The invention relates to a semiconductor laminate structure and a semiconductor element.
Conventionally, optical device substrates having a Ga2O3 substrate and a GaN layer grown on the Ga2O3 substrate are known (see, e.g., PTL 1). In PTL 1, the GaN layer is grown on the Ga2O3 substrate having a (100) plane as a principal surface.
[PTL 1]
JP-A-2009-227545
For a laminate structure having a Ga2O3 substrate and a GaN layer grown thereon, it is important to grow a high-quality GaN crystal on the Ga2O3 substrate in order to reduce the leakage current of a device formed on the GaN layer and to improve the reliability of device characteristics.
It is an object of the invention to provide a semiconductor laminate structure that includes a Ga2O3 substrate and a nitride semiconductor layer with high crystal quality on the Ga2O3 substrate, as well as a semiconductor element including the semiconductor laminate structure.
According to one embodiment of the invention, a semiconductor laminate structure set forth in [1] to [5] below is provided.
[1] A semiconductor laminate structure, comprising:
[2] The semiconductor laminate structure according to [1], wherein the principal surface is a surface inclined at an off-angle of 0.5° to 2.5° to the [102] direction and −1.0° to 1.0° to a direction from the (−201) plane.
[3] The semiconductor laminate structure according to [2], wherein the principal surface is a surface inclined at an off-angle of 1.0° to 2.0° to the [102] direction and −0.5° to 0.5° to the [010] direction from the (−201) plane.
[4] The semiconductor laminate structure according to any one of [1] to [3], comprising a buffer layer comprising an AlxGayInzN (0≦x≦1, 0≦y≦1, 0≦z≦1, x+y+z=1) crystal between the substrate and the nitride semiconductor layer.
[5] The semiconductor laminate structure according to any one of [1] to [3], wherein the nitride semiconductor layer comprises a GaN crystal.
Also, according to another embodiment of the invention, a semiconductor element set forth in [6] below is provided.
[6] A semiconductor element, comprising the semiconductor laminate structure according to any one of [1] to [3].
According to one embodiment of the invention, a semiconductor laminate structure can be provided that includes a Ga2O3 substrate and a nitride semiconductor layer with high crystal quality on the Ga2O3 substrate, as well as a semiconductor element including the semiconductor laminate structure.
(Configuration of Semiconductor Laminate Structure)
The β-Ga2O3 substrate 2 is formed of a β-Ga2O3 crystal. The β-Ga2O3 substrate 2 may contain a conductive impurity such as Si. The thickness of the β-Ga2O3 substrate 2 is, e.g., 400 μm.
The buffer layer 3 is formed of an AlxGayInzN (0≦x≦1, 0≦y≦1, 0≦z≦1, x+y+z=1) crystal. On the β-Ga2O3 substrate 2, the buffer layer 3 may be formed in an island pattern or in the form of film. The buffer layer 3 may contain a conductive impurity such as Si.
In addition, among AlxGayInzN (0≦x≦1, 0≦y≦1, 0≦z≦1, x+y+z=1) crystals, an AlN crystal (x=1, y=z=0) is particularly preferable to form the buffer layer 3. When the buffer layer 3 is formed of the AlN crystal, adhesion between the β-Ga2O3 substrate 2 and the nitride semiconductor layer 4 is further increased. The thickness of the buffer layer 3 is, e.g., 1 to 5 nm.
The buffer layer 3 is formed on the principal surface 2a of the β-Ga2O3 substrate 2 by, e.g., epitaxially growing an AlxGayInzN (0≦x≦1, 0≦y≦1, 0≦z≦1, x+y+z=1) crystal at a growth temperature of about 370 to 500° C.
The nitride semiconductor layer 4 is formed of an AlxGayInzN (0≦x≦1, 0≦y≦1, 0≦z≦1, x+y+z=1) crystal and is particularly preferably formed of a GaN crystal (y=1, x=z=0) from which a high-quality crystal is easily obtained. The thickness of the nitride semiconductor layer 4 is, e.g., 5 μm. The nitride semiconductor layer 4 may contain a conductive impurity such as Si.
The nitride semiconductor layer 4 is formed on the principal surface 2a of the β-Ga2O3 substrate 2 via the buffer layer 3 by, e.g., epitaxially growing an AlxGayInzN (0≦x≦1, 0≦y≦1, 0≦z≦1, x+y+z=1) crystal at a growth temperature of about 1000° C.
The principal surface 2a of the β-Ga2O3 substrate 2 is a surface inclined from a (−201) plane to the [102] direction, i.e., a surface having a normal vector inclined from a normal vector of the (−201) plane to the [102] direction.
