The present invention generally relates to semiconductor memory devices and to methods for their fabrication, and more particularly relates to memory devices and methods for fabricating memory devices, especially dual storage node memory devices.
A type of commercially available flash memory product is a MirrorBit® memory device available from Spansion, LLC, located in Sunnyvale, Calif. A MirrorBit cell effectively doubles the intrinsic density of a flash memory array by storing two physically distinct bits on opposite sides of a memory cell. Each bit within a cell can be programmed with a binary unit of data (either a logic one or zero) that is mapped directly to the memory array.
A portion of an exemplary MirrorBit® memory device 10, illustrated in
As devices densities increase and product dimensions decrease, it is desirable to reduce the size of the various structures and features associated with individual memory cells, sometimes referred to as scaling. However, the fabrication techniques used to produce flash memory arrays limit or inhibit the designer's ability to reduce device dimensions. For longer channel devices, it is not necessary to isolate portions of the charge trapping layer of complementary bits, that is, gate insulators 40 in cells 32 and 34 are not necessary. As device dimensions decrease to 45 nm nodes and smaller, isolation of the charge trapping layer portions of the complementary nodes by middle gate insulator 40 becomes advantageous. One type of material used to fabricate middle gate insulator 40 is silicon oxide. However, often during formation of the silicon oxide middle gate insulator 40, the thickness of the tunnel oxide 22 proximate to the middle gate insulator increases due to encroachment of the silicon oxide, forming a “bird's beak”. This bird's beak results in degrade device performance. The thickness of the middle gate insulator 40 is partially determined by the memory cell operation method. Thinner middle gate insulators (e.g., <10 nm) may be used in the case of hot hole injection erase, while Fowler-Nordheim (FN) tunneling erase requires higher erase fields and therefore thicker middle gate insulators.
Accordingly, it is desirable to provide methods of fabricating semiconductor memory devices that can be scaled with device dimensions. In addition, it is desirable to provide methods for fabricating dual bit memory devices that do not result in increased thickness of the tunnel oxide layer during formation of the middle gate insulator. Furthermore, other desirable features and characteristics of the present invention will become apparent from the subsequent detailed description of the invention and the appended claims, taken in conjunction with the accompanying drawings and this background of the invention.
In accordance with an exemplary embodiment of the present invention, a method for fabricating a semiconductor memory device comprises fabricating a plurality of spaced-apart charge-trapping stacks overlying a silicon substrate and forming a plurality of bit line regions in the substrate between the spaced-apart charge-trapping stacks. A plurality of insulating elements is fabricated overlying the exposed bit line regions and between the spaced-apart charge-trapping stacks. A portion of each of the plurality of spaced-apart charge trapping stacks is etched to form two complementary charge storage nodes from each of the charge trapping stacks and to expose a portion of the silicon substrate between the two complementary charge storage nodes. Silicon is grown on the exposed portions of the silicon substrate by a process of selective epitaxial growth and at least a portion of the grown silicon is oxidized. A control gate layer is formed overlying the complementary charge storage nodes and the oxidized epitaxially grown silicon.
In accordance with another exemplary embodiment of the present invention, a method for fabricating a dual bit memory device comprises forming a plurality of multi-layer charge-trapping stacks overlying a silicon substrate and implanting impurity dopants into the silicon substrate to form a plurality of impurity-doped bit line regions within the substrate. A plurality of insulating elements is fabricated such that each of the plurality of insulating elements overlies one of the plurality of bit line regions and is disposed between two adjacent charge-trapping stacks of the plurality of multi-layer charge-trapping stacks. Sidewall spacers are formed overlying portions of the multi-layer charge-trapping stacks and adjacent to sidewalls of each of the plurality of insulating elements. Portions of each of the plurality of multi-layer charge-trapping stacks are etched using the sidewalls spacers as etching masks to expose portions of the silicon substrate. Silicon is grown on the exposed portions of the silicon substrate by a process of selective epitaxial growth and is oxidizing. A control gate layer is fabricated overlying the multi-layer charge trapping stacks and the oxidized silicon.
In accordance with a further exemplary embodiment of the present invention, a method for fabricating a semiconductor memory device comprises providing a silicon substrate and forming a first silicon oxide layer overlying the silicon substrate. A silicon-rich silicon nitride layer is fabricated overlying the first silicon oxide layer and a second silicon oxide layer is formed overlying the silicon-rich silicon nitride layer. A patterned etch mask is formed overlying the second silicon oxide layer. The second silicon oxide layer, the silicon-rich silicon nitride layer, and the first oxide layer are anisotropically etched to form multi-layer stacks overlying the silicon substrate. Bit line regions are fabricated in the silicon substrate using the patterned etch mask as an ion implantation mask. High density plasma silicon oxide (HDP) elements are fabricated overlying the bit line regions and between the multi-layer stacks and the patterned etch mask is removed to expose portions of sidewalls of the HDP elements. A conformal silicon nitride layer is formed overlying the multi-layer stacks and the HDP elements and is anisotropically etched to form sidewall spacers overlying the multi-layer stacks and adjacent the exposed portions of the sidewalls of the HDP elements. The multi-layer stacks are anisotropically etched using the sidewall spacers as etch masks to form spaced-apart charge storage nodes and to expose portions of the silicon substrate. Silicon is grown on the silicon substrate using selective epitaxial growth and is at least partially oxidized. A polycrystalline silicon layer is deposited over the charge storage nodes, the oxidized silicon, and the HDP elements.
