118 expands, the membrane 120 moves downward, and the semiconductor substrate 10 is pushed against the polishing pad 104. By controlling as appropriate the amount of air guided into the air chamber 118, the pressure to push the semiconductor substrate 10 against the polishing pad 104 may also be controlled as appropriate.
The lower portion of the inner peripheral section of the retainer ring 116 is formed with a tilted surface 122. In this embodiment, when the outer peripheral surface of the semiconductor substrate 10 comes into contact with the inner peripheral surface of the retainer ring 116, the outer peripheral surface of the semiconductor substrate 10 may be so disposed as to come into contact with the tilted surface 122 formed in the retainer ring 116. For example, if the semiconductor substrate 10 has a thickness of 775 μm, then, the height h of the tilted surface 122 may be 380 μm or more to allow the outer peripheral surface of the semiconductor substrate 10 come into contact with the tilted surface 122 of the retainer ring 116 when the outer peripheral surface of the semiconductor substrate 10 comes into contact with the inner peripheral section of the retainer ring 116.
If the tilted surface 122 is set with the tilt angle θ relatively large with respect to the normal direction of the lower surface of the polishing head 108 (refer to
A more preferable range for the tilt angle θ of the tilted surface 122 formed on the inner peripheral section of the retainer ring 116 is 15 to 35 degrees, for example, with respect to the normal direction of the lower surface of the polishing head 108. With the tilt angle θ of the tilted surface 122 being 15 degrees or more, the force to be applied to the retainer ring 116 may be fully released so that the recess may not be too deep in the inner peripheral section of the retainer ring 116. Moreover, with the tilt angle θ of the tilted surface 122 being 35 degrees or less, the semiconductor substrate 10 may be restricted from moving in the radial direction with a high reliability.
Disclosed herein is an example where the tilted surface 122 formed on the inner peripheral section of the retainer ring 116 has the tilt angle θ of 10 to 40 degrees, and more preferably 15 to 35 degrees with respect to the normal direction of the lower surface of the polishing head 108, but the tilt angle θ of the tilted surface 122 is not restricted to such a size range. Alternatively, the tilt angle θ of the tilted surface 122 may be set, as appropriate, to fall in the range of 1 to 70 degrees with respect to the normal direction of the lower surface of the polishing head 108. However, in view of the above, the tilted surface 122 formed on the inner peripheral section of the retainer ring 116 preferably has the tilt angle θ of 10 to 40 degrees, and more preferably 15 to 35 degrees with respect to the normal direction of the lower surface of the polishing head 108.
The polishing table 102 includes a nozzle 110 formed thereon. The nozzle 110 is provided for supplying a slurry (abrasive), pure water, and the like onto the polishing pad 104.
The polishing table 102 is provided with, on the side section thereof, a dresser 112 for dressing the polishing pad 104.
The dresser 112 may be provided with a diamond disk 114. The diamond disk 114 may include diamond particles of about 150 μm in size fixed to a base made of stainless steel, for example.
As such, the semiconductor fabricating device of the embodiment is configured.
Semiconductor Device Fabricating Method
Next, a semiconductor device fabricating method of the embodiment shall be disclosed by referring to
First of all, as illustrated in
Next, a photo resist film (not illustrated) is formed over the semiconductor substrate 10 by spin coating.
Next, the photo resist film is subjected to patterning by photolithography.
Next, the interlayer insulator film 34 is subjected to etching using the photo resist film as a mask. As such, a groove 38 is formed for embedding therein a wiring pattern 40 (refer to
Next, a barrier metal film (not illustrated) may be formed over the resulting surface by sputtering, for example. The barrier metal film may be, for example, a laminated film including a tantalum (Ta) film and a titanium nitride (TiN) film. The Ta may have a thickness of 10 nm, and the TiN film may have a thickness of 5 nm, for example.
Next, a seed film (not illustrated) is formed over the resulting surface by sputtering, for example. The seed film may be, for example, a Cu film. The Cu film may have a thickness of 60 nm, for example.
Next, a conductive film may be formed by electroplating, for example. The conductive film may be a Cu film. The Cu film may have a thickness of 1 μm, for example.
As such, the resulting polishing target film 36 includes the barrier metal film and the conductive film (refer to
Next, the semiconductor substrate 10 formed with the polishing target film 36 is supported by the polishing head 108. For supporting the semiconductor substrate 10 by the polishing head 108, the polishing target film 36 formed on the semiconductor substrate 10 (refer to
Next, by CMP, the polishing target film 36 is polished until the surface of the interlayer insulator film 34 is exposed (refer to
When the semiconductor substrate 10 is restricted from moving in the radial direction by the retainer ring 116, the outer peripheral surface of the semiconductor substrate 10 comes into contact with the tilted surface 122 formed on the inner peripheral section of the retainer ring 116. Because the outer peripheral surface of the semiconductor substrate 10 comes into contact with the tilted surface 122 formed on the inner peripheral section of the retainer ring 116 as such, the force to be applied to the inner peripheral section of the retainer ring 116 may be released to some degree. In this embodiment, because the force to be applied to the inner peripheral section of the retainer ring 116 may be released to some degree as such, a recess (groove) 124 to be formed to the inner peripheral section of the retainer ring 116 may be shallower, as illustrated in
As such, according to the first embodiment, the inner peripheral section of the retainer ring 116 is formed with the tilted surface 122, and when the polishing target film 36 is polished, the outer peripheral surface of the semiconductor substrate 10 comes into contact with the tilted surface 122 formed on the inner peripheral section of the retainer ring 116. In this embodiment, because the outer peripheral surface of the semiconductor substrate 10 comes into contact with the tilted surface 122 formed on the inner peripheral section of the retainer ring 116 as such, the force to be applied to the inner peripheral section of the retainer ring 1116 may be released to some degree. As such, in this embodiment, the depth of the recess 124 may be reduced in the inner peripheral section of the retainer ring 116. Moreover, in this embodiment, because the recess 124 is formed in the tilted surface 122 formed on the retainer ring 116, even if the inner peripheral section of the retainer ring 116 is partially worn away, portions of the retainer ring 116 may not break off as easily as before due to the resulting shape. As such, in this embodiment, breaking off of the retainer ring 116 is accordingly reduced, thereby reducing the possibility of scratch damage on the surface of the polishing target film 36.
