Information
-
Patent Grant
-
6727544
-
Patent Number
6,727,544
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Date Filed
Thursday, March 28, 200222 years ago
-
Date Issued
Tuesday, April 27, 200420 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
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US Classifications
Field of Search
US
- 257 325
- 257 326
- 438 3
- 438 201
- 438 211
- 438 257
- 438 594
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International Classifications
-
Abstract
A semiconductor memory comprises: a substrate; and one or more memory cells constituted of at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate and has an insulating film allowing an electric charge to pass at least in a part of a region between the charge storage layer and the island-like semiconductor layer.
Description
CROSS-REFERENCES TO RELATED APPLICATIONS
This application is related to Japanese Patent Application No. 2001-142454 filed on Mar. 30, 2001, No. 2001-264927 filed on Jun. 23, 2001, No. 2001-264928 filed on Jun. 23, 2001, No. 2001-266490 filed on Jun. 23, 2001 and No. 2001-266491 filed on Jun. 23, 2001, whose priority is claimed under 35 USC §119, the disclosure of which is incorporated by reference in its entirety.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor memory and its production process, and more particularly, the invention relates to a semiconductor memory provided with a memory transistor having a charge storage layer and a control gate, and its production process.
2. Description of Related Art
As a memory cell of an EEPROM, is known a device of a MOS transistor structure having a charge storage layer and a control gate in a gate portion, in which an electric charge is injected into and released from the charge storage layer by use of a tunnel current. In this memory cell, data “0” and “1” are stored as changes in a threshold voltage by the state of the charge in the charge storage layer. For example, in the case of an n-channel memory cell using a floating gate as the charge storage layer, when a source/drain diffusion layer and a substrate are grounded and a high positive voltage is applied to the control gate, electrons are injected from the substrate into the floating gate by a tunnel current. This injection of electrons shifts the threshold voltage of the memory cell toward positive. When the control gate is grounded and a high positive voltage is applied to the source/drain diffusion layer or the substrate, electrons are released from the floating gate to the substrate by the tunnel current. This release of electrons shifts the threshold voltage of the memory cell toward negative.
In the above-described operation, a relationship of capacity coupling between the floating gate and the control gate with capacity coupling between the floating gate and the substrate plays an important role in effective injection and release of electrons, i.e., effective writing and erasure. That is, the larger the capacity between the floating gate and the control gate, the more effectively the potential of the control gate can be transmitted to the floating gate and the easier the writing and erasure become.
With recent development in semiconductor technology, especially, in micro-patterning techniques, the size reduction and the capacity increase of memory cells of EEPROM are rapidly progressing. Accordingly, it is important how large capacity can be ensured between the floating gate and the control gate.
For increasing the capacity between the floating gate and the control gate, it is necessary to thin a gate insulating film therebetween, to increase the dielectric constant of the gate insulating film or to enlarge an area where the floating gate opposes the control gate.
However, the thinning of the gate insulating film is limited in view of reliability of memory cells. For increasing the dielectric constant of the gate insulating film, a silicon nitride film is used as the gate insulating film instead of a silicon oxide film. This is also questionable in view of reliability and is not practical.
Therefore, in order to ensure a sufficient capacity between the floating gate and the control gate, it is necessary to set a sufficient overlap area therebetween. This is, however, contradictory to the size reduction of memory cells and the capacity increase of EEPROM.
In an EEPROM disclosed by Japanese Patent No. 2877462, memory transistors are formed by use of sidewalls of a plurality of pillar-form semiconductor layers arranged in matrix on a semiconductor substrate, the pillar-form semiconductor layers being separated by trenches in a lattice form. A memory transistor is composed of a drain diffusion layer formed on the top of each pillar-form semiconductor layer, a common source diffusion layer formed at the bottom of the trenches, and a charge storage layer and a control gate which are around all the periphery of the sidewall of the pillar-form semiconductor layer. The control gate is provided continuously for a plurality of pillar-form semiconductor layers lined in one direction so as to form a control gate line, and a bit line is connected to drain diffusion layers of a plurality of memory transistors lined in a direction crossing the control gate line. The above-described charge storage layer and the control gate are formed in a lower part of the pillar-form semiconductor layer. In a one transistor/one cell structure, if a memory transistor is over-erased, i.e., a reading potential is 0 V and the threshold is negative, a cell current flows in the memory cell even if it is not selected. To surely prevent this inconvenience, a selection gate transistor is provided above the memory transistor. The selection gate transistor has a gate electrode formed to surround at least a part of the periphery of the pillar-form island semiconductor layer in an upper part of the pillar-form semiconductor layer.
The prior-art EEPROM memory cell has the charge storage layer and the control gate which are formed by use of the sidewall of the island-like semiconductor layer to surround the pillar-form semiconductor layer. With this construction, a sufficiently large capacity can be ensured between the charge storage layer and the control gate with a small area occupied. The drain regions of the memory cells connected to the bit lines are formed on the top of the pillar-form semiconductor layers and completely insulated from each other by the trenches. A device isolation region can further be decreased and the memory cells are reduced in size. Accordingly, it is possible to obtain a mass-storage EEPROM with memory cells which provide excellent writing and erasing efficiency.
Hereinafter, explanation is given of a prior-art EEPROM with reference to figures.
FIG. 1651
is a plan view of the prior-art EEPROM, and FIGS.
1652
(
a
) and
1652
(
b
) are sectional views taken on lines A-A′ and B-B′, respectively, in FIG.
1651
.
In
FIG. 1651
, pillar-form silicon semiconductor layers
2
are columnar, that is, the top thereof is circular. However, the shape of the pillar-form silicon semiconductor layers need not be columnar. In the plan view of
FIG. 1651
, selection gate lines formed by continuing the gate electrodes of the selection gate transistors are not shown for avoiding complexity of the figure.
In the prior art, is used a P-type silicon substrate
1
, on which a plurality of pillar-form P-type silicon layers
2
are arranged in matrix. The pillar-form P-type silicon layers
2
are separated by trenches
3
in a lattice form and functions as memory cell regions. Drain diffusion layers
10
are formed on the top of the silicon layers
2
, common source diffusion layers
9
are formed at the bottom of the trenches
3
, and oxide films
4
are buried at the bottom of the trenches
3
. Floating gates
6
are formed in a lower part of the pillar-form silicon layers
2
with intervention of tunnel oxide films
5
so as to surround the pillar-form silicon layers
2
. Outside the floating gates
6
, control gates
8
are formed with intervention of interlayer insulating films
7
. Thus memory transistors are formed. Here, as shown in FIGS.
1651
and
1652
(
b
), the control gates
8
are provided continuously for a plurality of memory cells in one direction so as to form control gate lines (CG
1
, CG
2
, . . . ). Gate electrodes
32
are provided around an upper part of the pillar-form silicon layers
2
with intervention of gate oxide films
31
to form the selection gate transistors, like the memory transistors. The gate electrodes
32
of the selection gate transistors, like the control gates
8
of the memory cells, are provided continuously in the same direction as that of the control gates
8
of the memory cells so as to form selection gate lines, i.e., word lines WL (WL
1
, WL
2
, . . . ).
Thus, the memory transistors and the selection gate transistors are buried in the trenches in a stacked state. The control gate lines leave end portions as contact portions
14
on thee surface of silicon layers, and the selection gate lines leaves contact portions
15
on silicon layers on an end opposite to the contact portions
14
of the control gates. Al wires
13
and
16
to be control gate lines CG and the word lines WL, respectively, are contacted to the contact portions
14
and
15
, respectively.
At the bottom of the trenches
3
, common source diffusion layers
9
of the memory cells are formed, and on the top of the pillar-form silicon layers
2
, drain diffusion layers
10
are formed for every memory cell. The resulting substrate with the thus formed memory cells is covered with a CVD oxide film
11
, where contact holes are opened. Al wires
12
are provided which are to be bit lines BL (BL
1
, BL
2
, . . . ) which connects the drain diffusion layers
10
of memory cells lined in a direction crossing the word lines WL. When patterning is carried out for the control gate lines, a mask is formed of PEP on the pillar-form silicon layers at an end of a cell array to leave, on the surface of the silicon layers, the contact portions
14
of a polysilicon film which connect with the control gate lines. To the contact portions
14
, the Al wires
13
which are to be control gate lines are contacted by Al films formed simultaneously with the bit lines BL.
A production process for obtaining the structure shown in FIG.
1652
(
a
) is explained with reference to FIGS.
1653
(
a
) to
1656
(
g
).
A P-type silicon layer
2
with a low impurity concentration is epitaxially grown on a P-type silicon substrate
1
with a high impurity concentration to give a wafer. A mask layer
21
is deposited on the wafer and a photoresist pattern
22
is formed by a known PEP process. The mask layer
21
is etched using the photoresist pattern
22
(see FIG.
1653
(
a
)).
The silicon layer
2
is etched by a reactive ion etching method using the resulting mask layer
21
to form trenches
3
in a lattice form which reach the substrate
1
. Thereby the silicon layer
2
is separated into a plurality of pillar-form islands. A silicon oxide film
23
is deposited by a CVD method and anisotropically etched to remain on the sidewalls of the pillar-form silicon layers
2
. By implantation of N-type impurity ions, drain diffusion layers
10
are formed on the top of the pillar-form silicon layers
2
and common source diffusion layers
9
are formed at the bottom of the trenches (see FIG.
1653
(
b
)).
The oxide films
23
around the pillar-form silicon layers
2
are etched away by isotropic etching. Channel ion implantation is carried out on the sidewalls of the pillar-form silicon layers
2
by use of a slant ion implantation as required. Instead of the channel ion implantation, an oxide film containing boron may be deposited by a CVD method with a view to utilizing diffusion of boron from the oxide film. A silicon oxide film
4
is deposited by a CVD method and isotropically etched so that the silicon oxide film
4
of a predetermined thickness is buried at the bottom of trenches
3
.
Tunnel oxide films
5
are formed to a thickness of about 10 nm around the silicon layers
2
by thermal oxidation. A first-layer polysilicon film is deposited and anisotropically etched to remain on the lower sidewalls of the pillar-form silicon layers
2
to be floating gates
6
around the silicon layers
2
(see FIG.
1654
(
c
)).
Interlayer insulating films
7
are formed on the surface of the floating gates
6
formed around the pillar-form silicon layers
2
. The interlayer insulating films
7
are formed of an ONO film, for example. The ONO film is formed by oxidizing the surface of the floating gate
6
by a predetermined thickness, depositing a silicon nitride film by a plasma-CVD method and then thermal-oxidizing the surface of the silicon nitride film. A second-layer polysilicon film is deposited and anisotropically etched to form control gates
8
on lower parts of the pillar-form silicon layers
2
(see FIG.
1654
(
d
)). At this time, by previously setting the intervals between the pillar-form silicon layers
2
in a longitudinal direction at a predetermined value or less, the control gates
8
are formed as control gate lines continuous in the longitudinal direction in
FIG. 1651
without need to perform a masking process. Unnecessary parts of the interlayer insulating films
7
and underlying tunnel oxide films
2
are etched away. A silicon oxide film
111
is deposited by a CVD method and etched halfway down the trenches
3
, that is, to such a depth that the floating gates
6
and the control gates
8
of the memory cells are buried and hidden (see FIG.
1655
(
e
)).
A gate oxide film
31
is formed to a thickness of about 20 nm on exposed upper parts of the pillar-form silicon layers
2
by thermal oxidation. A third-layer polysilicon film is deposited and anisotropically etched to form gate electrodes
32
of MOS transistors (see FIG.
1655
(
f
)). The gate electrodes
32
are patterned to be continuous in the same direction as the control gate lines run, and form selection gate lines. The selection gate lines can also be formed continuously in self-alignment, but this is more difficult than the control gates
8
of the memory cells. This is because, the selection gate transistors are single-layer gates while the memory transistors are two-layered gates, and therefore, the intervals between adjacent selection gates are wider than the intervals between the control gates. Accordingly, in order to ensure that the gate electrodes
32
are continuous, the gate electrodes may be formed in a two-layer polysilicon structure, a first polysilicon film may be patterned to remain only in locations to connect the gate electrodes by use of a masking process, and a second polysilicon film may be left on the sidewalls.
Masks for etching the polysilicon films are so formed that contact portions
14
and
15
of the control gate lines and the selection gate lines are formed on the top of the pillar-form silicon layers at different ends.
A silicon oxide film
112
is deposited by a CVD method and, as required, is flattened. Contact holes are opened. An Al film is deposited and patterned to form Al wires
12
to be bit lines BL, Al wires
13
to be control gate lines CG and Al wires
16
to be word lines WL at the same time (see FIG.
1656
(
g
)).
FIG.
1657
(
a
) schematically shows a sectional structure of a major part of one memory cell of the prior-art EEPROM, and FIG.
1657
(
b
) shows an equivalent circuit of the memory cell.
The operation of the prior-art EEPROM is briefly explained with reference to FIGS.
1657
(
a
) and
1657
(
b
).
For writing by use of injection of hot carriers, a sufficiently high positive potential is applied to a selected word line WL, and positive potentials are applied to a selected control gate line CG and a selected bit line BL. Thereby, a positive potential is transmitted to the drain of a memory transistor Qc via a selection gate transistor Qs to let a channel current flow in the memory transistor Qc and inject hot carriers. Thereby, the threshold of the memory cell is shifted toward positive.
For erasure, 0 V is applied to a selected control gate line CG and high positive potentials are applied to the word line WL and the bit line BL to release electrons from the floating gate to the drain. For erasing all the memory cells, a high positive potential may be applied to the common sources to release electrons to the sources. Thereby, the thresholds of the memory cells are shifted toward negative.
For reading, the selection gate transistor Qs is rendered ON by the word line WL and a reading potential is applied to the control gate line CG. The judgment of “0” or “1” is made from the presence or absence of a current. In the case where an FN tunneling is utilized for injecting electrons, high positive potentials are applied to a selected control gate line CG and a selected word line WL and 0 V is applied to a selected bit line BL to inject electrons from the substrate to the floating gate.
This prior art provides an EEPROM which does not mis-operate even in an over-erased state thanks to the presence of the selection gate transistors.
The prior-art EEPROM does not have diffusion layers between the selection gate transistors Qs and the memory transistors Qc as shown in FIG.
1657
(
a
). This is because, it is hard to form the diffusion layers selectively on the sidewalls of the pillar-form silicon layers. Therefore, in the structure shown in FIGS.
1652
(
a
) and
1652
(
b
), desirably, separation oxide films between the gates of the memory transistors and the gates of the selection gate transistors are as thin as possible. In the case of utilizing the injection of hot electrons, in particular, the separation oxide films need to be about 30 to 40 nm thick for allowing a sufficient “H” level potential to be transmitted to the drain of a memory transistor.
Such fine intervals cannot be practically made only by burying the oxide films by the CVD method as described in the above production process. Accordingly, desirably, the CVD oxide films are buried in such a manner that the floating gates
6
and the control gates
8
are exposed, and thin oxide films are formed on exposed parts of the floating gates
6
and the control gates
8
simultaneously with the formation of the gate oxide films for the selection gate transistors.
Further, according to the prior art, since the pillar-form silicon layers are arranged with the bottom of the lattice-form trenches forming an isolation region and the memory cells are constructed to have the floating gates formed to surround the pillar-form silicon layers, it is possible to obtain a highly integrated EEPROM in which the area occupied by the memory cells is small. Furthermore, although the memory cells occupy a small area, the capacity between the floating gates and the control gates can be ensured to be sufficiently large.
According to the prior art, the control gates of the memory cells are formed to be continuous in one direction without using a mask. This is possible, however, only when the pillar-form silicon layers are arranged at intervals different between a longitudinal direction and a lateral direction. That is, by setting the intervals between adjacent pillar-form silicon layers in a word line direction to be smaller than the intervals between adjacent pillar-form silicon layers in a bit line direction, it is possible to obtain control gate lines that are separated in the bit line direction and are continuous in the word line direction automatically without using a mask.
In contrast, when the pillar-form silicon layers are arranged at the same intervals both in the longitudinal direction and in the lateral direction, a PEP process is required.
More particularly, the second-layer polysilicon film is deposited thick, and through the PEP process to form a mask, the second-layer polysilicon film is selectively etched to remain in locations to be continuous as control gate lines.
The third-layer polysilicon film is deposited and etched to remain on the sidewalls as described regarding the production process of the prior art. Even in the case where the pillar-form silicon layers are arranged at intervals different between the longitudinal direction and the lateral direction, the continuous control gate lines cannot be automatically formed depending upon the intervals of the pillar-form silicon layers.
In this case, the mask process by the PEP process as described above can be used for forming the control gate lines continuous in one direction.
Although the memory cells of the prior art as described above are of a floating gate structure, the charge storage layers do not necessarily have the floating gate structure and may have a structure such that the storage of a charge is realized by a trap in a laminated insulating film, e.g., a MNOS structure.
FIG. 1658
is a sectional view of a prior-art memory with memory cells of the MNOS structure, corresponding to FIG.
1652
(
a
). A laminated insulating film
24
functioning as the charge storage layer is of a laminated structure of a tunnel oxide film and a silicon nitride film, or of a tunnel oxide film, a silicon nitride film and further an oxide film formed on the silicon nitride film.
FIG. 1659
is a sectional view of a prior-art memory in which the memory transistors and the selection gate transistors of the above-described prior art are exchanged, i.e., the selection gate transistors are formed in the lower parts of the pillar-form silicon layers
2
and the memory transistors are formed in the upper parts of the pillar-form silicon layers
2
.
FIG. 1659
corresponds to FIG.
1652
(
a
). This structure in which the selection gate transistors are provided on a common source side can apply to the case where the injection of hot electrons is used for writing.
FIG. 1660
shows a prior-art memory in which a plurality of memory cells are formed on one pillar-form silicon layer. Like numbers denote like components in the above-described prior-art memories and the explanation thereof is omitted. In this memory, a selection gate transistor Qs
1
is formed in the lowermost part of a pillar-form silicon layer
2
, three memory transistors Qc
1
, Qc
2
and Qc
3
are laid above the selection gate transistor Qs
1
, and another selection gate transistor Qs
2
is formed above. This structure can be obtained basically by repeating the aforesaid production process. Regarding the prior art memory shown in FIG.
1659
and
FIG. 1660
, it is needless to say that the memory transistors of the MNOS structure can be used instead of the memory transistors of the floating gate structure.
As described above, the prior-art techniques can provide highly integrated EEPROMs whose control gates and charge storage layers have a sufficient capacity therebetween and whose memory cells occupy a decreased area, by constructing the memory cells using memory transistors having the charge storage layers and the control gates by use of the sidewalls of the pillar-form semiconductor layers separated by the lattice-form trenches.
However, if a plurality of memory cells are connected in series on one pillar-form semiconductor layer and the thresholds of the memory cells are supposed to be the same, significant changes take place in the thresholds of memory cells at both ends of the memory cells connected in series owing to a back-bias effect of the substrate in a reading operation. In the reading operation, the reading potential is applied to the control gate lines CG and the “0” or “1” is judged from the presence of a current. For this reason, the number of memory cells connected in series is limited in view of the performance of memories. Therefore, the production of mass-storage memories is difficult to realize.
The problem that the thresholds of memory cells are changed owing to a back-bias effect is true not only of the case where a plurality of memory cells are connected in series on one pillar-form semiconductor layer but also of the case where one memory cell is formed on one pillar-form semiconductor layer, depending upon variations in the back-bias effect of the substrate in an inplanar direction.
In the prior-art memories, the charge storage layers and the control gates are formed in self-alignment with the pillar-form semiconductor layers. Taking mass storage of the cell array into consideration, the pillar-form semiconductor layers are preferably formed at the minimum photoetching dimension. In the case where the floating gates are used as the charge storage layers, a relationship of the capacity coupling between the floating gates and the control gates with the capacity coupling between the floating gates and the substrate is determined by the area of the outer periphery of the pillar-form semiconductor layers, the area of the outer periphery of the floating gate, the thickness of the tunnel oxide films insulating the floating gates from the pillar-form semiconductor layers and the thickness of the interlayer insulating films insulating the floating gates from the control gates. In the prior-art memories, the charge storage layers and the control gates are formed to surround the pillar-form semiconductor layers by utilizing the sidewalls of the pillar-form semiconductor layers in order that the capacity between the charge storage layers and the control gates is ensured to be sufficiently large with a small area occupied. However, in the case where the pillar-form semiconductor layers are formed at the minimum photoetching dimension and the thickness of the tunnel oxide films and that of the interlayer insulating films are fixed, the capacity between the charge storage layers and the control gates is determined simply by the area of the outer periphery of the floating gates, that is, the thickness of the floating gates. Therefore, it is difficult to increase the capacity between the charge storage layers and the control gates without increasing the area occupied by the memory cells. In other words, it is difficult to increase the ratio of the capacity between the floating gates and the control gates to the capacity between the floating gates and the pillar-form semiconductor layers without increasing the area occupied by the memory cells.
Further, if transistors are formed in a direction vertical to the substrate stage by stage, there occur variations in characteristics of the memory cells owing to differences in the properties of the tunnel oxide films and differences in the profile of diffusion layers. Such differences are generated by thermal histories different stage by stage.
Furthermore, if gate electrodes of the transistors are formed in a direction vertical to the substrate stage by stage, variations occur in gate lengths due to variations during the production process. For example, to form the gate electrodes in the form of a sidewall spacer, a gate electrode material film is deposited and etched back to a depth corresponding to the height of the island-like semiconductor layers. That is, in order to realize the mass storage cell array, the number of memory gates to be formed on the island-like semiconductor layers increases, and inevitably the height of the island-like semiconductor layers increases. This causes increase in the variations in production process because the etch-back needs to be carried out by a greater amount. Such an influence is significant when the mass storage of the cell array is intended.
SUMMARY OF THE INVENTION
The present invention provides a semiconductor memory comprising:
a substrate; and
one or more memory cells constituted of at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer,
wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate and has an insulating film allowing an electric charge to pass at least in a part of a region between the charge storage layer and the island-like semiconductor layer.
Further, the present invention provides a semiconductor memory comprising:
a substrate; and
one or more memory cells constituted of at least one island-like semiconductor layer formed by epitaxial growth, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer,
wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate.
Moreover, the present invention provides a semiconductor memory comprising:
a substrate; and
one or more memory cells constituted of at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer,
wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate and a part of the charge storage layer and a part of the control gate electrode are formed of different materials.
Still further, the present invention provides a process for producing a semiconductor memory a substrate; and
one or more memory cells constituted of at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer,
wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate and has an insulating film allowing an electric charge to pass at least in a part of a region between the charge storage layer and the island-like semiconductor layer, the process comprising at least the steps of:
forming at least one island-like semiconductor layer on a semiconductor substrate;
forming, on the island-like semiconductor layer, an insulating film which covers at least a part of a surface of the island-like semiconductor layer and a first conductive layer which covers a surface of the insulating film;
forming a sidewall spacer of an insulating film on the first conductive layer located on a sidewall of the island-like semiconductor layer, the sidewall spacer being divided in a height direction;
dividing the first conductive film using the sidewall spacer as a mask;
introducing an impurity in self-alignment with the divided first conductive film; and
forming an interlayer capacity film and a second conductive film on the first conductive film.
Moreover, the present invention provides a process for producing a semiconductor memory which has a semiconductor substrate and one or more memory cells composed of at least one island-like semiconductor layer formed by epitaxial growth, a charge storage layer and a control gate which are formed to partially or entirely encircle a sidewall of the island-like semiconductor layer, at least one of said one or more memory cells being electrically insulated from the semiconductor substrate, the process comprising the steps of:
forming one or more laminate films each composed of three or more different films including a first insulating film, on a semiconductor substrate;
forming a hole in the laminate film, the hole reaching the semiconductor substrate;
epitaxially growing a semiconductor in the hole to form an island-like semiconductor layer on the semiconductor substrate;
dividing the first insulating film so that the first insulating film is located only around the island-like semiconductor layer and covering the divided first insulating film with another insulating film;
partially exposing a surface of the island-like semiconductor layer so that the first insulating film and said anther insulating film remain;
forming a first conductive film with intervention of the insulating films on an exposed of the island-like semiconductor layer;
forming a second conductive film on the first conductive film with intervention of an interlayer insulating film; and
introducing an impurity into the island-like semiconductor layer.
Still further, the present invention provides a process for producing a semiconductor memory which has a semiconductor substrate and one or more memory cells composed of at least one island-like semiconductor layer formed by epitaxial growth, a charge storage layer and a control gate which are formed to partially or entirely encircle a sidewall of the island-like semiconductor layer, at least one of said one or more memory cells being electrically insulated from the semiconductor substrate, the process comprising the steps of:
forming one or more laminate films each composed of three or more different films including a first insulating film, on a semiconductor substrate;
forming a hole in the laminate film, the hole reaching the semiconductor substrate;
epitaxially growing a semiconductor in the hole to form an island-like semiconductor layer on the semiconductor substrate;
dividing the first insulating film so that the first insulating film is located only around the island-like semiconductor layer and covering the divided first insulating film with another insulating film;
partially exposing a surface of the island-like semiconductor layer so that the first insulating film and said anther insulating film remain; and
forming a first conductive film on an exposed sidewall of the island-like semiconductor layer with intervention of a charge storage layer of an laminate insulating film; and
introducing an impurity into the island-like semiconductor layer.
Moreover, the present invention provides a process for producing a semiconductor memory which has a semiconductor substrate and one or more memory cells composed of at least one island-like semiconductor layer, a charge storage layer and a control gate which are formed to partially or entirely encircle a sidewall of the island-like semiconductor layer, at least one of said one or more memory cells being electrically insulated from the semiconductor substrate, the process comprising the steps of:
forming a laminate film made of first insulating films and first conductive films which are alternately laminated, on a semiconductor substrate;
patterning the laminate film to form island-like laminate films separated from each other;
forming a second conductive film in the form of a sidewall on sidewalls of the first conductive films in the island-like laminate films with intervention of an interlayer capacity film;
patterning the island-like laminate films to expose a part of a surface of the semiconductor substrate and sidewalls of the first conductive films;
forming a tunnel insulating film on the exposed sidewalls of the first conductive film;
forming an island-like semiconductor layer by epitaxial growth so that the island-like semiconductor layer contacts the tunnel insulating film; and
introducing an impurity into a region of the island-like semiconductor layer opposed to the first conductive film.
Still further, the present invention provides a process for producing a semiconductor memory which has a semiconductor substrate and one or more memory cells composed of at least one island-like semiconductor layer, a charge storage layer and a control gate which are formed to partially or entirely encircle a sidewall of the island-like semiconductor layer, at least one of said one or more memory cells being electrically insulated from the semiconductor substrate, the process comprising the steps of:
forming a laminate film made of first insulating films and first conductive films which are alternately laminated, on a semiconductor substrate;
patterning the laminate film to form island-like laminate films separated from each other;
patterning the island-like laminate films to expose a part of a surface of the semiconductor substrate and sidewalls of the first conductive films;
forming a charge storage layer of a laminate insulating film on the exposed sidewalls of the first conductive films;
forming an island-like semiconductor layer by epitaxial growth so that the island-like semiconductor layer contacts the charge storage layer; and
introducing an impurity into a region of the island-like semiconductor layer opposed to the first conductive film.
Moreover, the present invention provides a process for producing a semiconductor memory which has a semiconductor substrate and one or more memory cells composed of at least one island-like semiconductor layer, a charge storage layer and a control gate which are formed to partially or entirely encircle a sidewall of the island-like semiconductor layer, at least one of said one or more memory cells being electrically insulated from the semiconductor substrate, the process comprising the steps of:
forming a laminate film made of first insulating films and first conductive films which are alternately laminated, on a semiconductor substrate;
patterning the laminate film to form island-like laminate films separated from each other;
patterning the island-like laminate films to expose a part of a surface of the semiconductor substrate and sidewalls of the first conductive films;
forming a gate insulating film on the exposed sidewalls of the first conductive films;
forming an island-like semiconductor layer by epitaxial growth so that the island-like semiconductor layer contacts the gate insulating film; and
introducing an impurity into a region of the island-like semiconductor layer opposed to the first conductive film.
Still further, the present invention provides a process for producing a semiconductor memory which has a semiconductor substrate and one or more memory cells composed of at least one island-like semiconductor layer, a charge storage layer and a control gate which are formed to partially or entirely encircle a sidewall of the island-like semiconductor layer, at least one of said one or more memory cells being electrically insulated from the semiconductor substrate, the process comprising the steps of:
forming a first insulating film on a semiconductor substrate;
patterning the first insulating film to form island-like insulating films separated from each other;
forming a charge storage layer of a first conductive film in the form of sidewalls on sidewalls of the island-like insulating films;
forming a control gate of a second conductive film in the form of a sidewall on a sidewall of the charge storage layer with intervention of an interlayer capacity film:
patterning the island-like insulating films to expose a part of a surface of the semiconductor substrate and a sidewall of the first conductive film;
forming a tunnel insulating film on the exposed sidewall of the first conductive film;
forming an island-like semiconductor layer by epitaxial growth so that the semiconductor layer contacts the tunnel insulating film: and
introducing an impurity into a region of the island-like semiconductor layer opposed to the first conductive film.
Moreover, the present invention provides a process for producing a semiconductor memory which has a semiconductor substrate and one or more memory cells composed of at least one island-like semiconductor layer, a charge storage layer and a control gate which are formed to partially or entirely encircle a sidewall of the island-like semiconductor layer, at least one of said one or more memory cells being electrically insulated from the semiconductor substrate, the process comprising the steps of:
forming a first insulating film on a semiconductor substrate;
patterning the first insulating film to form island-like insulating films separated from each other;
forming a control gate of a first conductive film in the form of a sidewall on sidewalls of the island-like insulating films;
patterning the island-like insulating films to expose a part of a surface of the semiconductor substrate and a sidewall of the first conductive film;
forming a charge storage layer of a laminate insulating film on the exposed sidewall of the first conductive film;
forming an island-like semiconductor layer by epitaxial growth so that the semiconductor layer contacts the charge storage layer: and
introducing an impurity into a region of the island-like semiconductor layer opposed to the first conductive film.
Still further, the present invention provides a process for producing a semiconductor memory which has a semiconductor substrate and one or more memory cells composed of at least one island-like semiconductor layer, a charge storage layer and a control gate which are formed to partially or entirely encircle a sidewall of the island-like semiconductor layer, at least one of said one or more memory cells being electrically insulated from the semiconductor substrate, the process comprising the steps of:
forming a first insulating film on a semiconductor substrate;
patterning the first insulating film to form island-like insulating films separated from each other;
forming a control gate and a capacitor electrode of first conductive films in the form of sidewalls on sidewalls of the island-like insulating films;
patterning the island-like insulating films to expose a part of a surface of the semiconductor substrate and sidewalls of the first conductive films;
forming a gate insulating film on the exposed sidewalls of the first conductive films;
forming an island-like semiconductor layer by epitaxial growth so that the semiconductor layer contacts the gate insulating film: and
introducing an impurity into a region of the island-like semiconductor layer opposed to the first conductive film.
Moreover, the present invention provides a process for producing a semiconductor memory which has a semiconductor substrate and one or more memory cells composed of at least one island-like semiconductor layer, a charge storage layer and a control gate which are formed to partially or entirely encircle a sidewall of the island-like semiconductor layer, at least one of said one or more memory cells being electrically insulated from the semiconductor substrate, the process comprising the steps of:
forming at least one island-like semiconductor layer on a semiconductor substrate;
forming a tunnel insulating film on a surface of the island-like semiconductor layer;
forming sidewall spacers of first conductive films on the tunnel insulating film, the first conductive films being separated from each other in a height direction;
forming an impurity diffusion layer by introducing an impurity in self-alignment with the separated first conductive films; and
forming interlayer capacity film and a second conductive film on the first conductive films;
Still further, the present invention provides a process for producing a semiconductor memory which has a semiconductor substrate and one or more memory cells composed of at least one island-like semiconductor layer, a charge storage layer and a control gate which are formed to partially or entirely encircle a sidewall of the island-like semiconductor layer, at least one of said one or more memory cells being electrically insulated from the semiconductor substrate, the process comprising the steps of:
forming at least one island-like semiconductor layer on a semiconductor substrate;
forming a tunnel insulating film on a surface of the island-like semiconductor layer;
forming a charge storage layer of a laminate insulating film on the tunnel insulating film;
forming sidewall spacers of first conductive films on the charge storage layer, the first conductive films being separated from each other in a height direction; and
forming an impurity diffusion layer by introducing an impurity in self-alignment with the separated first conductive films.
Moreover, the present invention provides a process for producing a semiconductor memory which has a semiconductor substrate and one or more memory cells composed of at least one island-like semiconductor layer, a charge storage layer and a control gate which are formed to partially or entirely encircle a sidewall of the island-like semiconductor layer, at least one of said one or more memory cells being electrically insulated from the semiconductor substrate, the process comprising the steps of:
forming at least one island-like semiconductor layer on a semiconductor substrate;
forming an impurity diffusion layer by introducing an impurity in a part of a surface of the island-like semiconductor layer; and
forming sidewall spacers of first conductive films on the surface of the island-like semiconductor layer with intervention of an insulating film, the first conductive films being separated from each other in a height direction.
