This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2018-166783, filed on Sep. 6, 2018; the entire contents of which are incorporated herein by reference.
Embodiments relate to a semiconductor device.
A semiconductor device used for power control may have a so-called super junction structure in which n-type semiconductor layers and p-type semiconductor layers are arranged alternately along a direction crossing the flowing direction of current. It is possible in the semiconductor device using the super junction structure to achieve a high breakdown voltage and low ON-resistance, but the avalanche resistance may degrade at the terminal portion thereof.
According to one embodiment, a semiconductor device includes a semiconductor body, a first electrode provided on a front surface of the semiconductor body, a second electrode provided on a back surface of the semiconductor body, and a control electrode provided between the semiconductor body and the first electrode; and the semiconductor body includes a first semiconductor layer of a first conductivity type and a second semiconductor layer of a second conductivity type. The first semiconductor layer and the second semiconductor layer are arranged alternately in a first direction; and the first direction is along the front surface of the semiconductor body. The semiconductor body includes an active region and a terminal region; the active region includes a third semiconductor layer of the second conductivity type and a fourth semiconductor layer of a first conductivity type; the third semiconductor layer is provided between the second semiconductor layer and the first electrode; the fourth semiconductor layer is provided between the third semiconductor layer and the first electrode; and the terminal region surrounds the active region and is positioned in a direction along the front surface when viewed from the active region. The third semiconductor layer and the fourth semiconductor layer are not provided in the terminal region; the first semiconductor layer includes a first portion, a second portion, a third portion, and a fourth portion arranged in a second direction from the back surface toward the front surface of the semiconductor body; the second semiconductor layer includes a fifth portion, a sixth portion, a seventh portion, and an eighth portion arranged in the second direction from the back surface toward the front surface of the semiconductor body; the first portion is positioned at the same level as the fifth portion in the second direction; the second portion is positioned at the same level as the sixth portion in the second direction; the third portion is positioned at the same level as the seventh portion in the second direction; and the fourth portion is positioned at the same level as the eighth portion in the second direction. For the first semiconductor layer and the second semiconductor layer positioned in the active region, a second-conductivity-type impurity included in the fifth portion is less than a first-conductivity-type impurity of the first portion; the second-conductivity-type impurity included in the sixth portion is less than the first-conductivity-type impurity of the second portion; the second-conductivity-type impurity included in the seventh portion is more than the first-conductivity-type impurity of the third portion; and the second-conductivity-type impurity included in the eighth portion is more than the first-conductivity-type impurity of the fourth portion. For the first semiconductor layer and the second semiconductor layer positioned in the terminal region, the second-conductivity-type impurity included in the fifth portion is less than the first-conductivity-type impurity of the first portion; the second-conductivity-type impurity included in the sixth portion is more than the first-conductivity-type impurity of the second portion; and the second-conductivity-type impurity included in the seventh portion is less than the first-conductivity-type impurity of the third portion; and the second-conductivity-type impurity included in the eighth portion is more than the first-conductivity-type impurity of the fourth portion. For the first semiconductor layer and the second semiconductor layer positioned in the terminal region, a total amount of the first-conductivity-type impurity in the first portion and the second portion is less than a total amount of the first-conductivity-type impurity in the third portion and the fourth portion.
Embodiments will now be described with reference to the drawings. The same portions inside the drawings are marked with the same numerals; a detailed description is omitted as appropriate; and the different portions are described. The drawings are schematic or conceptual; and the relationships between the thicknesses and widths of portions, the proportions of sizes between portions, etc., are not necessarily the same as the actual values thereof. The dimensions and/or the proportions may be illustrated differently between the drawings, even in the case where the same portion is illustrated.
There are cases where the dispositions of the components are described using the directions of XYZ axes shown in the drawings. The X-axis, the Y-axis, and the Z-axis are orthogonal to each other. Hereinbelow, the directions of the X-axis, the Y-axis, and the Z-axis are described as an X-direction, a Y-direction, and a Z-direction. Also, there are cases where the Z-direction is described as upward and the direction opposite to the Z-direction is described as downward.
