The present invention relates to a semiconductor device. Moreover, the present invention relates to a matching circuit and a filter circuit provided with the semiconductor device.
As a typical capacitor element used for a semiconductor integrated circuit, for example, a metal insulator metal (MIM) capacitor is known. The MIM capacitor is a capacitor having a parallel plate-shaped structure in which an insulator is sandwiched between a lower electrode and an upper electrode.
Patent Document 1 discloses a capacitor component including a lower electrode formed on a substrate, a dielectric thin film formed on the lower electrode, an upper electrode formed on the dielectric thin film, an insulating layer formed on the substrate and including the upper electrode, and a pair of electrode terminals connected to the respective electrodes and having end portions disposed to be located on the same plane.
Patent Document 1 states that, for example, silicon dioxide, tantalum pentoxide, strontium titanate, barium titanate, calcium titanate, and the like are used as material of the dielectric thin film.
When a semiconductor device such as the capacitor component (capacitor) described in Patent Document 1 is used as a capacitor for a matching circuit or the like, a high quality factor is required. However, a dielectric film suitable for increasing a quality factor of a semiconductor device has not sufficiently been examined.
The present invention is made in view of solving the above problem, and one object thereof is to provide a semiconductor device having high quality-factor characteristics. Moreover, another object of the present invention is to provide a matching circuit and a filter circuit provided with the semiconductor device described above.
A semiconductor device according to an aspect of the present invention includes: a substrate; a first electrode layer on the substrate; a dielectric film on the first electrode layer; a second electrode layer on the dielectric film; a protective layer covering the first electrode layer and the second electrode layer; and an outer electrode penetrating the protective layer. The dielectric film includes silicon nitride, and an atomic concentration ratio of Si to a total amount of Si and N contained in the dielectric film is 43 atom % to 70 atom %.
A matching circuit according to another aspect of the present invention includes the aforementioned semiconductor device.
A filter circuit according to a further aspect of the present invention includes the aforementioned semiconductor device.
According to aspects of the present invention, a semiconductor device having high quality-factor characteristics can be provided. Moreover, according to other aspects of the present invention, a matching circuit and a filter circuit provided with the semiconductor device described above can be provided.
Hereinafter, a semiconductor device according to preferred aspects of the present invention is described.
However, the present invention is not limited to the following configurations and can be appropriately modified and applied in a scope not changing the gist of the present invention. Note that the present invention also includes combination of two or more preferable configurations of the present invention which will be described below.
Needless to say, each embodiment described below is merely illustration, and partial replacement or combination of configurations described in different embodiments is possible. In a second embodiment and thereafter, description of matters in common with a first embodiment is omitted, and only a different point is described. Particularly, similar effects and operation as a result of similar configurations are not mentioned in each embodiment.
In the following description, when the respective embodiments are not particularly distinguished, a phrase of “semiconductor device of the present invention” is simply used. Shapes, arrangement, and the like of the semiconductor device and the respective components of the present invention are not limited by the examples illustrated in the drawings.
Moreover, as one embodiment of the semiconductor device of the present invention, a capacitor is described below as one example. The semiconductor device of the present invention may be a capacitor itself (that is, a capacitor element), or may be a device including a capacitor.
In a capacitor according to a first embodiment of the present invention, an outer electrode includes a first outer electrode connected to a first electrode layer, and a second outer electrode connected to a second electrode layer.
Herein, a length direction, a width direction, and a thickness direction of the capacitor (semiconductor device) are directions respectively defined by an arrow L, an arrow W, and an arrow T as illustrated in
A capacitor 1 illustrated in
Although the substrate 10 is not particularly limited, it is preferably a semiconductor substrate such as a silicon substrate and a gallium arsenide substrate, or an insulating substrate such as glass and alumina.
The insulating film 21 is provided to cover the entire one principal surface of the substrate 10. The insulating film 21 may be provided to cover a portion of the one principal surface of the substrate 10. However, the insulating film 21 needs to be larger than the first electrode layer 22, and be provided to a range overlapping with the entire area of the first electrode layer 22. Note that when the substrate 10 is an insulating substrate such as glass and alumina, the insulating film 21 is not necessarily provided.
Although material included in the insulating film 21 is not particularly limited, it is preferably SiO2, SiN, Al2O3, HfO2, Ta2O5, or ZrO2, for example.
The first electrode layer 22 is provided at a position separate from an end portion of the substrate 10. That is, an end portion of the first electrode layer 22 is located at an inner side with respect to the end portion of the substrate 10.
Although material included in the first electrode layer 22 is not particularly limited, it is preferably Cu, Ag, Au, Al, Ni, Cr, or Ti, or alloy including at least one of these metals, for example.
