Semiconductor devices including magneto-resistive memory cells are known. An example of a part of such a semiconductor device is shown in
In order to read the logic state stored in the soft layer 118 of a selected magnetic stack 116, a schematic such as the one shown in
It is desirable to improve the reliability of semiconductor devices as described above during operation.
According to one embodiment of the present invention, a semiconductor device is provided including a semiconductor chip. The semiconductor chip is at least partly surrounded by a surrounding structure. The semiconductor chip further includes a magneto-resistive memory cell. A shielding layer is disposed between the semiconductor chip and the surrounding structure, wherein the shielding layer is configured to shield the magneto-resistive memory cell from external magnetic fields.
According to one embodiment of the present invention, a method of manufacturing a semiconductor device including a semiconductor chip and a magneto-resistive memory cell arranged within the semiconductor chip is provided, the method including: forming a composite structure including the semiconductor chip and a shielding layer which at least partly surrounds the semiconductor chip, wherein the shielding layer protects the magneto-resistive memory cell against an external magnetic field, and at least partly surrounding the composite structure with a surrounding structure.
In the drawings, like reference characters generally refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention. In the following description, various embodiments of the invention are described with reference to the following drawings, in which:
The memory chip as shown in
According to one embodiment of the present invention, the surrounding structure 306 is a molding mass. However, the embodiments of the present invention are not restricted thereto; the surrounding structure 306 may include arbitrary kinds of packaging elements made of arbitrary materials. For example, the surrounding structure may include a combination of a molding mass and further packaging elements.
According to one embodiment of the present invention, the semiconductor chip 302 includes an integrated circuit including a plurality of magneto-resistive memory cells, for example, a magneto-resistive memory device. A part of the semiconductor chip 302 may, for example, be designed like the semiconductor chip 100 shown in
According to one embodiment of the present invention, the thickness of the shielding layer 308 ranges from about 10 μm to about 100 μm. Good results have been shown using a range from about 20 μm to about 50 μm.
According to one embodiment of the present invention, the shielding layer 308 includes or consists of metallic material, for example, NiFeCo alloys, and the like. Good results have been shown using NiFe (permalloy).
According to one embodiment of the present invention, between the shielding layer 308 and the semiconductor chip 302, an isolation layer 310 may be arranged.
According to one embodiment of the present invention, the isolation layer 310 includes a first isolation layer and a second isolation layer arranged on or above the first isolation layer, wherein the material of the first isolation layer is different from the material of the second isolation layer. For example, the first isolation layer may include or consist of SiO2, and the second isolation layer may include or consist of SiN.
According to one embodiment of the present invention, a distance 312 between the shielding layer 308 and (one of) the magneto-resistive memory cell(s) 304 ranges from about 2 μm to about 40 μm. Good results have been shown using a distance range from about 15 μm to about 25 μm.
According to one embodiment of the present invention, a memory module including at least one semiconductor device 300 including a semiconductor chip 302 including at least one magneto-resistive memory cell 304 is provided. The semiconductor chip 302 is at least partly surrounded by a surrounding structure 306. Between the semiconductor chip 302 and the surrounding structure 306, a shielding layer 308 is arranged which shields the magneto-resistive memory cell 304 against external magnetic fields.
According to one embodiment of the present invention, the memory module is stackable.
One effect of surrounding the semiconductor chip with a shielding layer before covering the shielding layer with the surrounding structure is that, in contrast to known solutions, the shielding layer is positioned close to the semiconductor chip (in known solutions, there is a large distance between the shielding layer and the semiconductor chip since the shielding layer is not located between the surrounding structure and the semiconductor chip, but covers the surrounding structure; however, the large distance between the semiconductor chip and the shielding layer leads to rather strong shielding layer thicknesses, compared to the embodiments of the present invention where, due to a reduced distance between a shielding layer and the semiconductor chip, lower shielding layer thicknesses are sufficient).
In the following description, making reference to
In a processing stage A shown in
According to one embodiment of the present invention, the first isolation layer 504 includes or consists of SiO2. According to one embodiment of the present invention, the second isolation layer 506 includes or consists of SiN. According to one embodiment of the present invention, the third isolation layer 508 includes or consists of dielectric material, for example, polyimide.
According to one embodiment of the present invention, the thickness of the first isolation layer 504 ranges between about 50 nm and about 1000 nm. Good results have been shown using a thickness of about 100 nm. According to one embodiment of the present invention, the thickness of the second isolation layer 506 ranges between about 20 nm and about 500 nm. Good results have been shown using a thickness of about 50 nm. According to one embodiment of the present invention, the third isolation layer 508 has a thickness of about 1 μm to about 30 μm. Good results have been shown using a thickness of about 10 μm to about 20 μm.
According to one embodiment of the present invention, the third isolation layer 508 comprises or consists of a dielectric material like polyimide. According to one embodiment of the present invention, the third isolation layer 508 comprises or consists of a material which can be structured using light. For example, a photo patternable polyimide or a photo patternable epoxy resist may be used. According to one embodiment of the present invention, the third isolation layer 508 comprises or consists of low-k material.
