The present disclosure is related to semiconductor die, and in particular to power semiconductor die including improved edge termination.
Semiconductor devices are formed in an active region of a semiconductor die. In semiconductor die manufactured to support high voltages and currents, concentration of electric fields can interfere with the proper operation thereof. Concentration of electric fields is especially problematic at edges of the semiconductor die. Accordingly, in such die an edge termination region surrounds the active region about a perimeter of the semiconductor die to reduce electric fields at the edges of the die. Without an edge termination region, electric fields would concentrate at the edges of the die and cause the performance of the die to suffer. For example, the breakdown voltage, leakage current, and/or reliability of the die may be significantly reduced. Specifically, the die may suffer from leakage current under reverse bias when subject to thermal stress (e.g., temperatures greater than 150° C.). While several edge termination structures have been proposed for reducing the concentration of electric fields at the edges of a die, many of the proposed structures are unable to reduce the concentration of electric fields to a desired level. Accordingly, there is a need for improved edge termination structures for semiconductor devices and methods for manufacturing the same.
In one embodiment, a semiconductor die includes a drift region, an active region in the drift region, and an edge termination region surrounding the active region in the drift region. The drift region has a first doping type. The edge termination region includes a charge compensation region, a number of guard rings, and a counter doping region. The charge compensation region is in the drift region and has a second doping type that is opposite the first doping type. The guard rings are in the charge compensation region, have the second doping type, and a doping concentration that is greater than a doping concentration of the charge compensation region. The counter doping region is in the drift region and overlaps at least a portion of the charge compensation region. The counter doping region has the first doping type. By providing the counter doping region, an electric field concentration in the edge termination region can be reduced and the performance of the semiconductor die, for example, breakdown voltage and leakage current drift, can be improved.
In one embodiment, a semiconductor die includes an active region and an edge termination region surrounding the active region. The active region includes one or more semiconductor devices. The edge termination region is provided so that the one or more semiconductor devices are configured to provide a shift in leakage current less than 400
at a rated voltage of the semiconductor die under constant bias and thermal stress.
In one embodiment, the one or more semiconductor devices have a leakage current less than 1
at the rated voltage of the semiconductor die under constant bias and thermal stress. The rated voltage of the semiconductor die may be greater than 600 V.
In one embodiment, a method for manufacturing a semiconductor die includes providing a drift region, providing an active region in the drift region, and providing an edge termination region surrounding the active region in the drift region. The drift region is provided having a first doping type. Providing the edge termination region comprises providing a charge compensation region in the drift region, providing a number of guard rings in the charge compensation region, and providing a counter doping region in the drift region and overlapping at least a portion of the charge compensation region. The charge compensation region has a second doping type that is opposite the first doping type. The guard rings have the second doping type and a doping concentration that is greater than a doping concentration of the charge compensation region. The counter doping region has the first doping type. By providing the counter doping region, an electric field concentration in the edge termination region can be reduced and the performance of the semiconductor die, for example, breakdown voltage and leakage current drift, can be improved.
Those skilled in the art will appreciate the scope of the present disclosure and realize additional aspects thereof after reading the following detailed description of the preferred embodiments in association with the accompanying drawing figures.
The accompanying drawing figures incorporated in and forming a part of this specification illustrate several aspects of the disclosure, and together with the description serve to explain the principles of the disclosure.
The embodiments set forth below represent the necessary information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
It will be understood that when an element such as a layer, region, or substrate is referred to as being “on” or extending “onto” another element, it can be directly on or extend directly onto the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” or extending “directly onto” another element, there are no intervening elements present. Likewise, it will be understood that when an element such as a layer, region, or substrate is referred to as being “over” or extending “over” another element, it can be directly over or extend directly over the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly over” or extending “directly over” another element, there are no intervening elements present. It will also be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
Relative terms such as “below” or “above” or “upper” or “lower” or “horizontal” or “vertical” may be used herein to describe a relationship of one element, layer, or region to another element, layer, or region as illustrated in the Figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including” when used herein specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
With just the charge compensation region 20 and the guard rings 22 in the edge termination region 14, a doping concentration of the charge compensation region 20 must be chosen carefully to minimize electric field concentration at both an inside edge 24A and an outside edge 24B of the edge termination region 14. Unfortunately, electric field concentration at the inside edge 24A is inversely proportional to the doping concentration of the charge compensation region 20 and electric field concentration at the outside edge 24B is proportional to the doping concentration of the charge compensation region 20. Accordingly, the doping concentration of the charge compensation region 20 in this scenario must be chosen to balance electric field concentration at the inside edge 24A and the outside edge 24B such that neither can be fully optimized.
With the above in mind, a counter doping region 26 is provided to reduce a doping concentration within the charge compensation region 20 in the area over which it is provided, and may enable an optimal reduction in electric field concentration both at the inside edge 24A and the outside edge 24B of the edge termination region 14. The counter doping region 26 has a doping type that is opposite that of the charge compensation region 20. In the present example wherein the charge compensation region 20 is a p-type region, the counter doping region 26 is thus an n-type region. However, as discussed above, the principles of the present disclosure apply equally to devices having the opposite doping types as illustrated in
The charge compensation region 20 is provided to a first depth d1 from the surface of the drift region 18 opposite the substrate 16. The counter doping region 26 is provided to a second depth d2 from the surface of the drift region 18 opposite the substrate 16. In one embodiment, the second depth d2 is less than the first depth d1 such that the charge compensation region 20 extends below the counter doping region 26 and the counter doping region 26 is within the charge compensation region 20. In other embodiments, however, the second depth d2 may be greater than the first depth d1 such that the counter doping region 26 extends below the charge compensation region 20. Such an embodiment is illustrated in
The charge compensation region 20 may be provided over a first width w1 between an inside edge 28A and an outside edge 28B while the counter doping region 26 may be provided over a second width w2 between an inside edge 30A and an outside edge 30B. The second width w2 may be between 1% and 200% of the first width w1 such that the counter doping region 26 extends over only a portion of the charge compensation region 20, over the entirety of the charge compensation region 20, or over the entirety of the charge compensation region 20 and into the active region 12. As discussed above, the inside edge 30A of the counter doping region 26 may overlap the inside edge 28A of the charge compensation region 20 such that the counter doping region 26 extends into the active region 12. Similarly, the outside edge 30B of the counter doping region 26 may overlap the outside edge 28B of the charge compensation region 20. In other embodiments, the inside edge 28A and the outside edge 28B of the charge compensation region 20 may overlap the inside edge 30A and the outside edge 30B of the counter doping region 26 such that the second width w2 is contained within the first width w1.
In some embodiments, a surface depletion protection region 32 may also be provided in the drift region 18 at the outside edge of the edge termination region 14. The surface depletion protection region 32 has the same doping type as the drift region 18 but a higher doping concentration than that of the drift region 18. The surface depletion protection region 32 may prevent depletion at the surface of the drift region 18 in order to further improve the performance of the semiconductor die 10. A passivation layer 34 may be provided on the surface of the drift region 18 opposite the substrate 16. The passivation layer 34 passivates the surface of the drift region 18 and may comprise any suitable material for doing so, such as an oxide.
The substrate 16 may have a doping concentration between 1×1017 cm−3 and 1×1020 cm−3. In various embodiments, the doping concentration of the substrate 16 may be provided at any subrange between 1×1017 cm−3 and 1×1020 cm−3. For example, the doping concentration of the substrate 16 may be between 1×1018 cm−3 and 1×1020 cm−3, between 1×1019 cm−3 and 1×1020 cm−3, between 1×1017 cm−3 and 1×1019 cm−3, between 1×1017 cm−3 and 1×1018 cm−3, and between 1×1018 cm−3 and 1×1019 cm−3 The drift region 18 may have a doping concentration between 1×1014 cm−3 and 1×1018 cm−3. In various embodiments, the doping concentration of the drift region 18 may be provided at any subrange between 1×1014 cm−3 and 1×1018 cm−3. For example, the doping concentration of the drift region 18 may be between 1×1015 cm−3 and 1×1018 cm−3, between 1×1016 cm−3 and 1×1018 cm−3, between 1×1017 cm−3 and 1×1018 cm−3, between 1×1014 cm−3 and 1×1017 cm−3, between 1×1014 cm−3 and 1×1016 cm−3, between 1×1014 cm−3 and 1×1015 cm−3, between 1×1015 cm−3 and 1×1017 cm−3, between 1×1015 cm−3 and 1×1016 cm−3, and between 1×1016 cm−3 and 1×1017 cm−3. The charge compensation region 20 may have a doping concentration between 1×1016 cm−3 and 5×1018 cm−3. In various embodiments, the doping concentration of the charge compensation region 20 may be provided at any subrange between 1×1016 cm−3 and 5×1018 cm−3. For example, the doping concentration of the charge compensation region 20 may be between 1×1017 cm−3 and 5×1018 cm−3 and between 1×1016 cm−3 and 5×1017 cm−3. The guard rings 22 may have a doping concentration between 5×1018 cm−3 and 1×1021 cm−3. In various embodiments, the doping concentration of the guard rings 22 may be provided at any subrange between 5×1018 cm−3 and 1×1021 cm−3. For example, the doping concentration of the guard rings 22 may be between 5×1019 cm−3 and 1×1021 cm−3, between 5×1020 cm−3 and 1×1021 cm−3, between 5×1018 cm−3 and 1×1020 cm−3, between 5×1018 cm−3 and 1×1019 cm−3, and between 5×1019 cm−3 and 1×1020 cm−3. The counter doping region 26 may have a doping concentration between 1×1016 and 5×1018 cm−3. In various embodiments, the doping concentration of the counter doping region 26 may be provided at any subrange between 1×1016 and 5×1018 cm−3. For example, the doping concentration of the counter doping region 26 may be between 1×1017 cm−3 and 5×1018 cm−3 and between 1×1016 cm−3 and 5×1017 cm−3. The doping concentration of any one of the substrate 16, the drift region 18, the charge compensation region 20, the guard rings 22, and the counter doping region 26 above may be provided in any combination of the above ranges given for each element. In some embodiments, a doping concentration of the counter doping region 26 may vary across the width of the region between the inside edge 30A and the outside edge 30B thereof. For example, a doping concentration of the counter doping region 26 may be highest at the outside edge 30B thereof and decrease in proportion to a distance from the outside edge 30B. The doping concentration may vary across an entirety of width of the counter doping region 26 or over a subset of the width of the counter doping region 26 such that a remainder of the width of the counter doping region 26 is provided having a constant doping concentration. The doping concentration may vary in any fashion such as a linear fashion, a stepwise fashion, an exponential fashion, or the like. Such a doping profile may be achieved, for example, using an implantation mask having a varying depth profile, or by any other suitable process such as by varying the implantation energy during an implantation process.
As discussed above, the active region 12 includes one or more semiconductor devices. In the present example, the active region 12 includes at least one metal-oxide-semiconductor field-effect transistor (MOSFET) cell 36. The MOSFET cell 36 includes the substrate 16 and the drift region 18. A number of junction implants 38 are provided in the drift region 18, and specifically in a surface of the drift region 18 opposite the substrate 16. The junction implants 38 include a first well region 38A having a doping type that is opposite that of the drift region 18 and a second well region 38B having a doping type that is the same as the drift region 18. The junction implants 38 are separated from one another by a JFET region 40. The JFET region 40 has the same doping type as that of the drift region 18 and a higher doping concentration than that of the drift region 18. A source contact 42 is provided over each one of the junction implants 38 on the surface of the drift region 18 opposite the substrate 16 such that the source contact 42 contacts a portion of the first well region 38A and the second well region 38B. A gate oxide layer 44 is provided on the surface of the drift region 18 opposite the substrate 16 over the JFET region 40 and a portion of each one of the junction implants 38 such that the gate oxide layer 44 partially overlaps each one of the second well regions 28B. A gate contact 46 is provided on the gate oxide layer 44. A drain contact 48 is provided on a surface of the substrate 16 opposite the drift region 18. The MOSFET cell 36 may be tiled across the active region 12 or tiled in a desired pattern with one or more other semiconductor devices (e.g., diodes) to provide a desired functionality.
Providing the edge termination region 14 as discussed herein may provide several performance benefits. For example, providing the edge termination region 14 as discussed herein may increase a breakdown voltage of the semiconductor die 10. Further, providing the edge termination region 14 as discussed herein may significantly decrease a change in leakage current of the semiconductor die 10 over time at a rated voltage thereof under constant bias. In a blocking state of the semiconductor die 10 in which a voltage is supported across the substrate 16 and drift region 18 of the semiconductor die 10 by one or more switching devices (e.g., by one or more MOSFET cells 36 and/or one or more JBS diode cells 50), a leakage current of the semiconductor die 10 may change less than 400
less than 350
less than 300
less than 250
less than 200
less than 150
less than 100
less than 50
and less than 10
and as low as 1
at a rated voltage of the semiconductor die 10 under reverse bias (blocking) conditions in various embodiments. The leakage current of the semiconductor die 10 may be less than the values discussed above under thermal stress. As discussed herein, thermal stress may occur at temperatures greater than 150° C., temperatures greater than 170° C., temperatures greater than 200° C., greater than 800° C., and temperatures up to 2500° C. In various embodiments, the leakage current of the semiconductor die 10 may be less than the values discussed above under constant reverse bias conditions and thermal stress. Any range in the values above is contemplated herein, such as a change in leakage current between 1-400
between 50-400
between 100-400
between 150-400
between 200-400
between 250-400
between 300-400
between 350-400
between 100-400
between 100-350
between 100-300
between 100-250
between 100-200
between 100-150
between 200-400
between 200-350
between 200-300
between 200-250
between 250-400
between 250-350
between 250-300
between 300-400
and between 300-350
or any other combination herein. In any of these embodiments, a leakage current of the semiconductor die 10 may have a leakage current less than 1
and as low as 1
A rated voltage of the device may be greater than 600 V, greater than 800 V, greater than 1 kV, greater than 1.2 kV, and up to 20 kV in any of these embodiments.
Those skilled in the art will recognize improvements and modifications to the preferred embodiments of the present disclosure. All such improvements and modifications are considered within the scope of the concepts disclosed herein and the claims that follow.