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The semiconductor body 20 includes an n-type semiconductor layer 23 and a p-type semiconductor layer 25. For example, the n-type semiconductor layer 23 and the p-type semiconductor layer 25 are provided in plate configurations extending in the Y-direction and the Z-direction. The n-type semiconductor layer 23 and the p-type semiconductor layer 25 are arranged alternately in the X-direction.
The semiconductor body 20 further includes a p-type diffusion layer 27, an n-type source layer 29, a p-type diffusion layer 31, a p-type contact layer 32, a p-type channel stopper layer 33, and an n-type drain layer 35.
The p-type diffusion layer 27 and the n-type source layer 29 are provided in the active region. The p-type diffusion layer 31 is provided at the boundary between the active region and the terminal region. The p-type channel stopper layer 33 is provided at the outermost perimeter portion of the semiconductor body 20 directly under the EQPR electrode 17 to surround the terminal region.
The p-type diffusion layer 31 is provided between the source electrode 10 and the n-type semiconductor layer 23 and between the source electrode 10 and the p-type semiconductor layer 25. Also, the p-type diffusion layer 31 is provided to surround the active region. The p-type contact layer 32 is provided between the source electrode 10 and the p-type diffusion layer 31 and includes a p-type impurity having a higher concentration than a concentration of the p-type impurity in the p-type diffusion layer 31. The source electrode 10 has, for example, an ohmic contact with the p-type contact layer 32, and is electrically connected to the p-type diffusion layer 31.
The n-type drain layer 35 is disposed between the n-type semiconductor layer 23 and the drain electrode 30 and between the p-type semiconductor layer 25 and the drain electrode 30. The n-type drain layer 35 includes, for example, an n-type impurity having a higher concentration than a concentration of the n-type impurity in the n-type semiconductor layer 23. The drain electrode 30 has, for example, an ohmic contact with the n-type drain layer 35.
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For example, the gate electrodes 40 are disposed on the active region of the semiconductor body 20, and are arranged in the X-direction. For example, the gate electrode 40 is disposed to face, with a gate insulating film 43 interposed, the n-type semiconductor layer 23, the p-type diffusion layer 27 exposed between the n-type semiconductor layer 23 and the n-type source layer 29, and a portion of the n-type source layer 29 exposed at the front surface of the semiconductor body 20. The portion of the n-type source layer 29 is positioned adjacent to the p-type diffusion layer 27 that is positioned between the n-type semiconductor layer 23 and the n-type source layer 29.
The source electrode 10 is provided to contact the p-type contact layer 28 and the n-type source layer 29 between the gate electrodes 40. The source electrode 10 is electrically connected to the p-type diffusion layer 27 via the p-type contact layer 28. Also, the source electrode 10 is provided to cover the gate electrode 40; and the gate electrode 40 is electrically insulated from the source electrode 10 by an inter-layer insulating film 45.
For example, the n-type semiconductor layer 23 includes a first portion 23A, a second portion 23B, a third portion 23C, and a fourth portion 23D arranged in the Z-direction from the n-type drain layer 35 side. Also, the p-type semiconductor layer 25 includes, for example, a fifth portion 25A, a sixth portion 25B, a seventh portion 25C, and an eighth portion 25D arranged in the Z-direction from the n-type drain layer 35 side.
The first portion 23A is positioned at the same level as a level of the fifth portion 25A in the Z-direction. The second portion 23B is positioned at the same level as a level of the sixth portion 25B in the Z-direction. The third portion 23C is positioned at the same level as a level of the seventh portion 25C in the Z-direction. The fourth portion 23D is positioned at the same level as a level of the eighth portion 25D in the Z-direction.