According to one embodiment of the present invention, the third isolation layer 508 is used for defining the contact holes 510 (
According to one embodiment of the present invention, the semiconductor chip contacting areas 502 are, for example, conductive pads like aluminum pads which are electrically connected to magneto-resistive memory cells 304 embedded into the semiconductor chip 302.
Then, as indicated by processing stage C shown in
Then, as shown in processing stage D in
According to one embodiment of the present invention, the seed layer 514 has a thickness ranging form about 10 nm to about 100 nm. According to one embodiment of the present invention, the shielding layer 516 has a thickness ranging between about 10 μm and about 100 μm. According to one embodiment of the present invention, the shielding layer 516 has a thickness ranging form about 20 μm to about 50 μm. According to one embodiment of the present invention, the seed layer 514 and the shielding layer 516 include or consist of the same material, for example, NiFe. Another example of possible seed layer material is copper (Cu). According to one embodiment of the present invention, before forming the shielding layer 516 on the seed layer 514, a pre-cleaning of the surface of the seed layer 514 may be carried out. The seed layer 514 may, for example, be formed using a sputter process or a vapor deposition process.
Then, as shown in processing stage E in
In a processing stage F shown in
In a processing stage G shown in
According to one embodiment of the present invention, the third isolation layer 508 includes or consists of a material having a sufficient flexibility to compensate the coefficient of thermal expansion mismatch (“CTE mismatch”) between the semiconductor chip layer 302 and the shielding layer 524. For example, SiO2 or Si nitride as materials for the third isolation layer 508 would not yield the required sufficient flexibility.
Optionally, a further layer having the same characteristics as the embodiments of the third isolation layer 508 described above may be formed between the seed layer 514 and the semiconductor chip layer 302.
In a processing stage H shown in
According to one embodiment of the present invention, the shielding layer 516, 524 has a thickness ranging from about 10 μm to about 100 μm, or a thickness ranging from about 20 μm to about 50 μm.
As shown in
As shown in
As shown in
In the following description, further aspects of embodiments of the present invention will be explained.
According to one embodiment of the present invention, a solution for compact magnetic shielding of MRAM chips with an overall small volume is provided. Shielding by a metallic cage is effective, but a relatively large cage is needed, because simulations showed that the larger the distance of the shield to the MRAM storage layer is, the thicker the shield must be in order to be effective. Such a cage would add up to about 1 mm on each side. In order to supply such a shield, a metal package may be provided into which the chip is placed. The size of the metal cage increases the overall chip size significantly, which has consequences for a tight mounting of MRAM chips in especially mobile applications.
According to one embodiment of the present invention, a magnetic shielding layer is deposited directly onto the chips in a wafer level process flow.
One effect of embodiments of the present invention is that a tight and cost effective packaging with magnetic shielding is provided. A process flow is provided that allows a much smaller packaged chip and is cost effective because it allows building the shield by electroless plating before the chips are separated from each other.
According to one embodiment of the present invention, a MRAM wafer in the final passivation gets covered with a polyimide or another comparable flexible dielectric layer (referred to as polyimide for simplicity). Then, the pads for bonding (which are covered with a SiO2/SiN layer that is below the dielectric polymer) are opened by a reactive ion etching step. In the normal flow the chip will be diced out, bonded to a grid and molded with a flexible polymer. On top of that then comes a metallic cage with openings for the contacts of the grid is formed. Since the metallic cage is relatively far away from the magnetically sensitive storage layer (which needs to be shielded against external fields), it needs to be relatively thick and large.
According to one embodiment of the present invention, the process flow will be changed as follows: After the deposition and curing of the polyimide, the pads are not opened immediately, but only the SiN layer is etched with a stop on the SiO2 layer. Then, on top of the polyimide, a photoresist is patterned that covers the pads and eventually the sloped polyimide directly around the pads. After that, the wafer gets sputtered with a seed layer (e.g. about 10 nm to about 100 nm NiFe or Cu deposition with a pre-clean step) on the back side. After the seed layer deposition on the backside of the wafer, a magnetic NiFe (permalloy) layer (about 30 micrometer thick) is electroplated. After this, the wafer is glued to a supporting wafer, and a kerf in between the chips is cut out with a water-jet laser cutter beginning form the front side of the wafer and stopping after the backside NiFe film. After that, the front side of the wafer gets sputtered with the seed layer. The photoresist is then stripped with a solvent on a spray developer tool lifting off the seed layer on the parts that were covered by the photoresist. After that, the front-side of the water gets electroplated with about a 30 micrometer thick magnetic NiFe (permalloy) layer. In that way, the complete chip is covered by the NiFe layer, except the pads (that are still protected by the SiO2 layer) and eventually their direct vicinity where no seed layer was. Then, the SiO2 layer is etched by a buffered HF solution in order to open the pads. Now, the chips can be released from the supporting wafer by mechanical and/or chemical means. Each chip is now ready for bonding and final packaging with the polymeric mold. There is no need for a relatively thick metallic cage because the plated NiFe that is close to the MRAM storage layer acts as a shield.