The dielectric film 23 is provided such that its portion excluding an opening covers the first electrode layer 22. In
The dielectric film 23 is made of silicon nitride. Specifically, an atomic concentration ratio of Si to a total amount of Si and N contained in the dielectric film 23 is 43 atom % to 70 atom %.
Although a thickness of the dielectric film 23 is not particularly limited, it is adjusted in accordance with a desired capacitance value. For example, when the dielectric film 23 is used at capacitance of 3 pF or smaller, the thickness of the dielectric film 23 is preferably 0.4 μm or larger, and is more preferably 0.44 μm or larger. On the other hand, the thickness of the dielectric film 23 is preferably 5 μm or smaller, and is more preferably 4 μm or smaller.
The second electrode layer 24 is provided to be opposed to the first electrode layer 22 while having the dielectric film 23 therebetween.
Although material included in the second electrode layer 24 is not particularly limited, it is preferably Cu, Ag, Au, Al, Ni, Cr, or Ti, or alloy including at least one of these metals, for example.
The moisture-resistant film 25 is provided such that its portion excluding an opening covers the dielectric film 23 and the second electrode layer 24. Since the moisture-resistant film 25 is provided, moisture resistance of the capacitor element, especially, the dielectric film 23 is increased. Note that the moisture-resistant film 25 is not necessarily provided.
Although material included in the moisture-resistant film 25 is not particularly limited, it is preferably moisture-resistant material such as SiO2 and SiN.
The protective layer 26 has an opening at each of a position overlapping with the openings of the dielectric film 23 and the moisture-resistant film 25 (an opening overlapping with the first electrode layer 22), and a position overlapping with the opening of the moisture-resistant film 25 (an opening overlapping with the second electrode layer 24). Since the protective layer 26 is provided, the capacitor element, especially, the dielectric film 23 is protected from moisture.
Although material included in the protective layer 26 is not particularly limited, it is preferably resin material such as polyimide resin, and resin in solder resist.
Although material included in the outer electrode 27 is not particularly limited, it is preferably Cu, Ni, Ag, Au, or Al, for example. The outer electrode 27 may have a single-layer structure, or may have a multilayer structure. An outermost surface of the outer electrode 27 preferably includes Au or Sn.
When the first outer electrode 27A has a multilayer structure, as illustrated in
The seed layer 28a of the first outer electrode 27A is, for example, a multilayer body (Ti/Cu) of a conductive layer including titanium (Ti) and a conductive layer including copper (Cu).
Constituent material of the first plating layer 28b of the first outer electrode 27A is, for example, nickel (Ni).
Constituent material of the second plating layer 28c of the first outer electrode 27A is, for example, gold (Au) or tin (Sn).
When the second outer electrode 27B has a multilayer structure, as illustrated in
The seed layer 28a of the second outer electrode 27B is, for example, a multilayer body (Ti/Cu) of a conductive layer including titanium (Ti) and a conductive layer including copper (Cu).
Constituent material of the first plating layer 28b of the second outer electrode 27B is, for example, nickel (Ni).
Constituent material of the second plating layer 28c of the second outer electrode 27B is, for example, gold (Au) or tin (Sn).
The constituent material of the first outer electrode 27A and the constituent material of the second outer electrode 27B may be the same as or different from each other.
As illustrated in
As illustrated in
The first resin body 31 preferably includes at least one resin selected from the group consisting of resin in solder resist, polyimide resin, polyimide-amide resin, and epoxy resin. The first resin body 31 is preferably a solidified object of photosensitive resin.
The first resin body 31 may include a first wall portion 31a provided proximal to the first outer electrode 27A, and a second wall portion 31b provided proximal to the second outer electrode 27B and separated from the first wall portion 31a. In plan view as illustrated in
The first wall portion 31a may have an opening communicating to space which separates the first wall portion 31a and the second wall portion 31b. Similarly, the second wall portion 31b may have an opening communicating to space which separates the first wall portion 31a and the second wall portion 31b.
As illustrated in
As illustrated in
Moreover, as illustrated in
The second resin body 32 preferably includes at least one resin selected from the group consisting of resin in solder resist, polyimide resin, polyimide-amide resin, and epoxy resin. The second resin body 32 is preferably a solidified object of photosensitive resin.
Resin included in the first resin body 31 and resin included in the second resin body 32 may be the same as or different from each other.
As illustrated in
The first wall portion 31a and the first peripheral portion 32a are preferably connected to each other. Moreover, the second wall portion 31b and the second peripheral portion 32b are preferably connected to each other.
In the semiconductor device of the present invention, the atomic concentration ratio of Si to the total amount of Si and N contained in the dielectric film is 43 atom % to 70 atom %.
