This invention relates to a semiconductor laser device in which rays from a plurality of emitters are wavelength-overlapped by an optical element having wavelength dispersing properties, in an external resonator configuration.
In a conventional semiconductor laser device, a spatial filter is inserted between a wavelength dispersive element and a partial reflecting mirror of an external resonator, in order to suppress oscillation due to an external resonator light path established between different emitters (this is called “cross-coupling” below) (See, for example, PTL1 and PTL2).
U.S. patent Ser. No. 06/192,062
However, the prior art involves the following problems.
In the semiconductor laser device of PTL 1, there is a problem of decrease in the laser power and light condensing properties, due to aberration and/or loss in the lenses used for the spatial filter. Furthermore, if a spatial filter without lenses (a slit, etc.) is used, then it is difficult to separate the required normal oscillation from the cross-coupling. As a result of this, there is a problem in that either the suppression of cross-coupling is insufficient, or the normal oscillation is also suppressed.
This invention was devised in order to solve the problems described above, an object thereof being to provide a semiconductor laser device whereby cross-coupling oscillation can be suppressed efficiently without reduction of the laser power or the light condensing properties, and without requiring additional installation of an optical element such as a spatial filter in the external resonator.
The semiconductor laser device according to this invention is a semiconductor laser device including an external resonator configured by being provided with: a semiconductor laser which outputs a plurality of beams having different wavelengths; a combining optical system which spatially overlaps the plurality of beams output from the semiconductor laser; a wavelength dispersive element which overlaps the overlapped plurality of beams into a single beam by wavelength dispersion; and a partial reflecting mirror which reflects a portion of the single beam and returns same to the wavelength dispersive element, wherein when the width of the wavelength dispersive element in a direction in which the single beam is separated into a plurality of beams by wavelength dispersion is taken as a wavelength dispersive element width, and when the beam upon establishment of normal oscillation is taken as a normal oscillation beam, the wavelength dispersive element width is the same size as the width of the normal oscillation beam.
According to this invention, by making the width of the wavelength dispersive element, where there is the greatest spatial separation between the optical path of normal oscillation and the optical path of cross-coupling, the same size as the width of the normal oscillation beam, the cross-coupling oscillation beam is removed from the normal oscillation beam. As a result of this, it is possible to obtain a semiconductor laser device which is capable of suppressing cross-coupling oscillation efficiently, without decline in the laser power or light condensing properties, and without newly adding optical elements, such as a spatial filter, to the external resonator.
Below, a preferred embodiment of a semiconductor laser device according to this invention is described with reference to the drawings. Parts which are the same or equivalent in the drawings are labelled with the same reference numerals.
In
For the sake of simplicity,
Furthermore, apart from the case where a semiconductor laser bar having a plurality of emitters 2 is used as the semiconductor laser 1, as shown in
In
The beams generated from the emitters 2a, 2b of the semiconductor lasers 1a, 1b are emitted in a dispersed fashion. Beam parallelization optical systems 3a, 3b make the beams generated by the semiconductor lasers 1a, 1b substantially parallel, in order to couple with the mode of the external resonator.
For the beam parallelization optical systems 3a, 3b, it is possible to use a cylindrical lens, a spherical lens, an aspherical lens, a curved mirror, or a combination of these. In general, the angle of dispersion of the light generated from the semiconductor lasers 1a, 1b is anisotropic and the angle of dispersion differs between the direction perpendicular to the plane of the drawings and the direction in the plane of the drawings. Therefore, it is desirable to use a combination of a plurality of lenses or curved mirrors, for the beam parallelization optical systems 3a, 3b.
The two beams which have been made substantially parallel by the beam parallelization optical systems 3a, 3b are redirected towards a combining optical system 5 by mirrors 4a, 4b. In
The two beams from the emitters 2a, 2b are overlapped spatially on the wavelength dispersive element 6 by the combining optical system 5.
The wavelength dispersive element 6 may use a reflective diffracting grating, a transmissive diffraction grating, a prism, or an element combining a diffraction grating and a prism (known as a “grism”). The greater the wavelength dispersion of the wavelength dispersive element 6, in other words, the greater the difference in the diffraction angle or refraction angle when beams of different wavelengths are input, the smaller the space in which the beams from the plurality of semiconductor lasers 1a, 1b can be overlapped. Therefore, it is more desirable to use a diffraction grating than a prism.
If the light beams from the different emitters 2a, 2b have certain specific different wavelengths, then the plurality of input beams are overlapped into a single beam by the wavelength dispersion properties of the wavelength dispersive element 6, in other words, properties whereby the diffraction angle or refraction angle varies depending on the wavelength.