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The p-type impurity concentration of the fifth portion 25A is lower than the n-type impurity concentration of the first portion 23A; and the p-type impurity concentration of the sixth portion 25B is lower than the n-type impurity concentration of the second portion 23B. The p-type impurity concentration of the seventh portion 25C is higher than the n-type impurity concentration of the third portion 23C; and the p-type impurity concentration of the eighth portion 25D is higher than the n-type impurity concentration of the fourth portion 23D.
For example, the n-type semiconductor layers 23 are arranged at uniform spacing in the X-direction. Moreover, the n-type semiconductor layers 23 arranged in the X-direction have a constant width in the X-direction, respectively. Also, the p-type semiconductor layers 25 each have a constant width in the X-direction. The total amount of the n-type impurity and the total amount of the p-type impurity are balanced in a region that includes an n-type semiconductor layer 23 and a p-type semiconductor layer 25 adjacent thereto. Here, “balanced” means that the total amount of the n-type impurity is substantially the same as the total amount of the p-type impurity. The total amount of the n-type impurity refers to the total amount of the n-type impurity included in the n-type semiconductor layer 23 and the background-level n-type impurity included in the p-type semiconductor layer 25. The total amount of the p-type impurity refers to the total amount of the p-type impurity included in the p-type semiconductor layer 25 and the background-level p-type impurity included in the n-type semiconductor layer 23.
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The n-type semiconductor layer 23 includes, for example, the first portion 23A, the second portion 23B, the third portion 23C, and the fourth portion 23D arranged in the Z-direction from the n-type drain layer 35 side. The p-type semiconductor layer 25 includes, for example, the fifth portion 25A, the sixth portion 25B, the seventh portion 25C, and the eighth portion 25D arranged in the Z-direction from the n-type drain layer 35 side.
The first portion 23A is positioned at the same level as a level of the fifth portion 25A in the Z-direction. The second portion 23B is positioned at the same level as a level of the sixth portion 25B in the Z-direction. The third portion 23C is positioned at the same level as a level of the seventh portion 25C in the Z-direction. The fourth portion 23D is positioned at the same level as a level of the eighth portion 25D in the Z-direction.
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In the p-type semiconductor layer 25, the p-type impurity concentration of the fifth portion 25A is lower than the n-type impurity concentration of the first portion 23A; and the p-type impurity concentration of the sixth portion 25B is higher than the n-type impurity concentration of the second portion 23B. The p-type impurity concentration of the seventh portion 25C is lower than the n-type impurity concentration of the third portion 23C; and the p-type impurity concentration of the eighth portion 25D is higher than the n-type impurity concentration of the fourth portion 23D.
For example, the n-type semiconductor layers 23 are arranged at uniform spacing in the X-direction. Moreover, the n-type semiconductor layers 23 arranged in the X-direction have a constant width in the X-direction, respectively. Also, the p-type semiconductor layers 25 each have a constant width in the X-direction. The width in the X-direction is constant for the p-type semiconductor layers 25. The total amount of the n-type impurity and the total amount of the p-type impurity are balanced in a region that includes an n-type semiconductor layer 23 and a p-type semiconductor layer 25 adjacent thereto. Also, the total amount of the n-type impurity and the total amount of the p-type impurity are balanced in a region that includes the first portion 23A, the second portion 23B, the fifth portion 25A, and the sixth portion 25B. Further, the total amount of the n-type impurity and the total amount of the p-type impurity are balanced in other region that includes the third portion 23C, the fourth portion 23D, the seventh portion 25C, and the eighth portion 25D.
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For example, in the process of switching the semiconductor device 1 OFF, avalanche breakdown occurs and generates an avalanche current. The avalanche current that is generated in the active region flows to the source electrode 10 via the p-type diffusion layer 27 provided at the upper end of each of the p-type semiconductor layers 25. On the other hand, the n-type semiconductor layers 23 and the p-type semiconductor layers 25 that are disposed in the terminal region are provided to contact the dielectric film 15. Therefore, there are cases where the avalanche current generated in the terminal region concentrates and flows to the p-type diffusion layer 31 positioned at the boundary between the terminal region and the active region, and thus, reduces the avalanche resistance.