By referring to
With the semiconductor device fabricating method and the semiconductor fabricating device of the second embodiment, the main characteristics lie in a member 126 provided on the inside of a retainer ring 116a with a hardness higher than the hardness of the semiconductor substrate 10.
Semiconductor Fabricating Device
First of all, the semiconductor fabricating device of this embodiment is disclosed by referring to
As illustrated in
A high-hardness member 126 having a hardness higher than the semiconductor substrate 10 is fitted into the mating portion 128. The high-hardness member 126 is formed in the shape of a ring (the shape of a cylinder). The high-hardness material 126 may be made of a material including titanium, for example. For example, the high-hardness material 126 may be made of a titanium alloy.
As illustrated in
Semiconductor Device Fabricating Method
Next, the semiconductor device fabricating method in this embodiment is disclosed by referring to
First of all, the processes in this embodiment are similar to those in the semiconductor device fabricating method in the first embodiment disclosed by referring to
Next, the semiconductor substrate 10 formed with the polishing target film 36 is supported by the polishing head 108. When the semiconductor substrate 10 is supported by the polishing head 108 as such, the polishing target film 36 formed on the semiconductor substrate 10 (refer to
Next, by CMP, the polishing target film 36 is polished until the surface of the interlayer insulator film 34 is exposed (refer to
When the semiconductor substrate 10 is restricted from moving in the radial direction by the retainer ring 116a, the outer peripheral surface of the semiconductor substrate 10 comes into contact with the inner peripheral section of the high-hardness member 126 having a hardness higher than the semiconductor substrate 10. As such, the polishing target film 36 is polished until the surface of the interlayer insulator film 34 is exposed so that the wiring pattern 40 with the conductive film is embedded into the groove 38 (refer to
As such, according to the second embodiment, the inner peripheral section of the retainer ring 116a is formed with the high-hardness member 126, and when the polishing target film 36 is polished, the inner peripheral section of the high-hardness member 126 provided on the inner peripheral section of the retainer ring 116a as such is in contact with the outer peripheral surface of the semiconductor substrate 10. Accordingly, also in this embodiment, the retainer ring 116a may not be partially worn away due to the semiconductor substrate 10 so that breaking off of portions of the resulting retainer ring 116a may be reduced. As such, also in this embodiment, the possibility of scratch damage on the surface of the polishing target film 36 may be favorably reduced.
A semiconductor device fabricating method and a semiconductor fabricating device in a modified example of the second embodiment is disclosed next by referring to
With the semiconductor device fabricating method and the semiconductor fabricating device in this modified example, the main characteristics lie in a high-hardness film (high-hardness member) 126a disposed at least on the inner peripheral section of the retainer ring 116 with a hardness that is higher than the semiconductor substrate 10.
As illustrated in
When the retainer ring 116 serves to restrict the semiconductor substrate 10 from moving in the radial direction, the outer peripheral surface of the semiconductor substrate 10 comes into contact with the high-hardness film (high-hardness member) 126a having the hardness higher than the semiconductor substrate 10.
As such, in this example, the high-hardness member 126a is disposed at least on the inner peripheral section of the retainer ring 116, and when the polishing target film 36 is polished, the high-hardness member 126a disposed on the inner peripheral section of the retainer ring 116 as such is in contact with the outer peripheral surface of the semiconductor substrate 10. Also in this modified example, partial wearing away of the retainer ring 116 due to the semiconductor substrate 10 is reduced so that breaking off of portions of the resulting retainer ring 116 may be reduced. As such, also in this embodiment, the possibility of scratch damage on the surface of the polishing target film 36 may be favorably reduced.
The embodiments disclosed above are not restrictive, and other various modifications are also possible.
In the embodiments disclosed above, the polishing target film 36 is described in the examples as a conductive film, but the polishing target film 36 is not restricted as such. For example, the polishing target film 36 may be insulative.
In the second embodiment, the high-hardness members 126 and 126a are each described as being made of a material including titanium, but the high-hardness members 126 and 126a are both not restricted as such. For example, any other material having the hardness higher than the semiconductor substrate 10 can be used for making the high-hardness members 126 and 126a.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the principles of the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2008-205525 | Aug 2008 | JP | national |