The present invention has been made in view of the above-mentioned problems. An object of the invention is to provide a semiconductor memory and a production process therefor, in which the degree of integration of the memory is improved by reducing the back-bias effect in a semiconductor memory having charge storage layers and control gates, capacity between the charge storage layers and the control gates is increased without increasing an area occupied by memory cells and variations in the characteristics of the memory cells are suppressed by minimizing the variations in gate lengths of the memory cell transistors and the difference in thermal histories of the memory cell transistors derived from the production process.
These and other objects of the present application will become more readily apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 1
to
11
are plan views illustrating various memory cell arrays of EEPROMs having floating gates as charge storage layers in semiconductor memory devices in accordance with the present invention;
FIG. 12
is a plan view illustrating a memory cell array of MONOS structure having a layered insulating film as a charge storage layer in a semiconductor memory device in accordance with the present invention;
FIG. 13
is a plan view illustrating a memory cell array of DRAM structure having a MIS capacitor as a charge storage layer in a semiconductor memory device in accordance with the present invention;
FIG. 14
is a plan view illustrating a memory cell array of SRAM structure having a MIS transistor as a charge storage layer in a semiconductor memory device in accordance with the present invention;
FIGS. 15
to
42
are sectional views of various semiconductor memory devices having floating gates as charge storage layers in accordance with the present invention, the sectional views corresponding to those taken on line A-A′ and line B-B′ in
FIG. 1
;
FIGS. 43
to
54
are sectional views of various semiconductor memory devices having layered insulating films as charge storage layers in accordance with the present invention, the sectional views corresponding to those taken on line A-A′ and line B-B′ in
FIG. 12
;
FIGS. 55
to
60
are sectional views of various semiconductor memory devices having MIS capacitors as charge storage layers in accordance with the present invention, the sectional views corresponding to those taken on line A-A′ and line B-B′ in
FIG. 13
;
FIGS. 61
to
64
are sectional views of semiconductor memory devices having MIS transistors as charge storage layers in accordance with the present invention, the sectional views corresponding to those taken on line J
1
-J
1
′, line J
2
-J
2
′, line K
1
-K
1
′ and line K
2
-K
2
′ in
FIG. 12
;
FIGS. 65
to
77
are equivalent circuit diagrams of semiconductor memory devices in accordance with the present invention;
FIGS. 78
to
84
are examples of timing charts at reading, writing and erasing of a semiconductor memory device in accordance with the present invention;
FIGS. 85
to
125
are sectional views (taken on line A-A′ and line B-B′ in
FIG. 1
) illustrating production steps for producing a semiconductor memory device in accordance with the present invention;
FIGS. 126
to
131
are enlarged plan views or plan views of an island-like semiconductor layer in each production step for producing a semiconductor memory device in accordance with the present invention;
FIGS. 132
to
1650
are sectional views (taken on line A-A′ and line B-B′ in
FIG. 1
,
FIG. 5
,
FIG. 10
or
FIG. 13
) illustrating various production steps for producing semiconductor memory devices in accordance with the present invention;
FIG. 1651
is a plan view illustrating a prior-art EEPROM;
FIG. 1652
is a sectional view taken on line A-A′ and B-B′ in
FIG. 1651
;
FIGS. 1653
to
1656
are sectional views illustrating production steps for producing a prior-art EEPROM;
FIG. 1657
is a plan view of a prior-art EEPROM and a corresponding equivalent circuit diagram;
FIGS. 1658
to
1659
are sectional views of various kinds of prior-art memory cells of MNOS structure; and
FIG. 1660
is a sectional view of a prior-art semiconductor device with a plurality of memory cells formed on each pillar-form silicon layer.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The semiconductor memory of the present invention mainly has a first conductivity type semiconductor substrate and one or more memory cells. The memory cell is constituted of at least one island-like semiconductor layer, at least one charge storage layer and at least one control gate (a third electrode). The charge storage layer and the control gate are formed around a sidewall of the island-like semiconductor layer. At least one of said one or more memory cells is electrically insulated from the semiconductor substrate. An insulating film is provided which allows an electric charge to pass through at least a part of a region between the charge storage layer and the island-like semiconductor layer.
Alternatively, the semiconductor memory of the present invention mainly has a first conductivity type semiconductor substrate and one or more memory cells. The memory cell is constituted of at least one island-like semiconductor layer formed by epitaxial growth, at least one charge storage layer and at least one control gate (a third electrode). The charge storage layer and the control gate are formed around a sidewall of the island-like semiconductor layer. At least one of said one or more memory cells is electrically insulated from the semiconductor substrate.
That “at least one of said one or more memory cells is electrically insulated from the semiconductor substrate” means that the island-like semiconductor layer is electrically insulated from the semiconductor substrate. If two or more memory cells are formed in one island-like semiconductor layer, the memory cells are electrically insulated and thereby a memory cell/memory cells above an insulating site is/are electrically insulated from the semiconductor substrate. If a selection gate (a memory gate) is formed below the memory cell(s), a selection transistor composed of the selection gate is electrically insulated from the semiconductor substrate or the selection transistor is electrically insulated from a memory cell and thereby a memory cell/memory cells above an insulating site is/are electrically insulated from the semiconductor substrate. It is preferably in particular that the selection transistor is formed between the semiconductor substrate and the island-like semiconductor layer or below the memory cell(s) and the selection transistor is electrically insulated from the semiconductor substrate. Electric insulation may be made, for example, by forming a second conductivity type impurity diffusion layer over a region to be insulated, by forming the second conductivity type impurity diffusion layer in part of the region to be insulated and utilizing a depletion layer at a junction of the second conductivity type impurity diffusion layer, or by providing a distance not allowing electric conduction and achieving electric insulation as a result. The semiconductor substrate may be electrically insulated from the memory cell(s) or the selection transistor by an insulating film of SiO
2
or the like. In the case where a plurality of memory cells are formed in one island-like semiconductor layer and selection transistors are optionally formed above or below the memory cells, the electric insulation may be formed between optional memory cells and/or a selection transistor and a memory cell.
The charge storage layer and the control gate may be formed all around the sidewall of the island-like semiconductor layer or on a part of the sidewall.
Only one memory cell or two or more memory cells may be formed on one island-like semiconductor layer. If three or more memory cells are formed, a selection gate is preferably formed below and/or above the memory cells to form a selection transistor together with the island-like semiconductor layer.
The insulating film provided between the charge storage layer and the island-like semiconductor layer may be, for example, a film usually functions as a tunnel insulating film. Any insulating film may be used as long as it allows an electron charge to pass through at least a certain region. More particularly, the insulating film may be formed as a gate insulating film over the almost entire surface of the island-like semiconductor layer and as a tunnel gate insulating film only in an entire region or a partial region immediately below the charge storage layer. The insulating film may be formed of a silicon oxide film, a silicon nitride film, a laminated film thereof (e.g., an NO film, an ON film, an ONO film and the like). The insulating film may have a uniform thickness or partially reduced thickness as long as it allows the electric charge to pass through. The thickness may suitably be adjusted depending on the voltage to be applied to the semiconductor memory. For example, a thickness of about 7 to 15 nm is preferable for the silicon oxide film.
Hereinafter, are explained constructions in which a plurality of, for example, two memory cells are arranged in series on one island-like semiconductor layer, island-like semiconductor layers are arranged in matrix and selection transistors are disposed below and above the memory cells. A gate electrode of the selection transistor below the memory cells is represented as a second electrode and a gate electrode of the selection transistor above the memory cells is represented as a fifth electrode. A tunnel insulating film is represented as a third insulating film, a sidewall spacer is represented as a fourth insulating film, and a gate insulating film which is a part of the selection transistor is represented as a thirteenth insulating film.
In the above-mentioned semiconductor memory, an impurity diffusion layer for reading the state of a charge stored in the memory cells is formed as a source or drain (first wiring) of the memory cells in the island-like semiconductor layer. This impurity diffusion layer electrically insulates the island-like semiconductor layer from the semiconductor substrate. Control gates formed in a plurality of island-like semiconductor layers are arranged continuously in one direction to form a control gate line (third wiring). Another impurity diffusion layer is formed as a drain or source of the memory cells in the island-like semiconductor layer and a plurality of such impurity diffusion layers in a direction crossing the control gate line are electrically connected to form a bit line (fourth wiring).
Although the control gate line and the bit line orthogonal to the control gate may be in any three-dimensional directions, are explained hereinafter constructions in which the lines are formed in directions horizontal to the semiconductor substrate.
Embodiments of Memory Cell Arrays as Shown in Plan Views
The memory cell array in the semiconductor memory of the present invention is described with reference to plan views shown in
FIG. 1
to FIG.
14
.
FIG. 1
to
FIG. 11
are plan views illustrating EEPROM memory cell arrays having floating gates as charge storage layers.
FIG. 12
is a plan view illustrating a memory cell array of MONOS structure having laminated insulating films as charge storage layers,
FIG. 13
is a plan view illustrating a memory cell array of DRAM structure having MIS capacitors as charge storage layers, and
FIG. 14
is a plan view illustrating a memory cell array of SRAM structure having MIS transistors as charge storage layers. Selection gate transistors are not shown in these figures for avoiding complexity. These figures also illustrate layouts of selection gate lines as second or fifth wiring which are gate electrodes for selecting memory cells (referred to as “selection gates” hereinafter), control gates as third wiring, bit lines as fourth wiring and source lines as first wiring.
In
FIG. 1
, island-like semiconductor layers in a columnar form for constituting memory cells are arranged to be located at intersections where a group of parallel lines and another group of parallel lines cross at right angles. For example, the island-like semiconductor layers are not disposed alternately but aligned in vertical and lateral directions. First, second, third and fourth wiring layers
840
for selecting and controlling the memory cells are disposed in parallel to the surface of the substrate.
By changing intervals between island-like semiconductor layers between an A-A′ direction which crosses the fourth wiring layers
840
and a B-B′ direction which is parallel to the fourth wiring layers
840
, second conductive films which act as the control gates of the memory cells are formed continuously in one direction, in the A-A′ direction in
FIG. 1
, to be the third wiring layers.
Likewise, second conductive films which act as the gates of the selection gate transistors are formed continuously in one direction to be the second wiring layers.
A terminal for electrically connecting with the first wiring layer disposed on a substrate side of island-like semiconductor layers is provided, for example, at an A′ side end of a row of memory cells connected in the A-A′ direction in
FIG. 1
, and terminals for electrically connecting with the second and third wiring layers are provided at an A side end of the row of memory cells connected in the A-A′ direction in FIG.
1
. The fourth wiring layers
840
disposed on a side of the island-like semiconductor layers opposite to the substrate are electrically connected to the island-like semiconductor layers in the columnar form for constituting memory cells. In
FIG. 1
, the fourth wiring layers
840
are formed in the direction crossing the second and third wiring layers.
The terminals for electrically connecting with the first wiring layers are formed of island-like semiconductor layers, and the terminals for electrically connecting with the second and third wiring layers are formed of second conductive films covering the island-like semiconductor layers, respectively.
The terminals for electrically connecting with the first, second and third wiring layers are connected to first contacts
910
, second contacts
921
and
924
and third contacts
932
and
933
, respectively.
In
FIG. 1
, the first wiring layers
810
are lead out onto the top of the semiconductor memory via the first contacts
910
.
The arrangement of the island-like semiconductor layers in the columnar form is not particularly limited to that shown in
FIG. 1
but may be any arrangement so long as the above-mentioned positional relationship and electric connection between the wiring layers are realized.
For example, the island-like semiconductor layers connected to the first contacts
910
are all located at the A′ side ends of the memory cells connected in the A-A′ direction in FIG.
1
. However, they may be located entirely or partially on the A side ends or may be located at any of the island-like semiconductor layers constituting the memory cells connected in the A-A′ direction.
The island-like semiconductor layers covered with the second conductive films connected to the second contacts
921
and
924
and the third contacts
932
and
933
may be located at the ends where the first contacts
910
are not disposed, may be located continuously at the ends where the first contacts
910
are disposed, and may be located at any of the island-like semiconductor layers constituting the memory cells connected in the A-A′ direction which crosses the fourth wiring layers
840
. The second contacts
921
and
924
and the third contacts
932
may be located at different places.
The width and shape of the first wiring layers
810
and the fourth wiring layers
840
are not particularly limited so long as a desired wiring can be obtained.
In the case where the first wiring layers, which are disposed on the substrate side of the island-like semiconductor layers, are formed in self-alignment with the second and third wiring layers formed of the second conductive films, the island-like semiconductor layers which act as the terminals for electrically connecting with the first wiring layers are electrically insulated from the second and third wiring layers but contact the second and third wiring layers with intervention of insulating films. In
FIG. 1
, for example, first conductive films are formed partially on the sidewalls of the island-like semiconductor layers connected to the first contacts
910
with intervention of insulating films. The first conductive films are located to face the island-like semiconductor layers for constituting the memory cells. The second conductive films are formed on the sidewalls of the first conductive films with intervention of insulating films. The second conductive films are connected to the second and third wiring layers formed continuously in the A-A′ direction. At this time, the shape of the first and the second conductive films is not particularly limited.
The first conductive films on the sidewalls of the island-like semiconductor layers which act as the terminals for electrically connecting with the first wiring layers may be removed by setting the intervals between said island-like semiconductor layers to the first conductive films on the island-like semiconductor layers for constituting the memory cells, for example, to be two or less times larger than the thickness of the second conductive films.
In
FIG. 1
, the second and third contacts are formed on the second conductive films
521
to
524
which are formed to cover the top of the island-like semiconductor layers. However, the shape of the second and third wiring layers is not particularly limited so long as their connection is realized.
FIG. 1
also shows lines for sectional views to be used for explaining examples of production processes, i.e., line A-A′, line B-B′, line C-C′, line D-D′, line E-E′ and line F-F′.
In
FIG. 2
, island-like semiconductor layers in a columnar form for constituting memory cells are arranged to be located at intersections where a group of parallel lines and another group of parallel lines cross at oblique angles. First, second, third and fourth wiring layers for selecting and controlling the memory cells are disposed in parallel to the surface of the substrate.
By changing intervals between island-like semiconductor layers between an A-A′ direction which crosses the fourth wiring layers
840
and a B-B′ direction which is parallel to the fourth wiring layers
840
, second conductive films which act as the control gates of the memory cells are formed continuously in one direction, in the A-A′ direction in
FIG. 2
, to be the third wiring layers. Likewise, second conductive films which act as the gates of the selection gate transistors are formed continuously in one direction to be the second wiring layers.
A terminal for electrically connecting with the first wiring layer disposed on a substrate side of island-like semiconductor layers is provided, for example, at an A′ side end of a row of memory cells connected in the A-A′ direction in
FIG. 2
, and terminals for electrically connecting with the second and third wiring layers are provided at an A side end of the row of memory cells connected in the A-A′ direction in FIG.
2
. The fourth wiring layers
840
disposed on a side of the island-like semiconductor layers opposite to the substrate are electrically connected to the island-like semiconductor layers in the columnar form for constituting memory cells. In
FIG. 2
, the fourth wiring layers
840
are formed in the direction crossing the second and third wiring layers.
The terminals for electrically connecting with the first wiring layers are formed of island-like semiconductor layers, and the terminals for electrically connecting with the second and third wiring layers are formed of second conductive films covering the island-like semiconductor layers, respectively.
The terminals for electrically connecting with the first, second and third wiring layers are connected to first contacts
910
, second contacts
921
and
924
and third contacts
932
and
933
, respectively. In
FIG. 2
, the first wiring layers
810
are lead out onto the top of the semiconductor memory via the first contacts
910
.
The arrangement of the island-like semiconductor layers in the columnar form is not particularly limited to that shown in
FIG. 2
but may be any arrangement so long as the above-mentioned positional relationship and electric connection between the wiring layers are realized.
The island-like semiconductor layers connected to the first contacts
910
are all located at the A′ side ends of the memory cells connected in the A-A′ direction in FIG.
2
. However, they may be located entirely or partially on the A side ends or may be located at any of the island-like semiconductor layers constituting the memory cells connected in the A-A′ direction. The island-like semiconductor layers covered with the second conductive films connected to the second contacts
921
and
924
and the third contacts
932
and
933
may be located at the ends where the first contacts
910
are not disposed, may be located continuously at the ends where the first contacts
910
are disposed, and may be located at any of the island-like semiconductor layers constituting the memory cells connected in the A-A′ direction. The second contacts
921
and
924
and the third contacts
932
may be located at different places.
The width and shape of the first wiring layers
810
and the fourth wiring layers
840
are not particularly limited so long as a desired wiring can be obtained.
In the case where the first wiring layers, which are disposed on the substrate side of the island-like semiconductor layers, are formed in self-alignment with the second and third wiring layers formed of the second conductive films, the island-like semiconductor layers which act as the terminals for electrically connecting with the first wiring layers are electrically insulated from the second and third wiring layers but contact the second and third wiring layers with intervention of insulating films.
In
FIG. 2
, for example, first conductive films are formed partially on the sidewalls of the island-like semiconductor layers connected to the first contacts
910
with intervention of insulating films. The first conductive films are located to face the island-like semiconductor layers for constituting the memory cells. The second conductive films are formed on the sidewalls of the first conductive films with intervention of insulating films. The second conductive films are connected to the second and third wiring layers formed continuously in the A-A′ direction. At this time, the shape of the first and the second conductive films is not particularly limited. The first conductive films on the sidewalls of the island-like semiconductor layers which act as the terminals for electrically connecting with the first wiring layers may be removed by setting the intervals between said island-like semiconductor layers to the first conductive films on the island-like semiconductor layers for constituting the memory cells, for example, to be two or less times larger than the thickness of the second conductive films.
In
FIG. 2
, the second and third contacts are formed on the second conductive films
2521
to
2524
which are formed to cover the top of the island-like semiconductor layers. However, the shape of the second and third wiring layers is not particularly limited so long as their connection is realized.
FIG. 2
also shows lines for sectional views to be used for explaining examples of production processes, i.e., line A-A′ and line B-B′.
In FIG.
3
and
FIG. 4
, in contrast to FIG.
1
and
FIG. 2
, island-like semiconductor layers having a square cross section are differently oriented. The cross section of the island-like semiconductor layers is not particularly limited to circular or square but may be elliptic, hexagonal or octagonal, for example. However, if the island-like semiconductor layers have a dimension close to the minimum photoetching dimension, the island-like semiconductor layers, even if they are designed to have corners like square, hexagon or octagon, may be rounded by photolithography and etching, so that the island-like semiconductor layers may have a cross section near to circle or ellipse.
In
FIG. 5
, in contrast to
FIG. 1
, two memory cells are formed in series on an island-like semiconductor layer for constituting memory cells and the selection gate transistor is not formed.
FIG. 5
also shows lines for sectional views, i.e., line A-A′ and line B-B′ to be used for explaining examples of production processes.
In FIG.
6
and
FIG. 7
, in contrast to
FIG. 1
, the island-like semiconductor layers for constituting the memory cells have an elliptic cross section, and the major axis of the ellipse is in the B-B′ direction and the A-A′ direction, respectively. The major axis may be not only in the A-A′ or B-B′ direction but in any direction.
In
FIG. 8
, in contrast to
FIG. 1
, a thickness of a silicon oxide film
420
, which is a third insulating film formed on the sidewall of the island-like semiconductor layer
110
, is not set to be uniform in a direction parallel to the semiconductor substrate, but increased only in a portion at the A-A′ side. In this case, a portion at the B-B′ side of the silicon oxide film
420
whose thickness is small is effectively used as a tunnel oxide film. Thereby the ratio of the capacity between the floating gates and the control gates increases to the capacity between the floating gates and the island-like semiconductor layers.
In
FIG. 9
, in contrast to
FIG. 1
, a thickness of a silicon oxide film
420
, which is a third insulating film formed on the sidewall of the island-like semiconductor layer
110
, is not set to be uniform in a direction parallel to the semiconductor substrate, but increased only in a portion at the B-B′ side. In this case, a portion at the A-A′ side of the silicon oxide film
420
whose thickness is small is effectively used as a tunnel oxide film. Thereby the ratio of the capacity between the floating gates and the control gates increases to the capacity between the floating gates and the island-like semiconductor layers.
In
FIG. 10
, in contrast to
FIG. 2
, (a) wiring layer(s) and (an) insulating film(s) above a desired wiring layer are removed by anisotropic etching and contacts are formed in the desired layer. Common contacts are formed for lead-out portions of adjacent second wiring layers and those of adjacent third wiring layers. For example, in
FIG. 10
, contacts are formed in a desired wiring layer commonly to the memory cells continuous in a row in the H-H′ direction and the memory cells continuous in an adjacent row in the H-H′ direction. For operating one of adjacent memory cells, a desired potential is given to every two fourth diffusion layers
2840
to select the memory cell. In contrast to
FIG. 10
, contacts may be formed in desired wiring layers for the respective memory cells continuous in the H-H′ direction instead of providing common contacts in the desired wiring layer to the memory cells in adjacent rows in the H-H′ direction.
FIG. 10
also shows lines for sectional views, i.e., line H-H′, line I
1
-I
1
′ to line I
5
-I
5
′, to be used for explaining examples of production processes.
In
FIG. 11
, in contrast to
FIG. 1
, the polysilicon films (the second conductive films)
2521
to
2524
are in the form of steps in contact regions where contacts are provided. (An) insulating film(s) and the like above a desired wiring layer is/are removed by anisotropic etching, and the contacts are formed in the desired wiring layer. Common contacts are formed for adjacent second wiring layers and adjacent third wiring layers, or separate contacts may be formed for the respective wiring layers.
FIG. 11
also shows lines for sectional views, i.e., line H-H′, line I
1
-I
1
′ to line I
5
-I
5
′, to be used for explaining examples of production processes.
The above-described arrangements and structures of
FIGS. 1
to
11
may be combined in any way.
In
FIG. 12
, in contrast to
FIG. 1
, there is shown an example in which laminated insulating films are used as the charge storage layers as in the MONOS structure. The example of
FIG. 12
is the same as the example of
FIG. 1
, except that the charge storage layers are changed from the floating gates to the laminated insulating films.
FIG. 12
also shows lines for sectional views, i.e., line A-A′ and line B-B′, to be used for explaining examples of production processes.
In
FIG. 13
, in contrast to
FIG. 1
, there is shown an example in which MIS capacitors are used as the charge storage layers as in the DRAM structure. The example of
FIG. 13
is the same as the example of
FIG. 1
, except that the charge storage layers are changed from the floating gates to the MIS capacitors and the bit lines are in parallel to the source lines.
FIG. 13
also shows lines for sectional views, i.e., line A-A′ and line B-B′, to be used for explaining examples of production processes.
In
FIG. 14
, there is shown an example in which MIS transistors are used as the charge storage layers as in the SRAM structure.
FIG. 14
shows a memory cell array in which island-like semiconductor layers in a columnar form for constituting memory cells are arranged to be located at points of intersection where a group of parallel lines and another group of parallel lines cross at right angles. First wiring layers of impurity diffusion layers
3721
for selecting and controlling the memory cells, third wiring layers of control gates
3514
and fourth wiring layers as bit lines are disposed in parallel to the surface of the substrate. Second wiring layers
3840
of second conductive films
3512
and third conductive films
3513
are arranged in two directions, i.e., in the directions vertical and horizontal to the surface of the substrate. The shape of the second, third and fourth wiring layers is not particularly limited so long as they are connected respectively.
FIG. 14
also shows lines for sectional views, i.e., line J
1
-J
1
′, line J
2
-J
2
′, line K
1
-K
1
′ and line K
2
-K
2
′, to be used for explaining examples of production processes. In
FIG. 14
, are not shown first wiring layers
3710
, first wiring layers
3850
and terminals for connecting with these wiring layers for avoiding complexity. For easy distinction of the island-like semiconductor layers
3110
from the wiring layers, the island-like semiconductor layers are shown in a circular form, but this is not limitative.
Embodiments of Memory Cell Arrays as Shown in Sectional Views
FIG. 15
to
FIG. 42
show sectional views of memory cell arrays of EEPROMs which are semiconductor memories having floating gates as charge storage layers. Of
FIG. 15
to
FIG. 42
, odd-numbered figures show sectional views taken on line A-A′ in FIG.
1
and even-numbered figures show sectional views taken on line B-B′ in FIG.
1
.
In these semiconductor memories, a plurality of island-like pillar-form semiconductor layers
110
are formed in matrix on a P-type silicon substrate
100
. Transistors having a second or fifth electrode as a selection gate are disposed in an upper part and in a lower part of each island-like semiconductor layer
110
. Between these selection gate transistors, a plurality of memory transistors, e.g., two memory transistors, are disposed. The transistors are connected in series along each island-like semiconductor layer. More particularly, a silicon oxide film
460
having a predetermined thickness is formed as an eighth insulating film at the bottom of trenches between the island-like semiconductor layers. A selection gate
500
is formed on a sidewall of the island-like semiconductor layer with intervention of a gate insulating film, so as to surround the island-like semiconductor layer. Thus a selection gate transistor is formed.
A floating gate
510
is disposed on the sidewall of the island-like semiconductor layer above the selection gate transistor with intervention of a silicon oxide film
420
which is a third insulating film to be a tunnel oxide film, so as to surround the island-like semiconductor layer
110
. Outside the floating gate
510
, a control gate
520
is formed with intervention of an interlayer insulating film
610
of a multi-layered film. Thus a memory transistor is formed.
A plurality of memory transistors are formed in the same manner, and above them, is formed a selection transistor having the fifth electrode
500
as the selection gate in the same manner as described above.
As shown in FIG.
1
and
FIG. 16
, the selection gate
500
and the control gate
520
are provided continuously along a plurality of transistors in one direction to form a selection gate line which is a second or fifth wiring and a control gate line which is a third wiring.
A source diffusion layer
710
is formed on the surface of the semiconductor substrate so that the active regions of memory cells are in a floating state with respect to the semiconductor substrate. Further, diffusion layers
720
are formed so that the active region of each memory cell is in the floating state. Drain diffusion layers
725
for the memory cells are formed on the tops of the respective island-like semiconductor layers
110
.
Oxide films
460
are formed as eighth insulating films between the thus arranged memory cells in such a manner that the tops of the drain diffusion layers
725
are exposed. Al wirings
840
are provided as bit lines to connect drain diffusion layers
725
for memory cells in a direction crossing the control gate lines. Preferably Al wirings
840
are arranged without mis-alignment.
Preferably, the diffusion layers
720
have an impurity concentration distribution such that the impurity concentration gradually decreases from the surface of the island-like semiconductor layers
110
to the inside thereof rather than a uniform impurity concentration distribution. Such an impurity concentration distribution may be obtained, for example, by a thermal diffusion process after an impurity is introduced into the island-like semiconductor layers
110
. Thereby, the junction breakdown voltage between the diffusion layers
720
and the island-like semiconductor layers
110
improves and the parasitic capacity decreases. It is also preferably that the source diffusion layer
710
have an impurity concentration distribution such that the impurity concentration gradually decreases from the surface of the semiconductor substrate
100
to the inside thereof. Thereby, the junction breakdown voltage between the source diffusion layer
710
and the semiconductor substrate
100
improves and the parasitic capacity decreases in the first wiring layer.
FIG.
15
and
FIG. 16
show an example in which the thickness of the gate insulating film of the selection gate transistors is equal to that of the gate insulating film of the memory transistors.
In an example shown in FIG.
17
and
FIG. 18
, in contrast to FIG.
15
and
FIG. 16
, the interlayer insulating film
610
is formed of a single layer film.
In an example shown in FIG.
19
and
FIG. 20
, in contrast to FIG.
15
and
FIG. 16
, in the memory cell, the thickness of the control gate
520
is larger than the thickness of the floating gate
510
so that the resistance of the third wiring layer can be easily reduced.
In an example shown in FIG.
21
and
FIG. 22
, in contrast to FIG.
15
and
FIG. 16
, the surface of the silicon oxide film (the third insulating film)
420
is positioned outside the periphery of the island-like semiconductor layer
110
.
In an example shown in FIG.
23
and
FIG. 24
, in contrast to FIG.
15
and
FIG. 16
, the gate of the selection gate transistor is formed not by a single deposition of a conductive film but by a plurality of, i.e., two, depositions of the conductive film.
In an example shown in FIG.
25
and
FIG. 26
, in contrast to FIG.
15
and
FIG. 16
, the control gate
520
and the floating gate
510
of the memory cell are formed of different materials.
In an example shown in FIG.
27
and
FIG. 28
, in contrast to FIG.
15
and
FIG. 16
, the control gate
520
of the memory cell and the gate
500
of the selection gate transistor have different outer circumferences.
In the example of FIG.
29
and
FIG. 30
, the thickness of the gate insulating film of the selection gate transistor is larger than that of the gate insulating film of the memory transistor.
In the example of FIG.
31
and
FIG. 32
, in contrast to FIG.
29
and
FIG. 30
, the surfaces of the silicon oxide films
420
and
480
are positioned outside the periphery of the island-like semiconductor layer
110
.
In the example of FIG.
33
and
FIG. 34
, the diffusion layers
720
are not provided between the transistors.
In the example of FIG.
35
and
FIG. 36
, the diffusion layers
720
are not provided between the transistors and polysilicon films
530
are formed as third electrodes between the gate electrodes
500
,
510
and
520
of the memory transistors and the selection gate transistors.
In the example of FIG.
37
and
FIG. 38
, in contrast to FIG.
35
and
FIG. 36
, the position of the bottom and upper ends of the polysilicon films
530
as the third electrodes is different from the position of the upper ends of the gates
500
of the selection gate transistors. The polysilicon films
530
as the third electrodes are not shown in
FIG. 1
for avoiding complexity.
In the example of FIG.
39
and
FIG. 40
, the source diffusion layer
710
is disposed so that the semiconductor substrate
100
is connected to the island-like semiconductor layer
110
, and the diffusion layer
720
is disposed so that the active regions of adjacent transistors are connected to each other in the island-like semiconductor layer
110
. The island-like semiconductor layer
110
and the semiconductor substrate
110
becomes in an electrically floating state owing to a depletion layer formed on a semiconductor substrate
100
side or an island-like semiconductor layer
110
side of a PN junction formed between the source diffusion layer
710
and the semiconductor substrate
100
or the island-like semiconductor layer
110
by a difference between a potential given to the source diffusion layer
710
and a potential given to the semiconductor substrate
100
at reading or at erasing. The active regions of the adjacent transistors are electrically insulated from each other owing to a depletion layer formed in the island-like semiconductor
110
side of the PN junction formed between the diffusion layer
720
and the island-like semiconductor layer
110
by a difference between a potential given to the diffusion layer
720
and a potential given to the island-like semiconductor layer
110
.
In the example of FIG.
41
and
FIG. 42
, the island-like semiconductor layer
110
becomes in the floating state owing to the source diffusion layer
710
, but the active regions of the memory-cells are not electrically insulated by the diffusion layer
720
.
FIG. 43
to
FIG. 64
show sectional views of semiconductor memories having laminated insulating films as charge storage layers. Of
FIG. 43
to
FIG. 64
, odd-numbered figures show sectional views taken on line A-A′ in
FIG. 12
which is a plan view illustrating memory cell array of the MONOS structure and even-numbered figures show sectional views taken on line B-B′ in FIG.
12
. These examples are the same as those shown in
FIG. 15
to
FIG. 42
except that the charge storage layers are changed from the floating gates to the laminated insulating films.
In the example of FIG.
45
and
FIG. 46
, in contrast to FIG.
43
and
FIG. 44
, the thickness of the laminated insulating films is larger than the thickness of the gates of the selection gate transistors.
In the example of FIG.
47
and
FIG. 48
, in contrast to FIG.
43
and
FIG. 44
, the thickness of the laminated insulating films is smaller than the thickness of the gates of the selection gate transistors.
FIG. 55
to
FIG. 60
show sectional views of semiconductor memories having MIS capacitors as charge storage layers. Of
FIG. 55
to
FIG. 60
, odd-numbered figures show sectional views taken on line A-A′ in
FIG. 13
which is a plan view illustrating DRAM memory cell array and even-numbered figures show sectional views taken on line B-B′ in FIG.
13
. These examples are the same as those shown in
FIG. 15
to
FIG. 42
except that the charge storage layers are changed from the floating gates to the MIS capacitors, the diffusion layers are positioned on the side of memory capacitors and the bit lines (the fourth wiring) are in parallel to the source lines (the first wiring).
FIG. 61
to
FIG. 64
show sectional views of semiconductor memories having MIS transistors as charge storage layers.
FIG. 61
to
FIG. 64
show sectional views taken on line J
1
-J
1
′, J
2
-J
2
′, K
1
-K
1
′ and K
2
-K
2
′, respectively, in
FIG. 14
which is a plan view illustrating SRAM memory cell array.
In these examples, a plurality of island-like semiconductor layers
3110
in a columnar form are formed in matrix on a P-type silicon substrate
3100
. As shown in FIG.
61
and
FIG. 63
, two MIS transistors are disposed in an upper part and in a lower part of each island-like semiconductor layer
3110
. The transistors are connected in series along each island-like semiconductor layer. More particularly, memory gates
3511
are disposed on the sidewall of each island-like semiconductor layer
3110
with intervention of a gate insulating film
3431
so as to surround the periphery of the island-like semiconductor layer
3110
. A third electrode
3514
functioning as a control gate is disposed on the sidewall of the island-like semiconductor layer
3110
with intervention of a gate insulating film
3434
above the memory gate transistor. As shown in
FIG. 63
, the control gate
3514
is provided continuously with regard to a plurality of transistors in one direction to form a control gate line (the third wiring).
Further, as shown in FIG.
61
and
FIG. 63
, a first impurity diffusion layer
3710
is formed in the semiconductor substrate electrically in common to transistors disposed at the bottom so that the active regions of memory cells are in a floating state with respect to the semiconductor substrate. Further, impurity diffusion layers
3721
are formed in the island-like semiconductor layers
3110
so that the active region of each transistor is in the floating state. Impurity diffusion layers
3724
for the memory cells are formed on the tops of the respective island-like semiconductor layers
3110
. Thereby the transistors are connected in series along the island-like semiconductor layers
3110
.
As shown in FIG.
61
and
FIG. 63
, fourth wiring layers
3840
are provided as bit lines to connect second impurity diffusion layers
3724
of memory cells in a direction crossing the control gate lines.
In this example, a memory cell is constituted of four transistors and two high-resistance elements formed of a pair of island-like semiconductor layers. As shown in FIG.
61
and
FIG. 63
, a first conductive film
3511
which is a memory gate is connected to a second impurity diffusion layer
3721
located in an opposing island-like semiconductor layer via a second conductive film
3512
and a third conductive film
3513
.
Further, as shown in FIG.
62
and
FIG. 64
, the third conductive film
3513
connected to the second impurity diffusion layer
3721
located in each of the island-like semiconductor layers
3110
is connected to a second wiring layer
3120
formed of an impurity diffusion layer which functions as a high-resistance element. The second wiring layers
3120
are connected to fifth wiring layers which form electrically common electrodes. A first impurity diffusion layer
3710
electrically common to memory cells adjacent in the direction of the fourth wiring layers
3840
is electrically insulated by an insulating separation film, e.g., a silicon oxide film
3471
which is an eleventh insulating film.
The memory cells and wiring layers thus arranged are insulated from each other by placing an oxide film
3420
which is a third insulating film. In this example, the memory cell is constituted of four transistors formed on sidewalls of P-type island-like semiconductor layers and two high-resistance elements. However, transistors formed on an N-type semiconductor may be used instead of the high-resistance elements. The constitution of the memory cell is not particularly limited so long as a desired function can be obtained. In
FIG. 14
, a fifth wiring layer
3850
is omitted for avoiding complexity.
Embodiments of Operating Principles of Memory Cell Arrays
The above-described semiconductor memories have the memory function according to the state of a charge stored in the charge storage layer. The operating principles for reading, writing and erasing data will be explained with a memory cell having a floating gate as the charge storage layer, for example.
Reading, writing and erasing processes are now explained with a semiconductor memory according to the present invention which is constructed to include a plurality of (e.g., M×N, wherein M and N are positive integers) island-like semiconductor layers each having, as selection gate transistors, a transistor provided with the second electrode as a gate electrode and a transistor provide with the fifth electrode as a gate electrode and a plurality of (e.g., L, wherein L is a positive integer) memory cells connected in series, the memory cells each provided with the charge storage layer between the selection gate transistors and the third electrode as a control gate electrode. In this memory cell array, a plurality of (e.g., M) fourth wires arranged in parallel with the semiconductor substrate are connected to end portions of the island-like semiconductor layers, and first wires are connected to opposite end portions of the island-like semiconductor layers. A plurality of (e.g., N×L) third wires are arranged in parallel with the semiconductor substrate and in a direction crossing the fourth wires and are connected to the third electrodes of the memory cells. The first wires are in parallel to the third wires.
FIG. 65
shows the equivalent circuit diagram of the above-described memory cell array. In this example, the memory cell has a threshold of 0.5 V or higher when it is in the written state and has a threshold of −0.5 V or lower when it is in the erased state.
Now an example of the reading process is described.
FIG. 78
shows an example of timing of applying a potential to each electrode for reading data.
First, 0 V is applied to the first wires (
1
-
1
to
1
-N), the second wires (
2
-
1
to
2
-N), the third wires (
3
-
1
-
1
to
3
-N-L), the fourth wires (
4
-
1
to
4
-M) and the fifth wires (
5
-
1
to
5
-N), respectively. In this state, 3V is applied to the fourth wire (
4
-i), 3 V is applied to the second wire (
2
-j), 3V is applied to the fifth wire (
5
-j), and 3V is applied to the third wires (not
3
-j-h) other than the third wire (
3
-j-h). Thereby a “0” or “1” is judged from a current flowing through the fourth wire (
4
-i) or the first wire (
1
-j).
The third wires (not
3
-j-h) other than the third wire (
3
-j-h) are returned to 0 V, and the second wires (not
2
-j) and the fifth wires (not
5
-j) are returned to 0 V. Then the fourth wire (
4
-i) is returned to 0 V. The potentials may be applied to the respective wires in another order or simultaneously. In the above example, the reading process has been described with the case where the selected cell is a memory cell having the third wire (
3
-j-h) as the gate electrode. However, the reading process is the same with the case where the selected cell is a memory cell having a third wire other than the third wire (
3
-j-h) as the gate electrode.
The reading may be carried out in sequence from the third wire (
3
-j-L) to the third wire (
3
-j-
1
), in a reverse order or in a random order. Data may be read out simultaneously from a plurality of or all memory cells connected with the third wire (
3
-j-h).
Have been described above the example of the principle of reading in the case where M×N island-like semiconductor layers having a plurality of (e.g., L) memory cells arranged in series and selection transistors formed to sandwich the memory cells are formed and the first wires and the third wires are arranged in parallel to each other. By providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a cell current flows even through a non-selected cell in the case where a memory cell transistor is over-erased, i.e., a threshold is negative and a reading gate voltage is 0 V.
Now an example of the writing process is described.
FIG. 79
shows an example of timing of applying a potential to each electrode for writing data.
First, 0 V is applied to the first wires (
1
-
1
to
1
-N), the second wires (
2
-
1
to
2
-N), the third wires (
3
-
1
-
1
to
3
-N-L), the fourth wires (
4
-
1
to
4
-M) and the fifth wires (
5
-
1
to
5
-N), respectively. In this state, 3 V is applied to the fourth wires (not
4
-i) other than the fourth wire (
4
-i), 1 V is applied to the fifth wire (
5
-j), 3 V is applied to the third wires (not
3
-j-h) other than the third wire (
3
-j-h), and then 20 V is applied to the third wire (
3
-j-h). This state is maintained for a desired period of time to generate a state in which a high potential is applied only to a region between the channel and the control gate of the selected cell. Electrons are injected from the channel to the charge storage layer by F-N tunneling phenomenon. By applying 3 V to the fourth wires (not
4
-i) other than the fourth wire (
4
-i), is cut off the selection gate transistor having the fifth electrode in the island-like semiconductor layer which does not include the selected cell, thereby data writing is not performed.
Thereafter, the third wire (
3
-j-h) is returned to 0 V, the second wire (
2
-i) and the fifth wire (
5
-j) are returned to 0 V, and then the third wires (not
3
-j-h) other than the third wire (
3
-j-h) are returned to 0 V. Then, the fourth wire (
4
-i) is returned to 0 V.
The timing of applying the potentials to the respective electrodes may be in another order or simultaneous. The potentials applied may be any combination of potentials so long as they satisfy conditions for storing negative electric charges of not less than a certain amount in the charge storage layer of a desired cell. In the above example, the writing process has been described with the case where the selected cell is a memory cell having the third wire (
3
-j-h) as the gate electrode. However, the writing process is the same with the case where the selected cell is a memory cell having a third wire other than the third wire (
3
-j-h) as the gate electrode. The writing may be carried out in sequence from the third wire (
3
-j-L) to the third wire (
3
-j-
1
), in a reverse order or in a random order. Data may be written simultaneously in a plurality of or all memory cells connected with the third wire (
3
-j-h).
Further, described is an example of data writing wherein the selection gate transistor having the fifth electrode in the island-like semiconductor layer which does not include the selected cell is not cut off.
FIG. 84
shows an example of timing of applying a potential to each electrode for writing data.
First, for example, 0 V is applied to the first wires (
1
-
1
to
1
-N), the second wires (
2
-
1
to
2
-N), the third wires (
3
-
1
-
1
to
3
-N-L), the fourth wires (
4
-
1
to
4
-M) and the fifth wires (
5
-
1
to
5
-N), respectively. In this state, 7 V is applied to the fourth wires (not
4
-i) other than the fourth wire (
4
-i), 20 V is applied to the fifth wire (
5
-j), 3 V is applied to the third wires (not
3
-j-h) other than the third wire (
3
-j-h), and then 20 V is applied to the third wire (
3
-j-h). This state is maintained for a desired period of time to generate potential difference of about 20 V between the channel and the control gate of the selected cell. Electrons are injected from the channel to the charge storage layer by F-N tunneling phenomenon for writing data.
At this time, there is generated a potential difference of about 13 V between the channel and the control gate of a non-selected cell connected to the third wire (
3
-j-h). However, in a period for data writing to the selected cell, electrons are not injected to the non-selected cell in an amount enough to vary the threshold of the non-selected cell, thereby data is not written in the non-selected cell.
Thereafter, the third wire (
3
-j-h) is returned to 0 V, the fifth wire (
5
-j) is returned to 0 V, and then the third wires (not
3
-j-h) other than the third wire (
3
-j-h) are returned to 0 V. Then, the fourth wires (not
4
-i) are returned to 0 V.
The timing of applying the potentials to the respective electrodes may be in another order or simultaneous. The potentials applied may be any combination of potentials so long as they satisfy conditions for storing negative electric charges of not less than a certain amount in the charge storage layer of a desired cell. In the above example, the writing process has been described with the case where the selected cell is a memory cell having the third wire (
3
-j-h) as the gate electrode. However, the writing process is the same with the case where the selected cell is a memory cell having a third wire other than the third wire (
3
-j-h) as the gate electrode. The writing may be carried out in sequence from the third wire (
3
-j-L) to the third wire (
3
-j-
1
), in a reverse order or in a random order. Data may be written simultaneously in a plurality of or all memory cells connected with the third wire (
3
-j-h).
Now an example of the erasing process is described.
FIG. 80
shows an example of timing of applying each potential for erasing data. The data erasing is performed for every block or for chips at once as shown in
FIG. 67
illustrating a selected area.
First, for example, 0 V is applied to the first wires (
1
-
1
to
1
-N), the second wire (
2
-j), the third wires (
3
-
1
-
1
to
3
-N-L), the fourth wires (
4
-
1
to
4
-M) and the fifth wire (
5
-j), respectively. In this state, 20 V is applied to the fourth wires (
4
-
1
to
4
-M), 20 V is applied to the first wire (
1
-j), 20 V is applied to the second wire (
2
-j), and then 20 V is applied to the fifth wire (
5
-j). This state is maintained for a desired period of time to withdraw the electrons from the charge storage layer of the selected cell by F-N tunneling phenomenon for erasing data.
Thereafter, the second wire (
2
-j) and the fifth wire (
5
-j) are returned to 0 V, and then the fourth wires (
4
-
1
to
4
-M) are returned to 0 V. Then, the first wire (
1
-i) is returned to 0 V.
The timing of applying the potentials to the respective electrodes may be in another order or simultaneous. The potentials applied may be any combination of potentials so long as they satisfy conditions for decreasing the threshold of a desired cell. In the above example, the erasing process has been described with the case where the selected cell is a memory cell having the third wires (
3
-j-
1
to
3
-j-L) as the gate electrodes. However, the erasing process is the same with the case where the selected cell is a memory cell having a third wire other than the third wire (
3
-j-
1
to
3
-j-L) as the gate electrode.
The erasing may be carried out simultaneously with respect to all memory cells connected to the third wires (
3
-j-
1
to
3
-j-L), or with respect to a plurality of or all memory cells connected with the third wires (
3
-
1
-
1
to
3
-N-L).
Reading, writing and erasing processes are now explained with a semiconductor memory according to the present invention which is constructed to include a plurality of (e.g., M×N, wherein M and N are positive integers) island-like semiconductor layers each having, two memory cells connected in series, the memory cells each provided with the charge storage layer and the third electrode as a control gate electrode. In this memory cell array, a plurality of (e.g., M) fourth wires arranged in parallel with the semiconductor substrate are connected to end portions of the island-like semiconductor layers, and first wires are connected to opposite end portions of the island-like semiconductor layers. A plurality of (e.g., N×2) third wires are arranged in parallel with the semiconductor substrate and in a direction crossing the fourth wires and are connected to the third electrodes of the memory cells. The first wires are arranged in parallel with the third wires.
FIG. 66
shows an equivalent circuit diagram of the above-described memory cell array. In this example, the memory cell has a threshold of 4 V or higher when it is in the written state and has a threshold of 0.5 V or higher to 3 V or lower when it is in the erased state.
Now an example of the reading process is described.
FIG. 81
shows an example of timing of applying a potential to each electrode for reading data.
First, 0 V is applied to the first wires (
1
-
1
to
1
-N), the third wires (
3
-j-
1
and
3
-j-
2
), the third wires (not
3
-j-
1
, not
3
-j-
2
) and the fourth wires (
4
-
1
to
4
-M); respectively. In this state, 1 V is applied to the fourth wire (
4
-i), and then 5 V is applied to the third wire (
3
-j-
2
). Thereby a “0” or “1” is judged from a current flowing through the fourth wire (
4
-i) or the first wire (
1
-j, wherein j is a positive integer, 1≦j≦N). Then, the third wire (
3
-j-
2
) is returned to 0 V, and then the fourth wire (
4
-i) is returned to 0 V. The potentials may be applied to the respective wires in another order or simultaneously. In the above example, the reading process has been described with the case where the selected cell is a memory cell having the third wire (
3
-j-
1
) as the gate electrode. However, the reading process is the same with the case where the selected cell is a memory cell having a third wire other than the third wire (
3
-j-
1
) as the gate electrode. The reading may be carried out in sequence from the third wire (
3
-j-
2
) to the third wire (
3
-j-
1
), in a reverse order or in a random order. Data may be read out simultaneously from a plurality of or all memory cells connected with the third wire (
3
-j-
1
).
Now an example of the writing process is described.
FIG. 82
shows an example of timing of applying a potential to each electrode for writing data. First, 0 V is applied to the first wires (
1
-
1
to
1
-N), the third wires (
3
-
1
-
1
to
3
-N-
2
) and the fourth wires (
4
-
1
to
4
-M), respectively. In this state, the fourth wires (not
4
-i) other than the fourth wire (
4
-i) are opened. Then, 6 V is applied to the fourth wire (
4
-i), 6 V is applied to the third wire (
3
-j-
2
), and then 12 V is applied to the third wire (
3
-j-
1
). This state is maintained for a desired period of time to generate channel hot electrons in the neighborhood of the diffusion layer at a high potential side of the selected cell. The generated electrons are injected to the charge storage layer of the selected cell by use of a high potential applied to the third wire (
3
-j-
1
) for writing data.
Thereafter, the third wire (
3
-j-
1
) is returned to 0 V, the third wire (
3
-j-
2
) is returned to 0 V, the fourth wire (
4
-i) is returned to 0 V, and then the fourth wires (not
4
-i) are returned to 0 V. The timing of applying the potentials to the respective electrodes may be in another order or simultaneous. The potentials applied may be any combination of potentials so long as they satisfy conditions for storing negative electric charges of not less than a certain amount in the charge storage layer of a desired cell. In the above example, the writing process has been described with the case where the selected cell is a memory cell having the third wire (
3
-j-
1
) as the gate electrode. However, the writing process is the same with the case where the selected cell is a memory cell having a third wire other than the third wire (
3
-j-
1
) as the gate electrode. The writing may be carried out to the third wire (
3
-j-
2
) and the third wire (
3
-j-
1
) in this order or in a reverse order. Data may be written simultaneously in a plurality of or all memory cells connected with the third wire (
3
-j-
1
).
Now an example of the erasing process is described.
FIG. 83
shows an example of timing of applying each potential for erasing data. The data erasing is performed block by block, or only in an upper row or a lower row in a word line or a block.
First, for example, 0 V is applied to the first wires (
1
-
1
to
1
-N), the third wires (
3
-
1
-
1
to
3
-N-
2
) and the fourth wires (
4
-
1
to
4
-M), respectively. In this state, the fourth wires (
4
-
1
to
4
-M) are opened. Then, 5 V is applied to the first wire (
1
-j), 5 V is applied to the third wire (
3
-j-
2
), and then 10 V is applied to the third wire (
3
-j-
1
). This state is maintained for a desired period of time to withdraw the electrons from the charge storage layer of the selected cell by F-N tunneling phenomenon for erasing data. Thereafter, the third wire (
3
-j-
1
) is returned to 0 V, the third wire (
3
-j-
2
) is returned to 0 V, the first wire (
1
-j) is returned to 0 V, and then the fourth wires (
4
-
1
to
4
-M) are returned to 0 V. The timing of applying the potentials to the respective electrodes may be in another order or simultaneous. The potentials applied may be any combination of potentials so long as they satisfy conditions for decreasing the threshold of a desired cell. In the above example, the erasing process has been described with the case where the selected cell is a memory cell having the third wire (
3
-j-
1
) as the gate electrode. However, the erasing process is the same with the case where the selected cell is a memory cell having a third wire other than the third wire (
3
-j-
1
) as the gate electrode. Data may be erased simultaneously from a plurality of or all memory cells connected with the third wires (
3
-j-
1
to
3
-j-
2
), or from a plurality of or all memory cells connected with the third wires (
3
-
1
-
1
to
3
-N-
2
).
Have been described examples of the operation principles of reading, writing and erasing data in the case where there are arranged M×N (M and N are positive integers) island-like semiconductor layers having a plurality of memory cells which are formed of the P-type semiconductor and arranged in series and selection transistors formed to sandwich the memory cells therebetween and the first wires and the third wires are arranged in parallel, and in the case where there are arranged M×N (M and N are positive integers) island-like semiconductor layers having two memory cells which are formed of the P-type semiconductor and arranged in series and the first wires and the third wires are arranged in parallel. The polarity of all the electrodes may be reversed as in the case of island-like semiconductor layers formed of an N-type semiconductor. At this time, the potentials have a relationship in magnitude reverse to that mentioned above. The above examples of reading, writing and erasing operations have been given of the case where the first wires and the third wires are arranged in parallel. However, the operation principles are also true of the case where the first wires and the fourth wires are arranged in parallel and the case where the first wires are formed in common throughout the array, by applying the potentials corresponding to the respective wires. If the first wires and the fourth wires are arranged in parallel, the erasing can be performed on a block basis or a bit line basis.
Now explanation is given of memory cells other than the above-described memory cells having floating gates as the charge storage layers.
FIG.
68
and
FIG. 69
are equivalent circuit diagrams of part of a memory cell array of the MONOS structure shown as an example in FIG.
12
and
FIG. 43
to FIG.
52
.
FIG. 68
is an equivalent circuit diagram of memory cells of the MONOS structure arranged in one island-like semiconductor layer
2110
, and
FIG. 69
is an equivalent circuit diagram in the case where a plurality of island-like semiconductor layers
2110
are arranged.
Now explanation is given of the equivalent circuit diagram of FIG.
68
.
The island-like semiconductor layer
2110
has, as the selection gate transistors, a transistor provided with a twelfth electrode
12
as the gate electrode and a transistor provided with a fifth electrode
15
as the gate electrode, and a plurality of (e.g., L, L is a positive integer) memory cells arranged in series. The memory cell has a laminated insulating film as the charge storage layer between the selection gate transistors and has a thirteenth electrode (
13
-h, h is a positive integer, 1≦h≦L) as a control gate electrode. A fourteenth electrode
14
is connected to an end of the island-like semiconductor layer
2110
and an eleventh electrode
11
is connected to another end thereof.
Next explanation is given of the equivalent circuit diagram of FIG.
69
. Now there is shown a connection relationship between each circuit element arranged in each island-like semiconductor layer
2110
shown in FIG.
68
and each wire in a memory cell array where a plurality of island-like semiconductor layers
2110
are arranged.
Are provided a plurality of (e.g., M×N, M and N are positive integers; i is a positive integer, 1≦i≦M; j is a positive integer, 1≦j≦N) island-like semiconductor layers
2110
. In the memory cell array, a plurality of (e.g., M) fourteenth wires arranged in parallel with the semiconductor substrate are connected with the above-mentioned fourteenth electrodes
14
provided in the island-like semiconductor layers
2110
. A plurality of (e.g., N×L) thirteenth wires arranged in parallel with the semiconductor substrate and in a direction crossing the fourteenth wires
14
are connected with the above-mentioned thirteenth electrodes (
13
-h, h is a positive integer, 1≦h≦L) of the memory cells. A plurality of (e.g., N) eleventh wires arranged in a direction crossing the fourteenth wires
14
are connected with the above-mentioned eleventh electrodes
11
provided in the island-like semiconductor layers
2110
. The eleventh wires are arranged in parallel with the thirteenth wires. A plurality of (e.g., N) twelfth wires arranged in parallel with the semiconductor substrate and in a direction crossing the fourteenth wires
14
are connected with the above-mentioned twelfth electrodes
12
of the memory cells, and a plurality of (e.g., N) fifteenth wires arranged in parallel with the semiconductor substrate and in a direction crossing the fourteenth wires
14
are connected with the above-mentioned fifteenth electrodes
15
of the memory cells.
FIG.
70
and
FIG. 71
are equivalent circuit diagrams of part of a memory cell array of the DRAM structure shown as an example in
FIG. 13
, FIG.
59
and FIG.
60
.
FIG. 70
is an equivalent circuit diagram of memory cells of the DRAM structure arranged in one island-like semiconductor layer
2110
, and
FIG. 71
is an equivalent circuit diagram in the case where a plurality of island-like semiconductor layers
2110
are arranged.
Now explanation is given of the equivalent circuit diagram of FIG.
70
.
One memory cell is constituted of one transistor and one MIS capacitor connected in series. A twenty-third electrode
23
is connected to one end of the memory cell and a twenty-first electrode
21
is connected to another end of the memory cell. The memory cell is provided with a twenty-second electrode
22
as the gate electrode. For example, two memory cells are connected as shown in FIG.
70
. Two twenty-first electrodes (
21
-
1
) and (
21
-
2
) and two twenty-second electrodes (
22
-
1
) and (
22
-
2
) are provided in one island-like semiconductor
2110
and the twenty-third electrode
23
is provided at an end of the island-like semiconductor layer
2110
.
Explanation is given of the equivalent circuit diagram of FIG.
71
. Now there is shown a connection relationship between each circuit element arranged in each island-like semiconductor layer
2110
shown in FIG.
70
and each wire in a memory cell array where a plurality of island-like semiconductor layers
2110
are arranged.
Are provided a plurality of (e.g., M×N, M and N are positive integers; i is a positive integer, 1≦i≦M; j is a positive integer, 1≦j≦N) island-like semiconductor layers
2110
. In the memory cell array, a plurality of (e.g., M) twenty-third wires arranged in parallel with the semiconductor substrate are connected with the above-mentioned twenty-third electrodes
23
provided in the island-like semiconductor layers
2110
. A plurality of (e.g., 2×N) twenty-second wires arranged in parallel with the semiconductor substrate and in a direction crossing the twenty-third wires
23
are connected with the above-mentioned twenty-second electrodes (
22
-
1
) and (
22
-
2
) of the memory cells. A plurality of (e.g., 2×N) twenty-first wires arranged in a direction crossing the twenty-third wires
23
are connected with the above-mentioned twenty-first electrodes (
21
-
1
) and (
21
-
2
) of the memory cells.
FIG.
70
and
FIG. 71
show an example in which two memory cells are arranged in one island-like semiconductor layer
2110
. However, three or more memory cells or one memory cell may be arranged in one island-like semiconductor layer
2110
.
In the equivalent circuit diagram shown in FIG.
70
and
FIG. 71
, an MIS capacitor, a transistor, an MIS capacitor and a transistor are disposed from the bottom of the island-like semiconductor layer
2110
. Alternatively, explanation is given of an example in which a transistor, an MIS capacitor, an MIS capacitor and a transistor are disposed from the bottom of the island-like semiconductor layer
2110
.
FIG.
72
and
FIG. 73
are equivalent circuit diagrams of part of a memory cell array of the DRAM structure shown as an example in FIG.
13
and
FIG. 55
to FIG.
58
.
FIG. 72
is an equivalent circuit diagram of memory cells of the DRAM structure arranged in one island-like semiconductor layer
2110
, and
FIG. 73
is an equivalent circuit diagram in the case where a plurality of island-like semiconductor layers
2110
are arranged.
Now explanation is given of the equivalent circuit diagram of FIG.
72
.
As in the previous example, the memory cell is constituted of one transistor and one MIS capacitor connected in series. A twenty-third electrode
23
is connected to one end of the memory cell and a twenty-first electrode
21
is connected to another end of the memory cell. A twenty-second electrode
22
is connected as the gate electrode. For example, two memory cells are connected as shown in FIG.
72
. Two twenty-first electrodes (
21
-
1
) and (
21
-
2
) and two twenty-second electrodes (
22
-
1
) and (
22
-
2
) are provided in one island-like semiconductor
2110
. The twenty-third electrode
23
is provided at an end of the island-like semiconductor layer
2110
, and the twenty-fourth electrode
24
is provided at another end of the island-like semiconductor layer
2110
.
Next explanation is given of the equivalent circuit diagram of FIG.
73
. Now there is shown a connection relationship between each circuit element arranged in each island-like semiconductor layer
2110
shown in FIG.
72
and each wire in a memory cell array where a plurality of island-like semiconductor layers
2110
are arranged.
Are provided a plurality of (e.g., M×N, M and N are positive integers; i is a positive integer, 1≦i≦M; j is a positive integer, 1≦j≦N) island-like semiconductor layers
2110
. In the memory cell array, a plurality of (e.g., M) twenty-third wires arranged in parallel with the semiconductor substrate are connected to the above-mentioned twenty-third electrodes
23
provided in the island-like semiconductor layers
2110
. A plurality of (e.g., M) twenty-fourth wires arranged in parallel with the semiconductor substrate are connected to the above-mentioned twenty-fourth electrodes
24
provided in the island-like semiconductor layers
2110
. A plurality of (e.g., 2×N) twenty-second wires arranged in parallel with the semiconductor substrate and in a direction crossing the twenty-third wires
23
and the twenty-fourth wires
24
are connected with the above-mentioned twenty-second electrodes (
22
-
1
) and (
22
-
2
) of the memory cells. A plurality of (e.g., 2×N) twenty-first wires arranged in a direction crossing the twenty-third wires
23
and the twenty-fourth wires
24
are connected to the above-mentioned twenty-first electrodes (
21
-
1
) and (
21
-
2
) of the memory cells:
FIG.
74
and
FIG. 75
are equivalent circuit diagrams of part of a memory cell array shown as an example in
FIG. 35
to
FIG. 38
, FIG.
53
and
FIG. 54
in which diffusion layers
2720
are not disposed between the transistors and polysilicon films
2530
are formed as third conductive films between the gate electrodes
2500
,
2510
and
2520
of the memory transistors and the selection gate transistors.
FIG. 74
shows an equivalent circuit diagram of memory cells arranged in one island-like semiconductor layer
2110
in which the polysilicon films
2530
are formed as third conductive films between the gate electrodes of the memory transistors and the selection gate transistors, and
FIG. 75
shows an equivalent circuit diagram in the case where a plurality of island-like semiconductor layers
2110
are arranged.
Now explanation is given of the equivalent circuit diagram of FIG.
74
.
The island-like semiconductor layer
2110
has, as the selection gate transistors, a transistor provided with a thirty-second electrode
32
as the gate electrode and a transistor provided with a thirty-fifth electrode
35
as the gate electrode and a plurality of (e.g., L, L is a positive integer) memory cells arranged in series. The memory cell has a charge storage layer between the selection gate transistors and has a thirty-third electrode (
33
-h, h is a positive integer, 1≦h≦L) as the control gate electrode. The island-like semiconductor layer
2110
also has thirty-sixth electrodes as the gate electrodes between the transistors. A thirty-fourth electrode
34
is connected to an end of the island-like semiconductor layer
2110
and a thirty-first electrode
31
is connected to another end thereof. A plurality of thirsty-sixth electrodes are connected as a whole and provided in the island-like semiconductor layers
2110
.
Next explanation is given of the equivalent circuit diagram of FIG.
75
. Now there is shown a connection relationship between each circuit element arranged in each island-like semiconductor layer
2110
shown in FIG.
74
and each wire in a memory cell array where a plurality of island-like semiconductor layers
2110
are arranged.
Are provided a plurality of (e.g., M×N, M and N are positive integers; i is a positive integer, 1≦i≦M; j is a positive integer, 1≦j≦N) island-like semiconductor layers
2110
. In the memory cell array, a plurality of (e.g., M) thirty-fourth wires arranged in parallel with the semiconductor substrate are connected to the above-mentioned thirty-fourth electrodes
34
provided in the island-like semiconductor layers
2110
. A plurality of (e.g., N×L) thirty-third wires arranged in parallel with the semiconductor substrate and in a direction crossing the thirty-fourth wires
34
are connected with the above-mentioned thirty-third electrodes (
33
-h) of the memory cells. A plurality of (e.g., N) thirty-first wires arranged in a direction crossing the thirty-fourth wires are connected to the above-mentioned thirty-first electrodes
31
provided in the island-like semiconductor layers
2110
. The thirty-first wires are arranged in parallel with the thirty-third wires. A plurality of (e.g., N) thirty-second wires arranged in parallel with the semiconductor substrate and in a direction crossing the thirty-fourth wires
34
are connected to the above-mentioned thirty-second electrodes
32
of the memory cells. A plurality of (e.g., N) thirty-fifth wires arranged in parallel with the semiconductor substrate and in a direction crossing the thirty-fourth wires
34
are connected to the above-mentioned thirty-fifth electrodes
35
of the memory cells. All the above-mentioned thirty-sixth electrodes
36
provided in the island-like semiconductor layers
2110
are connected in unity by thirty-sixth wires.
All the above-mentioned thirty-sixth electrodes
36
provided in the island-like semiconductor layers
2110
need not be connected in unity by thirty-sixth wires, but may be connected in two or more groups by dividing the memory cell array with the thirty-sixth wires. That is, the memory cell array may be so constructed that the thirty-sixth electrodes
36
are connected block by block.
FIG.
76
and
FIG. 77
are equivalent circuit diagrams of part of a memory cell array of the SRAM structure shown as an example in
FIG. 14
, FIG.
61
and FIG.
64
. Transistors constituting the memory cells are of NMOS only.
FIG. 76
is an equivalent circuit diagram of a memory cell of the SRAM structure arranged in two island-like semiconductor layers
2110
, and
FIG. 77
is an equivalent circuit diagram in the case where a plurality of memory cells are arranged.
Now explanation is given of the equivalent circuit diagram of FIG.
76
.
Two island-like semiconductor layers
2110
are disposed adjacently. The island-like semiconductor layer
2110
has a transistor provided with, as the gate electrodes, a forty-third electrode and a forty-fifth electrode connected in series. These four transistors are connected to each other as shown in FIG.
74
. More particularly, a forty-sixth electrode (
46
-
2
) of a transistor having a forty-third electrode (
43
-
2
) as the gate electrode is connected to a forty-fifth electrode (
45
-
1
), and a forty-sixth electrode (
46
-
1
) of a transistor having a forty-third electrode (
43
-
1
) as the gate electrode is connected to a forty-fifth electrode (
45
-
2
). In these two adjacent island-like semiconductor layers
2110
, a forty-forth electrode (
44
-
1
) is connected to one end of one of the island-like semiconductor layers
2110
and a forty-forth electrode (
44
-
2
) is connected to one end of the other island-like semiconductor layers
2110
. A forty-first electrode
41
is connected as a common electrode to other ends of the island-like semiconductor layers
2110
to which the forty-forth electrodes (
44
-
1
) and (
44
-
2
) are not connected. Two high-resistance elements are connected to these four transistors as shown in
FIG. 76. A
forty-second electrode
42
is connected as a common electrode at an end at which the transistors are not connected.
Next explanation is given of the equivalent circuit diagram of FIG.
77
. Now there is shown a connection relationship between each circuit element arranged on the basis of the two island-like semiconductor layers
2110
shown in FIG.
76
and each wire in a memory cell array where a plurality of island-like semiconductor layers
2110
are arranged.
Are provided a plurality of (e.g., 2×M×N, M and N are positive integers; i is a positive integer, 1≦i≦M; j is a positive integer, 1≦j≦N) island-like semiconductor layers
2110
. In the memory cell array, a plurality of (e.g., 2×M) forty-fourth wires arranged in parallel with the semiconductor substrate are connected to the above-mentioned forty-fourth electrodes (
44
-
1
) and (
44
-
2
) provided in the island-like semiconductor layers
2110
. A plurality of (e.g., N) forty-third wires arranged in parallel with the semiconductor substrate and in a direction crossing the forty-fourth wires
44
are connected with the above-mentioned forty-third electrodes (
43
-
1
) and (
43
-
2
). A plurality of (e.g., N) forty-first wires arranged in a direction crossing the forty-fourth wires
44
are connected to the above-mentioned forty-first electrodes
41
provided in the island-like semiconductor layers
2110
. The forty-first wires may be connected in common to all forty-first electrodes provided in the island-like semiconductor layers
2110
. The above-mentioned forty-second electrodes
42
of high-resistance elements may be connected in unity by forty-second wires.
The transistor constituting the memory cell may be constituted only of PMOS and the above-mentioned high resistance elements may be replaced with a transistor of an opposite type to the transistor having the forty-third or forty-fifth electrode as the gate electrode.