Here, the principal surface 2a of the β-Ga2O3 substrate 2 is preferably a surface inclined at an off-angle of 0.5° to 2.5° to the [102] direction and −1.0° to 1.0° to the [010] direction from the (−201) plane, i.e., a surface having a normal vector inclined at 0.5° to 2.5° to the [102] direction and −1.0° to 1.0° to the [010] direction from the normal vector of the (−201) plane.
Furthermore, the principal surface 2a of the β-Ga2O3 substrate 2 is more preferably a surface inclined at an off-angle of 1.0° to 2.0° to the [102] direction and −0.5° to 0.5° to the [010] direction from the (−201) plane, i.e., a surface having a normal vector inclined 1.0° to 2.0° to the [102] direction and −0.5° to 0.5° to the [010] direction from the normal vector of the (−201) plane.
It is possible to obtain the nitride semiconductor layer 4 with high crystal quality by epitaxially growing an AlxGayInzN (0≦x≦1, 0≦y≦1, 0≦z≦1, x+y+z=1) crystal on the principal surface 2a of the β-Ga2O3 substrate 2 which is a surface inclined from the (−201) plane as described above.
A unit cell 2b in
Off-direction and off-angle of the β-Ga2O3 substrate which improve crystal quality of a nitride semiconductor layer in case of forming the nitride semiconductor layer on the β-Ga2O3 substrate having a (−201) plane as a principal surface are not known so far.
When a nitride semiconductor layer is formed on the (−201) plane with no off-angle, an off-angle of the nitride semiconductor layer becomes large, a remarkable wavy morphology (step bunching) appears on the surface and the density of generated pits on the surface of the crystal (pores generated on the surface) increases. As a result, leakage current in a structure formed on the nitride semiconductor, e.g., a light-emitting device structure having a p-n junction, increases and this results in a decrease in reliability.
The present inventors discovered that a difference in an off-angle from the (−201) plane between the β-Ga2O3 substrate having the (−201) plane as a principal surface and the AlxGayInzN (0≦x≦1, 0≦y≦1, 0≦z≦1, x+y+z=1) crystal grown on the principal surface is about 1.5° to the [102] direction and about 0° to the [010] direction. Then, it was found that this difference in the off-angle is a cause of low crystal quality of the nitride semiconductor layer and it is possible to improve the crystal quality of the nitride semiconductor layer by adjusting the principal surface of the β-Ga2O3 substrate to have an off-angle corresponding to the off-angle difference.
The nitride semiconductor layer 4 shown in
The nitride semiconductor layer shown in
Although a difference in manufacturing conditions between the nitride semiconductor layer 4 shown in
These results show that the nitride semiconductor layer 4 in the present embodiment shown in
The nitride semiconductor layer 4 used for measurements of
As shown in
Here, given that the semiconductor laminate structure 1 is used for manufacturing, e.g., an LED chip, the density of pits on the nitride semiconductor layer 4 is not more than about 200/cm2 when the off-angle from the (−201) plane to the [102] direction is from 0.5° to 2.5° and it is thus possible to manufacture small LED chips of about 300 μm square with a practical yield. Furthermore, the density of pits on the nitride semiconductor layer 4 is not more than about 20/cm2 when the off-angle from the (−201) plane to the [102] direction is from 1.0° to 2.0° and it is thus possible to manufacture large LED chips of about 1 mm square with a practical yield. The reason why the allowable density of pits is smaller for larger LED chips is that, even if the density of pits in a state of wafer is the same, chips cut into the large size have a high probability of containing more pits.
As shown in
It is understood from
(Configuration of Semiconductor Element)
The second embodiment is an embodiment of a semiconductor element including the semiconductor laminate structure 1 in the first embodiment. An LED element will be described below as an example of the semiconductor element.
Then, side surfaces of the laminate composed of the buffer layer 12, the n-type cladding layer 13, the light-emitting layer 14, the p-type cladding layer 15 and the contact layer 16 are covered with an insulating film 19.
Here, the β-Ga2O3 substrate 11, the buffer layer 12 and the n-type cladding layer 13 respectively correspond to the β-Ga2O3 substrate 2, the buffer layer 3 and the nitride semiconductor layer 4 which constitute the semiconductor laminate structure 1 in the first embodiment. The thicknesses of the β-Ga2O3 substrate 11, the buffer layer 12 and the n-type cladding layer 13 are respectively, e.g., 400 μm, 5 nm and 5 μm.
The light-emitting layer 14 is composed of, e.g., three layers of multi-quantum-well structures and a 10 nm-thick GaN crystal film thereon. Each multi-quantum-well structure is composed of an 8 nm-thick GaN crystal film and a 2 nm-thick InGaN crystal film. The light-emitting layer 14 is formed by, e.g., epitaxially growing each crystal film on the n-type cladding layer 13 at a growth temperature of 750° C.
The p-type cladding layer 15 is, e.g., a 150 nm-thick GaN crystal film containing Mg at a concentration of 5.0×1019/cm3. The p-type cladding layer 15 is formed by, e.g., epitaxially growing a Mg-containing GaN crystal on the light-emitting layer 14 at a growth temperature of 1000° C.