In accordance with another exemplary embodiment of the present invention, a semiconductor memory device comprises a silicon substrate and a first insulating element and a second insulating element disposed on the silicon substrate. A first bit line region is disposed in the silicon substrate underlying the first insulating element and a second bit line region is disposed in the silicon substrate underlying the second insulating element. A first charge storage node is disposed along a sidewall of the first insulating element and a second charge storage node is disposed along a sidewall of the second insulating element. Oxidized epitaxially grown silicon is disposed on the silicon substrate between the first charge storage node and a second charge storage node.
The present invention will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and wherein:
The following detailed description of the invention is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. Furthermore, there is no intention to be bound by any theory presented in the preceding background of the invention or the following detailed description of the invention.
In accordance with various exemplary embodiments of the present invention,
As illustrated in
A first insulating layer 64 and a charge trapping layer 60 of a multi-layer dielectric-charge trapping-dielectric stack 58 are formed overlying substrate 56. Preferably insulating layer 64 is a layer of silicon dioxide having a thickness of about 2-10 nanometers (nm), more preferably about 5 nm. Layer 64 can be a thermally grown layer of silicon dioxide or can be deposited, for example, by low pressure chemical vapor deposition (LPCVD). Thin insulator layer 64 is often referred to as a tunnel oxide layer, a layer through which programming or erasing charge carriers can tunnel. Charge trapping layer 60 can be, for example, a layer of silicon nitride, silicon-rich silicon nitride, polycrystalline silicon, a combination of these, or any of the other well known charge trapping materials. Stoichiometric silicon nitride is SixNy for which x=3 and n=4; silicon-rich silicon nitride is a silicon/nitrogen material for which x/y is greater than ¾. Charge trapping layer 60 can be deposited, for example, to a thickness of about 3 to 20 nm by chemical vapor deposition (CVD), plasma enhanced chemical vapor deposition (PECVD), LPCVD, or by atomic layer deposition (ALD). The layers comprising stack 58 can be any suitable multi-layer dielectric-charge trapping-dielectric stack comprising first insulating layer 64, silicon nitride layer 60 overlying first insulating layer 64, and a second insulating layer 62 overlying silicon nitride layer 60. Preferably, second insulating layer 62 comprises a silicon oxide. In an exemplary embodiment of the invention, multi-layer stack 58 has a total thickness that is no greater than about 25 nm. The silicon oxide layers can be deposited, for example, from either a tetraethylorthosilicate (TEOS) or SiH4 (silane) source or can be grown thermally from silicon, silicon nitride, or silicon-rich silicon nitride. The silicon nitride or silicon-rich silicon nitride can be deposited, for example, from the reaction of dichlorosilane and ammonia.
A hard mask layer 54 is formed overlying second insulating layer 62 and is selectively patterned using conventional photolithography methods to expose a surface of second insulating layer 62 that overlies bit line regions 52. Using hard mask layer 54 as an etch mask, second insulating layer 62, charge trapping layer 60, and first insulating layer 64 are etched by an anisotropic etch process(es), as illustrated in
The hard mask layer 54 then is used as an ion implantation mask and conductivity-determining ions, indicated by arrows 53, are implanted into silicon substrate 56 to form a plurality of spaced-apart bit line regions 52. In a preferred embodiment, semiconductor substrate 56 is impurity doped with P-type and N-type ions such as arsenic ions or phosphorus ions to form N-type bit lines.
Referring to
Referring to
The method in accordance with an embodiment of the invention continues with the selective epitaxial growth of silicon 78 on the exposed silicon substrate 56 between the two complementary charge storage nodes 76, 86, and 96, as illustrated in
Referring to
As illustrated in
Those of skill in the art will appreciate that a completed memory device will include isolation such as shallow trench isolation between devices that need to be electrically isolated, electrical contacts to the bit line regions and to the word lines, bit line drivers, word line drivers, clock circuits, address decoding circuits and the like. Fabrication of such structural and circuit elements can be easily integrated with the method for fabricating the memory device structure that has been described herein to fabricate a complete semiconductor memory device.
Accordingly, methods for fabricating dual bit memory devices have been provided. Because the methods provide for the epitaxial growth of silicon between complementary charge storage nodes followed by oxidation of the silicon, middle gate insulators may be formed between complementary charge storage nodes without adverse effects to the tunnel oxide layer. While at least one exemplary embodiment has been presented in the foregoing detailed description of the invention, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set forth in the appended claims and their legal equivalents.