Now is described the operation principle of the case where the selection gate transistor is not connected to a memory cell adjacent to the selection gate transistor via an impurity diffusion layer, and the memory cells are not connected to each other via an impurity diffusion layer, and instead of that, the interval between the selection gate transistor and the memory cell and that between the memory cells are as close as about 30 nm or less as compared with the case where the selection gate transistor and the memory cell as well as the memory cells are connected via an impurity diffusion layer.
Where adjacent elements are sufficiently close to each other, a channel formed by a potential higher than the threshold applied to the gate of a selection gate transistor and the control gate of a memory cell connects to a channel of an adjacent element, and if a potential higher than the threshold is applied to the gates of all elements, the channels of all elements are connected. This state is equivalent to a state in which the selection transistor and the memory cell as well as the memory cells are connected via the impurity diffusion layer. Therefore, the operation principle is the same as that in the case where the selection transistor and the memory cell as well as the memory cells are connected via the impurity diffusion layer.
Now is described the operation principle of the case where the selection gate transistor is not connected to a memory cell adjacent to the selection gate transistor via an impurity diffusion layer, the memory cells are not connected to each other via an impurity diffusion layer, and instead of that, third conductive films between the selection transistor and the memory cell and between the gate electrodes of the memory cells.
The third conductive films are located between elements and are connected to the island-like semiconductor layers with intervention of insulating films, e.g., silicon oxide films. That is, the third conductive film, the insulating film and the island-like semiconductor layer form an MIS capacitor. A channel is formed by applying to the third conductive film a potential such that a reverse layer is formed at an interface between the island-like semiconductor layer and the insulating film. The thus formed channel acts to adjacent elements in the same manner as an impurity diffusion layer connecting the elements. Therefore, if a potential allowing a channel to be formed is applied to the third conductive film, is produced the same action as in the case where the selection gate transistor and the memory cell are connected via the impurity diffusion layer. Even if the potential allowing a channel to be formed is not applied to the third conductive film, is produced the same action as in the case where the selection gate transistor and the memory cell are connected via the impurity diffusion layer, when electrons are drawn from the charge storage layer if the island-like semiconductor layer is formed of a P-type semiconductor.
Embodiments of Processes of Producing Memory Cell Arrays
Are described examples in which, unlike the conventional memory device, an impurity diffusion layer is so formed that an active region of each memory cell formed on a semiconductor substrate or semiconductor layer which is patterned in the form of a pillar is in a floating state with respect to the semiconductor substrate and further the semiconductor or semiconductor layer is formed to have a dimension not larger than the minimum photoetching dimension.
PRODUCTION EXAMPLE 1
In a semiconductor memory device to be produced in this example, a semiconductor substrate is patterned in the form of pillars to form island-like semiconductor layers. Sides of the island-like semiconductor layers make active regions. A plurality of tunnel oxide films having anisotropy and floating gates as charge storage layers are formed on the active regions. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate, and the active region of each memory cell is in the electrically floating state. In this memory device, selection gate transistors are placed at the top and the bottom of the island-like semiconductor layers. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors and are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors. In this production example, the selection gates and the floating gates of the transistors are formed at the same time.
FIGS. 85
to
105
and
FIGS. 106
to
125
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
FIGS. 126
to
131
are plan views of island-like semiconductor layers in each production step, of which FIG.
126
and
FIGS. 128
to
130
are enlarged plan views only of island-like semiconductor layers.
First, a silicon nitride film
310
, for example, is deposited to 200 to 2,000 nm as a first insulating film to be a mask layer on a surface of a P-type silicon substrate
100
, for example, as a semiconductor substrate. Using as a mask layer a resist film R
1
patterned by a known photolithographic technique (FIG.
85
and FIG.
106
), the silicon nitride film
310
is etched by reactive ion etching (RIE). Using this silicon nitride film
310
as a mask, the p-type silicon substrate
100
is etched 2000 to 20000 nm by RIE to form first trench
210
in the form of a lattice (FIG.
86
and FIG.
107
). Thereby the p-type silicon substrate
100
is formed into a plurality of island-like semiconductor layers
110
in the pillar form which are insulated from each other. Here, consideration is given to the case where the resulting island-like semiconductor layers
110
are substantially columnar. As the semiconductor substrate, usable are elementary semiconductor substrates such as a germanium substrate, compound semiconductor substrates such as a GaAs substrate and a ZnSe substrate, mixed crystal semiconductor substrates such as a silicon germanium semiconductor and the like in addition to a silicon substrate. Not only a bulk substrate but also an SOI substrate, a multi-layered SOI substrate and the like may be used. Among these substrates, a silicon substrate is preferred.
Next, a thermally oxidized film
410
is formed as a second insulating film. At this time, the growing rate of the thermally oxidized film may possibly be anisotropic in directions parallel to the semiconductor substrate
100
on the sides of the island-like semiconductor layers
110
due to crystal orientation. For example, suppose that the island-form semiconductor layers
110
are formed of silicon and that, as shown in FIG.
126
(
a
), direction A-A′ and direction B-B′ are <
110
> orientation of silicon crystal and direction C-C′ and direction D-D′ are <
100
> orientation of silicon crystal. In this case, since the silicon crystal is oxidized faster in the <
110
> direction than in the <
100
> direction, the thickness of the oxide film is anisotropic in directions parallel to the semiconductor substrate
100
. As a result, as shown in FIG.
126
(
b
), FIG.
126
(
c
) and
FIG. 127
, the island-like semiconductor layers
110
are in a form of somewhat quadratic prism rather than a columnar form (FIG.
87
and FIG.
108
). For another example in which the thermally oxidized film
410
has anisotropy, as shown in FIG.
129
(
a
) to FIG.
129
(
c
), the island-like semiconductor layers
110
formed by RIE may be in an octagonal shape or may possibly be shifted +22.5° (FIG.
129
(
b
)) or −22.5° (FIG.
129
(
c
)) with respect to FIG.
129
(
a
). For still another examples, the thermally oxidized film
410
may have a circular outer circumference as shown in FIG.
130
(
a
), the outer circumference may shift, for example, +45° as shown in FIG.
130
(
b
), the interface between the island-like semiconductor layers
110
and the thermally oxidized film
410
may be in a circular shape, as shown in FIG.
130
(
c
), and the outer circumference may shift, for example, +45° as shown in FIG.
130
(
d
).
For example, reaction limited oxidation is conducted under an oxygen atmosphere at a temperature of about 800 to 900° C. for about 10 to 100 minutes. The thermal oxidization of the present invention is not limited to the above-mentioned technique, but any technique that allows at least two thicknesses to form on the sides of the island-like semiconductor layers
110
may be used.
At this time, where the island-like semiconductor layers
110
are formed in the minimum photoetching dimension, the dimension of the island-like semiconductor layers
110
is reduced by the formation of the thermally oxidized film
410
. In other words, the island-like semiconductor layers
110
are formed in a dimension smaller than the minimum photoetching dimension.
Next, the thermally oxidized film (the second insulating film)
410
is etched away from the periphery of each island-like semiconductor layer
110
, for example, by isotropic etching. Then, as required, channel ion implantation is carried out into the sidewall of each island semiconductor layer
110
using slant ion implantation. For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at a boron dose of about 1×10
11
to 1×10
13
/cm
2
at an angle of 5 to 45° with respect to the normal line of the surface of the substrate. Preferably the channel ion implantation is performed from various directions to the island-like semiconductor layers
110
because a surface impurity concentration becomes more uniform. Alternatively, instead of the channel ion implantation, an oxide film containing boron may be deposited by CVD with a view to utilizing diffusion of boron from this oxide film. The impurity implantation from the surface of the island-like semiconductor layers
110
may be carried out before the island-like semiconductor layers are covered with the thermally oxidized film
410
, or the impurity implantation may be finished before the island-like semiconductor layers
110
are formed. A means for the implantation is not particularly limited so long as an equal impurity concentration distribution in the island-like semiconductor layers
110
is obtained.
Subsequently, the thermally oxidized film
410
is removed. Then, a silicon oxide film
420
is formed as a third insulating film to be a tunnel oxide film by thermal oxidization (FIG.
88
and FIG.
109
). At this time, the thickness of the thermally oxidized film also becomes anisotropic owing to the anisotropy of the speed of thermal oxidization, which further renders the island-like semiconductor layers
110
closer to the shape of a quadratic prism. In this case, since the thermally oxidized film grows thinner in the C-C′ direction and the D-D′ direction which are the <
100
> orientation of silicon crystal, the thermally oxidized film growing in the C-C′ direction and the D-D′ direction is an effective tunnel oxide film. This practically reduces the area of the tunnel oxide film and improves the ratio of the capacitance of the floating gate and the control gate to the capacitance of the floating gate and the island-like semiconductor layer.
In the case where the A-A′ direction and the B-B′ direction are the <
100
> orientation of silicon crystal and the C-C′ direction and the D-D′ direction are the <
110
> orientation of silicon crystal (FIG.
130
and FIG.
131
), if the thermal oxidization is conducted in the same manner as in the case where the A-A′ direction and the B-B′ direction are the <
110
> orientation of silicon crystal and the C-C′ direction and the D-D′ direction are the <
100
> orientation of silicon crystal, the island-like semiconductor layers are obtained in a shape of a substantial rhombohedral prism after the silicon oxide film
420
is formed as the tunnel oxide film (FIG.
130
). Since this case also has an effect in substantially reducing the area of the tunnel oxide film, the ratio of the capacitance of the floating gate and the control gate to the capacitance of the floating gate and the island-like semiconductor layer is improved.
In the case where the island-like semiconductor layers
110
are formed as described above, the island-like semiconductor layers
110
need not necessarily be substantially columnar, but may be in various shapes, for example, having a polygonal, elliptic or other cross section. When the third insulating film is formed, the island-like semiconductor layers
110
may be in the shape of a quadratic prism. It is sufficient that at least two thicknesses are formed on the sides of the island-like semiconductor layers
110
. At this time, the tunnel oxide film is not limited to a thermally oxidized film, but may be a nitrogen oxide film.
Subsequently, a polysilicon film
510
, for example, is deposited to about 50 to 200 nm as a first conductive film (FIG.
89
and FIG.
110
). Then, a silicon nitride film
321
, for example, is deposited to 5 to 50 nm as a fourth insulating film by CVD.
Subsequently, the silicon nitride film
321
is etched to remain in the form of sidewalls on the sidewalls of the polysilicon film
510
(FIG.
90
and FIG.
111
). A silicon oxide film
431
, for example, is deposited to 50 to 500 nm as a fifth insulating film in the first lattice-form trench
210
by CVD (FIG.
91
and FIG.
112
).
The silicon oxide film
431
is removed to a desired depth to form buried layers in the first lattice-form trench
210
(FIG.
92
and FIG.
113
).
Using the silicon oxide film
431
as a mask, the silicon nitride film
321
is isotropically etched to remain only between the silicon oxide film
431
and the polysilicon film
510
(FIG.
93
and FIG.
114
). At this time, the silicon nitride film
321
is lower than the top surface of the silicon oxide film
431
to form a recess.
In this recess, a silicon oxide film
441
is deposited as a sixth insulating film to about 3 to 30 nm. At this time, the above recess is filled if the thickness of the silicon oxide film
441
is about half or more of the thickness of the silicon nitride film
321
. Since the oxide film
441
also deposits on the sidewall of the polysilicon film
510
, the oxide film
441
is removed from the sidewall of the polysilicon film
510
, for example, by isotropic etching. Thereby the silicon oxide film
441
remains in the recess, and the silicon nitride film
321
is buried with the silicon oxide film
431
and the silicon oxide film
441
.
Subsequently, in the same manner, a silicon nitride film
322
is deposited to about 5 to 50 nm as a fourth insulating film by CVD. The silicon nitride film
322
is etched by RIE to remain in the form of a sidewall on the sidewall of the polysilicon film
510
(FIG.
94
and FIG.
115
).
Thereafter, in the same manner, a silicon oxide film
432
is buried as a fifth insulating film, and a silicon oxide film
442
is disposed as a sixth insulating film on the top of the silicon nitride film
322
in the sidewall form in the same manner as the silicon oxide film
441
is formed as the fourth insulating film. Thereafter, a silicon nitride film is formed a sidewall
323
on the sidewall of the polysilicon film
510
in the same manner as described above (FIG.
95
and FIG.
116
).
By repeating these steps, a plurality of sidewalls are formed of the silicon nitride film as the fourth insulating film on the sidewall of the polysilicon film
510
(FIG.
96
and FIG.
117
).
The polysilicon film
510
is divided by isotropic etching.
The polysilicon film
510
is divided into polysilicon films
511
to
514
which are first conductive films. This division may be conducted by thermal oxidization using as a mask the silicon nitride films
321
to
324
as fourth insulating films or by combination of etching and thermal oxidization.
Impurity introduction is carried out into the island-like semiconductor layers
110
and the semiconductor substrate
100
in self-alignment with the divided polysilicon films
511
to
514
and the silicon nitride film
310
. For example, N-type impurity diffusion layers
710
to
724
are formed in an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
using a diffusion process (e.g., solid, solid-vapor or vapor phase diffusion process, etc.). At this time, the impurity diffusion layer
710
to be a first wiring layer may be adjusted about its impurity concentration by ion implantation or the like (FIG.
97
and FIG.
118
). For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV in a phosphorus dose of about 1×10
13
to 1×10
15
/cm
2
in a direction inclined by about 0 to 7°.
The timing of forming the impurity diffusion layer
710
is not necessarily the same as the timing of forming the N-type semiconductor layers
721
to
724
. For example, the impurity diffusion layer
710
may be formed by ion implantation after the formation of the thermally oxidized film
410
or after the formation of the silicon oxide film
420
. Alternatively, the impurity diffusion layer
710
may be formed by combining two or more of these timings.
Thereafter, exposed portions of the polysilicon films
511
to
514
are thermally oxidized selectively to form silicon oxide films
450
of 5 to 50 nm thickness which are seventh insulating films. At this time, the impurity is diffused from the impurity diffusion layers
710
to
724
by thermal treatment to electrically float P-type regions of the island-like semiconductor layer
110
(FIG.
98
and FIG.
119
). The timing of the impurity introduction to the polysilicon films
511
to
514
is not particularly limited so long as these films become conductive films. For example, the impurity introduction may be performed during the formation of the polysilicon film
510
or during the impurity introduction into the island-like semiconductor layers
110
.
Thereafter, the sidewalls
321
to
324
of the silicon nitride film are removed, for example, by isotropic etching. Then, a silicon oxide film
461
is deposited to 50 to 500 nm as an eighth insulating film and isotropically or anisotropically etched so that the silicon oxide film
461
is embedded to bury the side of the polysilicon
511
.
A silicon nitride film
331
, for example, is deposited to 5 to 50 nm as a ninth insulating film on the polysilicon films
512
to
514
and the silicon oxide film
450
to form sidewalls (FIG.
99
and FIG.
120
).
Subsequently, the silicon oxide film
461
as an eighth insulating film is etched back to a degree that the side of the polysilicon film
511
is exposed, and a polysilicon film
521
, for example, is deposited to 15 nm to 150 nm as a second conductive film (FIG.
100
and FIG.
121
). Thereafter, as shown in
FIG. 121
, a second trench
220
is formed in the p-type silicon substrate
100
in self-alignment with the polysilicon film
521
to separate the impurity diffusion layer
710
. That is, a separation portion of the first wiring layer is formed in self-alignment with a separation portion of the second conductive film.
Subsequently, the polysilicon film
521
is etched back to a degree such that the polysilicon film
521
can contact the polysilicon film
511
to form a selection gate. At this time, by setting the intervals between the island-like semiconductor layers
110
in a direction of A-A′ in
FIG. 1
to a predetermined value or-smaller, the polysilicon film
521
is formed into a second wiring layer to be a selection gate line continuous in the direction without need to use a masking process. Thereafter, a silicon oxide film
462
is deposited to 50 to 500 nm as an eighth insulating film and is anisotropically or isotropically etched so that the silicon oxide film
461
is embedded to bury the side and top of the polysilicon film
521
.
Next the sidewall of the silicon nitride film
331
as the ninth insulating film is removed by isotropic etching and an interlayer insulating film
612
is formed on exposed surfaces of the polysilicon films
512
to
514
(FIG.
101
and FIG.
122
). This interlayer insulating film
612
may be formed of an ONO film, for example. More particularly, a silicon oxide film of 5 to 10 nm thickness is formed on the surface of the polysilicon film by thermal oxidization, and then, a silicon nitride film of 5 to 10 nm thickness and a silicon oxide film of 5 to 10 nm thickness are formed sequentially by CVD.
Subsequently, in the same manner, a polysilicon film
522
to be a second conductive film is deposited to 15 to 150 nm and etched back so that the polysilicon film
522
is disposed on the side of the polysilicon film
512
with intervention of the interlayer insulating film
612
(FIG.
102
and FIG.
123
). At this time, by setting the intervals between the island-like semiconductor layers
110
in the direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
522
is formed into a third wiring layer to be a control gate line continuous in the direction of A-A′ without need to use a masking process.
Thereafter, a silicon oxide film
463
is deposited to 50 to 500 nm as an eighth insulating film and is anisotropically or isotropically etched so that the silicon oxide film
463
is embedded to bury the side and top of the polysilicon film
522
.
By repeating likewise, a polysilicon film
523
is disposed as a second conductive film on the side of the polysilicon film
513
with intervention of an interlayer insulating film
613
(FIG.
103
and FIG.
124
), and the oxide film
463
is embedded to bury the side and top of the polysilicon film
522
.
With regard to the polysilicon film
514
which is the topmost first conductive film, a polysilicon film
524
as a second conductive film is etched back to a degree such that the polysilicon film
524
can contact the polysilicon film
514
as the first conductive film, in the same manner as the polysilicon film
511
which is the bottommost first conductive film. A silicon oxide film
465
, for example, is deposited to 100 to 500 nm as a tenth insulating film on the top of the polysilicon film
524
. The top portion of the island-like semiconductor layer
110
provided with the impurity diffusion layer
724
is exposed by etch-back or by CMP. A fourth wiring layer is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top of the island-like semiconductor layer
110
.
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed (FIG.
104
and FIG.
125
).
FIG. 104
shows that the metal wiring is placed on the impurity diffusion layer
724
without mis-alignment. However, even if mis-alignment occurs, the metal wiring can be connected to the impurity diffusion layer
724
as shown in
FIG. 105
(This is true of the following production examples). Thereby, a semiconductor memory device is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film as the first conductive film.
So long as the anisotropy of the thermally oxidized film is obtained, crystal orientation is not necessarily a combination of <
110
> and <
100
>, the semiconductor substrate may be formed of a material other than silicon, and the island-like semiconductor layers may not be in a quadratic prism shape but in a shape close to a hexagonal prism.
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film
310
, the silicon nitride films
321
,
322
,
323
and
324
and the silicon nitride film
331
may be formed of a layered film of a silicon oxide film/a silicon nitride film from a silicon surface side.
For forming the buried silicon oxide film, the silicon oxide film may be formed not only by CVD but also by rotational coating.
In the example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only in the case where the island-like semiconductor layers are not disposed symmetrically to a diagonal. More particularly, by setting smaller the intervals between adjacent island-like semiconductor layers in the direction of the second and third wiring layers than those in the direction of the fourth wiring layer, it is possible to obtain the wiring layers which are discontinuous in the direction of the fourth wiring layer and are continuous in the direction of the second and third wiring layers without using a mask. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
By providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased, i.e., a reading voltage is 0 V and a threshold is negative and thereby the cell current flows even through a non-selected cell.
In this production example, the first lattice-form trench
210
is formed on the P-type semiconductor substrate. However, the first lattice-form trench
210
may be formed in an impurity diffusion layer of the same conductivity type as that of the semiconductor substrate, the impurity diffusion layer being formed in a P-type impurity diffusion layer formed in an N-type semiconductor substrate or in an N-type impurity diffusion layer formed in a P-type semiconductor substrate. In addition, the impurity diffusion layer of the same conductivity type as that of the semiconductor substrate may be formed in an impurity diffusion layer which is of the conductivity type opposite to that of the semiconductor substrate and is formed in the island-like semiconductor layer. There are true of the following all production examples.
This production example is applicable to the following various production examples.
PRODUCTION EXAMPLE 2
With regard to Production Example 1, this example is particularly shown for forming the tunnel oxide film partially on the periphery of the island-like semiconductor layer
110
in a pillar form.
FIGS. 132
to
139
and
FIGS. 140
to
147
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of EEPROM.
In this example, production steps are the same as those in Production Example 1 until the thermally oxidized film
410
is etched away and, as required, ions are implanted for the channel region on the sidewall of each island-like semiconductor layer
110
by utilizing the slant ion implantation (FIG.
137
and FIG.
140
).
Thereafter, a silicon oxide film
430
, for example, is deposited to 50 to 200 nm as a fifth insulating film and is etched by RIE to remain in the form of a sidewall on the sidewall of each island-like semiconductor layer
110
. A silicon nitride film
320
, for example, is deposited as a fourth insulating film so that the island-like semiconductor layers
110
are continuous in the A-A′ direction in
FIG. 1
with intervention of the silicon nitride film
320
and discontinuous in the B-B′ direction (FIG.
133
and FIG.
141
). Alternatively, the silicon nitride film
320
may be so deposited that the island-like semiconductor layers
110
are continuous both in the A-A′ direction and in the B-B′ direction, and later the silicon nitride film
320
may be separated in the B-B′ direction using a resist film patterned by a known photolithographic technology.
Next, the silicon nitride film
320
is isotropically etched so that the silicon oxide film
430
is exposed in the B-B′ direction and the island-like semiconductor layers
110
are still continuous in the A-A′ direction with intervention of the silicon nitride film
320
(FIG.
134
and FIG.
142
). That is, the silicon nitride film
320
remains on a part of the periphery of the silicon oxide film
430
.
Subsequently, the exposed part of the silicon oxide film
430
is removed by isotropic etching so that the silicon oxide film
430
remains in a region sandwiched by the silicon nitride film
320
and the island-like semiconductor layer
320
(FIG.
135
and FIG.
143
).
Thereafter, the silicon nitride film
320
is removed by isotropic etching (FIG.
136
and FIG.
144
). At this time, the etch amount is so adjusted that the silicon nitride film
310
is not completely removed.
Subsequently, a silicon oxide film
420
, for example, is formed as a third insulating film to be a tunnel oxide film of a thickness of about 10 nm on the periphery of each exposed island-like semiconductor layer
110
using thermal oxidation (FIG.
137
and FIG.
145
). The tunnel oxide film is not limited to a thermally oxidized film but may be a CVD oxide film or a nitrogen oxide film.
Thereafter, production steps are in accordance with those of Production Example 1 after a polysilicon film
510
, for example, is deposited to about 50 nm to 200 nm as a first conductive film (
FIGS. 138
to
139
and
FIGS. 146
to
147
). Thereby the silicon oxide film
430
remains in regions where the island-like semiconductor layers
110
face each in the A-A′ direction, and therefore, the tunnel oxide film is not formed in the regions. Accordingly, this example has an advantage in that the area of the tunnel oxide film decreases with respect to regions where the floating gate faces the control gate in each memory cell, which leads to improvement in the coupling ratio.
PRODUCTION EXAMPLE 3
With regard to Production Example 1, this example is particularly shown for forming the tunnel oxide film in opposing regions in the A-A′ direction as shown in
FIG. 1
as an example of forming the tunnel oxide film partially on the periphery of the island-like semiconductor layer
110
in the pillar form.
FIGS. 148
to
157
and
FIGS. 158
to
167
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of EEPROM.
In this example, production steps are the same as those in Production Example 1 until the p-type silicon substrate
100
as the semiconductor substrate is etched 2,000 to 20,000 nm by RIE using as a mask the silicon nitride film
310
as the first insulating film to form the lattice-form trench
210
(FIG.
148
and FIG.
158
).
Thereafter, the surface of each island-like semiconductor layer
110
is oxidized to form a thermally oxidized film
410
to be a second insulating film of about 10 nm to 100 nm thickness (FIG.
149
and FIG.
159
).
Subsequently, a silicon nitride film
320
, for example, is deposited to about 50 nm to 500 nm as a fourth insulating film so that the island-like semiconductor layers
110
are continuous in an A-A′ direction in
FIG. 9
with intervention of the thermally oxidized film
410
as the second insulating film and are discontinuous in a B-B′ direction of
FIG. 9
(FIG.
150
and FIG.
160
).
Thereafter, the silicon nitride film
320
is isotropically etched so that the silicon nitride film
320
remains only to face the island-like semiconductor layers
110
in the A-A′ direction (see FIG.
151
and FIG.
161
). That is, the thermally oxidized film
410
is exposed in the B-B′ direction. Alternatively, the island-like semiconductor layers
110
may be formed continuously both in the A-A′ direction and in the B-B′ direction with intervention of the thermally oxidized film
410
and the silicon nitride film
320
, and later, the silicon nitride film
320
is separated in the B-B′ direction using a resist film patterned by a known photolithography technique.
Thereafter, the exposed thermally oxidized film
410
is further oxidized to form a thermally oxidized film
411
as a second insulating film (FIG.
152
and FIG.
162
).
The silicon nitride film
320
is removed by isotropic etching (FIG.
153
and FIG.
163
). At this time, the etch amount is adjusted so that the silicon nitride film (the first insulating film)
310
is not completely etched away.
Subsequently, the island-like semiconductor films
110
are exposed in a region where the island-like semiconductor layers
110
face each other, by isotropically etching away the silicon oxide film by a thickness about the same as the thickness of the thermally oxidized film
410
(FIG.
154
and FIG.
164
).
Next, a silicon oxide film
420
, for example, is formed as a third insulating film to be a tunnel oxide film of about 10 nm on the surface of each of the exposed island-like semiconductor layers
110
, for example, using thermal oxidation (FIG.
155
and FIG.
165
). The tunnel oxide film is not limited to the thermally oxidized film but may be a CVD oxide film or a nitrogen oxide film. When the silicon oxide film
420
is formed, the thickness and etch amount of thermally oxidized film
410
are pre-set so that the charged stage of the charge storage layer is not affected by tunnel current.
Thereafter, production steps are in accordance with those of Production Example 1 after a polysilicon film
510
, for example, is deposited to about 50 nm to 200 nm as a first conductive film (
FIGS. 156
to
159
and
FIGS. 166
to
167
). Thereby the thermally oxidized film
411
remains in regions where the island-like semiconductor layers
110
face each other in the B-B′ direction, and the tunnel oxide film is not formed. Accordingly, this example has an advantage in that the area of the tunnel oxide film decreases with respect to regions where the floating gates face the control gates in memory cells, which leads to improvement in the coupling ratio.
PRODUCTION EXAMPLE 4
With regard to Production Example 1, this example is particularly shown for forming the tunnel oxide film partially on the periphery of the pillar-form island-like semiconductor layer
110
.
FIGS. 168
to
178
and
FIGS. 179
to
181
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of EEPROM.
In this example, production steps are the same as those in Production Example 1 until the thermally oxidized film
410
is formed as the second insulating film (FIG.
168
and FIG.
179
), the thermally oxidized film
410
is etched away and, as required, the channel ion implantation is carried out on the sidewall of each island-like semiconductor layer
110
, for example, using slant ion implantation.
Thereafter, a silicon oxide film
452
, for example, is deposited to about 5 to 50 nm as a twenty-eighth insulating film and anisotropically etched to remain in the form of a sidewall on the sidewall of each island-like semiconductor layer
110
. At this time, the silicon oxide film
452
may be formed by thermal oxidation, or the thermally oxidized film
421
as the second insulating film may be used without being removed. The silicon oxide film
452
may be used as it is deposited without being formed in the sidewall form.
Subsequently, a silicon nitride film
362
, for example, is deposited to about 5 nm to 50 nm as a twenty-seventh insulating film, and thereafter, is anisotropically etched in the form of a sidewall on the sidewall of each island-like semiconductor layers
110
with intervention of the silicon oxide film
452
.
Next, a silicon oxide film
435
, for example, is deposited to 50 to 500 nm as a twenty-fifth insulating film, and thereafter, is buried by isotropic etching to a degree such that the silicon oxide film
435
reaches at least the top end of a first conductive film
512
which is to be formed by a later step (FIG.
169
and FIG.
180
).
Using the silicon oxide film
435
as a mask, the silicon nitride film
362
is etched to remain only between the silicon oxide film
452
and the silicon oxide film
435
(FIG.
170
and FIG.
181
). At this time, the silicon nitride film
362
forms a recess with respect to the top surface of the silicon oxide film
435
.
A silicon oxide film
445
, for example, is deposited to 3 to 30 nm as a twenty-sixth insulating film in the recess (FIG.
171
and FIG.
182
). At this time, the recess can be buried if the silicon oxide film
445
has about half the thickness of the silicon nitride film
362
. Since the silicon oxide film
445
also deposits on the sidewall of the silicon oxide film
452
, the silicon oxide film
445
is removed from the sidewall of the silicon oxide film
452
, for example, by isotropic etching. The silicon oxide film
452
may be removed from the top surface of the silicon oxide film
435
, and a film of about the same thickness may be formed. Thereby, the silicon oxide film
445
remains in the recess, and the silicon nitride film
362
is buried by the silicon oxide film
435
and the silicon oxide film
445
(FIG.
172
and FIG.
183
).
Subsequently, a silicon nitride film
363
, for example, is deposited to about 5 to 50 nm as a twenty-seventh insulating film, and thereafter, is anisotropically etched to remain in the form of a sidewall on the sidewall of each island-like semiconductor layer
110
with intervention of the silicon oxide film
452
(FIG.
173
and FIG.
184
).
Thereafter, a silicon oxide film
436
which is a twenty-fifth insulating film is buried in the same manner, and a silicon oxide film
446
which is a twenty-sixth insulating film is disposed on the top of the silicon nitride film
363
in the form of a sidewall spacer, in the same manner as the silicon oxide film
445
is formed.
Next, a silicon nitride film
364
which is a twenty-seventh insulating film is formed in the form of a sidewall on the sidewall of the island-like semiconductor layer
110
with intervention of a silicon oxide film
452
(FIG.
174
and FIG.
185
).
Thereafter, using the silicon oxide films
362
,
363
and
364
which are twenty-seventh insulating films as a mask, the silicon oxide films
435
and
436
, the silicon oxide films
445
and
446
and the silicon oxide film
452
are removed by isotropic etching (FIG.
175
and FIG.
186
).
Subsequently, the silicon nitride films
362
,
363
and
364
are removed by isotropic etching. A silicon oxide film
420
, for example, is formed as a third insulating film to be a tunnel oxide film of about 10 nm thickness on the periphery of each island-like semiconductor layer
110
, for example, using a CVD technique (FIG.
176
and FIG.
187
). At this time, the tunnel oxide film is not limited to a CVD oxide film but may be a thermal oxide film or a nitrogen oxide film. The thickness of the silicon oxide film
452
increases as the silicon oxide film
420
is formed, and the silicon oxide film
452
is always thicker than the silicon oxide film
420
.
Thereafter, production steps are in accordance with those of Production Example 1 after a polysilicon film
510
, for example, is deposited to about 50 nm to 200 nm as a first conductive film (FIG.
177
and FIG.
188
). It is sufficient that the silicon oxide film
420
which is the third insulating film to be a tunnel oxide film is formed between the desired first conductive film and island-like semiconductor layer
110
. For example, the silicon oxide film
420
may be unevenly distributed on the top or at the bottom of the polysilicon film or may be partially overlapped with the impurity diffusion layer. An example of distribution of the silicon oxide film is shown in FIG.
178
and FIG.
189
.
Also, an example is shown in which the silicon oxide film
420
is formed by thermal oxidation (
FIGS. 190
to
191
and
FIGS. 192
to
193
).
Further, when the silicon oxide film
420
is formed by thermal oxidation or the like, the formed oxidized film may have or may not have isotropy, as in the above-described Example 1.
By the above-described production method, the semiconductor memory device is produced to have memory cells with a plurality of tunnel oxide films and floating gates as charge storage layers on the sidewalls of the island-like semiconductor layers
110
. In the semiconductor memory device, the island-like semiconductor layers are in electrically floated state with respect to the semiconductor substrate and the active region of each of the memory cells is in electrically floated state. The selection gates are disposed on the top and at the bottom of the island-like semiconductor layers. The area of the tunnel oxide film between the floating gate of the memory cell and the island-like semiconductor layer is smaller than the area of the floating gate contacting the island-like semiconductor layer. It is possible to simultaneously form the selection gates and floating gates of the respective transistors.
PRODUCTION EXAMPLE 5
With regard to Production Example 1, this example is particularly shown for forming the tunnel oxide film partially on the periphery of the island-like semiconductor layer
110
in the pillar form.
FIGS. 194
to
195
and
FIGS. 196
to
197
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of EEPROM.
In this example, production steps are the same as those in Production Example 1 until the silicon oxide films
435
and
436
as the twenty-fifth insulating films, the silicon oxide films
445
and
446
as the twenty-sixth insulating films and the silicon oxide film
452
as the twenty-eighth insulating film are remove by isotropic etching using as a mask the silicon nitride films
362
,
363
and
364
as the twenty-seventh insulating films.
Subsequently, a silicon oxide film
420
, for example, is formed as a third insulating film to be a tunnel oxide film of about 10 nm thickness on the periphery of each island-like semiconductor layer
110
, for example, using a CVD technique (FIG.
194
and FIG.
196
). At this time, the tunnel oxide film is not limited to a CVD film but may be a thermal oxide film or a nitrogen oxide film.
Thereafter, production steps are in accordance with those of Production Example 1 after a polysilicon film
510
, for example, is deposited to about 50 nm to 200 nm as a first conductive film (FIG.
195
and FIG.
197
).
It is sufficient that the silicon oxide film
420
which is the third insulating film to be a tunnel oxide film between the silicon nitride films
362
and
363
and between the silicon nitride films
363
and
364
is formed between the desired first conductive film and island-like semiconductor layer
110
. For example, the silicon oxide film
420
may be unevenly distributed on the top or at the bottom of the polysilicon film or may be partially overlapped with the impurity diffusion layer.
Where the silicon nitride films
362
,
363
and
364
remain when the silicon oxide film
420
is formed, the insulating film intervening between the selection gates and floating gates and the island-like semiconductor layers
110
is of MONOS structure by the silicon oxide film
452
, the silicon nitride films
362
,
363
and
364
and the silicon oxide film
420
. However, it is possible to prevent tunnel current to the silicon nitride film of the MONOS structure by controlling the thickness of the selection gates, the floating gates, the island-like semiconductor layers
110
, and the silicon oxide film
452
.
Further, when the silicon oxide film
420
is formed by thermal oxidation or the like, the formed oxidized film may have or may not have isotropy, as in the above-described Example 1.
By the above-described production method, it is possible to simultaneously form the selection gates and the floating gates of the respective transistors of the semiconductor memory device in which the selection gates are formed on the top and at the bottom of the island-like semiconductor layers and the area of the tunnel oxide films between-the floating gates of the memory cells and the island-like semiconductor layers is smaller than the area of the floating gates contacting the island-like semiconductor layers.
PRODUCTION EXAMPLE 6
With regard to Production Example 1, this example is particularly shown for forming the tunnel oxide film partially on the periphery of the island-like semiconductor layer
110
in the pillar form.
FIGS. 198
to
209
and
FIGS. 210
to
221
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of EEPROM.
In this example, production steps are the same as those in Production Example 1 until the P-type silicon substrate
100
as the semiconductor substrate is formed into a plurality of island-like semiconductor layers in the pillar form (FIG.
198
and FIG.
210
).
Thereafter, a silicon oxide film
435
, for example, is deposited to 50 to 500 nm as a twenty-fifth insulating film and is buried by isotropic etching, for example, to a degree such that the silicon oxide film
435
will not reach the bottom of a first conductive film
512
which is to be formed in a later step (FIG.
199
and FIG.
211
).
Subsequently, a silicon oxide film
452
, for example, is formed to about 5 to 50 nm as a twenty-eighth insulating film and is anisotropically etched to remain in the form of a sidewall on the sidewall of each island-like semiconductor layer
110
.
Further, a silicon nitride film
362
, for example, is deposited to about 5 to 50 nm as a twenty-seventh insulating film and is anisotropically etched to remain in the form of a sidewall on the sidewall of each island-like semiconductor layer
110
with intervention of the silicon oxide film
452
(FIG.
200
and FIG.
212
). The silicon oxide film
452
need not be formed, but is preferably formed. Also the silicon nitride film
362
may be deposited without being formed in the form of a sidewall after the silicon oxide film
452
is deposited.
Subsequently, a silicon oxide film
445
is deposited to 50 to 500 nm as a twenty-sixth insulating film and is buried by isotropic etching, for example, to a degree such that the silicon oxide film
445
will reach at least the top end of a first conductive film
512
which is to be formed in a later step (FIG.
201
and FIG.
213
).
Thereafter, using the silicon oxide film
445
as a mask, the silicon nitride film
362
and the silicon oxide film
435
are isotropically etched so that they remain only between the island-like semiconductor layer
110
and the silicon oxide film
445
(FIG.
202
and FIG.
214
). At this time, the silicon oxide film
435
need not be etched.
Next, a silicon oxide film
436
, for example, is deposited to 50 to 500 nm as a twenty-fifth insulating film and is buried by isotropic etching, for example, to a degree such that the silicon oxide film
436
will not reach the bottom of a first conductive film
513
which is to be formed in a later step. Subsequently, a silicon oxide film
453
, for example, is deposited to about 5 to 50 nm as a twenty-eighth insulating film and then is anisotropically etched to remain in the form of a sidewall spacer on the sidewall of each island-like semiconductor layer
110
.
Further, a silicon nitride film
363
, for example, is deposited to 5 to 50 nm as a twenty-seventh insulating film and then is anisotropically etched to remain in the form of a sidewall on the sidewall of each island-like semiconductor layer
110
with intervention of the silicon oxide film
453
(FIG.
203
and FIG.
215
). At this time, the silicon oxide film
453
need not necessarily be formed, but is preferably formed. The silicon nitride film
363
may be deposited without being formed in the form of a sidewall after the silicon oxide film
453
is deposited.
Subsequently, a silicon oxide film
446
, for example, is deposited to 50 to 500 nm as a twenty-sixth insulating film and is buried by isotropic etching, for example, to a degree such that the silicon oxide film
446
will reach at least the top end of a first conductive film
513
which is to be formed in a later step.
Thereafter, using the silicon oxide
446
as a mask, the silicon nitride film
363
and the silicon oxide film
436
are isotropically etched to remain only between each island-like semiconductor layers
110
and the silicon oxide film
446
(FIG.
204
and FIG.
216
).
Subsequently, the surface of each island-like semiconductor layer is oxidized using the silicon nitride films
362
and
363
to form a thermally oxidized film
410
to be a second insulating film of a thickness of about 10 to 100 nm (FIG.
205
and FIG.
217
).
Thereafter, the silicon nitride films
362
and
363
and the silicon oxide films
452
and
453
are removed by isotropic etching to expose the island-like semiconductor layers
110
(FIG.
206
and FIG.
218
).
As required, channel ion implantation is carried out on the sidewalls of the island-like semiconductor layers
110
by utilizing slant ion implantation, for example, at an implantation energy of 5 to 100 keV in a direction inclined about 5 to 45° in a boron dose of about 1×10
11
to 1×10
13
/cm
2
. Preferably, the channel ion implantation is performed in a plurality of directions of the island-like semiconductor layers
110
because the impurity concentration on the surface becomes uniform. The ion implantation from the surface of the island-like semiconductor layers
110
may be carried out before the silicon oxide film
435
is deposited or before the island-like semiconductor layers
110
are formed. The means for the ion implantation is not particularly limited so long as the same impurity concentration distribution in the island-like semiconductor layers
110
can be obtained.
Subsequently, a silicon oxide film
420
, for example, is formed as a third insulating film to be a tunnel oxide film of about 10 nm thickness by thermal oxidation on the periphery of each of the exposed island-like semiconductor layers (FIG.
207
and FIG.
219
). At this time, a silicon oxide film
411
, for example, to be a second insulating film is a thermally oxidized film
410
whose thickness is increased. The tunnel oxide film is not limited to a thermally oxidized film, but may be a CVD oxide film or a nitrogen oxide film.
Thereafter, production steps are in accordance with those of Production Example 1 after a polysilicon film
510
, for example, to be a first conductive film is deposited to about 50 to 200 nm (FIG.
208
and FIG.
220
).
It is sufficient that the silicon oxide film
420
is formed between the desired conductive film and island-like semiconductor layer. For example, the silicon oxide film
420
may be unevenly distributed on the top or at the bottom of the polysilicon film as shown in FIG.
209
and
FIG. 221
or may be partially overlapped with the impurity diffusion layer.
When the silicon oxide film
420
is formed by thermal oxidation or the like, the formed oxidized film may have or may not have isotropy, as in the above-described Example 1.
By the above-described production method, it is possible to simultaneously form the selection gates and the floating gates of the respective transistors of the semiconductor memory device in which the selection gates are formed on the top and at the bottom of the island-like semiconductor layers and the area of the tunnel oxide films between the floating gates of the memory cells and the island-like semiconductor layers is smaller than the area of the floating gates contacting the island-like semiconductor layers.
PRODUCTION EXAMPLE 7
With regard to Production Example 1, this example is particularly shown for forming the tunnel oxide film partially on the periphery of the island-like semiconductor layer
110
in the pillar form.
FIGS. 222
to
231
and
FIGS. 242
to
244
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of EEPROM, and
FIGS. 232
to
241
and
FIGS. 245
to
247
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of EEPROM.
In this example, production steps are the same as those in Production Example 1 until the thermally oxidized film
410
is formed as the second insulating film, the thermally oxidized film
410
is etched away and, as required, the channel ion implantation is carried out on the sidewalls of the semiconductor layers using slant ion implantation.
Next, a silicon oxide film
434
, for example, is deposited to about 50 to 500 nm as a twenty-fifth insulating film, and is buried, for example, by isotropic etching to a position such that the silicon oxide film
434
will overlap a impurity diffusion layer
721
to be formed in a later step as an N-type semiconductor layer.
Thereafter, a silicon oxide film
452
, for example, is deposited to about 50 to 500 nm as a twenty-eighth insulating film, and then is anisotropically etched to remain in the form of a sidewall on the sidewall of each island-like semiconductor layer
110
. At this time, the silicon oxide film
452
may be formed by thermal oxidation or the thermally oxidized film
410
may be used without being removed. Also the silicon oxide film
452
need not necessarily be formed in the form of a sidewall but may be used as it is deposited.
Further, a silicon nitride film
362
, for example, is deposited to about 5 to 50 nm as a twenty-seventh insulating film, and then is anisotropically etched to remain in the form of a sidewall on the sidewall of each island-like semiconductor layer
110
with intervention of the silicon oxide film
452
(FIG.
222
and FIG.
232
).
Next, a silicon oxide film
435
, for example, is deposited to about 50 to 500 nm as a twenty-fifth insulating film, and is buried, for example, by isotropic etching to a degree such that the silicon oxide film
435
will reach at least the top end of a first conductive film
512
which is to be formed in a later production step (FIG.
223
and FIG.
233
).
Subsequently, using the silicon oxide film
435
as a mask, the silicon nitride film
362
is isotropically etched to remain only between the silicon oxide film
452
and silicon oxide film
435
(FIG.
224
and FIG.
234
). Thereby, the silicon nitride film
362
forms a recess with respect to the top surface of the silicon oxide film
435
.
A silicon oxide film
445
is deposited to 3 to 30 nm as a twenty-sixth insulating film in this recess (FIG.
225
and FIG.
235
). At this time, if the silicon oxide film
445
has about half or more the thickness of the silicon nitride film
362
, the above-mentioned recess is buried with the silicon oxide film
445
. Since the oxide film
445
also deposits on the sidewall of the silicon oxide film
452
, the silicon oxide film
445
is removed from the sidewall of the silicon oxide film
452
, for example, by isotropic etching. The silicon oxide film
452
may be once removed from the top surface of the silicon oxide film
435
and a similar film may be formed again. Thereby, the silicon oxide film
445
remains in the recess and the silicon nitride film
362
is buried with the silicon oxide film
435
and the silicon oxide film
445
(FIG.
226
and FIG.
236
).
Subsequently, a silicon nitride film
363
, for example, is deposited to about 5 to 50 nm as a twenty-seventh insulating film, and then is anisotropically etched to remain in the form of a sidewall on the sidewall of each island-like semiconductor layer
110
with intervention of the silicon oxide film
452
(FIG.
227
and FIG.
237
).
Thereafter, a silicon oxide film
436
as a twenty-fifth insulating film is buried in the same manner as described above, and a silicon oxide film
446
as a twenty-sixth insulating film is disposed on the top of the silicon nitride film
363
in the form of a sidewall in the same manner as the silicon oxide film
445
is formed.
Next, in the same manner as described above, a silicon nitride film
364
as a twenty-seventh film is formed to remain in the form of a sidewall on the sidewall of each island-like semiconductor layer
110
with intervention of the silicon oxide film
452
.
Subsequently, in the same manner as described above, a silicon oxide film
437
as a twenty-fifth insulating film is buried to a position such that the silicon oxide film
437
will overlap an impurity diffusion layer
723
which is to be formed later as an N-type semiconductor layer. The silicon nitride film
364
is etched to remain only between the silicon oxide film
452
and the silicon oxide film
437
in the same manner as the silicon nitride films
362
and
363
are etched (FIG.
228
and FIG.
238
).
Thereafter, using the silicon nitride films
362
,
363
and
364
as a mask, the silicon oxide films
435
and
436
, the silicon oxide films
445
and
446
and the silicon oxide film
452
are removed by isotropic etching (FIG.
229
and FIG.
239
).
Subsequently, a silicon oxide film
420
is formed as a third insulating film to be a tunnel oxide film of about 10 nm thickness on the periphery of each island-like semiconductor layer
110
, for example, by CVD (FIG.
230
and FIG.
240
). At this time, the tunnel oxide film is not necessarily limited to a CVD film, but may be a thermally oxidized film or a nitrogen oxide film.
Thereafter, production steps are in accordance with those of Production Example 1 after a polysilicon film
510
, for example, to be a first conductive film is deposited to about 50 to 200 nm (FIG.
231
and FIG.
241
).
It is sufficient that the silicon oxide film
420
which is the third insulating film to be a tunnel oxide film between the silicon nitride films
362
and
363
and between the silicon nitride films
363
and
364
is formed between the desired first conductive film and island-like semiconductor layer
110
. For example, the silicon oxide film
420
may be unevenly distributed on the top or at the bottom of the polysilicon film or may be partially overlapped with the impurity diffusion layer.
Where the silicon nitride films
362
,
363
and
364
remain when the silicon oxide film
420
is formed, the insulating film intervening between the floating gates and the island-like semiconductor layers
110
is of MONOS structure by the silicon oxide film
452
, the silicon nitride films
362
,
363
and
364
and the silicon oxide film
420
. However, it is possible to prevent tunnel current to the silicon nitride film of the MONOS structure by controlling the thickness of the selection gates, the floating gates, the island-like semiconductor layers
110
and the silicon oxide film
452
.
Further, when the silicon oxide film
420
is formed by thermal oxidation or the like, the formed oxidized film may have or may not have isotropy, as in the above-described Example 1.
Further, as required, after the channel ion implantation is carried out on the sidewalls of the island-like semiconductor layers
110
, for example, by slant ion implantation (
FIGS. 85
to
87
and
FIGS. 106
to
108
), a silicon nitride film
471
, for example, may be deposited to 50 to 500 nm as an eleventh insulating film and isotropically or anisotropically etched to be buried in the first trench
210
to about the height of the top end of the lower selection gate. Thereafter, a silicon nitride film
340
, for example, may be deposited to 5 to 50 nm as a twelfth insulating film to form a sidewall (FIG.
242
and FIG.
245
). Subsequently, a silicon oxide film
472
may be deposited to 50 to 500 nm in the same manner as the eleventh insulating film and isotropically or anisotropically etched to be buried in the first trench
210
to about the height of the bottom end of the upper selection gate. Thereafter, using the silicon oxide film
472
which is an eleventh insulating film as a mask, the sidewall of the silicon nitride film
340
may be partially removed by isotropic etching (FIG.
243
and FIG.
246
). Subsequently, an oxide film
480
of about 15 to 25 nm is formed as a thirteenth insulating film on the periphery of each island-like semiconductor layer
110
, for example, using thermal oxidation (FIG.
244
and FIG.
247
). Then, the sidewall of the silicon nitride film
340
is removed and a silicon nitride film
434
, for example, is deposited to 50 to 500 nm as a twenty-fifth insulating film. Thereafter, the same production steps as described above in Production example 1 may be carried out so that the thickness of the gate insulating films of the selection gate transistors is larger than the thickness of the gate insulating films of the memory transistors.
Also, after the sidewall of the silicon nitride film
340
is removed, this production example may be combined with any one of the other production examples.
By the above-described production method, it is possible to simultaneously form the selection gates and the floating gates of the respective transistors of the semiconductor memory device in which the selection gates are formed on the top and at the bottom of the island-like semiconductor layers and the area of the tunnel oxide films between the floating gates of the memory cells and the island-like semiconductor layers is smaller than the area of the floating gates contacting the island-like semiconductor layers.
PRODUCTION EXAMPLE 8
With regard to Production Example 1, this example is particularly shown for forming the tunnel oxide film partially on the periphery of the pillar-form island-like semiconductor layer
110
.
FIGS. 248
to
251
and
252
to
255
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of EEPROM.
In this example, production steps are the same as those in Production Example 1 until the thermally oxidized film
410
is formed as the second insulating film, the thermally oxidized film
410
is etched away and as required the channel ion implantation is carried out on the sidewalls of the island-like semiconductor layers using slant ion implantation.
Subsequently, a silicon oxide film
431
, for example, is deposited to 50 to 500 nm as a fifth insulating film in the first trench
210
by CVD, and is buried to a desired depth of the first trench
210
by etching back the silicon oxide film
431
. At this time, the silicon oxide film
431
may be deposited without etching away the thermally oxidized film
410
and be etched back to the desired depth.
Thereafter, a silicon oxide film
481
, for example, is formed as a thirteenth insulating film to be a tunnel oxide film of about 10 nm thickness on the periphery of each island-like semiconductor layer
110
, for example, by CVD. At his time, the tunnel oxide film is not necessarily limited to the CVD film, but may be a thermally oxidized film or a nitrogen oxide film.
Subsequently, a polysilicon film
511
is deposited to about 50 to 200 nm as a first conductive film (FIG.
248
and FIG.
252
).
Thereafter, the polysilicon film
511
is etched to remain in the form of sidewall, for example, by RIE (FIG.
249
and FIG.
253
).
Subsequently, a silicon oxide film
432
, for example, is deposited to 50 to 500 nm as a fifth insulating film and is etched back at least to a degree such that the polysilicon film
511
is not exposed, for example, by isotropic etching, thereby being buried to a desired depth.
Thereafter, a silicon oxide film
452
, for example, is deposited to about 5 to 50 nm as a twenty-eighth insulating film and then is anisotropically etched to remain in the form of sidewall on the sidewall of each island-like semiconductor layer
110
. At this time, the silicon oxide film
452
may be formed by thermal oxidation or the thermally oxidized film
410
may be used without being removed. Also the silicon oxide film
452
need not necessarily be formed in the sidewall form but may be used as it is deposited.
Further, a silicon nitride film
362
, for example, is deposited to about 5 to 50 nm as a twenty-seventh insulating film and is anisotropically etched to remain in the form of sidewall on the sidewall of each island-like semiconductor layer
110
with intervention of the silicon oxide film
452
.
Next, a silicon oxide film
435
, for example, is deposited to 50 to 500 nm as a twenty-fifth insulating film and then is buried to a degree such that the silicon oxide film
435
will reach at least the top end of a first conductive film to be formed in a later step, for example, by isotropic etching (FIG.
250
and FIG.
254
).
Thereafter, the silicon nitride film
362
is isotropically etched, and the following production steps are in accordance with those of the previous Production Example 7 (
FIGS. 224
to
231
and FIG.
234
and FIG.
241
. However, the selection gate of the lower gate transistor need not be formed because it has been already formed.
Preferably the silicon oxide film
420
as a third insulating film has almost the same thickness as the silicon oxide film
481
as a thirteenth insulating film.
It is sufficient that the silicon oxide film
420
which is the third insulating film to be a tunnel oxide film between the silicon nitride films
362
and
363
and between the silicon nitride films
363
and
364
is formed between the desired first conductive film and island-like semiconductor layer
110
. For example, the silicon oxide film
420
may be unevenly distributed on the top or at the bottom of the polysilicon film or may be partially overlapped with the impurity diffusion layer.
Where the silicon nitride films
362
,
363
and
364
remain when the silicon oxide film
420
is formed, the insulating film intervening between the floating gates and the island-like semiconductor layers
110
is of MONOS structure by the silicon oxide film
452
, the silicon nitride films
362
,
363
and
364
and the silicon oxide film
420
. However, it is possible to prevent tunnel current to the silicon nitride film of the MONOS structure by controlling the thickness of the selection gates, the floating gates, the island-like semiconductor layers
110
and the silicon oxide film
452
.
Further, when the silicon oxide film
420
is formed by thermal oxidation or the like, the formed oxidized film may have or may not have isotropy, as in the above-described Example 1.
By the above-described method, the area of the tunnel oxide films disposed between the floating gates of the memory transistors and the island-like semiconductor layers can be formed to be smaller than the contact area of the floating gates with the island-like semiconductor layers, and the floating gates of the transistors can be formed at the same.
PRODUCTION EXAMPLE 9
In a semiconductor memory device to be produced in this example, a semiconductor substrate is patterned in the form of pillars to form island-like semiconductor layers. Sides of the island-like semiconductor layers make active regions. A plurality of tunnel oxide films and floating gates as charge storage layers are formed on the active regions. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of each island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors and are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors. In this production example, the selection gates and the floating gates of the transistors are formed at the same time.
FIGS. 256
to
269
and
FIGS. 270
to
283
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of EEPROM.
In this example, production steps are the same as those in Production Example 1 until the thermally oxidized film
410
as a second insulating film is removed, for example, by isotropically etching.
Thereafter, a silicon oxide film
471
, for example, is deposited to 50 to 500 nm as an eleventh insulating film and is buried in the first trench
210
by anisotropic etching or isotropic etching so that the top of the silicon oxide film
471
is positioned between the top and the bottom of the charge storage layer of the lower memory cell.
Next, a silicon nitride film
340
, for example, is deposited to 5 to 500 nm as a twelfth insulating film and sidewalls are formed of the silicon nitride film
340
(FIG.
256
and FIG.
270
).
Subsequently, a silicon oxide film
472
is deposited to 50 to 500 nm in the same manner as the eleventh insulating film and is buried in the first trench
210
by anisotropic etching or isotropic etching so that the top of the silicon oxide film
472
as the eleventh insulating film is positioned between the top and the bottom of the charge storage layer of the upper memory cell.
Thereafter, using the silicon oxide film
472
as a mask, the sidewalls of the silicon nitride film
340
are partially removed by isotropic etching (FIG.
257
and FIG.
271
).
Subsequently, an oxide film
420
is formed as a third insulating film to be a tunnel oxide film of about 10 nm thickness on the periphery of each island-like semiconductor layer
110
, for example, by thermal oxidation (FIG.
258
and FIG.
272
). The tunnel oxide film is not necessarily limited to a thermally oxidized film, but may be a CVD oxide film or a nitrogen oxide film.
Next, a polysilicon film
510
, for example, is deposited to about 50 to 200 nm as a first conductive film (FIG.
259
and FIG.
273
).
Thereafter, a silicon nitride film
321
, for example, is deposited to 5 to 50 nm as a fourth insulating film by CVD.
Subsequently, the silicon nitride film
321
is etched to remain in the form of a sidewall on the polysilicon film
510
, for example, by RIE (FIG.
260
and FIG.
274
).
A silicon oxide film
431
, for example, is deposited to 50 to 500 nm as a fifth insulating film in the first trench
210
in the lattice form by CVD (FIG.
261
and FIG.
275
).
The silicon oxide film
431
is buried to a desired depth in the first trench
210
in the lattice form (FIG.
262
and FIG.
276
).
Using the silicon oxide film
431
as a mask, the silicon nitride film
321
is isotropically etched to remain only between the silicon oxide film
431
and the polysilicon film
510
(FIG.
263
and FIG.
277
). At this time, the silicon nitride film
321
forms a recess with respect to the top surface of the silicon oxide film
431
.
A silicon oxide film
441
is deposited to 3 to 30 nm as a sixth insulating film in this recess. At this time, if the silicon oxide film
441
has about half or more of the thickness of the silicon nitride film
321
, the above-mentioned recess is buried with the silicon oxide film
441
. Since the oxide film
441
also deposits on the sidewall of the polysilicon film
510
, the silicon oxide film
441
is removed from the sidewall of the polysilicon film
510
, for example, by isotropic etching. Thereby, the silicon oxide film
441
remains in the recess and the silicon nitride film
321
is buried with the silicon oxide film
431
and the silicon oxide film
441
.
Subsequently, a silicon nitride film
322
is deposited to 5 to 50 nm as a fourth insulating film in the same manner by CVD and is etched by RIE to remain in the form of a sidewall on the sidewall of the polysilicon film
510
as a first conductive film (FIG.
264
and FIG.
278
).
Thereafter, a silicon oxide film
432
as a fifth insulating film is buried in the same manner as described above, and then a silicon oxide film
442
as a sixth insulating film is disposed on the top of the silicon nitride film
322
in the form of a sidewall in the same manner as the above-mentioned sixth insulating film.
Subsequently, a sidewall is formed of a silicon nitride film
323
as a fourth insulating film on the sidewall of the polysilicon film
510
in the same manner as described above (FIG.
265
and FIG.
279
).
By repeating the above production steps, a plurality of sidewalls are formed of the silicon nitride film on the sidewall of the polysilicon film
510
(FIG.
266
and FIG.
281
).
The polysilicon film
510
as a first conductive film is divided by isotropic etching (FIG.
267
and FIG.
281
).
Thereafter, the silicon nitride film
310
as a first insulating film, the silicon nitride film
340
as a twelfth insulating film and the sidewalls
321
to
324
of the silicon nitride film as a fourth insulating film are isotropically etched.
Subsequently, an impurity is introduced into the island-like semiconductor layers
110
and the semiconductor substrate
100
in self-alignment with the divided polysilicon films
511
to
514
as the first conductive films and the silicon nitride film
310
as the first insulating film. For example, N-type impurity diffusion layers
710
to
724
are formed at an arsenic concentration of about 1×10
18
to 1×10
31
/cm
3
using solid or vapor phase diffusion. At this time, the impurity concentration in the impurity diffusion layer
710
to be a first wiring layer may be adjusted by ion implantation (FIG.
268
and FIG.
282
). For example, this ion implantation may be carried out at an implantation energy of 5 to 100 keV at a phosphorus dose of about 1×10
13
to 1×10
15
/cm
2
in a direction inclined by 0 to 7°.
Thereafter, exposed portions of the polysilicon films
511
to
514
are thermally oxidized to selectively form a silicon oxide film
450
as a seventh insulating film, for example. At this time, by thermal oxidization, the impurity in the impurity diffusion layers
710
to
724
are diffused so that the p-type region of the island-like semiconductor layer
110
becomes in a floating state, and further, the impurity diffusion layers
710
to
724
need to reach the nearest ends of the polysilicon films
511
to
514
with intervention of an oxide film
420
as a third insulating film to be a tunnel oxide film (FIG.
269
and FIG.
283
). The impurity introduction into the polysilicon layers
511
to
514
may be performed when the polysilicon film
510
is formed or when the impurity is introduced into the island-like semiconductor layer
110
. The timing of introducing the impurity is not limited so long as the conductive film is formed.
Thereafter, production steps after the sidewalls
321
to
324
of the silicon nitride film are removed by isotropic etching are in accordance with those of Production Example 1.
In the example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. More particularly, by setting smaller the intervals between adjacent island-like semiconductor layers in the direction of the second and third wiring layers than those in the direction of the fourth wiring layer, it is possible to automatically obtain the wiring layers which are discontinuous in the direction of the fourth wiring layer and are continuous in the direction of the second and third wiring layers without using a mask. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
By providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased, i.e., a reading voltage is 0V and a threshold is negative, and thereby the cell current flows even through a non-selected cell.
PRODUCTION EXAMPLE 10
With regard to Production Example 1, this example is particularly shown for arranging two memory transistors on each island-like semiconductor, the memory transistors being connected in series along the island-like semiconductor layer, and forming the tunnel oxide film partially on the periphery of the pillar-form island-like semiconductor layer
110
.
FIGS. 284
to
293
and
FIGS. 294
to
303
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of EEPROM.
In this example, production steps are the same as those in Production Example 1 until the thermally oxidized film
410
is formed as the second insulating film (FIG.
284
and FIG.
294
), the thermally oxidized film
410
is etched away and as required the channel ion implantation is carried out on the sidewalls of the island-like semiconductor layers
110
, for example, using slant ion implantation.
Thereafter, a silicon oxide film
452
, for example, is deposited to about 5 to 50 nm as a twenty-eighth insulating film and is anisotropically etched to remain in the form of sidewall on the sidewall of each island-like semiconductor layer
110
. At this time, the silicon oxide film
452
may be formed by thermal oxidation or the thermally oxidized film
410
may be used without being removed. The silicon oxide film
452
may be used as deposited without being formed into the form of sidewall.
Further, a silicon nitride film
362
, for example, is deposited to about 5 to 50 nm as a twenty-seventh insulating film and then is anisotropically etched to remain in the form of sidewall on the sidewall of the island-like semiconductor layer
110
with intervention f the silicon oxide film
452
.
Next, a silicon oxide film
435
, for example, is deposited to 50 to 500 nm as a twenty-fifth insulating film and then is buried by isotropic etching to a degree such that the silicon oxide film
435
will reach at least the top of the first conductive film
511
to be formed in a later step (FIG.
285
and FIG.
295
).
Using the silicon oxide film
435
as a mask, the silicon nitride film
362
is etched by isotropic etching to remain only between the silicon oxide film
452
and the silicon oxide film
435
(FIG.
286
and FIG.
296
). At this time, the silicon nitride film
362
forms a recess with respect to the top surface of the silicon oxide film
435
.
A silicon oxide film
445
, for example, is deposited to 3 to 30 nm as a twenty-sixth insulating film in the recess (FIG.
287
and FIG.
297
). At this time, the recess can be buried if the silicon oxide film
445
has about half or more the thickness of the silicon nitride film
362
. Since the silicon oxide film
445
also deposits on the sidewall of the silicon oxide film
452
, the silicon oxide film
445
is removed from the sidewall of the silicon oxide film
452
, for example, by isotropic etching. The silicon oxide film
452
may be removed from the top surface of the silicon oxide film
435
, and a film of about the same thickness may be formed. Thereby, the silicon oxide film
445
remains in the recess, and the silicon nitride film
362
is buried with the silicon oxide film
435
and the silicon oxide film
445
(FIG.
288
and FIG.
298
).
Subsequently, a silicon nitride film
363
, for example, is deposited to about 5 to 50 nm as a twenty-seventh insulating film, and then is anisotropically etched to remain in the form of sidewall on the sidewall of the island-like semiconductor layer
110
with intervention of the silicon oxide film
452
(FIG.
289
and FIG.
299
).
Thereafter, in the same manner as described above, a silicon oxide film
436
as a twenty-fifth film is buried, and a silicon oxide film
446
is disposed as a twenty-sixth insulating film on a silicon nitride film
363
in the form of sidewall as a twenty-seventh insulating film in the same manner as the silicon oxide film
445
is formed.
Next, in the same manner as described above, a silicon nitride film
364
as a twenty-seventh insulating film is formed in the form of sidewall on the sidewall of island-like semiconductor layer
110
with intervention of the silicon oxide film
452
(FIG.
290
and FIG.
300
).
Thereafter, using silicon nitride films
362
,
363
and
364
which are twenty-seventh insulating films as a mask, the silicon oxide films
435
and
436
, the silicon oxide film
445
and
446
and the silicon oxide film
452
are removed by isotropic etching (FIG.
291
and FIG.
301
).
Subsequently, the silicon nitride films
362
,
363
and
364
are removed by isotropic etching, and then a silicon oxide film
420
, for example, is formed as a third insulating film to be a tunnel oxide film of about 10 nm on the periphery of each island-like semiconductor layer
110
, for example, using CVD (FIGS.
292
and
302
). At this time, the tunnel oxide film is not limited to a CVD oxide film, but may be a thermally oxidized film or a nitrogen oxide film. The thickness of the silicon oxide film
452
increases to be always thicker than the silicon oxide film
420
as the silicon oxide film
420
is formed.
Thereafter, production steps are in accordance with those of Production Example 1 after a polysilicon film
510
, for example, to be a first conductive film is deposited to about 50 nm to 200 nm (FIG.
293
and FIG.
303
). However, the selection gate transistors are not formed.
It is sufficient that the silicon oxide film
420
which is the third insulating film to be the tunnel oxide film is formed between the desired first conductive film and island-like semiconductor layer
110
. For example, the silicon oxide film
420
may be unevenly distributed on the top or at the bottom of the polysilicon film or may be partially overlapped with the impurity diffusion layer.
Further, when the silicon oxide film
420
is formed by thermal oxidation or the like, the formed oxidized film may have or may not have isotropy, as in the above-described Example 1.
In the above-described example, is described the method wherein the charge storage layers are formed at the same time on the sides of the island-like semiconductor layers
110
formed by patterning the semiconductor substrate, but various methods may be combined.
As shown in the above-described production method, a plurality of memory cells having the charge storage layers and the control gates are connected in series in a direction perpendicular to the semiconductor substrate. The memory cells are formed on the sides of the island-like semiconductor layers arranged in matrix and insulated in the lattice form on the semiconductor substrate. The impurity diffusion layers disposed on the island-like semiconductor layers are sources or drains of the memory cells. The semiconductor substrate is electrically insulated from the island-like semiconductor layers by the impurity diffusion layers. The control gates constitute control gate lines which are disposed continuously with regard to a plurality of island-like semiconductor layers in one direction and are formed in a horizontal direction with respect to the semiconductor substrate. The bit lines are electrically connected with the impurity diffusion layers in a direction crossing the control gate lines and are arranged in the horizontal direction with respect to the semiconductor substrate. However, the above-listed features may be combined in various ways.