The contact layer 16 is, e.g., a 10 nm-thick GaN crystal film containing Mg at a concentration of 1.5×1020/cm3. The contact layer 16 is formed by, e.g., epitaxially growing a Mg-containing GaN crystal on the p-type cladding layer 15 at a growth temperature of 1000° C.
For forming the buffer layer 12, the n-type cladding layer 13, the light-emitting layer 14, the p-type cladding layer 15 and the contact layer 16, it is possible to use TMG (trimethylgallium) gas as a Ga raw material, TMI (trimethylindium) gas as an In raw material, (C2H5)2SiH2 (diethylsilane) gas as a Si raw material, Cp2Mg (bis(cyclopentadienyl)magnesium) gas as a Mg raw material and NH3 (ammonia) gas as an N raw material.
The insulating film 19 is formed of an insulating material such as SiO2 and is formed by, e.g., sputtering.
The p-type electrode 17 and the n-type electrode 18 are electrodes in ohmic contact respectively with the contact layer 16 and the β-Ga2O3 substrate 11 and are formed using, e.g., a vapor deposition apparatus.
The buffer layer 12, the n-type cladding layer 13, the light-emitting layer 14, the p-type cladding layer 15, the contact layer 16, the p-type electrode 17 and the n-type electrode 18 are formed on the β-Ga2O3 substrate 11 in the form of wafer and are then cut into chips of, e.g., 300 μm square in size by dicing, thereby obtaining the LED elements 10.
The LED element 10 is, e.g., an LED chip configured to extract light on the β-Ga2O3 substrate 11 side and is mounted on a CAN type stem using Ag paste.
Characteristics of the LED element 10 in the present embodiment will be described below referring to the results of experiments in which an LED element having the (−201) plane with no off-angle as a principal surface was used as Comparative Example.
Firstly, the LED element 10 and the LED element in Comparative Example were respectively mounted on CAN-type stems using Ag paste. Then, current values (a magnitude of leakage current) when applying 2.0V of forward voltage between electrodes were measured.
As a result, the current value of the LED element 10 was 0.08 μA whereas the current value of the LED element in Comparative Example was 10.20 μA. It was confirmed from this result that occurrence of leakage current is suppressed in the LED element 10.
Next, 100 mA of forward current was applied to the LED element 10 and to the LED element in Comparative Example and reliability thereof was evaluated by investigating variation in output of light.
As a result, in the LED element 10, relative output of light after 1000 hours with respect to the initial state was 102.3% and almost no change was observed. On the other hand, the LED element in Comparative Example went off after about 18 hours.
It is considered that these evaluation results were obtained since the crystal quality of the n-type cladding layer 13 of the LED element 10 is higher than that of the n-type cladding layer of the LED element in Comparative Example.
The n-type cladding layer 13 of the LED element 10 is formed on the β-Ga2O3 substrate 11 having a surface inclined at a specific off-angle as a principal surface and thus has excellent crystal quality as shown in the first embodiment. In addition, the light-emitting layer 14, the p-type cladding layer 15 and the contact layer 16, which are formed by epitaxial crystal growth on the n-type cladding layer 13 having excellent crystal quality, also have excellent crystal quality. Therefore, the LED element 10 is excellent in leakage current characteristics and reliability.
According to the first and second embodiments, it is possible to obtain a nitride semiconductor layer with high crystal quality by epitaxially growing an AlxGayInzN (0≦x≦1, 0≦y≦1, 0≦z≦1, x+y+z=1) crystal on a β-Ga2O3 substrate of which principal surface is a surface inclined from the (−201) plane. In detail, for example, step bunching on the nitride semiconductor layer is suppressed and the density of pits on the surface is significantly reduced.
In addition, use of the high-crystal-quality nitride semiconductor layer allows a semiconductor element excellent in leakage current characteristics and reliability to be formed.
It should be noted that the invention is not intended to be limited to the above-mentioned embodiments, and the various kinds of modifications can be implemented without departing from the gist of the invention. For example, although, in the second embodiment, an LED element has been described as an example of a semiconductor element including the semiconductor laminate structure of the first embodiment, the semiconductor element is not limited thereto and may be other elements such as transistor.
In addition, the invention according to claims is not to be limited to the above-mentioned embodiments. Further, it should be noted that all combinations of the features described in the embodiments are not necessary to solve the problem of the invention.
A semiconductor laminate structure having a Ga2O3 substrate and a nitride semiconductor layer with high crystal quality on the Ga2O3 substrate and a semiconductor element including the semiconductor laminate structure are provided.
Number | Date | Country | Kind |
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2012-125979 | Jun 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/064628 | 5/27/2013 | WO | 00 |