In Si3N4 which is silicon nitride at a stoichiometric ratio, the atomic concentration ratio of Si to the total amount of Si and N (referred to as the ratio “Si/(Si+N)” in
As illustrated in
Moreover, when the atomic concentration ratio of Si to the total amount of Si and N contained in the dielectric film exceeds 70 atom %, current leakage increases, and thus the quality factor is considered to be lowered.
When the atomic concentration ratio of Si to the total amount of Si and N contained in the dielectric film exceeds 60 atom %, electrostatic breakdown voltage of the dielectric film is reduced. Therefore, it becomes difficult to satisfy human body model (HBM)-electrostatic discharge (ESD) pressure resistance which is required to an electronic component. Therefore, the atomic concentration ratio of Si to the total amount of Si and N contained in the dielectric film is preferably 60 atom % or smaller.
When the atomic concentration ratio of Si to the total amount of Si and N contained in the dielectric film is smaller than 50 atom %, the relative value of the quality factor falls below 125%, and thus an improvement effect is small. Therefore, the atomic concentration ratio of Si to the total amount of Si and N contained in the dielectric film is preferably 50 atom % or larger.
The atomic concentration ratio of Si to the total amount of Si and N contained in the dielectric film can be calculated thorough analysis of a constituent element of the dielectric film by X-ray photoelectron spectroscopy (XPS).
Measurement conditions of the XPS are described below.
In the semiconductor device of the present invention, a content of F contained in the dielectric film is preferably 1019 cm−3 or smaller.
A content of F contained in the dielectric film including silicon nitride at the stoichiometric ratio (Si/(Si+N)=42.8 atom %) is 2×1020 cm−3. Relative values when a quality factor at this time is normalized as 100% are illustrated in
It was not known that the content of F contained in the dielectric film affects the quality factor. As illustrated in
The content of F contained in the dielectric film can be measured by secondary-ion mass spectrometry (SIMS).
The capacitor 1 illustrated in
<Formation of Insulating Film>
As illustrated in
<Formation of First Electrode Layer>
A conductive layer including the constituent material of the first electrode layer 22 is formed on a surface of the insulating film 21 on the opposite side from the substrate 10 by, for example, a sputtering method. Then, patterning of the conductive layer is performed by combination of a photolithography method and an etching method, and thus the first electrode layer 22 as illustrated in
<Formation of Dielectric Film>
A layer including the constituent material of the dielectric film 23 is formed to cover the first electrode layer 22 by, for example, a sputtering method or a chemical vapor deposition method. Then, patterning of this layer is performed by, for example, combination of a photolithography method and an etching method, and thus the dielectric film 23 as illustrated in
<Formation of Second Electrode Layer>
A conductive layer including the constituent material of the second electrode layer 24 is formed on a surface of the structure body illustrated in
<Formation of Moisture-resistant Film>
A layer including the constituent material of the moisture-resistant film 25 is formed on a surface of the structure body illustrated in
<Formation of Protective Layer>
A layer including the constituent material of the protective layer 26 is formed on a surface of the structure body illustrated in
<Formation of Outer Electrode>
As illustrated in
<Formation of First Resin Body and Second Resin Body>
As illustrated in
In the manner described above, the capacitor 1 illustrated in
Although the case in which one capacitor element is manufactured is described above, a plurality of capacitor elements may be manufactured at the same time by the plurality of capacitor elements being formed on a single substrate 10, and then the substrate 10 being cut and separated with a dicing machine or the like.
A capacitor according to a second embodiment of the present invention further includes a third electrode layer provided on the dielectric film to be separate from the second electrode layer, and the outer electrode includes a first outer electrode connected to the third electrode layer, and the second outer electrode connected to the second electrode layer.
A capacitor 2 illustrated in
In the configuration of the capacitor 1 illustrated in
The semiconductor device according to aspects of the present invention is not limited to the embodiments described above, but various application and modifications may be added within the scope of the present invention, in terms of the configurations and manufacturing conditions of the semiconductor device such as the capacitor.
The semiconductor device according to aspects of the present invention has high quality-factor characteristics, and thus the semiconductor device is suitably used as a capacitor of a matching circuit or a filter circuit. Aspects of the present invention also include the matching circuit or the filter circuit including the semiconductor device.
For example, by the semiconductor device described herein being used for a capacitor C of the matching circuit illustrated in
For example, by the semiconductor device described herein being used for a capacitor C1 of the filter circuit illustrated in
Number | Date | Country | Kind |
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2021-079849 | May 2021 | JP | national |
The present application is a continuation of International application No. PCT/JP2022/019625, filed May 9, 2022, which claims priority to Japanese Patent Application No. 2021-079849, filed May 10, 2021, the entire contents of each of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2022/019625 | May 2022 | US |
Child | 18502482 | US |