According to one embodiment of the present invention, a semiconductor device is provided including a semiconductor chip. The semiconductor chip is at least partly surrounded by a surrounding structure. The semiconductor chip further includes a magneto-resistive memory cell. A shielding layer is disposed between the semiconductor chip and the surrounding structure, wherein the shielding layer is configured to shield the magneto-resistive memory cell from external magnetic fields.
According to one embodiment of the present invention, the thickness of the shielding layer ranges from about 10 μm to about 100 μm. According to one embodiment of the present invention, the thickness of the shielding layer ranges from about 20 μm to about 50 μm.
According to one embodiment of the present invention, the shielding layer includes or consists of metallic material.
According to one embodiment of the present invention, the shielding layer includes or consists of NiFe.
According to one embodiment of the present invention, between the shielding layer and the semiconductor chip, a first isolation layer and a second isolation layer are arranged, wherein the material of the first isolation layer is different from the material of the second isolation layer.
According to one embodiment of the present invention, the first isolation layer includes or consists of SiO2.
According to one embodiment of the present invention, the second isolation layer includes or consists of SiN.
According to one embodiment of the present invention, the distance between the shielding layer and the magneto-resistive memory cell ranges from about 2 μm to about 40 μm. According to one embodiment of the present invention, a memory module including at least one semiconductor device is provided. Each semiconductor device includes a semiconductor chip. The semiconductor chip is at least partly surrounded by a surrounding structure. The semiconductor chip further includes a magneto-resistive memory cell. A shielding layer is disposed between the semiconductor chip and the surrounding structure, wherein the shielding layer is configured to shield the magneto-resistive memory cell from external magnetic fields.
According to one embodiment of the present invention, the memory module is stackable.
According to one embodiment of the present invention, the surrounding structure is a molding mass.
According to one embodiment of the present invention, a method for manufacturing a semiconductor chip and a magneto-resistive memory cell arranged within the semiconductor chip is provided, the method including: forming a composite structure comprising the semiconductor chip and a shielding layer which at least partly surrounds the semiconductor chip, wherein the shielding layer protects the magneto-resistive memory cell against an external magnetic field; and at least partly surrounding the composite structure with a surrounding structure.
According to one embodiment of the present invention, the semiconductor chip includes semiconductor chip contacting areas located at or near to a top surface of the semiconductor chip.
According to one embodiment of the present invention, contact holes are formed within an isolation layer arranged on or above the semiconductor chip contact areas, wherein the contact holes do not reach to top surfaces of the semiconductor chip contact areas; the shielding layer is formed on or above a top surface of the isolation layer; and the contact holes are enlarged until they reach the top surfaces of the semiconductor chip contacting areas.
According to one embodiment of the present invention, the semiconductor chip contacting areas are contacted via the contact holes before surrounding the composite structure with the molding mass.
According to one embodiment of the present invention, the isolation layer includes a first isolation layer which is provided on or above the top surface of the semiconductor chip, and a second isolation layer which is provided on or above the first isolation layer, wherein the material of the first isolation layer is different from the material of the second isolation layer.
According to one embodiment of the present invention, wherein, before forming the shielding layer, the contact holes are formed such that they reach to a top surface of the first isolation layer, wherein, after having formed the shielding layer, the contact holes are enlarged such that they reach to the top surfaces of the semiconductor chip contacting areas.
According to one embodiment of the present invention, the first isolation layer includes or consists of SiO2.
According to one embodiment of the present invention, the second isolation layer includes or consists of SiN.
According to one embodiment of the present invention, a seed layer is formed on or above the top surface of the isolation layer, wherein the shielding layer is formed on a top surface of the seed layer.
According to one embodiment of the present invention, the seed layer includes or consists of NiFe or Cu.
According to one embodiment of the present invention, the thickness of the seed layer ranges from about 10 nm to about 100 nm.
According to one embodiment of the present invention, the formation of the contact holes includes: forming contact holes within the second isolation layer above the semiconductor chip contact areas, wherein the contact holes reach at least to the top surface of the first isolation layer, however do not reach to the top surface of the semiconductor chip contact areas; filling the contact holes with filling material, depositing a seed layer on the top surface of the composite structure and the top surface of the filling material; removing the seed layer from the top surface of the filling material; forming a shielding layer on the seed layer; removing the filling material; and enlarging the contact holes such that they extend to the top surfaces of the semiconductor chip contacting areas.
According to one embodiment of the present invention, the thickness of the shielding layer ranges from about 10 μm to about 100 μm.
According to one embodiment of the present invention, the thickness of the shielding layer ranges from about 10 μm to about 100 μm.
According to one embodiment of the present invention, the shielding layer includes or consists of metallic material.
According to one embodiment of the present invention, the shielding layer includes or consists of NiFe.
While the invention has been particularly shown and described with reference to specific embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is thus indicated by the appended claims and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced.