This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2009-098251, filed on Apr. 14, 2009, the entire contents of which are incorporated herein by reference.
The invention relates to a semiconductor integrated device.
Semiconductor integrated devices (semiconductor chips) including non-volatile memory cells such as an electrically programmable ROM (EPROM), an electrically erasable and programmable ROM (EEPROM), and a flash memory have a stacked gate structure in which a memory cell formation region includes a floating gate electrode layer and a control gate electrode layer.
In addition, together with the memory cells, a peripheral circuit such as a control circuit necessary to drive the memory cells is formed on the same substrate of the semiconductor integrated device.
A region of the peripheral circuit includes thin-film elements such as a transistor, a resistor and a capacitor necessary for each circuit. These elements are desirably formed by one process together with a memory cell portion in order to reduce the manufacturing steps.
For example, when attention is paid to a structure of a capacitor for use in a peripheral circuit, a semiconductor integrated device including a flash memory has the following capacitor structure. Specifically, an intergate insulating film (second gate insulating film) formed between a floating gate electrode layer and a control gate electrode layer is used as an electric charge storage layer of the capacitor. A semiconductor device of this type is disclosed in Japanese Patent Application Publication No. 2002-141469.
The semiconductor device has a structure in which a first electrode layer, an interelectrode insulating film, and a second electrode layer are stacked in this order in a main circuit region on a semiconductor substrate. In a peripheral circuit region on the semiconductor substrate, the semiconductor device includes a first electrode layer, an interelectrode insulating film that is formed on the first electrode layer and that has an opening extending to the first electrode layer, a first region of a second electrode layer that is formed over the opening and on the interelectrode insulating film located around the opening and that is electrically connected to the first electrode layer through the opening, and a second region of the second electrode layer that is formed on the interelectrode insulating film and that is electrically isolated from the first region of the second electrode layer.
However, in the semiconductor device, the first electrode layer and the second electrode layer are stacked to extend in a direction parallel to the semiconductor substrate. For this reason, if there is not enough capacitance, areas of the first electrode layer and the second electrode layer need to be increased in order to increase the capacitance.
Since this leads to an increase in chip size, there is a problem that shrinking of the chip size by miniaturization of elements is inhibited.
One aspect of the invention is to provide a semiconductor integrated device including a main circuit and a peripheral circuit, the main circuit being formed in a first region on a main surface of a semiconductor substrate and having a first portion of a first electrode layer, a first portion of an interelectrode insulating film and a first portion of a second electrode layer respectively stacked in the order, the peripheral circuit being formed in a second region on the main surface of the semiconductor substrate and including, a second portion of the first electrode layer electrically isolated by a first device isolation layer, a second portion of the interelectrode insulating film formed on the second portion of the first electrode layer and the first device isolation layer and having an opening extending to the second portion of the first electrode layer, a first electrode portion of a second portion of the second electrode layer formed on the second portion of the interelectrode insulating film and electrically connected to the second portion of the first electrode layer through the opening, a second electrode portion of the second portion of the second electrode layer formed on the second portion of the interelectrode insulating film and electrically isolated from the second portion of the first electrode layer, and a third electrode portion of the second portion of the second electrode layer formed so as to penetrate through the second portion of the interelectrode insulating film from a lower surface of the second electrode portion of the second portion of the second electrode layer formed above the first device isolation layer, then to protrude inside the first device isolation layer, and to face side surfaces of the second portion of the first electrode layer.
Another aspect of the invention is to provide a semiconductor integrated device including,
a first electrode layer electrically isolated by a first device isolation layer, an interelectrode insulating film formed on the first electrode layer and the first device isolation layer and having an opening extending to the first electrode layer, a first electrode portion of a second electrode layer formed on the interelectrode insulating film and electrically connected to the first electrode layer through the opening, a second electrode portion of the second electrode layer formed on the interelectrode insulating film and electrically isolated from the first electrode layer, and a third electrode portion of the second electrode layer formed so as to penetrate through the interelectrode insulating film from a lower surface of the second electrode portion of the second portion of the second electrode layer formed above the first device isolation layer, then to protrude inside the first device isolation layer, and to face side surfaces of the first electrode layer.
Embodiments of the invention will be described hereinafter with reference to the drawings.
A semiconductor integrated device according to an embodiment of the invention will be described with reference to
The embodiment is an example of a case of an NAND type EEPROM in which a semiconductor integrated device includes an NAND cell. To form the NAND cell, adjacent source/drain diffusion layers of multiple memory transistors are connected to one another in series in a shared manner.
Firstly, a general description of the semiconductor integrated device of the embodiment will be given with reference to
As shown in
The control circuit includes circuit elements such as a transistor, a resistor and a capacitor. These elements are formed simultaneously with a memory cell portion in order to reduce the b manufacturing steps. For example, a capacitor of a large capacitance for use in a charge pump circuit is formed in each of capacitor formation regions 53. The charge pump circuit is used to supply a high voltage to a memory cell.
In the memory cell array of the NAND type EEPROM provided in each first region 51, a single NAND type memory cell is configured in the following manner. As shown in
Similarly, the second line of SG1.2, CG1.2, CG2.2, CG3.2 . . . CGn.2, SG2.2 also constitute a single NAND type memory cell, and multiple NAND type memory cell groups are arranged in an array so as to constitute a memory cell array.
As shown in
Similarly, the control gate electrodes of the select transistors SG1.1, SG1.2 (SG2.1, SG2.2) are also provided continuously so as to constitute select lines SL1, SL2, respectively.
As shown by hatching of broken lines, the floating gate electrodes of each memory cell are isolated in separation under the control gate electrodes of the respective transistors.
As shown in
A well region Well is provided in a semiconductor substrate 1 (element region), to which the memory cells MC are provided. Gate insulating film 2A is formed on a surface of the semiconductor substrate 1. In each memory cell MC, the gate insulating film 2A as a tunnel insulating film. Hereinafter, the gate insulating film 2A in the memory cell MC is referred to as a tunnel insulating film 2A.
The floating gate electrode 3A is provided on the tunnel insulating film 2A on the surface of the semiconductor substrate 1. The floating gate electrode 3A as an electric charge storage layer to store data to the corresponding memory cell, and is formed of a polysilicon film, for example.
The intergate insulating film 4A is provided on the floating gate electrode 3A, while the control gate electrode 5A is provided on the intergate insulating film 4A. In order to reduce electrical resistance, the control gate electrode 5A has a double layer structure (polycide structure) in which a silicide film is stacked on a polysilicon film, for example.
However, the structure of the control gate electrode 5A is not limited to the double layer structure. Instead, the control gate electrode 5A may have a single layer structure of a polysilicon film or a single layer structure of a silicide film. For example, a tungsten silicide film (WSi2), a molybdenum silicide film (MoSi2), a cobalt silicide film (CoSi2), a titanium silicide film (TiSi2), a nickel silicide film (NiSi2) or the like is used as a silicide film.
The control gate electrode 5A functions as the word line WL2, for example, and the control gate electrode 5A is shared between memory cells adjacent in an x-direction, as described above. Accordingly, the control gate electrode 5A is provided not only on the floating gate electrode 3A but also on a device isolation insulating film 6 in a device isolation insulating region STI, through the intergate insulating film 4A.
The upper end of the device isolation insulating film 6 is located at a position lower than the upper end of the floating gate electrode 3A (on the semiconductor substrate side). Accordingly, side surfaces of the floating gate electrode 3A in the x-direction (channel width direction) are covered by the control gate electrode 5A through the intergate insulating film 4A.
For this reason, a facing surface between the floating gate electrode 3A and the control gate electrode 5A is secured not only on an upper surface of the floating gate electrode 3A but also on side surfaces of the floating gate electrode 3A. Thus, the coupling ratio of the memory cell MC is improved.
Diffusion layers 7 are provided in the semiconductor substrate 1. The diffusion layers 7 function as source/drain regions of the memory cells MC. Each of the diffusion layers 7 is shared by the memory cells MC adjacent to the diffusion layer 7 in a Y-direction (channel length direction). Thus, multiple memory cells MC are connected together in series.
The select transistors SG1.1, SG2.1 are provided at one and the other ends, respectively, of the multiple memory cells MC (NAND strings) connected together in series.
The select transistors SG1.1, SG2.1 are formed in the same step in which the memory cells MC. Thus, a gate structure of each of the select transistors SG1.1, SG2.1 is such that a gate electrode 5B is stacked on a gate electrode 3B through an intergate insulating film 4B, as is the case with the memory cells MC.
However, in the select transistors SG1.1, SG2.1, the intergate insulating film 4B includes an opening P through which the gate electrode 3B on a gate insulating film 2B is connected to the gate electrode 5B on the intergate insulating film 4B.
The diffusion layers 7, 7D, 7S function as source/drain regions of the select transistors SG1.1, SG2.1, and are shared by the memory cells MC adjacent to the select transistors SG1.1, SG2.1 in the Y-direction. Thus, the plurality of memory cells MC and the select transistors SG1.1, SG2.1 are connected together in series in the Y-direction so as to constitute a single NAND cell unit.
In the NAND cell unit, the diffusion layer 7D of select transistor SG1.1, which is located on the drain side of the NAND string, is connected to the bit line BL1 through a bit line contact portion BC buried in an interlayer insulating film 8. In addition, the diffusion layer 7S of the select transistor SG2.1, which is located on the source side of the NAND string, is connected to a source line (not illustrated) through a source line contact (not illustrated) buried in the interlayer insulating film 8.
As shown in
In the MOS transistor TR1, one of a source and a drain is connected to a gate, and further connected to a power supply potential VDD. In the MOS transistor TR2, one of a source and a drain is connected to a gate (such a connection node is hereinafter referred to as a node N1), and further connected to the other of the source and the drain of the MOS transistor TR1.
In the MOS transistor TR3, one of a source and a drain is connected to a gate (such a connection node is hereinafter referred to as a node N2), and further connected to the other of the source and the drain of the MOS transistor TR2. In the MOS transistor TR4, one of a source and a drain is connected to a gate (such a connection node is hereinafter referred to as a node N3), and further connected to the other of the source and the drain of the MOS transistor TR3.
In the MOS transistor TR5, one of a source and a drain is connected to a gate (such a connection node is hereinafter referred to as a node N4), and further connected to the other of the source and the drain of the MOS transistor TR4. In the MOS transistor TR6, one of a source and a drain is connected to a gate (such a connection node is hereinafter referred to as a node N5), and further connected to the other of the source and the drain of the MOS transistor TR5.
In the MOS transistor TR7, one of a source and a drain is connected to a gate (such a connection node is hereinafter referred to as a node N6), and further connected to the other of the source and the drain of the MOS transistor TR6. In the MOS transistor TR8, one of a source and a drain is connected to a gate (such a connection node is hereinafter referred to as a node N7), and further connected to the other of the source and the drain of the MOS transistor TR7.
In the MOS transistor TR9, one of a source and a drain is connected to a gate (such a connection node is hereinafter referred to as a node N8), and further connected to the other of the source and the drain of the MOS transistor TR8. In addition, the other node of the source and the drain of the MOS transistor TR9 (such a connection node is hereinafter referred to as a node N9) is an output node of an output voltage Vout.
In other words, in the MOS transistor TR, one of a source and a drain functions as an anode, while the other of the source and the drain operates as a rectifier functioning as a cathode.
One electrodes of the capacitors Cp1, Cp3, Cp5, Cp7 are connected to the nodes N1, N3, N5, N7, respectively, while the other electrodes receive a clock ø2.
One electrodes of the capacitors Cp2, Cp4, Cp6, Cp8 are connected to the nodes N2, N4, N6, N8, respectively, while the other electrodes receive a clock/ø2. The clock/ø2 is an inversion signal of the clock ø2.