The n-type semiconductor layer 23 and the p-type semiconductor layer 25 of the embodiment are provided to have different concentration profiles between the active region and the terminal region. Therefore, the breakdown voltage VBP1 of the terminal region can be set to be higher than the breakdown voltage VBA of the active region. Thereby, for the OFF-state, it is possible to set the electric field of the terminal region to be lower than the electric field of the active region; and the avalanche breakdown can be avoided to occur in the terminal region. In other words, the generation of the avalanche current can be avoided. As a result, in the semiconductor device 1, the decrease of the avalanche resistance caused by the terminal region can be avoided.
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For example, ion implantation is performed selectively using an ion implantation mask 61. The ion implantation mask 61 has openings corresponding to the portions of the semiconductor layer 51 where the impurity is to be introduced. The impurity amount that is implanted into the semiconductor layer 51 can be controlled by the dose amount of the ion implantation and can be controlled by a width L01 of the opening. For example, the ion implantation mask 61 is formed so that the width L01 of the opening provided in the active region is different from the width L01 of the opening provided in the terminal region. Thereby, in one ion implantation, the different amount of the p-type impurity from the p-type impurity amount in the active region can be introduced to the terminal region.
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In the n-type semiconductor layer 23 and the p-type semiconductor layer 25 formed in such processes, the impurity amounts included in the first to fourth portions 23A to 23D and the fifth to eighth portions 25A to 25D each can be controlled using the dose of the ion implantation and the opening width of the ion implantation mask. Thereby, the impurity profiles shown in
The embodiments recited above are examples; and the embodiments of the invention are not limited thereto. For example, it is unnecessary for the concentration distribution of the n-type semiconductor layer 23 in the active region to be constant; and it is sufficient for the amount of the n-type impurity included in the first portion 23A to be more than the amount of the p-type impurity included in the fifth portion 25A, for the amount of the n-type impurity included in the second portion 23B to be more than the amount of the p-type impurity included in the sixth portion 25B, for the amount of the n-type impurity included in the third portion 23C to be less than the amount of the p-type impurity included in the seventh portion 25C, and for the amount of the n-type impurity included in the fourth portion 23D to be less than the amount of the p-type impurity included in the eighth portion 25D. Also, it is sufficient for the n-type impurity and the p-type impurity to be totally balanced in the active region such that the total amount of n-type impurities and the total amount of p-type impurities are balanced in a region that includes an n-type semiconductor layer 23 and a p-type semiconductor layer 25 adjacent thereto.
The number of semiconductor layers stacked on the semiconductor substrate SS is not limited to four; and the stacked body 20f may include five or more semiconductor layers. In such a case, the n-type semiconductor layer 23 and the p-type semiconductor layer 25 that are disposed in the terminal portion are formed so that the large/small relationship of the n-type impurity amount and the p-type impurity amount reverses alternately in the Z-direction between the portions positioned at the same level among the multiple portions arranged in the Z-direction. On the other hand, the n-type semiconductor layer 23 and the p-type semiconductor layer 25 that are disposed in the active region are formed so that the large/small relationship of the n-type impurity amount and the p-type impurity amount reverses at the center level of the p-type semiconductor layer 25 in the Z-direction.
The n-type semiconductor layer 23 is provided so that, for example, the higher-positioned portions include the same amount of the n-type impurity as the lower-positioned portions or include more of the n-type impurity than the lower-positioned portions. Also, the p-type semiconductor layer 25 is provided so that, for example, the higher-positioned portions include the same amount of the p-type impurity as the lower-positioned portions or include more of the p-type impurity than the lower-positioned portions.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the invention.
Number | Date | Country | Kind |
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2018-166783 | Sep 2018 | JP | national |