The beams which have been overlapped into a single beam are output towards the partial reflecting mirror 7. A portion of the beam irradiated onto the partial reflecting mirror 7 is transmitted and extracted as laser power, and the remaining portion thereof is reflected. The reflected beam propagates in the opposite direction along the same path as the beam from the emitters 2a, 2b towards the partial reflecting mirror 7. When the reflected beam is incident on the emitters 2a, 2b of the semiconductor lasers 1a, 1b, and returns as far as the end face behind the emitters 2a, 2b of the semiconductor lasers 1a, 1b, then an external resonator is established. In order to establish an external resonator of this kind, it is necessary to suitably adjust the positions and angles of the partial reflecting mirror 7, the wavelength dispersive element 6, the combining optical system 5, the mirrors 4a, 4b, and the beam parallelization optical systems 3a, 3b.
When this external resonator has been established, a single optical axis is established between the partial reflecting mirror 7 and the wavelength dispersive element 6, whereas between the wavelength dispersive element 6 and the emitters 2a, 2b, there are two different optical axes: one linking the wavelength dispersive element 6 and the emitter 2a and one linking the wavelength dispersive element 6 and the emitter 2b. The laser oscillation wavelengths of the emitters 2a, 2b are automatically determined in order to establish these optical axes.
In other words, the oscillation wavelengths of the emitters 2a, 2b are automatically determined in such a manner that the external resonator, when established, is established on the optical axis indicated as the normal oscillation optical axis 8 in
On the other hand, undesirable laser oscillation may occur, even if each of the optical elements in the external resonator is adjusted so as to establish the normal oscillation shown in
The normal oscillation optical axis 8 is situated at one point on the wavelength dispersive element 6 and is incident perpendicularly on the partial reflecting mirror 7. On the other hand, the cross-coupling optical axis 10 is not gathered at one point on the wavelength dispersive element 6, and is incident obliquely, rather than perpendicularly, on the partial reflecting mirror 7.
The cross-coupling optical axis 10 is incident obliquely on the emitters 2a, 2b, but since beams can be generated with a certain angular range from the emitters 2a, 2b, then an external resonator is also established on this obliquely incident cross-coupling optical axis 10.
In this case, a portion of the beam output from the emitter 2b is reflected by the partial reflecting mirror 7 and is incident on the emitter 2b. Furthermore, a portion of the beam output from the emitter 2a is reflected by the partial reflecting mirror 7 and is incident on the emitter 2a. In this way, an external resonator is established on a light path in which the beams are respectively input and output between the two emitters 2a and 2b.
Furthermore, as shown in
In the external resonator, the occurrence of cross-coupling is identifies by observing the wavelength spectrum of the external resonator power. If there is no cross-coupling and only normal oscillation occurs, then the number of peaks in the wavelength spectrum matches the number of emitters 2 included in the external resonator.
Therefore, in the semiconductor laser device according to the first embodiment, in order to suppress cross-coupling oscillation, the width of the wavelength dispersive element 6 is set so as to be equal to the width of the normal oscillation beam 9 on the wavelength dispersive element 6, as shown in
Here, the width of the wavelength dispersive element 6 means the size, in the long-edge direction, of the wavelength dispersive element 6 which is represented as a rectangle in
In
On the other hand, if the wavelength dispersive element 6 is too large, then the cross-coupling oscillation beam can also be received sufficiently and diffracted by the wavelength dispersive element 6, which means that cross-coupling oscillation can occur inside the external resonator, and therefore the effect in suppressing cross-coupling oscillation is reduced. In other words, as a general measure, the upper limit of the width of the wavelength dispersive element 6 is 1.1 times the width that includes 99% of the total beam power of normal oscillation. If the width of the wavelength dispersive element 6 is greater than the upper limit, the effect in suppressing cross-coupling oscillation is reduced.
In order to reduce normal oscillation loss, it is necessary for the normal oscillation optical axis 8 to overlap satisfactorily with the wavelength dispersive element 6. If the mirrors 4a, 4b are omitted, then the degree of overlap of the normal oscillation optical axis 8 on the wavelength dispersive element 6 is determined by the installation accuracy of the semiconductor lasers 1a, 1b, and therefore it is difficult to achieve a satisfactory overlap. Consequently, by installing the mirrors 4a, 4b in the resonator and adjusting the position of the beam parallelization optical systems 3a, 3b and the orientation of the mirrors 4a, 4b, it is possible to cause the normal oscillation optical axis 8 to overlap satisfactorily with the wavelength dispersive element 6.
If the semiconductor laser 1 is a single-emitter semiconductor laser or a semiconductor laser bar, then the normal oscillation is a beam close to the diffraction limit. The beam shape of the normal oscillation beam 9 on the wavelength dispersive element 6 can be calculated by using ray tracing and wave calculation.
As shown in
Meanwhile, when a spatial filter is provided inside the external resonator as in the prior art, then the light scattered by the shielding structure (opening or slit) for selectively shutting out the cross-coupling light is returned to the emitters 2a, 2b and is amplified inside the emitters 2a, 2b, thus giving rise to loss. Furthermore, if a lens is employed for the spatial filter, than a lens having large aberration and a short focal distance is required, and therefore deterioration of the beam quality of the normal oscillation and decline in power occur, due to the aberration of the lens which is inserted into the external resonator.