Are described examples in which, unlike the conventional memory, an impurity diffusion layer is so formed that an active region of each memory cell formed on a semiconductor substrate or semiconductor layer which is patterned in a pillar form is in a floating state with respect to the semiconductor substrate. Further, before the formation of the semiconductor substrate or the semiconductor layer to be the active region, a region for forming a charge storage layer formed of a laminated film comprising plural films is precisely defined in a direction perpendicular to the surface of the semiconductor substrate by controlling the thickness of each film, and then the charge storage layer is formed in this region.
PRODUCTION EXAMPLE 11
In a semiconductor memory to be produced in this example, regions for forming charge storage layers are defined in advance by a laminated film comprising plural films and then island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth in trenches opened by using a photoresist mask. Tunnel oxide films and floating gates as charge storage layers are formed on the sides of the island-like semiconductor layers in the regions for forming the charge storage layers. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state.
In the semiconductor memory, selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The tunnel oxide film and the floating gate of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
FIGS. 304
to
336
and
FIGS. 337
to
368
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
First, on a surface of a P-type silicon substrate
2100
, a silicon oxide film
2411
containing arsenic impurities of about 1×10
18
to 1×10
22
/cm
3
, for example, is deposited as a first insulating film to a thickness of 50 to 500 nm by CVD. At this time, ion implantation may be carried out to introduce the impurities to the insulating film deposited by CVD. For example, to the silicon oxide film
2411
deposited to a thickness of 50 to 500 nm, ion implantation may be carried out at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
14
to 1×10
16
/cm
2
at an angle of about 0 to 45° with respect to the normal line of the surface of the substrate. The impurity introduction to the silicon oxide film
2411
by ion implantation may not necessarily be carried out immediately after the deposition of the silicon oxide film
2411
. Regarding the ion implantation to the silicon oxide film
2411
, the angle for the implantation is not particularly limited as long as a desired impurity concentration is obtained. Means for the impurity introduction to the silicon oxide film
2411
is not limited to the ion implantation, but any means such as solid or vapor phase diffusion may be used.
Thereafter, a silicon nitride film
2321
, for example, is deposited as a fourth insulating film to a thickness of 10 to 100 nm. If the above-mentioned impurity introduction to the silicon oxide film
2411
is carried out by ion implantation, the impurities may be introduced by ion implantation through the silicon nitride film
2321
into the silicon oxide film
2411
.
Then, a silicon oxide film
2421
, for example, is deposited as a third insulating film to a thickness of 50 to 500 nm and a silicon nitride film
2312
is deposited as a second insulating film to a thickness of 10 to 100 nm. Further, a silicon oxide film
2412
containing impurities is deposited as a first insulating film to a thickness of 50 to 500 nm, a silicon nitride film
2322
is deposited as a fourth insulating film to a thickness of 10 to 100 nm, and a silicon oxide film
2422
is deposited as a third insulating film to a thickness of 50 to 500 nm. Thus, the films are sequentially formed. Then, as shown in
FIGS. 304 and 335
, a silicon oxide film
2415
containing impurities is deposited as a first insulating film to a thickness of 50 to 500 nm and a silicon nitride film
2325
is deposited as a fourth insulating film to a thickness of 500 to 5,000 nm.
Subsequently, using a resist film R
1
patterned by a known photolithographic technique as a mask (FIGS.
304
and
337
), reactive ion etching, for example, is performed to sequentially etch the silicon nitride film
2325
, the silicon oxide film
2415
, the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2324
, the silicon oxide film
2414
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2323
, the silicon oxide film
2413
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2322
, the silicon oxide film
2412
, the silicon nitride film
2312
, the silicon oxide film
2421
, the silicon nitride film
2321
and the silicon oxide film
2411
, thereby forming a four th trench
2240
(FIGS.
305
and
338
).
The resist film R
1
is removed and then island-like semiconductor layers
2110
are filled in the fourth trench
2240
. For example, the island-like semiconductor layers
2110
are formed by selective epitaxial growth from the P-type silicon substrate
2100
located at the bottom of the fourth trench
2240
(FIGS.
306
and
339
). The thus formed island-like semiconductor layers
2110
are flattened to be flush with the silicon nitride film
2325
. The flattening may be carried out by isotropic or anisotropic etch-back, CMP, or a combination in various ways.
Thereafter, a polysilicon film
2540
, for example, is deposited as a fourth conductive film to a thickness of about 100 to 300 nm and a silicon nitride film
2330
is deposited as a fifth insulating film to a thickness of about 200 to 2,000 nm (FIGS.
307
and
340
).
Using a resist film R
2
patterned by a known photolithographic technique as a mask (FIGS.
308
and
341
), reactive ion etching, for example, is performed to successively etch the silicon nitride film
2330
, the polysilicon film
2540
, the silicon nitride film
2325
and the silicon oxide film
2415
, thereby exposing the silicon nitride film
2315
(the second insulating film). At this time, the silicon nitride film
2315
may be etched until the silicon oxide film
2424
(the third insulating film) is exposed.
After the resist film R
2
is removed (FIGS.
309
and
342
), a silicon nitride film
2340
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm. The silicon nitride film
2340
is etched by anisotropic etching, for example, to remain in the form of a sidewall spacer on the sidewalls of the silicon nitride film
2330
, the polysilicon film
2540
, the silicon nitride film
2325
and the silicon oxide film
2415
(FIGS.
310
and
343
). At this time, the silicon oxide film
2415
containing the impurities (the first insulating film) is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2325
(the fourth insulating film), the silicon nitride film
2315
(the second insulating film) and the silicon nitride film
2340
(the sixth insulating film).
Then, using the silicon nitride films
2330
and
2340
as a mask, successively etched are the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2324
, the silicon oxide film
2414
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2323
, the silicon oxide film
2413
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2322
, the silicon oxide film
2412
and the silicon nitride film
2312
, thereby exposing the silicon oxide film
2421
(the third insulating film). Thus, a third trench
2230
is formed (FIGS.
311
and
344
).
Subsequently, a silicon nitride film
2342
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm. Then, the silicon nitride film
2342
is arranged such that at least the silicon oxide film
2412
containing the impurities is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2342
(the sixth insulating film), the silicon nitride film
2312
(the second insulating film) and the silicon nitride film
2322
(the fourth insulating film). For example, the silicon nitride film
2342
deposited to a thickness of about 5 to 50 nm is anisotropically etched back to remove the silicon nitride film
2342
located at the bottom of the third trench
2230
, thereby exposing the silicon oxide film
2421
(FIGS.
312
and
345
).
Thereafter, a silicon oxide film
2432
, for example, is deposited as a seventh insulating film to a desired thickness and embedded in the third trench
2230
such that the silicon oxide film
2412
containing the impurities is buried with intervention of the silicon nitride film
2342
(FIGS.
313
and
345
).
Using the silicon oxide film
2432
as a mask, an exposed portion of the silicon nitride film
2342
is removed by isotropic etching while leaving an unexposed portion thereof (FIGS.
314
and
347
).
Then, a silicon oxide film
2443
, for example, is deposited as an eighth insulating film and buried in the third trench
2230
by anisotropic etching, for example, such that the silicon oxide film
2443
is disposed on the side of the silicon oxide film
2422
(FIGS.
315
and
348
). At this time, the depth of the buried silicon oxide film
2443
(the eighth insulating film) is so controlled that the side of the silicon oxide film (the first insulating film)
2413
containing the impurities is exposed.
Then, in the same manner as the above, a silicon nitride film
2343
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm and arranged such that at least the silicon oxide film
2413
(the first insulating film) containing the impurities is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2343
(the sixth insulating film), the silicon nitride film
2313
(the second insulating film) and the silicon nitride film
2323
(the fourth insulating film). Thereafter, in the same manner as the above, a silicon oxide film
2444
, for example, is deposited as an eighth insulating film and buried in the third trench
2230
, for example, by anisotropic etching such that the silicon oxide film
2444
is disposed on the side of the silicon oxide film
2423
(FIGS.
316
and
349
).
Further, in the same manner as the above, a silicon nitride film
2344
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm and arranged such that at least the silicon oxide film
2414
(the first insulating film) containing the impurities is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2344
(the sixth insulating film), the silicon nitride film
2314
(the second insulating film) and the silicon nitride film
2324
(the fourth insulating film) (FIGS.
317
and
350
).
Thereafter, the silicon oxide films
2442
,
2443
and
2444
(the eighth insulating films), the silicon oxide films
2421
,
2422
,
2423
and
2424
(the third insulating films) and the silicon oxide films
2432
,
2433
and
2434
(the seventh insulating films) are removed by isotropic etching, for example, thereby exposing the sides of the island-like semiconductor layers
2110
(FIGS.
318
and
351
).
Then, the surface of each island-like semiconductor layer
2110
is oxidized to form, for example, a thermally oxidized film
2450
of about 10 to 100 nm thick as a ninth insulating film (FIGS.
319
and
352
).
Next, the thermally oxidized film (the ninth insulating film)
2450
is etched away from the periphery of each island-like semiconductor layer
2110
, for example, by isotropic etching (FIGS.
320
and
353
).
Then, as required, channel ion implantation is carried out into the sidewall of each island semiconductor layer
2110
by slant ion implantation. For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at a boron dose of about 1×10
11
to 1×10
13
/cm
2
at an angle of 5 to 45° with respect to the normal line of the surface of the substrate. Preferably the channel ion implantation is performed from various directions to the island-like semiconductor layers
2110
because a surface impurity concentration becomes more uniform. Alternatively, instead of the channel ion implantation, an oxide film containing boron may be deposited by CVD with a view to utilizing diffusion of boron from the oxide film. The impurity implantation from the surface of the island-like semiconductor layers
2110
may be carried out before the island-like semiconductor layers
2110
are covered with the thermally oxidized film
2450
, or during the formation of the island-like semiconductor layers
2110
. Alternatively, the impurities may be introduced to the silicon oxide films
2421
,
2422
,
2423
and
2424
in advance with a view to implanting the impurities in the island-like semiconductor layers
2110
by thermal treatment or the like before removing the silicon oxide films
2421
,
2422
,
2423
and
2424
. Means for the implantation are not particularly limited so long as an impurity concentration distribution is almost equal over the island-like semiconductor layers
2110
.
Subsequently, a silicon oxide film
2460
, for example, is formed as a tenth insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
2110
, for example, by thermal oxidization (FIG.
321
and FIG.
354
). The tunnel oxide film, however, may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film.
Then, a polysilicon film
2510
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm. Using the silicon nitride film
2330
(the fifth insulating film) and the silicon nitride films
2340
,
2342
,
2343
and
2344
(the sixth insulating films) as a mask, the polysilicon film
2510
is divided into polysilicon films
2511
,
2512
,
2513
and
2514
(first conductive films), for example, by anisotropic etching (FIGS.
322
and
355
).
A silicon oxide film
2470
, for example, is then deposited to a thickness of about 50 to 500 nm as an eleventh insulating film.
The silicon oxide film
2470
is buried in the third trench
2230
, for example, by anisotropic or isotropic etching, such that the polysilicon film
2511
(the first conductive film) is buried (FIGS.
323
and
356
). At this time, the depth of the buried silicon oxide film
2470
is so controlled that the silicon nitride film
2342
(the sixth insulating film) is partially exposed.
Then, a silicon nitride film
2350
, for example, is deposited as a twelfth insulating film to a thickness of 5 to 50 nm on the surfaces the polysilicon films
2512
to
2514
(the first conductive films), the silicon nitride films
2340
,
2342
,
2343
and
2344
(the sixth insulating films) and the silicon oxide film
2470
(the eleventh insulating film) which are present on the inner wall of the third trench
2230
. The silicon nitride film
2350
is then etched back anisotropically, for example, to remain in the form of a sidewall spacer (FIGS.
324
and
357
).
Then, the silicon oxide film
2470
is etched back by isotropic etching, for example, to such a degree that the side of the polysilicon film
2511
(the first conductive film) is exposed (FIGS.
325
and
358
).
Then, a polysilicon film
2521
, for example, is deposited as a second conductive film to a thickness of 15 to 150 nm (FIGS.
326
and
359
). The polysilicon film
2521
is then etched back, for example, anisotropically, as shown in FIG.
360
. Subsequently, the silicon nitride film
2321
(the fourth insulating film), the silicon oxide film
2411
(the first insulating film) and the P-type silicon substrate
2100
are successively etched to form a second trench
2200
in the P-type silicon substrate
2100
in self-alignment with the polysilicon film
2521
(the second conductive film), thereby separating the impurity diffusion layer
2710
. That is, a separation portion of the first wiring layer is formed in self-alignment with a separation portion of the second conductive film (FIG.
327
and FIG.
360
).
Then, a silicon oxide film
2470
, for example, is deposited to a thickness of 30 to 300 nm as an eleventh insulating film and etched back anisotropically to be buried in the second trench
2220
. At this time, the height of the silicon oxide film
2470
is so adjusted that the polysilicon film
2511
(the first conductive film) is embedded (FIGS.
328
and
361
).
Subsequently, the polysilicon film
2521
is etched back anisotropically or isotropically to such a degree that the polysilicon film
2521
is able to contact the polysilicon film
2511
to form a selection gate (FIGS.
329
and
362
). At this time, by setting the intervals between the island-like semiconductor layers
2110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
2521
is formed into a second wiring layer to be a selection gate line continuous in the direction without need to use a masking process.
Then, the sidewall spacer made of the silicon nitride film (the twelfth insulating film)
2350
is removed by isotropic etching (
FIGS. 330 and 363
) and a silicon oxide film
2471
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm.
The silicon oxide film
2471
is buried in the third trench
2230
by anisotropic or isotropic etching such that the polysilicon film
2521
is embedded. At this time, the depth of the buried silicon oxide film
2471
is so controlled that the silicon nitride film
2342
is partially exposed.
Subsequently, an interlayer insulating film
2612
is formed on exposed surfaces of the polysilicon films
2512
to
2514
(FIG.
331
and FIG.
364
). This interlayer insulating film
2612
may be formed of an ONO film. The ONO film can be formed in the same manner as in Production example 1.
Then, in the same manner, a polysilicon film
2522
is deposited as a second conductive film to a thickness of 15 to 150 nm and then etched back such that the polysilicon film
2522
is disposed on the side of the polysilicon film (the first conductive film)
2512
with intervention of the interlayer insulating film
2612
. At this time, by setting the intervals between the island-like semiconductor layers
2110
in the direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
2522
is formed into a third wiring layer to be a control gate line continuous in the direction of A-A′ without need to use a masking process.
Thereafter, a silicon oxide film
2472
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm. The silicon oxide film
2472
is buried in the third trench
2230
, for example, by anisotropic or isotropic etching, such that the polysilicon film (the second conductive film)
2522
is embedded. At this time, the depth of the buried silicon oxide film
2472
is so controlled that the silicon nitride film
2343
is partially exposed.
By repeating likewise, a polysilicon film (a second conductive film)
2523
is disposed on the side of the polysilicon film (a first conductive film)
2513
with intervention of an interlayer insulating film
2613
, and then a silicon oxide film
2473
(an eleventh insulating film) is formed to bury the polysilicon film
2523
. With regard to the polysilicon film
2514
which is the topmost first conductive film, a polysilicon film (a second conductive film)
2524
is etched back to such a degree that the polysilicon film
2524
is able to contact the polysilicon film (the first conductive film)
2514
, in the same manner as the polysilicon film
2511
which is the bottommost first conductive film (
FIGS. 329
to
334
and
FIGS. 362
to
366
).
Then, the silicon nitride film
2330
(the fifth insulating film) and the silicon nitride film
2340
(the sixth insulating film) are removed by isotropic etching, for example, to expose the polysilicon film
2540
(FIGS.
334
and
367
).
Subsequently, a silicon oxide film
2474
is deposited as an eleventh insulating film to a thickness of 100 to 500 nm on the top of the polysilicon film
2524
. The top portion of the polysilicon film
2540
is exposed by etch-back or by CMP. A fourth wiring layer
2840
is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the island-like semiconductor layer
2110
(FIG.
335
and FIG.
367
).
FIG. 335
shows that the fourth wiring layer
2840
is placed on the polysilicon film
2540
without mis-alignment. However, even if misalignment occurs, the fourth wiring layer
2840
can be connected to the polysilicon film
2540
as shown in
FIG. 336
(This is true of the following production examples).
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the fifth insulating film)
2330
, the silicon nitride film (the sixth insulating film)
2340
and the silicon nitride film (the twelfth insulating film)
2350
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2511
to
2514
(the first conductive films), the polysilicon films
2520
or
2521
to
2524
(the second conductive films) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In the example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. More particularly, by setting smaller the intervals between adjacent island-like semiconductor layers in the direction of the second or third wiring layer than those in the direction of the fourth wiring layer, it is possible to obtain the wiring layers which are discontinuous in the direction of the fourth wiring layer and are continuous in the direction of the second or third wiring layer without using a mask. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
PRODUCTION EXAMPLE 12
In contrast to Production example 1, this example shows an example of production process of a semiconductor memory in which the first, second and third wiring layers are separated through patterning with use of resist films by photolithography.
FIGS. 369
to
374
and
375
to
380
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
In this example, a separation portion of the first wiring layer is not formed in self-alignment with a separation portion of the polysilicon film
2521
(the second conductive film) by anisotropic etching. Further, the polysilicon films
2521
to
2524
(the second conductive films) are deposited to have such a thickness that they are spontaneously separated in a direction of B-B′ in FIG.
1
and thus etching for the separation is not required.
This example is the same as Production example 11 (
FIGS. 369
to
372
and
FIGS. 375
to
378
) before the silicon oxide film
2474
is deposited to a thickness of 100 to 500 nm on the top of the polysilicon film
2524
(
FIGS. 304
to
335
and
FIGS. 337
to
378
).
Thereafter, using a resist film R
4
patterned by a known photolithographic technique as a mask (FIGS.
373
and
379
), anisotropic etching is performed to reach the P-type silicon substrate
2100
, thereby separating the impurity diffusion layer
2710
and the polysilicon films
2521
to
2524
in a direction of B-B′.
Then, a silicon oxide film
2475
is deposited as an eleventh insulating film and subjected to etch-back or CMP to expose the top portion of the polysilicon film
2540
(fourth conductive film). A fourth wiring layer
2840
is connected to the top of the island-like semiconductor layer
2110
in such a manner that its direction crosses the direction of the second or third wiring layer (FIG.
379
and FIG.
380
).
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed. Thereby, a semiconductor memory is realized which has the same effect as obtained by Production Example 11.
Thus, by means of patterning with use of the resist films by photolithography, the first, second and third wiring layers are separated even in the case where the island-like semiconductor layers are disposed symmetrically to a diagonal.
By providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased, i.e., a reading voltage is 0V and a threshold is negative, thereby the cell current flows even through a non-selected cell.
In Production examples 11 and 12, the third lattice-form trench
2230
is formed on the P-type semiconductor substrate. However, the third lattice-form trench
2230
may be formed in a P-type impurity diffusion layer formed in an N-type semiconductor substrate or in a P-type impurity diffusion layer formed in an N-type impurity diffusion layer formed in a P-type semiconductor substrate. The conductivity types of the impurity diffusion layers may be reversed. This production example is applicable to the following various production examples.
PRODUCTION EXAMPLE 13
In a semiconductor memory to be produced in this example, regions for forming charge storage layers are defined in advance by a laminated film comprising plural films, and then island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth in trenches opened by using a photoresist mask. Tunnel oxide films and floating gates as charge storage layers are formed on the sides of the island-like semiconductor layers in the regions for forming the charge storage layers. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active regions of the memory cells are electrically common.
In the semiconductor memory, selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The tunnel oxide film and the floating gate of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
FIGS. 381
to
402
and
FIGS. 403
to
424
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
First, on a surface of a P-type silicon substrate
2100
, a silicon oxide film
2411
containing arsenic impurities of about 1×10
18
to 1×10
22
/cm
2
, for example, is deposited as a first insulating film to a thickness of 50 to 500 nm by CVD. At this time, ion implantation may be carried out to introduce the impurities to the insulating film deposited by CVD. For example, to the silicon oxide film
2411
deposited to a thickness of 50 to 500 nm, ion implantation may be carried out at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
14
to 1×10
16
/cm
2
at an angle of about 0 to 45° with respect to the normal line of the surface of the substrate. The impurity introduction to the silicon oxide film
2411
by ion implantation may not necessarily be carried out immediately after the deposition of the silicon oxide film
2411
. Regarding the ion implantation to the silicon oxide film
2411
, the angle for the implantation is not particularly limited as long as a desired impurity concentration is obtained. Means for the impurity introduction to the silicon oxide film
2411
is not limited to the ion implantation, but any means such as solid vapor phase diffusion may be used. Thereafter, a silicon nitride film
2321
, for example, is deposited as a fourth insulating film to a thickness of 10 to 100 nm. If the above-mentioned impurity introduction to the silicon oxide film
2411
is carried out by ion implantation, the impurities may be introduced by ion implantation through the silicon nitride film
2321
into the silicon oxide film
2411
.
Then, a silicon oxide film
2421
, for example, is deposited as a third insulating film to a thickness of 50 to 500 nm, a silicon nitride film
2312
, for example, is deposited as a second insulating film to a thickness of 10 to 100 nm and a silicon oxide film
2412
is deposited as a first insulating film to a thickness of 50 to 500 nm. After the films are thus formed sequentially, a silicon oxide film
2415
, for example, is deposited as a first insulating film to a thickness of 50 to 500 nm and a silicon nitride film
2325
is deposited as a fourth insulating film to a thickness of 500 to 5,000 nm as shown in
FIGS. 381 and 403
.
Subsequently, using a resist film R
1
patterned by a known photolithographic technique as a mask (FIGS.
381
and
403
), reactive ion etching, for example, is performed to successively etch the silicon nitride film
2325
, the silicon oxide film
2415
, the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2312
, the silicon oxide film
2421
, the silicon nitride film
2321
and the silicon oxide film
2411
, thereby forming a fourth trench
2240
(FIGS.
382
and
404
).
The resist film R
1
is removed and then island-like semiconductor layers
2110
are filled in the fourth trench
2240
. For example, the island-like semiconductor layers
2110
are formed by selective epitaxial growth from the P-type silicon substrate
2100
located at the bottom of the fourth trench
2240
(FIGS.
383
and
405
).
The thus formed island-like semiconductor layers
2110
are flattened to be flush with the silicon nitride film
2325
(FIGS.
384
and
406
). The flattening may be carried out by isotropic or anisotropic etch-back, CMP, or a combination in various ways. Thereafter, a polysilicon film
2540
, for example, is deposited as a fourth conductive film to a thickness of about 100 to 300 nm and a silicon nitride film
2330
is deposited as a fifth insulating film to a thickness of about 200 to 2,000 nm.
Then, using a resist film R
2
patterned by a known photolithographic technique as a mask (FIGS.
385
and
407
), reactive ion etching, for example, is performed to successively etch the silicon nitride film
2330
, the polysilicon film
2540
, the silicon nitride film
2325
and the silicon oxide film
2415
, thereby exposing the silicon nitride film
2315
(the second insulating film). At this time, the silicon nitride film
2315
may be etched until the silicon oxide film
2424
(the third insulating film) is exposed.
After the resist film R
2
is removed (FIGS.
386
and
408
), a silicon nitride film
2340
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm. Then, the silicon nitride film
2340
is etched by anisotropic etching, for example, to remain in the form of a sidewall spacer on the sidewalls of the silicon nitride film
2330
, the polysilicon film
2540
, the silicon nitride film
2325
and the silicon oxide film
2415
(FIGS.
387
and
309
). At this time, the silicon oxide film
2415
containing the impurities (the first insulating film) is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2325
(the fourth insulating film), the silicon nitride film
2315
(the second insulating film) and the silicon nitride film
2340
(the sixth insulating film).
Then, using the silicon nitride films
2330
and
2340
as a mask, successively etched are the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2312
and the silicon oxide film
2421
, thereby exposing the silicon nitride film
2321
. Thus, a third trench
2230
is formed (FIGS.
388
and
410
).
Thereafter, the silicon oxide films
2421
,
2422
,
2423
and
2424
(the third insulating films) are removed by isotropic etching, for example, to expose the sides of the island-like semiconductor layers
2110
. Then, the surface of each island-like semiconductor layer
2110
is oxidized to form, for example, a thermally oxidized film
2450
of about 10 to 100 nm thick as a ninth insulating film (FIGS.
389
and
411
).
Next, the thermally oxidized film (the ninth insulating film)
2450
is etched away from the periphery of each island-like semiconductor layer
2110
, for example, by isotropic etching (FIGS.
390
and
412
). Then, as required, channel ion implantation is carried out into the sidewall of each island semiconductor layer
2110
by slant ion implantation. For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at a boron dose of about 1×10
11
to 1×10
13
/cm
2
and at an angle of 5 to 45° with respect to the normal line of the surface of the substrate. Preferably the channel ion implantation is performed from various directions to the island-like semiconductor layers
2110
because a surface impurity concentration becomes more uniform. Alternatively, instead of the channel ion implantation, an oxide film containing boron may be deposited by CVD with a view to utilizing diffusion of boron from the oxide film. The impurity implantation from the surface of the island-like semiconductor layers
2110
may be carried out before the island-like semiconductor layers
2110
are covered with the thermally oxidized film
2450
, or during the formation of the island-like semiconductor layers
2110
. Alternatively, the impurities may be introduced to the silicon oxide films
2421
,
2422
,
2423
and
2424
in advance with a view to implanting the impurities in the island-like semiconductor layers
2110
by thermal treatment or the like before removing the silicon oxide films
2421
,
2422
,
2423
and
2424
. Means for the implantation are not particularly limited so long as an impurity concentration distribution is almost equal over the island-like semiconductor layers
2110
.
Subsequently, a silicon oxide film
2460
, for example, is formed as a tenth insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
2110
, for example, by thermal oxidization (FIG.
391
and FIG.
413
). The tunnel oxide film, however, may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film.
Subsequently, a polysilicon film
2510
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm. Using the silicon nitride film
2330
(the fifth insulating film) and the silicon nitride films
2340
,
2314
,
2313
and
2312
(the sixth insulating films) as a mask, the polysilicon film
2510
is divided into polysilicon films
2511
,
2512
,
2513
and
2514
, for example, by anisotropic etching (FIGS.
392
and
414
).
A silicon oxide film
2470
, for example, is then deposited as an eleventh insulating film to a thickness of about 50 to 500 nm. The silicon oxide film
2470
is buried in the third trench
2230
, for example, by anisotropic and isotropic etching such that the polysilicon film
2511
(the first conductive film) is embedded (FIGS.
393
and
415
). At this time, the depth of the buried silicon oxide film
2470
is so controlled that the silicon nitride film
2312
(the second insulating film) is partially exposed. Then, a silicon nitride film
2350
, for example, is deposited as a twelfth insulating film to a thickness of 5 to 50 nm on the surfaces of the polysilicon films
2512
to
2514
(the first conductive films), the silicon nitride films
2312
,
2313
,
2314
and
2315
(the sixth insulating films) and the silicon oxide film
2470
(the eleventh insulating film) which are present on the inner wall of the third trench
2230
. For example, the silicon nitride film
2350
is etched back anisotropically, for example, to remain in the form of a sidewall spacer (FIGS.
394
and
416
).
Then, the silicon oxide film
2470
is etched back isotropically, for example, to such a degree that the side of the polysilicon film
2511
is exposed (FIGS.
395
and
417
).
Then, a polysilicon film
2521
, for example, is deposited as a second conductive film to a thickness of 15 to 150 nm (FIGS.
396
and
418
).
The polysilicon film
2521
is then etched back anisotropically, for example, as shown in FIG.
491
. Subsequently, the silicon nitride film
2321
(the fourth insulating film), the silicon oxide film
2411
(the first insulating film) and the P-type silicon substrate
2100
are successively etched to form a second trench
2200
in the P-type silicon substrate
2100
in self-alignment with the polysilicon film
2521
(the second conductive film), thereby separating the impurity diffusion layer
2710
. That is, a separation portion of the first wiring layer is formed in self-alignment with a separation portion of the second conductive film (FIG.
397
and FIG.
419
).
Then, a silicon oxide film
2470
, for example, is deposited to a thickness of 30 to 300 nm as an eleventh insulating film and buried in the second trench
2220
by, for example, anisotropic etching. The height of the silicon oxide film
2470
is so adjusted that the polysilicon film
2511
(the first conductive film) is buried. Subsequently, the polysilicon film
2521
is etched back anisotropically or isotropically to such a degree that the polysilicon film
2521
is able to contact the polysilicon film
2511
to form a selection gate. At this time, by setting the intervals between the island-like semiconductor layers
2110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
2521
is formed into a second wiring layer to be a selection gate line continuous in the direction without need to use a masking process.
Then, the sidewall spacer made of the silicon nitride film (the twelfth insulating film)
2350
is removed by isotropic etching and a silicon oxide film
2471
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm.
The silicon oxide film
2471
is buried in the third trench
2230
by anisotropic or isotropic etching such that the polysilicon film
2521
is buried. At this time, the depth of the buried silicon oxide film
2471
is so controlled that the silicon nitride film
2342
is partially exposed.
Subsequently, an interlayer insulating film
2612
is formed on exposed surfaces of the polysilicon films
2512
to
2514
(FIG.
398
and FIG.
420
). This interlayer insulating film
2612
may be formed of an ONO film, for example. The ONO film may be formed in the same manner as in Production example 11.
Subsequently, in the same manner, a polysilicon film
2522
is deposited as a second conductive film to a thickness of 15 to 150 nm and then etched back so that the polysilicon film
2522
is disposed on the side of the polysilicon film (the first conductive film)
2512
with intervention of the interlayer insulating film
2612
. At this time, by setting the intervals between the island-like semiconductor layers
2110
in the direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
2522
is formed into a third wiring layer to be a control gate line continuous in the direction of A-A′ without need to use a masking process (FIGS.
399
and
421
).
Thereafter, a silicon oxide film
2472
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm.
The silicon oxide film
2472
is buried in the third trench
2230
by anisotropic or isotropic etching, for example, such that the polysilicon film (the second conductive film)
2522
is embedded. At this time, the depth of the buried silicon oxide film
2472
is so controlled that the silicon nitride film
2343
is partially exposed.
By repeating likewise, a polysilicon film
2523
is disposed as a second conductive film on the side of the polysilicon film (the first conductive film)
2513
with intervention of an interlayer insulating film
2613
, and then a silicon oxide film
2473
(an eleventh insulating film) is embedded to bury the polysilicon film
2523
(FIGS.
400
and
422
).
With regard to the polysilicon film
2514
which is the topmost first conductive film, a polysilicon film (a second conductive film)
2524
is etched back to such a degree that the polysilicon film
2524
is able to contact the polysilicon film (the first conductive film)
2514
, in the same manner as the polysilicon film
2511
which is the bottommost first conductive film (
FIGS. 399
to
401
and
FIGS. 421
to
423
).
Then, the silicon nitride film
2330
(the fifth insulating film) and the silicon nitride film
2340
(the sixth insulating film) are removed by isotropic etching, for example, to expose the polysilicon film
2540
. Subsequently, a silicon oxide film
2475
is deposited as an eleventh insulating film to a thickness of 100 to 500 nm on the top of the polysilicon film
2524
. The top portion of the polysilicon film
2540
is exposed by etch-back or by CMP. A fourth wiring layer
2840
is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the island-like semiconductor layer
2110
(FIG.
402
and FIG.
424
).
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the fifth insulating film)
2330
, the silicon nitride film (the sixth insulating film)
2340
and the silicon nitride film (the twelfth insulating film)
2350
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2511
to
2514
(the first conductive films), the polysilicon films
2520
or
2521
to
2524
(the second conductive films) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 14
In a semiconductor memory to be produced in this example, regions for forming charge storage layers are defined in advance by a laminated film comprising plural films, and then island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth in trenches opened by using a photoresist mask. Laminated insulating films as charge storage layers are formed on the sides of the island-like semiconductor layers in the regions for forming the charge storage layers. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active regions of the memory cells are electrically common.
In the semiconductor memory, selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The laminated insulating films of the memory transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
FIGS. 425
to
437
and
FIGS. 438
to
450
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 12
which is a plan view illustrating an EEPROM memory cell array.
In this example, production steps are the same as those in Production Example 13 (
FIGS. 381
to
390
and
FIGS. 403
to
412
) before the formation of the thermally oxidized film
2450
of 10 to 100 nm thick as the ninth insulating film by the oxidation of the surface of the island-like semiconductor layer
2110
and the removal of the thermally oxidized film
2450
by isotropic etching from the periphery of the island-like semiconductor layer
2110
(FIGS.
425
and
438
).
Subsequently, a silicon oxide film
2496
, for example, is deposited as a twenty-fourth insulating film to a thickness of 50 to 500 nm by CVD and is etched back to such a degree that the silicon nitride film
2312
(the second insulating film) is exposed, thereby burying the silicon oxide film
2496
(FIGS.
426
and
439
).
A laminated insulating film
2620
to be a charge storage layer is formed by thermal oxidation on the periphery of each island-like semiconductor layer
2110
, the silicon nitride film
2340
(the sixth insulating film) and the silicon nitride films
2313
to
2315
(the second insulating films) (FIGS.