In other words, the charge pump circuit 90 includes multiple rectifiers connected together in series, and the clock ø2 is inputted to input nodes of rectifiers of even stages (MOS transistor TR2, TR4, TR6, . . . ) through capacitors Cpj (j=1, 3, 5, . . . ), respectively.
On the other hand, the clock/ø2 is inputted to input nodes of rectifiers of odd stages from and after the third stage (MOS transistor TR3, TR5, . . . ) through capacitors Cp (j+1), respectively.
As shown in
In the peripheral circuit, the first electrode layer 13 is electrically isolated from the surroundings by a device isolation layer 12 (first device isolation layer). The second electrode layer 15 is formed of a first electrode portion 15a, a second electrode portion 15b and a third electrode portion 15c.
The interelectrode insulating film 14, which includes an opening 21 extending to the first electrode layer 13, is formed on the first electrode layer 13 and the device isolation layer 12 (first device isolation layer).
The first electrode portion 15a of the second electrode layer 15, which is electrically connected to the first electrode layer 13 through the opening 21, is formed on the interelectrode insulating film 14.
The second electrode portion 15b of the second electrode layer 15, which is electrically isolated from the first electrode portion 15a, is formed on the interelectrode insulating film 14.
The third electrode portion 15c of the second electrode layer 15 is formed so as to penetrate through the interelectrode insulating film 14 from a lower surface of the second electrode portion 15b formed above the device isolation layer 12, then to protrude inside the device isolation layer 12, and to face side surfaces of the first electrode layer 13.
The opening 21 is formed on one end side of the first electrode layer 13, while the third electrode portion 15c is formed on the other end side of the first electrode layer 13.
As will be described later, the floating gate electrode layer, the second gate insulating film and the control gate electrode layer described in
In other words, a first portion of the first electrode layer is the floating gate electrode layer shown in
The device isolation layer 12 is a shallow trench isolation (STI) obtained by burying an insulating material in a trench formed in a semiconductor substrate 11 so as to surround the first electrode layer 13.
The first electrode layer 13 is formed on a main surface of the semiconductor substrate 11 through an insulating film 17. The insulating film 17 secures electrical isolation of the first electrode layer 13 from a lower portion of the semiconductor substrate 11.
The second electrode portion 15b of the second electrode layer 15 overlaps with the first electrode layer 13 through the interelectrode insulating film 14. Here, unlike the first electrode portion 15a of the second electrode layer 15, the second electrode portion 15b of the second electrode layer 15 is electrically isolated from the first electrode layer 13. The third electrode portion 15c is formed along the surroundings of the first electrode portion 13. In this respect, the third electrode portion 15c is formed so as to face a side surface of the other end side of the first electrode layer 13 and both side surfaces crossing the side surface of the other end side of the first electrode layer 13.
The second electrode layer 15 is covered by an interlayer insulating film 18 that is formed on the semiconductor substrate 11 including the device isolation layer 12. The first electrode portion 15a and the second electrode portion 15b of the second electrode layer 15 are connected to the outside through vias 19, 20, respectively. The vias 19, 20 penetrate through the interlayer insulating film 18. Unlike the first electrode portion 15a of the second electrode layer 15, the second electrode portion 15b of the second electrode layer 15 penetrates through the interelectrode insulating film 14 and is electrically isolated from the first electrode layer 13 by burying the interlayer insulating film 18 in a groove that reaches an upper portion of the first electrode layer 13.
As shown in
Here, a height H1 from the main surface of the semiconductor substrate 11 to an upper surface of the first electrode layer 13 is formed to be equal to a height H2 from the main surface of the semiconductor substrate 11 to an upper surface of the device isolation layer 12.
The first capacitor C1 and the second capacitor C2 are expressed by the following equations, respectively.
C1=ε0ε1×ab/d1 (1)
C2=ε0ε2×(2a+b)c/d2 (2)
where ε0 is the permittivity of vacuum, ε1 is the relative permittivity of the interelectrode insulating film 14, d1 is the thickness of the interelectrode insulating film 14, ε2 is the relative permittivity of the device isolation layer 12, and d2 is the thickness of the device isolation layer 12 sandwiched between the side surfaces of the first electrode layer 13 and the third electrode portion 15c of the second electrode layer 15.
“a” is the length of the first electrode layer 13 overlapping with the second electrode portion 15b of the second electrode layer 15 shown in
As shown in
Thus, as compared with the semiconductor integrated device of the comparative example, the semiconductor integrated device 10 of the embodiment is capable of obtaining a capacitor having a larger capacitance with the same element area.
Next, a manufacturing method of the semiconductor integrated device 10 will be described.
As shown in
Here, in the first region 51, the upper surface of the device isolation layer 12 (second device isolation layer) is made lower than the upper surface of the first electrode layer 13 and higher than an upper surface of a first gate insulating film 17a.
The interelectrode insulating film 14 is formed on the first electrode layer 13 and the device isolation layer 12, and the opening 21 is formed in the interelectrode insulating film 14. Thereafter, a polysilicon layer 30 is formed through the interelectrode insulating film 14.
The insulating film 17 is formed simultaneously with the gate insulating film 17a. For example, a silicon oxide film is formed on a silicon substrate by a thermal oxidation method, and a silicon oxide film is nitriding by NH3 gas. Thereafter, it is oxidizing so that an oxynitride film substitutes for the silicon oxide film. The oxynitride film serves as a first gate insulating film, and is generally referred to as a tunnel oxide film.
The first electrode layer 13 is formed simultaneously with a floating gate electrode 13a, and is made of amorphous silicon, for example.
The interelectrode insulating film 14 is formed simultaneously with a second gate insulating film 14a. Specifically, the interelectrode insulating film 14 is an ONO (SiO2/SiN/SiO2) film, and is generally referred to as an inter poly dielectric (IPD) film.
The polysilicon layer 30 is formed simultaneously with a control gate electrode 30a, and is a lower electrode of the control gate electrode.
As shown in
As shown in
Specifically, after the etching of the interelectrode insulating film 14 is completed, the selection ratio is adjusted by changing the etching conditions such as the gas ratio. Accordingly, in the region where the device isolation layer 12 exists below the interelectrode insulating film 14, the device isolation layer 12 is etched continuously. In the region where the first electrode layer 13 exists below the interelectrode insulating film 14, the etching is performed on the condition that the first electrode layer 13 is less etched than the interelectrode insulating film 14. As a result, the opening 21 and the opening P are etched (over-etched) until certain portions of the first electrode layer 13 and the floating gate electrode 13a, respectively, so as to securely connect the upper and lower electrodes together. In addition, the trench 32 reaching the inside of the device isolation layer 12 can be formed.
If the depth of the trench 32 is too shallow, the capacitance of the second capacitor C2 is reduced. If the depth of the trench 32 is too deep, it takes wasteful time and cost for the processing. Accordingly, it is appropriate that the depth of the trench 32 is approximately equal to the thickness of the first electrode layer 13. Here, it is preferable to adjust the etching condition so that the depth of the trench 32 to be approximately equal to the thickness of the first electrode layer 13 can be formed by an over-etching time of the first electrode layer 13 and the floating gate electrode 13a.
As shown in
The polysilicon film 33 is formed simultaneously with an upper electrode 33a of the control gate electrode 15a. The polysilicon films 30, 33 are the second electrode layer 15 and the control gate electrode 15a. On the other hand, in the first region 51, the upper electrode 33a penetrates through the second gate insulating film 14a, and electrically connects to the floating gate electrode 13a. As a result, the gate electrodes of the select NMOS transistors SG1.1, SG2.1 are formed.
As shown in
As shown in
Thus, in the second electrode layer 15, the first electrode portion 15a connected to the first electrode layer 13 through the opening 21, and the second electrode portion 15b electrically isolated from the first electrode portion 15a are formed, and the first capacitor C1 and the second capacitor C2 can be obtained.
As described above, the semiconductor integrated device 10 of the embodiment includes the third electrode portion 15c of second electrode layer 15. The third electrode portion 15c penetrates through the interelectrode insulating film 14 from the lower surface of the second electrode portion 15b formed above the device isolation layer 12, then protrudes inside the device isolation layer 12, and faces the side surfaces of the first electrode layer 13.
As a result, in addition to the first capacitor C1 in which the interelectrode insulating film 14 is sandwiched between the first electrode layer 13 and the second electrode portion 15b, the second capacitor C2 can be obtained in which the device isolation layer 12 is sandwiched between the side surfaces of the first electrode layer 13 and the third electrode portion 15c. Accordingly, it is possible to obtain the semiconductor integrated device including a capacitor having a structure suitable for a larger capacitance.
No additional new processes are necessary to form the second capacitor C2. The second capacitor C2 can be formed simultaneously in the step of forming the polysilicon film 30 serving as a lower portion of the second electrode layer 15/a lower portion of the control gate electrode, in a step of processing the interelectrode insulating film 14 (EI step), and in the step of forming the polysilicon film 33 serving as an upper portion of the second electrode layer 15/an upper portion of the control gate electrode. Accordingly, a capacitor having a large capacitance can be formed in a peripheral circuit without the burden of processing.
The upper surface of the device isolation layer 12 of the semiconductor integrated device 10 is almost flush with the upper surface of the first electrode layer 13. On the other hand, in the memory cell, the upper surface of the device isolation layer 12 is lower than the upper surface of the floating gate 13a that is the same layer as the first electrode layer 13. In other words, the upper surface of the device isolation layer 12 of the memory cell is lower than the upper surface of the device isolation layer 12 of the semiconductor integrated device 10. To put it differently, the distance from the main surface of the semiconductor substrate 11 to the upper surface of the first device isolation layer 12 is larger than the distance from the main surface of the semiconductor substrate 11 to the upper surface of the second device isolation layer 12.
As a result, in the semiconductor device 10, the distance from the bottom surface of the second electrode layer 15 to the bottom surface of the device isolation layer 12 is long and thus breakdown voltage is improved while field inversion is unlikely to occur. Such effects can be remarkably obtained when the first electrode portion 15a or the second electrode portion 15b is connected to N8 of the charge pump circuit, shown in
Moreover, together with the above-mentioned effects, in the memory cell, the facing surface between the floating gate electrode 3A and the control gate electrode 5A is secured not only on the upper surface of the floating gate electrode 3A but also on the side surfaces of the floating gate electrode 3A, and thereby the coupling ratio of the memory cell MC is improved.
Here, a description has been given of a case where a reference surface for the height of the upper surface of the first electrode layer 13 and for the height of the upper surface of the device isolation layer 12 is the main surface of the semiconductor substrate 11. However, another surface, for example a surface opposite to the main surface of the semiconductor substrate 11, may be used as the reference surface. In short, it is sufficient that the upper surface of the first electrode layer 13 is flush with the upper surface of the device isolation layer 12.
A description has been given of a case where the end of the third electrode portion 15c is located at the same position as the first electrode layer 13, i.e., the distance from the main surface of the semiconductor substrate 11 to the lower surface of the third electrode portion 15c is almost equal to the distance from the main surface of the semiconductor substrate 11 to the lower surface of the first electrode layer 13, and where the third electrode portion 15c is formed along the surroundings of the first electrode layer 13. However, as long as the desired second capacitor C2 is obtained, the range of the distance of the third electrode portion 15c protruding inside the device isolation layer 12 and the range of the distance of the third electrode portion 15c extending along the surroundings of the first electrode layer 13 can be set appropriately.
As shown in
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
Number | Date | Country | Kind |
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2009-098251 | Apr 2009 | JP | national |