As described above, according to the first embodiment, a configuration is achieved in which the width of the wavelength dispersive element at which there is the greatest spatial dispersion between the optical path of the normal oscillation and the optical path of the cross-coupling is set to the same size as the width of the normal oscillation beam. As a result of this, the cross-coupling oscillation is suppressed effectively and beams from a plurality of emitters can be overlapped, without providing, in the external resonator, an optical element or shielding member which disrupts the external resonance action and gives rise to deterioration of the quality of the normal oscillation beam or decline in the power. Therefore, a marked effect is obtained in that a high-brightness laser power can be obtained.
In the second embodiment, a configuration is described in which a plurality of external resonators share a single partial reflecting mirror 7. By this configuration, it is possible to suppress costs and guide a beam easily into an optical fiber, or the like.
Here, the semiconductor laser device according to the first embodiment is called a basic module. The functions of the semiconductor lasers 1a, 1b, 1c, 1d, the emitters 2a, 2b, 2c, 2d, the beam parallelization optical systems 3a, 3b, 3c, 3d, the mirrors 4a, 4b, 4c, 4d, the combining optical system 5 and the wavelength dispersive element 6 shown in
In
Furthermore, in the second embodiment, similarly to the first embodiment, the width of the wavelength dispersive element 6 is set to substantially the same size as the width of the normal oscillation beam 9 on the wavelength dispersive element 6. Therefore, as shown in
When a semiconductor laser device is used for laser processing, the beam is often input into an optical fiber and directed to the vicinity of the object to be processed. Therefore, in the second embodiment, the two beams output from the partial reflecting mirror 7, between which there is no gap, are guided to an optical fiber 12 by using a condensing lens 11.
According to this configuration, although the light condensing properties of the beam are two times worse than that of a basic module, the power is two times greater. In other words, it is possible to output twice the power, without any change in brightness. On the other hand, in the prior art, in order to guide beams from a plurality of modules into an optical fiber, apart from the condensing lens, it has also been necessary to provide an optical system including mirrors or lenses, etc. in order to make the beams generated from the basic modules converge.
As described above, according to the second embodiment, two basic modules are installed in mirror symmetry and share a single partial reflecting mirror. As a result of this, it is possible to share the partial reflecting mirror between two basic modules, as well as being able to guide the light into a single optical fiber, without adding a new optical system for causing the beams from the two basic modules to converge. Furthermore, marked beneficial effects are obtained by reducing the optical elements, in that the manufacturing costs of the semiconductor laser are reduced, stability is improved, and efficiency is also improved.
The third embodiment describes a configuration in which the state of the external resonator is monitored by detecting the power of the beam, from the normal oscillation beam 9, which leaks to the rear of the wavelength dispersive element 6 due to being irradiated outside the width of the wavelength dispersive element 6.
The width of the wavelength dispersive element 6 of the third embodiment shown in
For the beam sensor 13, it is possible to use a single photodiode, a photodiode array, a CCD (Charged Coupled Device) image sensor, or a CMOS (Complementary Metal Oxide Semiconductor) image sensor. If using a single photodiode, it is possible to detect only decline in the power of the external resonator. Furthermore, if the spatial distribution is detected by using a photodiode array, CCD image sensor or CMOS image sensor, then it is possible to detect which semiconductor laser 1, of the plurality of semiconductor lasers 1a, 1b, 1c, 1d, has a decline in power.
When a semiconductor laser device is used as a laser processing device, it is necessary to monitor the laser power in order to keep the processing quality uniform, and according to the configuration of the third embodiment, as well as being able to monitor the laser power in the external resonator, it is also possible readily to identify the cause and resolve the problem, if there is a decline in laser power.
More specifically, when the laser power declines after the light has been guided to the optical fiber 12, for example, then a monitoring unit (not illustrated) of the semiconductor laser device is able to identify whether the optical fiber 12 is damaged, or whether the laser power in the external resonator has declined, by comparing the laser power in the external resonator as detected by the beam sensor 13 with the power after the light is guided to the optical fiber 12.
Moreover, if there has been a decline in the laser power of the external resonator, then as stated above, by detecting the spatial distribution of the power of the beam detected by the beam sensor 13, it is possible also to identify which of the semiconductor lasers 1a, 1b, 1c, 1d has a decline in power.
As described above, according to the third embodiment, a beam sensor for detecting the power of the beam, from the normal oscillation beam, leaking to the rear of the wavelength dispersive element due to being irradiated outside the width of the wavelength dispersive element is further provided to the rear of the wavelength dispersive element. As a result of this, since the state of the external resonator is monitored on the basis of the value of the power of the beam irradiated outside the wavelength dispersive element which is detected by the beam sensor, then it is possible to achieve a marked effect in facilitating recovery when there is a decline in laser power.
Number | Date | Country | Kind |
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2014-004078 | Jan 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/082084 | 12/4/2014 | WO | 00 |