427
and
440
). In order to form a laminated insulating film of a MNOS structure, a silicon nitride film of 4 to 10 nm thickness and a silicon oxide film of 2 to 5 nm thickness may be formed sequentially on the surface of the island-like semiconductor layer
2110
by CVD. Alternatively, a silicon nitride film of 4 to 10 nm thickness is deposited on the surface of the island-like semiconductor layer by CVD and the surface of the silicon nitride film may be oxidized to form a silicon oxide film of 2 to 5 nm thickness. Further, in order to form a laminated insulating film of a MONOS structure, a silicon oxide film of 2 to 5 nm thickness, a silicon nitride film of 4 to 8 nm thickness and a silicon oxide film of 2 to 5 nm thickness are sequentially deposited on the surface of the island-like semiconductor layer by CVD. Alternatively, a silicon oxide film of 2 to 5 nm thickness and a silicon nitride film of 4 to 10 nm thickness are sequentially deposited by CVD on the surface of the island-like semiconductor layer
2110
, and then the surface of the silicon nitride film may be oxidized to form a silicon oxide film of 2 to 5 nm thickness, or alternatively, the surface of the island-like semiconductor layer may be oxidized to form a silicon oxide film of 2 to 5 nm thickness. These processes may be combined in any way.
Then, a polysilicon film
2510
, for example, is deposited as a first conductive film to a thickness of about 50 to 500 nm (FIGS.
428
and
441
).
Using the silicon nitride film
2330
(the fifth insulating film), the silicon nitride film
2340
(the sixth insulating film) and the silicon nitride films
2314
,
2313
and
2312
(the second insulating films) as a mask, the polysilicon film
2510
(the first conductive film) is divided into polysilicon films
2512
,
2513
and
2514
by, for example, anisotropic etching (FIGS.
429
and
442
).
Then, the silicon oxide film
2496
is removed to expose the island-like semiconductor layer
2110
. Further, a silicon oxide film
2491
is formed as an eighteenth insulating film to be a selection gate oxide film to a thickness of about 10 nm by, for example, thermal oxidization. The eighteenth insulating film, however, may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film.
Subsequently, a polysilicon film
2521
, for example, is deposited as a second conductive film to a thickness of 15 to 150 nm.
As shown in
FIG. 443
, the polysilicon film
2521
is then etched back by anisotropic etching (FIGS.
430
and
443
).
Then, the silicon nitride film
2321
(the fourth insulating film), the silicon oxide film
2411
(the first insulating film) and the P-type silicon substrate
2100
are successively etched to form a second trench
2200
in the P-type silicon substrate
2100
in self-alignment with the polysilicon film
2521
(the second conductive film), thereby separating the impurity diffusion layer
2710
. That is, a separation portion of the first wiring layer is formed in self-alignment with a separation portion of the second conductive film. It is also possible that the polysilicon film
2521
is anisotropically etched back at least from the bottom surface of the first conductive film
2512
and a silicon oxide film is buried therein by CVD only in the direction in which the intervals between the island-like semiconductor layers
2110
are smaller, and then the second trench
2220
may be opened in self-alignment using the silicon oxide film as a mask.
Subsequently, the polysilicon film
2521
is etched back to such a degree that the polysilicon film
2521
is able to contact the polysilicon film
2511
to form a selection gate. At this time, by setting the intervals between the island-like semi conductor layers
2110
in a direction of A-A′ in
FIG. 12
to a predetermined value or smaller, the polysilicon film
2521
is formed into a second wiring layer to be a selection gate line continuous in the direction without need to use a masking process.
Then, a silicon oxide film
2471
, for example, is buried as an eleventh insulating film. At this time, the silicon oxide film
2471
is so buried that at least the polysilicon film
2512
(the first conductive film) is exposed (FIGS.
423
and
445
).
Subsequently, in the same manner, a polysilicon film (a second conductive film)
2522
is deposited to a thickness of 15 to 150 nm and etched back so that the polysilicon film
2522
is disposed on the side of the polysilicon film (the first conductive film)
2512
. A silicon oxide film
2472
is formed as an eleventh insulating film so that at least the polysilicon film
2513
(the first conductive film) is exposed. By repeating likewise, a polysilicon film
2523
is deposited as a second conductive film to a thickness of 50 to 500 nm and etched back to remain on the side of the polysilicon film
2513
.
Thereafter, a silicon oxide film
2473
, for example, is buried as an eleventh insulating film. At this time, the silicon oxide film
2473
is so buried that at least the polysilicon film
2514
(the first conductive film) is exposed (FIGS.
434
and
447
).
Then, the polysilicon film
2514
and the laminated insulating film
2620
which is not covered with the silicon oxide film
2473
are removed, thereby exposing the island-like semiconductor layer
2110
.
Further, a silicon oxide film
2492
, for example, is formed as an eighteenth insulating film to be a selection gate oxide film to a thickness of about 10 nm, for example, by thermal oxidation (FIGS.
435
and
448
). The eighteenth insulating film, however, may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film.
Subsequently, a polysilicon film
2524
is deposited as a second conductive film to a thickness of 50 to 500 nm, and then etched back. A silicon oxide film
2474
is deposited as an eleventh insulating film to a thickness of 100 to 500 nm on the top of the polysilicon film
2524
, and then etched back to a level lower than the top surface of the polysilicon film
2540
(FIGS.
436
and
449
).
Subsequently, the silicon nitride film
2330
(the fifth insulating film) and the silicon nitride film
2340
(the sixth insulating film) are removed by anisotropic etching, for example, to expose the polysilicon film
2540
(the fourth conductive film). The top portion of the polysilicon film
2540
is exposed by etch-back or by CMP. A fourth wiring layer
2840
is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the island-like semiconductor layer
2110
(FIG.
437
and FIG.
450
).
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the fifth insulating film)
2330
, the silicon nitride film (the sixth insulating film)
2340
and the silicon nitride film (the twelfth insulating film)
2350
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2512
to
2514
(the first conductive films), the polysilicon films
2520
or
2521
to
2524
(the second conductive films) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In the example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 15
In a semiconductor memory to be produced in this example, regions for forming charge storage layers are defined in advance by a laminated film comprising plural films, and then island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth in trenches opened by using a photoresist mask. Tunnel oxide films and floating gates as charge storage layers are formed on the sides of the island-like semiconductor layers in the regions for forming the charge storage layers. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state.
Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The tunnel oxide film and the floating gate of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is larger than the thickness of gate insulating films of the memory transistors.
FIGS. 451
to
452
and
FIGS. 453
to
454
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
This example is the same as Production example 11 (
FIGS. 304
to
318
and
FIGS. 337
to
351
) before the channel ion implantation to the sidewall of the island-like semiconductor layer
2110
.
Thereafter, a silicon oxide film
2471
, for example, is deposited as an eleventh insulating film to a thickness of 50 to 500 nm such that the silicon oxide film
2471
is buried in the third trench
2230
almost to a height where the top of a lower selection gate is positioned.
Then, a silicon nitride film
2351
, for example, is deposited as a twelfth insulating film to a thickness of 5 to 50 nm to form a sidewall spacer.
In the same manner, a silicon oxide film
2472
is deposited as an eleventh insulating film to a thickness of 50 to 500 nm and anisotropically or isotropically etched such that the silicon oxide film
2472
is buried in the third trench
2230
almost to a height where the bottom of an upper selection gate is positioned.
Using the silicon oxide film
2472
as a mask, the sidewall spacer made of the silicon nitride film
2351
is partially removed by isotropic etching.
Subsequently, a silicon oxide film
2491
of about 15 to 25 nm thickness is formed as an eighteenth insulating film on the periphery of the island-like semiconductor layer
2110
, for example, by thermal oxidation.
The sidewall spacer made of the silicon nitride film
2351
is removed by isotropic etching, and then, a silicon oxide film
2460
, for example, is formed as a tenth insulating film to be a tunnel oxide film on the periphery of the island-like semiconductor layer
2110
to a thickness of about 10 nm by, for example, thermal oxidation. At this time, the silicon oxide film
2491
is thickened to be a silicon oxide film
2492
, which is thicker than the silicon oxide film
2460
. The thickness of the silicon oxide film
2492
may optionally be set in accordance with the thickness of the oxide film
2491
and that of the silicon oxide film
2460
. The tunnel oxide film, however, may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film.
Then, a polysilicon film
2510
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm. Production steps thereafter (
FIGS. 451 and 453
) follow Production example 11 (
FIGS. 321
to
335
and
355
to
368
), thereby a semiconductor memory is completed (FIGS.
452
and
454
).
In addition to Production example 11, films formed on the surface of the semiconductor substrate such as the silicon nitride film
2351
(the twelfth insulating film) may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
According to this example, the same effect as obtained by Production Example 11 can be obtained.
PRODUCTION EXAMPLE 6
In a semiconductor memory to be produced in this example, regions for forming charge storage layers are defined in advance by a laminated film comprising plural films on a semiconductor substrate in which an oxide film is inserted, e.g., a semiconductor portion of a SOI substrate, and then island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth in trenches opened by using a photoresist mask. Tunnel oxide films and floating gates as charge storage layers are formed on the sides of the island-like semiconductor layers in the regions for forming the charge storage layers. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state.
Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The tunnel oxide film and the floating gate of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
FIGS. 455
to
456
and
FIGS. 457
to
458
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
In accordance with Production examples 11 to 15 (FIGS.
455
and
457
), a semiconductor memory is produced (FIGS.
456
and
458
).
According to this example, the same effect as obtained by Production Example 11 can be obtained, and furthermore, the junction capacitance of the impurity diffusion layer
2710
which functions as the first wiring layer is suppressed or removed.
The use of the SOI substrate as the semiconductor substrate can be applied to all the examples according to the present invention.
PRODUCTION EXAMPLE 17
In a semiconductor memory to be produced in this example, regions for forming charge storage layers are defined in advance by a laminated film comprising plural films, and then island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth in trenches opened by using a photoresist mask. Tunnel oxide films and floating gates as charge storage layers are formed on the sides of the island-like semiconductor layers in the regions for forming the charge storage layers. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state.
Two memory transistors are placed on the island-like semiconductor layer. The tunnel oxide film and the floating gate of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer.
Such a semiconductor memory may be produced by the following production process.
FIGS. 459
to
484
and
FIGS. 485
to
510
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
First, on a surface of a P-type silicon substrate
2100
, a silicon oxide film
2411
containing arsenic impurities of about 1×10
18
to 1×10
22
/cm
3
, for example, is deposited as a first insulating film to a thickness of 50 to 500 nm by CVD. At this time, ion implantation may be carried out to introduce the impurities to the insulating film deposited by CVD. For example, to the silicon oxide film
2411
deposited to a thickness of 50 to 500 nm, ion implantation may be carried out at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
14
to 1×10
16
/cm
2
at an angle of about 0 to 45° with respect to the normal line of the surface of the substrate. The impurity introduction to the silicon oxide film
2411
by ion implantation may not necessarily be carried out immediately after the deposition of the silicon oxide film
2411
. Regarding the ion implantation to the silicon oxide film
2411
, the angle for the implantation is not particularly limited as long as a desired impurity concentration is obtained. Means for the impurity introduction to the silicon oxide film
2411
is not limited to the ion implantation, but any means such as solid or vapor phase diffusion may be used.
Thereafter, a silicon nitride film
2321
, for example, is deposited as a fourth insulating film to a thickness of 10 to 100 nm. If the above-mentioned impurity introduction to the silicon oxide film
2411
is carried out by ion implantation, the impurities may be introduced by ion implantation through the silicon nitride film
2321
into the silicon oxide film
2411
.
Then, a silicon oxide film
2421
, for example, is deposited as a third insulating film to a thickness of 50 to 500 nm and a silicon nitride film
2312
, for example, is deposited as a second insulating film to a thickness of 10 to 100 nm. Further, a silicon oxide film
2412
containing the impurities is deposited as a first insulating film to a thickness of 50 to 500 nm, a silicon nitride film
2322
is deposited as a fourth insulating film to a thickness of 10 to 100 nm, and a silicon oxide film
2422
is deposited as a third insulating film to a thickness of 50 to 500 nm. Then, a silicon nitride film
2313
is deposited as a second insulating film to a thickness of 10 to 100 nm, a silicon oxide film
2413
containing the impurities is deposited as a first insulating film to a thickness of 50 to 500 nm and a silicon nitride film
2323
is deposited as a fourth insulating film to a thickness of 500 to 5,000 nm.
Subsequently, using a resist film R
1
patterned by a known photolithographic technique as a mask (FIGS.
459
and
485
), reactive ion etching, for example, is performed to successively etch the silicon nitride film
2323
, the silicon oxide film
2413
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2322
, the silicon oxide film
2412
, the silicon nitride film
2312
, the silicon oxide film
2421
, the silicon nitride film
2321
and the silicon oxide film
2411
, thereby forming a fourth trench
2240
(FIGS.
460
and
486
).
The resist film R
1
is removed and then island-like semiconductor layers
2110
are filled in the fourth trench
2240
. For example, the island-like semiconductor layers
2110
are formed by selective epitaxial growth from the P-type silicon substrate
2100
located at the bottom of the fourth trench
2240
(FIGS.
461
and
487
).
The thus formed island-like semiconductor layers
2110
are flattened to be flush with the silicon nitride film
2323
. Means for the flattening is not limited, and it may be carried out by isotropic or anisotropic etch-back, CMP, or a combination of various techniques.
Thereafter, a polysilicon film
2540
, for example, is deposited as a fourth conductive film to a thickness of about 100 to 300 nm and a silicon nitride film
2330
is deposited as a fifth insulating film to a thickness of about 200 to 2,000 nm (FIGS.
462
and
488
).
Then, using a resist film R
2
patterned by a known photolithographic technique as a mask (FIGS.
463
and
489
), reactive ion etching, for example, is performed to successively etch the silicon nitride film
2330
, the polysilicon film
2540
, the silicon nitride film
2323
and the silicon oxide film
2413
, thereby exposing the silicon nitride film
2313
(the second insulating film). At this time, the silicon nitride film
2313
may be etched until the silicon oxide film
2422
(the third insulating film) is exposed.
After the resist film R
2
is removed (FIGS.
464
and
490
), a silicon nitride film
2340
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm. Then, the silicon nitride film
2340
is etched by anisotropic etching, for example, to remain in the form of a sidewall spacer on the sidewalls of the silicon nitride film
2330
, the polysilicon film
2540
, the silicon nitride film
2323
and the silicon oxide film
2413
(FIGS.
465
and
491
). At this time, the silicon oxide film
2413
containing the impurities (the first insulating film) is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2323
(the fourth insulating film), the silicon nitride film
2313
(the second insulating film) and the silicon nitride film
2340
(the sixth insulating film).
Then, using the silicon nitride films
2330
and
2340
as a mask, successively etched are the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2322
, the silicon oxide film
2412
and the silicon nitride film
2312
, thereby exposing the silicon oxide film
2421
. Thus, a third trench
2230
is formed (FIGS.
466
and
492
).
Subsequently, a silicon nitride film
2342
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm. Then, the silicon nitride film
2342
is arranged such that at least the silicon oxide film
2412
containing the impurities is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2342
(the sixth insulating film), the silicon nitride film
2312
(the second insulating film) and the silicon nitride film
2322
(the fourth insulating film). For example, the silicon nitride film
2342
deposited to a thickness of about 5 to 50 nm is removed from the bottom of the third trench
2230
by anisotropic etching, thereby exposing the silicon oxide film
2421
(FIGS.
467
and
493
).
Thereafter, a silicon oxide film
2432
, for example, is deposited as a seventh insulating film to a desired thickness and buried in the third trench
2230
such that the silicon oxide film
2412
containing the impurities is buried with intervention of the silicon nitride film
2342
(FIGS.
468
and
494
).
Using the silicon oxide film
2432
as a mask, an exposed portion of the silicon nitride film
2342
is removed by isotropic etching, while leaving an unexposed portion thereof (FIGS.
469
and
495
).
Thereafter, the silicon oxide films
2421
and
2422
(the third insulating films) and the silicon oxide film
2432
(the seventh insulating film) are removed by isotropic etching, for example, to expose the sides of the island-like semiconductor layers
2110
(FIGS.
470
and
496
).
Then, the periphery of each island-like semiconductor layer
2110
is oxidized to form, for example, a thermally oxidized film
2450
of about 10 to 100 nm thick as a ninth insulating film (FIGS.
471
and
497
).
Next, the thermally oxidized film (the ninth insulating film)
2450
is etched away from the periphery of each island-like semiconductor layer
2110
, for example, by isotropic etching (FIGS.
472
and
498
). Then, as required, channel ion implantation is carried out into the sidewall of the island semiconductor layer
2110
by slant ion implantation. For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at a boron dose of about 1×10
11
to 1×10
13
/cm
2
at an angle of 5 to 45° with respect to the normal line of the surface of the substrate. Preferably the channel ion implantation is performed from various directions to the island-like semiconductor layers
2110
because a surface impurity concentration becomes more uniform. Alternatively, instead of the channel ion implantation, an oxide film containing boron may be deposited by CVD with a view to utilizing diffusion of boron from the oxide film. The impurity implantation from the surface of the island-like semiconductor layers
2110
may be carried out before the island-like semiconductor layers
2110
are covered with the thermally oxidized film
2450
, or during the formation of the island-like semiconductor layers
2110
. Alternatively, the impurities may be introduced to the silicon oxide films
2421
and
2422
in advance with a view to implanting the impurities in the island-like semiconductor layers
2110
by thermal treatment or the like before removing the silicon oxide films
2421
and
2422
. Means for the implantation are not particularly limited so long as an impurity concentration distribution is almost equal over the island-like semiconductor layers
2110
.
Subsequently, a silicon oxide film
2460
, for example, is formed as a tenth insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
2110
, for example, by thermal oxidization (FIG.
473
and FIG.
499
). The tunnel oxide film, however, may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film.
Subsequently, a polysilicon film
2510
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm. Using the silicon nitride film
2330
(the fifth insulating film) and the silicon nitride films
2340
and
2342
(the sixth insulating films) as a mask, the polysilicon film
2510
is divided into polysilicon films
2511
and
2512
, for example, by anisotropic etching (FIGS.
474
and
500
).
Subsequently, an interlayer insulating film
2612
is formed on exposed surfaces of the polysilicon films
2511
to
2512
(FIG.
475
and FIG.
501
). This interlayer insulating film
2612
may be formed of an ONO film, for example. The ONO film may be formed in the same manner as in Production example 1.
The interlayer insulating film
2612
is anisotropically etched to expose the silicon nitride film
2321
(FIGS.
476
and
502
), and then a polysilicon film (a second conductive film)
2521
, for example, is deposited to a thickness of 15 to 150 nm. The polysilicon film
2521
may be deposited without performing the etch-back of the interlayer insulating film
2612
.
Thereafter, as shown in
FIG. 503
, the polysilicon film
2521
(the second conductive film) is etched back, for example, by anisotropic etching (FIGS.
477
and
503
).
Subsequently, the silicon nitride film
2321
(the fourth insulating film), the silicon oxide film
2411
(the first insulating film) and the P-type silicon substrate
2100
are successively etched to form a second trench
2200
in the P-type silicon substrate
2100
in self-alignment with the polysilicon film
2521
(the second conductive film), thereby separating the impurity diffusion layer
2710
. That is, a separation portion of the first wiring layer is formed in self-alignment with a separation portion of the second conductive film (FIG.
478
and FIG.
504
).
Then, a silicon oxide film
2470
, for example, is deposited to a thickness of 30 to 300 nm as an eleventh insulating film and buried in the second trench
2220
by anisotropic etch-back (
FIGS. 479 and 505
) such that the polysilicon film
2521
(the second conductive film) is embedded by the silicon oxide film
2470
. At this time, by setting the intervals between the island-like semiconductor layers
2110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
2521
is formed into a third wiring layer to be a control gate line continuous in the direction without need to use a masking process.
Thereafter, the interlayer insulating film
2610
which is not embedded by the silicon oxide film
2470
is etched away (FIGS.
480
and
506
).
In the same manner, an interlayer insulating film
2613
is formed on the exposed surface of the polysilicon film
2512
(FIGS.
481
and
507
). Then a polysilicon film
2522
is deposited as a second conductive film to a thickness of 15 to 150 nm and anisotropically etched back such that the polysilicon film
2522
is disposed on the side of the polysilicon film (the first conductive film)
2512
with intervention of the interlayer insulating film
2613
(FIGS.
482
and
508
).
Then, the interlayer insulating film
2613
, the silicon nitride film
2330
(the fifth insulating film) and the silicon nitride film
2340
(the sixth insulating film) are removed by, for example, isotropic etching to expose the polysilicon film
2540
(FIGS.
483
and
509
).
Subsequently, a silicon oxide film
2472
is deposited as an eleventh insulating film to a thickness of 100 to 500 nm on the top of the polysilicon film
2522
. The top portion of the polysilicon film
2540
is exposed by etch-back or by CMP. A fourth wiring layer
2840
is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the island-like semiconductor layer
2110
.
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed (FIGS.
484
and
510
). Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the fifth insulating film)
2330
and the silicon nitride film (the sixth insulating film)
2340
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2511
to
2512
(the first conductive films), the polysilicon films
2521
to
2522
(the second conductive films) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In the example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 18
In a semiconductor memory to be produced in this example, regions for forming charge storage layers are defined in advance by a laminated film comprising plural films, and then island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth in trenches opened by using a photoresist mask. Tunnel oxide films and floating gates as charge storage layers are formed on the sides of the island-like semiconductor layers in the regions for forming the charge storage layers. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active regions of the memory cells are electrically common. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The tunnel oxide film and the floating gate of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors. Further, transmission gates are disposed between the transistors for transmitting potentials to the active regions of the memory cell transistors.
Such a semiconductor memory may be produced by the following production process. FIG.
511
and
FIG. 512
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
In this example, production steps are the same as those of Production Example 11 except that the step of forming gate electrodes made of a polysilicon film
2530
(a third conductive film) is added after the polysilicon films (second conductive films)
2521
,
2522
,
2523
and
2524
are formed.
That is, after the formation of the polysilicon films
2521
,
2522
,
2523
and
2524
, the silicon oxide films (the first insulating films)
2412
to
2415
and the interlayer insulating films
2612
and
2613
are removed by isotropic etching to such an extent that the island-like semiconductor layer
2110
is exposed between the polysilicon films
2521
and
2522
. Then, a silicon oxide film
2494
is formed as a twenty-second insulating film by thermal oxidization on the surface of island-like semiconductor layer
2110
between the selection gates and the memory cells and exposed portions of polysilicon films
2511
,
2512
,
2513
,
2514
,
2521
,
2522
,
2523
and
2524
. Thereafter, a polysilicon film
2530
which is a third conductive film is formed on the entire surface.
The polysilicon film
2530
is anisotropically etched back to such an extent that a space between the polysilicon films
2523
and
2524
is not exposed.
Production steps thereafter follow Production Example 11 (
FIGS. 304
to
335
and
FIGS. 337
to
368
). Thus, a semiconductor memory shown in
FIGS. 511 and 512
is formed.
PRODUCTION EXAMPLE 19
In an example of production process for producing a semiconductor memory in which regions for forming charge storage layers are defined in advance by a laminated film comprising plural films, a tunnel oxide film and an interlayer capacitance film between a floating gate and a selection gate are formed at the same time.
Such a semiconductor memory may be produced by the following production process.
FIGS. 513
to
522
and
FIGS. 523
to
532
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
In this production example, production steps are the same as those of Production example 11 until the polysilicon film
2510
(the first conductive films) deposited to a thickness of about 50 to 200 nm is divided into the polysilicon films
2511
,
2512
,
2513
and
2514
(the first conductive films) by anisotropic etching using the silicon nitride films
2330
,
2340
,
2342
,
2343
and
2344
as a mask (FIGS.
513
and
523
).
Thereafter, the divided polysilicon films
2511
,
2512
,
2513
and
2514
are reduced by about 25 to 100 nm in a horizontal direction by, for example, isotropic etching. At this time, the polysilicon films are so etched that the silicon oxide film
2460
(the tenth insulating film) is not exposed (FIGS.
514
and
524
).
Then, a silicon oxide film
2470
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm.
The silicon oxide film
2470
is buried in the third trench
2230
by anisotropic and isotropic etching such that the polysilicon film
2511
is buried. At this time, the depth of the buried silicon oxide film
2470
is so controlled that the silicon nitride film
2342
(the sixth insulating film) is partially exposed.
Then, a silicon nitride film
2350
, for example, is deposited as a twelfth insulating film to a thickness of 5 to 50 nm on the surfaces of the polysilicon films
2512
to
2514
(the first conductive films), the silicon nitride films
2340
,
2342
,
2343
and
2344
(the sixth insulating films) and the silicon oxide film
2470
(the eleventh insulating film) which are present on the inner wall of the third trench
2230
(FIGS.
294
and
304
). The silicon nitride film
2350
is then etched back anisotropically, for example, to expose the silicon oxide film
2470
.
Then, the silicon oxide film
2470
is etched back by, for example, isotropic etching to such a degree that the side of the polysilicon film
2511
(the first conductive film) is exposed. Then, a polysilicon film
2521
, for example, is deposited to a thickness of 15 to 150 nm as a second conductive film.
The polysilicon film
2521
is then etched back by, for example, anisotropic etching. Subsequently, the silicon nitride film
2321
(the fourth insulating film), the silicon oxide film
2411
(the first insulating film) and the P-type silicon substrate
2100
are successively etched to form a second trench
2220
in the P-type silicon substrate
2100
in self-alignment with the polysilicon film
2521
(the second conductive film), thereby separating the impurity diffusion layer
2710
. That is, a separation portion of the first wiring layer is formed in self-alignment with a separation portion of the second conductive film.
Subsequently, the polysilicon film
2521
is etched back to such a degree that the polysilicon film
2521
is able to contact the polysilicon film
2511
to form a selection gate. At this time, by setting the intervals between the island-like semiconductor layers
2110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
2521
is formed into a second wiring layer to be a selection gate line continuous in the direction without need to use a masking process. Then, the polysilicon film
2521
is etched back such that the silicon nitride film
2350
located at the sides of the polysilicon films
2512
to
2524
is exposed.
Then, the sidewall spacer made of the silicon nitride film (the twelfth insulating film)
2350
is removed by isotropic etching and a silicon oxide film
2471
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm.
The silicon oxide film
2471
is buried in the third trench
2230
by anisotropic or isotropic etching such that the polysilicon film
2521
is buried. At this time, the depth of the buried silicon oxide film
2471
is so controlled that the silicon nitride film
2342
is partially exposed or the sides of the polysilicon films
2512
to
2514
is exposed.
Subsequently, an interlayer insulating film
2612
is formed on exposed surfaces of the polysilicon films
2512
to
2514
(FIG.
516
and FIG.
526
). This interlayer insulating film
2612
may be formed of an ONO film, for example. The ONO film may be formed in the same manner as in Production example 1.
Subsequently, in the same manner, a polysilicon film (a second conductive film)
2520
is deposited to a thickness of 15 to 150 nm (
FIGS. 517 and 527
) and etched back. Thereby the polysilicon film
2520
is divided into polysilicon films
2522
,
2523
and
2524
to be located on the sides of the polysilicon films
2512
,
2513
and
2514
with intervention of the interlayer insulating film
2612
(FIGS.
518
and
528
).
A silicon nitride film
2360
, for example, is deposited as a thirteenth insulating film to a thickness of 50 to 500 nm and partially removed by reactive ion etching using a resist film R
8
patterned by a known photolithography as a mask (FIGS.
519
and
529
), thereby forming a fifth trench
2250
. At this time, the resist film R
8
is patterned such that the silicon nitride film
2360
is formed into a third wiring layer to be a control gate line continuous in the direction of A-A′.
Thereafter, a polysilicon film
2532
is deposited as a third conductive film to a thickness of 15 to 150 nm and etched back, thereby disposing the polysilicon film
2532
on the side of the polysilicon film
2522
(FIGS.
520
and
530
).
A silicon oxide film
2472
, for example, is then deposited as an eleventh insulating film to a thickness of about 50 to 500 nm and isotropically etched back so that the side of the polysilicon film
2523
is exposed.
By repeating likewise, a polysilicon film
2533
is disposed as a third conductive film on the side of the polysilicon film
2523
.
Subsequently, a silicon oxide film
2473
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm and isotropically etched back such that the side of the polysilicon film
2524
is exposed.
After the polysilicon film
2524
and the interlayer insulating film
2612
are removed by isotropic etching, a polysilicon film
2534
is disposed as a third conductive film on the side of the polysilicon film
2514
. For example, the polysilicon film
2534
is deposited to a thickness of 15 to 150 nm and etched back such that the polysilicon film
2534
is able to contact the polysilicon film
2514
(FIGS.
521
and
531
). In this example, an explanation is given of a production process in which the resist film R
8
is patterned for forming the third wiring layer to be the control gate line. By setting the intervals between the island-like semiconductor layers
2110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller as employed in Production example 1, the polysilicon films
2532
to
2534
are deposited and etched back without need to use a masking process. Thereby, the third wiring layer to be the control gate line continuous in the direction of A-A′ in
FIG. 1
is provided.
Then, the silicon nitride film
2330
(the fifth insulating film), the silicon nitride film
2340
(the sixth insulating film) and the silicon nitride film
2360
(the thirteenth insulating film) are removed by, for example, isotropic etching to expose the polysilicon film
2540
. A silicon oxide film
2474
is deposited as an eleventh insulating film to a thickness of 100 to 500 nm on the top of the polysilicon film
2524
. The top portion of the polysilicon film
2540
is exposed by etch-back or by CMP. A fourth wiring layer
2840
is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the island-like semiconductor layer
2110
(FIG.
522
and FIG.
532
).
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the fifth insulating film)
2330
, the silicon nitride film (the sixth insulating film)
2340
, the silicon nitride film (the twelfth insulating film)
2350
and the silicon oxide film (the thirteenth insulating film)
2360
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2511
to
2514
(the first conductive films), the polysilicon films
2520
or
2521
to
2524
(the second conductive films) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In the example, the control gates of the memory cells are formed continuously in one direction without using a mask. Where the island-like semiconductor layers are not disposed symmetrically to a diagonal, the control gates of the memory cells are thus formed without using a mask. More particularly, by setting smaller the intervals between adjacent island-like semiconductor layers in the direction of the second or third wiring layer than those in the direction of the fourth wiring layer, it is possible to automatically obtain the wiring layers which are discontinuous in the direction of the fourth wiring layer and are continuous in the direction of the second or third wiring layer without using a mask.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 20
In an example of production process for producing a semiconductor memory in which regions for forming charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process for forming a sidewall spacer of a silicon nitride film, which is a protection film of a PSG oxide film, in self-alignment.
Such a semiconductor memory may be produced by the following production process.
FIGS. 533
to
542
and
FIGS. 543
to
552
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
In this example, production steps are the same as those of Production example 11 (
FIGS. 304
to
311
and
337
to
344
) until the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2324
, the silicon oxide film
2414
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2323
, the silicon oxide film
2413
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2322
, the silicon oxide film
2412
and the silicon nitride film
2312
are sequentially etched by using the silicon nitride films
2330
and
2341
as a mask to expose the silicon oxide film
2421
, thereby forming the third trench
2230
(FIG.
533
). The silicon oxide films
2412
,
2413
and
2414
(the first insulating films) are then selectively reduced in a direction horizontal to the semiconductor substrate surface.
For example, the silicon oxide films
2412
,
2413
and
2414
are selectively reduced by isotropic etching, in which the etching proceeds selectively depending on the impurity concentration in the oxide films or at different etching rate (FIGS.
534
and
544
).
A silicon nitride film
2341
is deposited as a sixth insulating film to a thickness of about 25 to 250 nm (FIGS.
535
and
545
).
Then, for example, anisotropic etching is carried out by using the silicon nitride films
2330
and
2340
as a mask. This anisotropic etching allows the silicon nitride film
2341
to remain only on the sidewalls of the silicon oxide films
2412
,
2413
and
2414
. Alternatively, if the silicon nitride film
2341
is deposited to a thickness of half or more of the thickness of the silicon oxide films
2412
,
2413
and
2414
, isotropic etching is performed to a depth corresponding to the deposit thickness, thereby the silicon nitride film
2341
remains only on the sidewalls of the silicon oxide films
2412
,
2413
and
2414
(FIGS.
536
and
546
). Thereby, the silicon oxide film
2412
containing the impurities is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2341
(the sixth insulating film), the silicon nitride film
2312
(the second insulating film) and the silicon nitride film
2322
(the fourth insulating film). This is true of the silicon oxide films
2413
and
2414
each containing the impurities.
As another process of isolating the silicon oxide films
2412
,
2413
and
2414
, for example, the silicon nitride film
2341
is etched back anisotropically by using the silicon nitride films
2324
,
2323
and
2322
as a mask to expose the silicon oxide film
2421
and leave the silicon nitride film
2341
on the sidewalls of the silicon oxide films
2412
,
2413
and
2414
.
Thereafter, the silicon oxide films
2421
,
2422
,
2423
and
2424
are removed by, for example, isotropic etching to expose the sides of the island-like semiconductor layers
2110
.
Production steps thereafter follow Production Example 11 (
FIGS. 319
to
335
and
FIGS. 352
to
368
). Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film) (FIGS.
537
and
547
).
Next, production steps are carried out in the same manner as Production example 11 (
FIGS. 304
to
311
and
337
to
344
) until the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2324
, the silicon oxide film
2414
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2323
, the silicon oxide film
2413
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2322
, the silicon oxide film
2412
and the silicon nitride film
2312
are sequentially etched by using the silicon nitride films
2330
and
2341
as a mask to expose the silicon oxide film
2421
, thereby forming the third trench
2230
(FIGS.
538
and
548
). The silicon oxide films
2412
,
2413
and
2414
(the first insulating films) and the silicon oxide films
2421
,
2422
,
2423
and
2424
(the third insulating films) are then selectively reduced in a direction horizontal to the semiconductor substrate surface (FIGS.
539
and
549
).
A silicon nitride film
2341
is deposited as a sixth insulating film to a thickness of about 25 to 250 nm (FIGS.
540
and
550
). The thickness of the silicon nitride film
2341
is preferably set to be half or more of the thickness of the silicon oxide films
2412
,
2413
and
2414
, and to be half or less of the thickness of the silicon oxide films
2421
,
2422
,
2423
and
2424
. That is, it is preferred that the silicon oxide films
2412
,
2413
and
2414
are formed to have a thickness smaller than that of the silicon oxide films
2421
,
2422
,
2423
and
2424
, and the silicon nitride film
2341
is formed to have a thickness larger than the half of the thickness of the silicon oxide films
2412
,
2413
,
2414
and smaller than the half of the thickness of the silicon oxide films
2421
,
2422
,
2423
and
2424
.
Thereafter, the silicon nitride film
2341
is etched back to a depth corresponding to the deposit thickness by isotropic etching, thereby leaving the silicon nitride film
2341
only on the sides of the silicon oxide films
2412
,
2413
and
2414
(FIGS.
541
and
551
). Thus, the silicon oxide film
2412
containing the impurities is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2341
(the sixth insulating film), the silicon nitride film
2312
(the second insulating film) and the silicon nitride film
2322
(the fourth insulating film). This is true of the silicon oxide films
2413
and
2414
each containing the impurities.
As another process of isolating the silicon oxide films
2412
,
2413
and
2414
, for example, the silicon nitride film
2341
is etched back anisotropically by using the silicon nitride films
2324
,
2323
and
2322
as a mask to expose the silicon oxide film
2421
and leave the silicon nitride film
2341
on the sidewalls of the silicon oxide films
2412
,
2413
and
2414
.
Thereafter, the silicon oxide films
2421
,
2422
,
2423
and
2424
are removed by isotropic etching to expose the sides of the island-like semiconductor layers
2110
.
Production steps thereafter follow Production Example 11 (
FIGS. 318
to
335
and
FIGS. 351
to
368
). Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the fifth insulating film)
2330
, the silicon nitride film (the sixth insulating film)
2341
and the silicon nitride film (the twelfth insulating film)
2350
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2511
to
2514
(the first conductive films), the polysilicon films
2520
or
2521
to
2524
(the second conductive films) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 21
In an example of production process for forming a semiconductor memory in which regions for forming charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process in which vapor or solid phase diffusion is utilized for the impurity introduction to the island-like semiconductor layers.
Such a semiconductor memory may be produced by the following production process.
FIGS. 553
to
573
and
FIGS. 574
to
594
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
First, on a surface of a P-type silicon substrate
2100
, a silicon nitride film
2321
, for example, is deposited as a fourth insulating film to a thickness of 10 to 100 nm.
A silicon oxide film
2421
, for example, is then deposited as a third insulating film to a thickness of 50 to 500 nm, a silicon nitride film
2312
is deposited as a second insulating film to a thickness of 10 to 100 nm and a silicon oxide film
2422
is deposited as a third insulating film to a thickness of 50 to 500 nm.
After the films are sequentially formed, a silicon oxide film
2424
is deposited to a thickness of 50 to 500 nm as a third insulating film and a silicon nitride film
2315
is deposited to a thickness of 20 to 200 nm as a second insulating film as shown in
FIGS. 553 and 574
.
Subsequently, using a resist film R
1
patterned by a known photolithographic technique as a mask (FIGS.
553
and
574
), reactive ion etching, for example, is performed to successively etch the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2312
, the silicon oxide film
2421
and the silicon nitride film
2321
, thereby forming a fourth trench
2240
(FIGS.
554
and
575
).
The resist film R
1
is removed and then island-like semiconductor layers
2110
are filled in the fourth trench
2240
. For example, the island-like semiconductor layers
2110
are formed by selective epitaxial growth from the P-type silicon substrate
2100
located at the bottom of the fourth trench
2240
(FIGS.
555
and
576
).
The thus formed island-like semiconductor layers
2110
are flattened to be flush with the silicon nitride film
2315
(FIGS.
556
and
577
). The flattening may be carried out by isotropic or anisotropic etch-back, CMP, or a combination of various techniques.
Thereafter, a silicon nitride film
2330
is deposited as a fifth insulating film to a thickness of about 200 to 2,000 nm.
Then, using a resist film R
2
patterned by a known photolithographic technique as a mask (FIGS.
557
and
578
), reactive ion etching, for example, is performed to successively etch the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2312
, the silicon oxide film
2421
and the silicon nitride film
2321
, thereby exposing the P-type silicon substrate
2100
(FIGS.
558
and
579
). At this time, the silicon nitride film
2321
may remain.
After the resist film R
2
is removed, the silicon oxide films
2421
,
2422
,
2423
and
2424
(the third insulating films) are removed by, for example, isotropic etching to expose the sides of the island-like semiconductor layers
2110
.
Then, the periphery of each island-like semiconductor layer
2110
is oxidized to form, for example, a thermally oxidized film
2450
of about 10 to 100 nm thick as a ninth insulating film (FIGS.
559
and
580
).
Next, the thermally oxidized film (the ninth insulating film)
2450
is etched away from the periphery of each island-like semiconductor layer
2110
, for example, by isotropic etching. Then, as required, channel ion implantation is carried out into the sidewall of the island semiconductor layer
2110
by slant ion implantation. For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at a boron dose of about 1×10
11
to 1×10
13
/cm
2
at an angle of 5 to 45° with respect to the normal line of the surface of the substrate. Preferably the channel ion implantation is performed from various directions to the island-like semiconductor layers
2110
because a surface impurity concentration becomes more uniform. Alternatively, instead of the channel ion implantation, an oxide film containing boron may be deposited by CVD with a view to utilizing diffusion of boron from the oxide film. The impurity implantation from the surface of the island-like semiconductor layers
2110
may be carried out before the island-like semiconductor layers
2110
are covered with the thermally oxidized film
2450
, or during the formation of the island-like semiconductor layers
2110
. Alternatively, the impurities may be introduced to the silicon oxide films
2421
,
2422
,
2423
and
2424
in advance with a view to implanting the impurities in the island-like semiconductor layers
2110
by thermal treatment or the like before removing the silicon oxide films
2421
,
2422
,
2423
and
2424
. Means for the implantation are not particularly limited so long as an impurity concentration distribution is almost equal over the island-like semiconductor layers
2110
.
Subsequently, a silicon oxide film
2460
, for example, is formed as a tenth insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
2110
, for example, by thermal oxidization (FIG.
560
and FIG.
581
). The tunnel oxide film, however, may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film.
Subsequently, a polysilicon film
2510
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm (FIGS.
561
and
582
).
Using the silicon nitride films
2314
,
2313
and
2312
(the second insulating films) as a mask, the polysilicon film
2510
is divided into polysilicon films
2511
,
2512
,
2513
and
2514
, for example, by anisotropic etching (FIGS.
562
and
583
).
Then, the silicon nitride films
2312
,
2313
and
2314
(the second insulating films) and the silicon nitride film
2321
(the fourth insulating film) are selectively removed and impurity introduction is carried out to the island-like semiconductor layer
2110
and the semiconductor substrate
2100
in self-alignment with the polysilicon films
2511
,
2512
,
2513
and
2514
. For example, N-type impurity diffusion layers
2710
to
2724
are formed at an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
, for example, by solid or vapor phase diffusion process. At this time, the impurity diffusion layer
2710
to be a first wiring layer may be adjusted about its impurity concentration by ion implantation (FIGS.
563
and
584
). For example, the ion implantation may be carried out at an implantation energy of 5 to 100 keV at a phosphorus dose of about 1×10
13
to 1×10
15
/cm
2
and at an angle of about 0 to 7° with respect to the normal line of the surface of the substrate.
Subsequently, a silicon oxide film
2470
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm. The silicon oxide film
2470
is buried in the third trench
2230
by anisotropic etching such that the polysilicon film
2511
(the first conductive film) is buried (FIGS.
564
and
585
). At this time, the silicon oxide film
2470
is buried in a gap between the polysilicon films
2511
and
2512
, a gap between the polysilicon films
2512
and
2513
and a gap between the polysilicon films
2513
and
2514
.
Then, a silicon nitride film
2350
, for example, is deposited to a thickness of 5 to 50 nm as a twelfth insulating film on the surfaces of the polysilicon films
2512
to
2514
(the first conductive films) and the silicon oxide film
2470
(the eleventh insulating film) which are located on the inner wall of the third trench
2230
. The silicon nitride film
2350
is anisotropically etched back into the form of a sidewall spacer (FIGS.
565
and
586
).
Then, the silicon oxide film
2470
is etched back, for example, by isotropic etching to such a degree that the side of the polysilicon film
2511
(the first conductive film) is exposed. Then, a polysilicon film
2521
, for example, is deposited to a thickness of 15 to 150 nm as a second conductive film.
The polysilicon film
2521
is etched back, for example, by anisotropic etching. Subsequently, the silicon oxide film
2470
(the eleventh insulating film) and the P-type silicon substrate
2100
are sequentially etched to form a second trench
2200
in the P-type silicon substrate
2100
in self-alignment with the polysilicon film
2521
(the second conductive film), thereby separating the impurity diffusion layer
2710
. That is, a separation portion of the first wiring layer is formed in self-alignment with a separation portion of the second conductive film.
Subsequently, the polysilicon film
2521
is etched back to such a degree that the polysilicon film
2521
is able to contact the polysilicon film
2511
to form a selection gate (FIGS.
566
and
587
). At this time, by setting the intervals between the island-like semiconductor layers
2110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
2521
is formed into a second wiring layer to be a selection gate line continuous in the direction A-A′ without need to use a masking process.
Then, a silicon oxide film
2471
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm. The silicon oxide film
2471
is buried in the third trench
2230
by anisotropic or isotropic etching such that the polysilicon film
2521
is embedded. At this time, the depth of the buried silicon oxide film
2471
is so controlled that the polysilicon film
2512
(the second conductive film) can be exposed later.
Subsequently, the sidewall spacer made of the silicon nitride film
2350
is removed by isotropic etching and an interlayer insulating film
2612
is formed on exposed surfaces of the polysilicon films
2512
to
2514
(the first conductive films). This interlayer insulating film
2612
may be formed of an ONO film, for example. The ONO film may be formed in the same manner as in Production example 1.
Then, in the same manner, a polysilicon film (a second conductive film)
2522
is deposited to a thickness of 15 to 150 nm and etched back so that the polysilicon film
2522
is disposed on the side of the polysilicon film (the first conductive film)
2512
with intervention of the interlayer insulating film
2612
. At this time, by setting the intervals between the island-like semiconductor layers
2110
in the direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
2522
is formed into a third wiring layer to be a control gate line continuous in the direction of A-A′ without need to use a masking process (FIGS.
567
and
588
).
By repeating likewise, a polysilicon film (a second conductive film)
2523
is disposed on the side of the polysilicon film (the first conductive film)
2513
with intervention of an interlayer insulating film
2613
(FIGS.
568
and
589
).
Thereafter, a silicon oxide film
2472
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm. The silicon oxide film
2472
is buried in the third trench
2230
by anisotropic and isotropic etching such that the polysilicon film (the second conductive film)
2522
is buried. At this time, the depth of the buried silicon oxide film
2472
is so controlled that the polysilicon film
2522
can be exposed later. With regard to the polysilicon film
2514
which is the topmost first conductive film, a polysilicon film (a second conductive film)
2524
is etched back to such a degree that the polysilicon film
2524
is able to contact the polysilicon film (the first conductive film)
2514
, in the same manner as the polysilicon film
2511
which is the bottommost first conductive film.
Then, the silicon nitride film
2330
(the fifth insulating film) and the silicon nitride film
2340
(the sixth insulating film) are removed, for example, by isotropic etching to expose the polysilicon film
2540
. Then, a silicon oxide film
2475
is deposited as an eleventh insulating film to a thickness of 100 to 500 nm on the top of the polysilicon film
2524
. The top portion of the polysilicon film
2540
is exposed by etch-back or by CMP. A fourth wiring layer
2840
is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the island-like semiconductor layer
2110
.
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the fourth insulating film)
2321
, the silicon nitride film (the fifth insulating film)
2330
and the silicon nitride film (the twelfth insulating film)
2350
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2511
to
2514
(the first conductive films), the polysilicon films
2520
or
2521
to
2524
(the second conductive films) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 22
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process for obtaining a structure in which the direction of the first wiring layer is parallel to the direction of the fourth wiring layer.
Such a semiconductor memory may be produced by the following production process.
FIGS. 595
to
605
and
FIGS. 606
to
616
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
First, in this example, a silicon nitride film
2250
, for example, is deposited as a twelfth insulating film to a thickness of 5 to 50 nm on the surfaces of the polysilicon films
2512
to
2514
(the first conductive films), the silicon nitride films
2340
,
2342
,
2343
and
2344
(the sixth insulating films) and the silicon oxide film
2470
(the eleventh insulating film) which are present on the inner wall of the third trench
2230
. The silicon nitride film
2350
is etched back, for example, anisotropically, into the form of a sidewall spacer.
Production steps thereafter are the same as those of Production example 11 (
FIGS. 304
to
325
and
337
to
358
) until the silicon oxide film
2470
is etched back isotropically to such a degree that the side of the polysilicon film
2511
is exposed.
Then, a polysilicon film
2550
, for example, is deposited as a fifth conductive film to a thickness of about 50 to 200 nm (FIGS.
595
and
606
).
A silicon nitride film
2390
, for example, is deposited as a nineteenth insulating film to a thickness of 100 to 300 nm by CVD (FIGS.
596
and
607
). At this time, as shown in
FIG. 596
, the thickness of the silicon nitride film
2390
is so set that the silicon nitride film
2390
fills the third trench
2230
only in a direction in which the intervals between the island-like semiconductor layers
2110
are smaller.
The silicon nitride film
2390
is etched back to a depth corresponding to the deposit thickness by isotropic etching (FIGS.
597
and
608
). At this time, as shown in
FIG. 597
, the top portion of the polysilicon film
2550
(the fifth conductive film) is exposed. However, the silicon nitride film
2390
fills the third trench
2230
only in a direction in which the intervals between the island-like semiconductor layers
2110
are smaller.
A silicon oxide film
2493
is deposited as a twentieth insulating film to a thickness of about 50 to 200 nm (FIGS.
598
and
609
). At this time, as shown in
FIG. 609
, the thickness of the silicon oxide film
2493
is so set that a silicon nitride film
2490
(a sixteenth insulating film) fills the third trench
2230
only in a direction in which the intervals between the island-like semiconductor layers
2110
are smaller.
Subsequently, the silicon oxide film
2493
is etched back to a depth corresponding to the deposit thickness. The silicon nitride film
2390
remaining in the third trench
2230
as shown in
FIG. 599
is removed by isotropic etching and the polysilicon film
2550
is etched back by anisotropic etching. At this time, as shown in
FIG. 610
, the top of the polysilicon film
2550
is exposed and removed only in the direction in which the intervals between the island-like semiconductor layers
2110
are larger. However, the bottom of the polysilicon film
2550
is not removed since the third trench
2230
is buried with the silicon oxide film
2493
.
Then, using as a mask the polysilicon film
2550
having been formed into the sidewall spacer, a second trench
2220
is formed in the semiconductor substrate
2100
(FIG.
599
and FIG.
610
).
A silicon oxide film
2470
which is an eleventh insulating film is buried in the second trench
2220
. Production steps thereafter (FIG.
600
and
FIG. 611
) follow Production Example 11 (
FIGS. 331
to
335
and
FIGS. 364
to
368
). Thereby, a semiconductor memory is realized in which the first wiring layer is parallel to the fourth wiring layer
2840
and which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the nineteenth insulating film)
2390
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
In this example, the third trench
2230
is opened only in the direction in which the intervals between the island-like semiconductor layers
2110
are smaller without using a mask, thereby the separation trench of the first wiring layer is formed in the semiconductor substrate
2100
.
In contrast, for example, the separation trench of the first wiring layer may be formed through patterning with use of resist films by photolithography. Such an example is explained below.
In this example, production steps are the same as those of Production example 11 (
FIGS. 304
to
322
and
337
to
355
) until the polysilicon film
2510
deposited to a thickness of 50 to 200 nm as a first conductive film is divided into the polysilicon films
2511
,
2512
,
2513
and
2514
by anisotropic etching using the silicon nitride films
2330
,
2340
,
2342
,
2343
and
2344
as a mask.
Thereafter, a silicon oxide film
2493
, for example, is deposited as a twentieth insulating film to a thickness of about 100 to 300 nm by CVD (FIGS.
601
and
612
).
Using a resist film R
4
patterned by a known photolithographic technique as a mask, the silicon oxide film
2493
is etched by reactive ion etching.
Then, the silicon nitride film
2321
, the silicon oxide film
2411
and the semiconductor substrate
2100
are etched anisotropically by using the silicon oxide film
2493
as a mask, thereby forming a second trench
2220
in the semiconductor substrate
2100
(FIGS.
602
and
613
).
Subsequently, an oxide film
2470
is buried in the second trench
2220
as an eleventh insulating film.
Production steps thereafter (FIG.
603
and
FIG. 614
) follow Production Example 11 (
FIGS. 331
to
335
and
FIGS. 364
to
368
). Thereby, a semiconductor memory is realized in which the first wiring layer is parallel to the fourth wiring layer and which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
Alternative example is explained below. This example is the same as that shown in
FIGS. 601 and 612
until the silicon oxide film
2493
(the twentieth insulating film) is etched by reactive ion etching using the resist film R
4
patterned by a known photolithographic technique as a mask.
Thereafter, the silicon oxide film
2493
partially remaining in the third trench
2330
is removed by isotropic etching. At this time, the silicon oxide film
2493
is completely removed from the third trench
2230
in the direction shown in
FIG. 604
, whereas the silicon oxide film
2493
is left in the third trench
2230
in the direction shown
FIG. 615
(FIGS.
604
and
615
).
Using the silicon oxide film
2493
as a mask, the silicon nitride film
2321
, the silicon oxide film
2411
and the semiconductor substrate
2100
are anisotropically etched to form a second trench
2220
(FIGS.
605
and
616
).
Then, a silicon oxide film
2470
is buried as an eleventh insulating film in the second trench
2220
.
Production steps thereafter follow Production Example 11 (
FIGS. 331
to
335
and
FIGS. 365
to
368
). Thereby, a semiconductor memory is realized in which the first wiring layer is parallel to the fourth wiring layer and which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
PRODUCTION EXAMPLE 23
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process for obtaining a structure in which the first wiring layers are connected in common to the memory array.
Such a semiconductor memory may be produced by the following production process.
FIGS. 617
to
618
and
FIGS. 619
to
620
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
In this example, the second trench
2220
is not formed in the semiconductor substrate
2100
. This example is the same as Production Example 11 (
FIGS. 304
to
335
and
FIGS. 337
to
368
) from which the steps regarding the formation of the second trench
2220
is omitted.
Thereby, a semiconductor memory is realized in which at least the first wiring layer in the array is not divided but is common and which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
PRODUCTION EXAMPLE 24
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process for obtaining a structure in which a floating gate has a large surface area.
Such a semiconductor memory may be produced by the following production process.
FIGS. 621
to
624
and
FIGS. 625
to
628
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
A polysilicon film
2510
, which is a first conductive film covering a semiconductor layer
2110
, is deposited uniformly along the shape of recesses in which the floating gates are defined. Thereby, the junction capacitance of the control gate increases.
PRODUCTION EXAMPLE 25
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process in which the transistor gates have different lengths in a vertical direction.
Such a semiconductor memory may be produced by the following production process.
FIGS. 629
to
632
and FIGS.
633
to
636
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
Regarding the polysilicon films (the first conductive films)
2511
to
2514
to be the memory cell gates or the selection gates, the memory cell gates of the polysilicon films
2512
and
2513
may have different lengths in a direction vertical to the semiconductor substrate
2100
as shown in
FIGS. 629
to
630
and
633
to
634
, the selection gates of the polysilicon films
2511
and
2514
may have different lengths in a direction vertical to the semiconductor substrate
2100
as shown in
FIGS. 631
to
632
and
635
to
636
. Further, the polysilicon films
2511
to
2514
may have different vertical lengths.
PRODUCTION EXAMPLE 26
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process in which the island-like semiconductor layers have different shapes.
Such a semiconductor memory may be produced by the following production process.
FIGS. 637
to
638
and
FIGS. 639
to
640
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
At the formation of the first trench
2210
by reactive ion etching, the island-like semiconductor layer
2110
may have the top and the bottom having different outward shape as shown in
FIGS. 637 and 639
. Also the top and the bottom of the island-like semiconductor layer
2110
may be shifted in a horizontal direction as shown in FIG.
638
and FIG.
640
.
For example, in the case where the island-like semiconductor layer
2110
is circular as seen in
FIG. 1
, the island-like semiconductor layer
2110
of
FIGS. 637 and 639
shows a truncated cone shape, whereas the island-like semiconductor layer
2110
of
FIGS. 638 and 640
shows an inclined column shape.
The shape of the island-like semiconductor layer
2110
is not particularly limited so long as the memory cells can be disposed in series in the direction vertical to the semiconductor substrate
2100
.
PRODUCTION EXAMPLE 27
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process in which the island-like semiconductor layer has an altered shape at its bottom.
Such a semiconductor memory may be produced by the following production process.
FIGS. 641
to
648
and
FIGS. 649
to
656
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
The first lattice-form trench
2210
may have a partially or entirely rounded slant shape at its bottom as shown in
FIGS. 641 and 649
,
FIGS. 645 and 653
and
FIGS. 647 and 655
.
Production steps thereafter follow Production example 11. Thereby, a semiconductor memory shown in
FIGS. 642 and 650
,
FIGS. 646 and 654
and
FIGS. 648 and 656
is formed. Here, the bottom of the polysilicon film (the first conductive film)
2511
may or may not reach the slant bottom of the first trench
2210
.
Further, the first lattice-form trench
2210
may have a slant shape at its bottom as shown in
FIGS. 643
to
644
and
FIGS. 651
to
652
.
PRODUCTION EXAMPLE 28
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process for forming a sidewall spacer made of a silicon oxide film on the sidewall of a trench for forming an island-like semiconductor layer therein.
Such a semiconductor memory may be produced by the following production process.
FIGS. 657
to
658
and
FIGS. 659
to
660
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
As shown in
FIGS. 657 and 659
, a trench is formed and then a silicon oxide film
2495
, for example, is deposited as a twenty-third insulating film to a thickness of 2 to 20 nm by CVD on the inner wall of the trench. The silicon oxide film
2495
is then anisotropically etched into the form of a sidewall spacer. Thereby, the island-like semiconductor layers are formed by selective epitaxial growth from the semiconductor substrate without contacting the silicon nitride film, which prevents nitrification of the island-like semiconductors (FIGS.
658
and
660
).
PRODUCTION EXAMPLE 29
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process in which the polysilicon films have different shapes.
Such a semiconductor memory may be produced by the following production process.
FIGS. 661
to
666
and
FIGS. 667
to
672
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
A polysilicon film
2510
which is a first conductive film covering the semiconductor layer
2110
may have a shape such that it is uniformly deposited along the bottom shape of the first trench
2210
as shown in
FIGS. 661
to
662
,
667
to
668
,
663
to
664
and
669
to
670
. Alternatively, the polysilicon film
2510
may have a shape such that it is deposited partially ununiformly according to the bottom shape of the first trench
2210
as shown in
FIGS. 665
to
671
and
666
to
672
.
PRODUCTION EXAMPLE 30
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process in which the polysilicon film
2540
(fourth conductive film) is not formed.
Such a semiconductor memory may be produced by the following production process.
FIGS. 673
to
674
and
FIGS. 675
to
676
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
A semiconductor memory shown in
FIGS. 673
to
674
and
FIGS. 675
to
676
is formed by production steps according to Production example 11.
PRODUCTION EXAMPLE 31
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process in which the trench which is formed by using a photoresist mask and in which the island-like semiconductor layer is formed is mis-aligned with the floating gate.
Such a semiconductor memory may be produced by the following production process.
FIGS. 677
to
679
and
FIGS. 680
to
682
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
As shown in
FIGS. 677
to
679
and
FIGS. 680
to
682
, the semiconductor layer
2110
defined by a resist film R
1
and the region for the charge storage layer defined by a resist film R
2
are not necessarily be symmetrically formed due to mis-alignment of the resist films R
1
and R
2
. Even if they are asymmetrical, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer.
PRODUCTION EXAMPLE 32
In a semiconductor memory to be produced in this example, regions for forming charge storage layers are defined in advance by a laminated film comprising plural films. The island-like semiconductor layers are formed in a pillar form by selective epitaxial silicon growth in trenches. Tunnel oxide films and floating gates as charge storage layers are formed on the sides of the island-like semiconductor layers in the regions for forming the charge storage layers. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. In this production example, selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The tunnel oxide film and the floating gate of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
Such a semiconductor memory may be produced by the following production process.
FIGS. 683
to
690
and
FIGS. 691
to
698
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
First, on a surface of a P-type silicon substrate
2100
, a silicon oxide film
2411
containing arsenic impurities of about 1×10
18
to 1×10
22
/cm
3
, for example, is deposited as a first insulating film to a thickness of 50 to 500 nm by CVD. At this time, ion implantation may be carried out to introduce the impurities to the insulating film deposited by CVD. For example, to the silicon oxide film
2411
deposited to a thickness of 50 to 500 nm, ion implantation may be carried out at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
14
to 1×10
16
/cm
2
at an angle of about 0 to 45° with respect to the normal line of the surface of the substrate. The impurity introduction to the silicon oxide film
2411
by ion implantation may not necessarily be carried out immediately after the deposition of the silicon oxide film
2411
. Regarding the ion implantation to the silicon oxide film
2411
, the angle for the implantation is not particularly limited as long as a desired impurity concentration is obtained. Means for the impurity introduction to the silicon oxide film
2411
is not limited to the ion implantation, but any means such as solid or vapor phase diffusion may be used. Thereafter, a silicon nitride film
2321
, for example, is deposited as a fourth insulating film to a thickness of 10 to 100 nm. If the above-mentioned impurity introduction to the silicon oxide film
2411
is carried out by ion implantation, the impurities may be introduced by ion implantation through the silicon nitride film
2321
into the silicon oxide film
2411
.
Then, a silicon oxide film
2421
, for example, is deposited as a third insulating film to a thickness of 50 to 500 nm, a silicon nitride film
2312
, for example, is deposited as a second insulating film to a thickness of 10 to 100 nm and a silicon oxide film
2412
is deposited as a first insulating film to a thickness of 50 to 500 nm.
After the films are thus formed in sequence, a silicon oxide film
2415
, for example, is deposited as a first insulating film to a thickness of 50 to 500 nm, a silicon nitride film
2325
is deposited as a fourth insulating film to a thickness of 10 to 100 nm, and then a silicon oxide film
2480
is deposited as a fourteenth insulating film to a thickness of 100 to 1,000 nm as shown in
FIGS. 683 and 691
.
Subsequently, using a resist film R
1
patterned by a known photolithographic technique as a mask (FIGS.
683
and
691
), reactive ion etching, for example, is performed to successively etch the silicon oxide film
2480
, the silicon nitride film
2325
, the silicon oxide film
2415
, the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2312
, the silicon oxide film
2421
, the silicon nitride film
2321
and the silicon oxide film
2411
, thereby forming a fourth trench
2240
(FIGS.
684
and
692
).
The resist film R
1
is removed and then island-like semiconductor layers
2110
are filled in the fourth trench
2240
. For example, the island-like semiconductor layers
2110
are formed by selective epitaxial growth from the P-type silicon substrate
2100
located at the bottom of the fourth trench
2240
. Thereby, a sixth trench
2260
is formed (FIGS.
685
and
693
). At this time, the island-like semiconductor layer
2110
may be grown to a level higher than the silicon nitride film
2325
such that at least the side of the silicon oxide film
2415
is covered. Alternatively, the semiconductor layer
2110
formed by selective epitaxial growth may be etched back isotropically or anisotropically to a level lower than the bottom of the silicon nitride film
2315
. Or alternatively, the island-like semiconductor layer
2110
may be formed by a combination of flattening by CMP and etch-back.
Thereafter, a polysilicon film
2540
, for example, is deposited as a fourth conductive film to a thickness of about 100 to 300 nm and then etched back to remain at the bottom of the sixth trench
2260
. Further, a silicon nitride film
2330
is deposited as a fifth insulating film to a thickness of about 200 to 2,000 nm in the sixth trench
2260
and then flattened by isotropic or anisotropic etch-back or by CMP to be buried in the sixth trench. At this time, at least the silicon oxide film
2480
(the fourteenth insulating film) is exposed (FIGS.
686
and
694
).
Subsequently, the silicon oxide film
2480
is selectively removed, for example, by isotropic etching. A silicon nitride film
2370
is deposited to a thickness of about 20 to 200 nm as a fifteenth insulating film and anisotropically etched into the form of a sidewall spacer on the sidewall of the silicon nitride film
2330
(FIGS.
687
and
695
). Using the silicon nitride film
2330
(the fifth insulating film) and the silicon nitride film
2370
(the fifteenth insulating film) as a mask, the silicon nitride film
2325
and the silicon oxide film
2415
are etched sequentially by reactive ion etching, thereby exposing the silicon nitride film
2315
(FIGS.
688
and
696
). At this time, the silicon nitride film
2315
may be etched until the silicon oxide film
2424
is exposed.
Subsequently, a silicon nitride film
2340
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm. The silicon nitride film
2340
is etched, for example, by anisotropic etching to remain in the form of a sidewall spacer on the sidewalls of the silicon nitride film
2330
, the polysilicon film
2540
, the silicon nitride film
2325
and the silicon oxide film
2415
(FIGS.
689
and
697
). At this time, the silicon oxide film
2415
containing the impurities (the first insulating film) is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2325
(the fourth insulating film), the silicon nitride film
2315
(the second insulating film) and the silicon nitride film
2340
(the sixth insulating film) (FIGS.
689
and
697
).
Production steps thereafter follow Production example 11 (
FIGS. 311
to
335
and
FIGS. 345
to
368
), thereby forming an interlayer insulating film, a contact hole and metal wiring by known techniques.
Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the fifth insulating film)
2330
, the silicon nitride film (the sixth insulating film)
2340
and the silicon nitride film (the twelfth insulating film)
2350
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2511
to
2514
(the first conductive films), the polysilicon films
2520
or
2521
to
2524
(the second conductive films) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 33
In a semiconductor memory to be produced in this example, regions for forming charge storage layers are defined in advance by a laminated film comprising plural films, and then island-like semiconductor layers are formed in a pillar form by selective epitaxial silicon growth in trenches. Tunnel oxide films and floating gates as charge storage layers are formed on the sides of the island-like semiconductor layers in the regions for forming the charge storage layers. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active regions of the memory cells are electrically common. In this production example, selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The tunnel oxide film and the floating gate of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
Such a semiconductor memory may be produced by the following production process.
FIGS. 699
to
737
and
FIGS. 738
to
776
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
First, on a surface of a P-type silicon substrate
2100
, a silicon oxide film
2411
containing arsenic impurities of about 1×10
18
to 1×10
22
/cm
3
, for example, is deposited as a first insulating film to a thickness of 50 to 500 nm by CVD. At this time, ion implantation may be carried out to introduce the impurities to the insulating film deposited by CVD. For example, to the silicon oxide film
2411
deposited to a thickness of 50 to 500 nm, ion implantation may be carried out at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
14
to 1×10
16
/cm
2
at an angle of about 0 to 45° with respect to the normal line of the surface of the substrate. The impurity introduction to the silicon oxide film
2411
by ion implantation may not necessarily be carried out immediately after the deposition of the silicon oxide film
2411
. Regarding the ion implantation to the silicon oxide film
2411
, the angle for the implantation is not particularly limited as long as a desired impurity concentration is obtained. Means for the impurity introduction to the silicon oxide film
2411
is not limited to the ion implantation, but any means such as solid or vapor phase diffusion may be used.
Thereafter, a silicon nitride film
2321
, for example, is deposited as a fourth insulating film to a thickness of 10 to 100 nm. If the above-mentioned impurity introduction to the silicon oxide film
2411
is carried out by ion implantation, the impurities may be introduced by ion implantation through the silicon nitride film
2321
into the silicon oxide film
2411
.
Then, a silicon oxide film
2421
, for example, is deposited as a third insulating film to a thickness of 50 to 500 nm, a silicon nitride film
2312
, for example, is deposited as a second insulating film to a thickness of 10 to 100 nm and a silicon oxide film
2412
is deposited as a first insulating film to a thickness of 50 to 500 nm.
After the films are thus formed in sequence, a silicon oxide film
2415
, for example, is deposited as a first insulating film to a thickness of 50 to 500 nm and a silicon nitride film
2325
is deposited as a fourth insulating film to a thickness of 100 to 1,000 nm as shown in
FIGS. 699 and 738
. Subsequently, using a resist film R
1
patterned by a known photolithographic technique as a mask (FIGS.
700
and
739
), reactive ion etching, for example, is performed to successively etch the silicon nitride film
2325
, the silicon oxide film
2415
, the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2312
, the silicon oxide film
2421
, the silicon nitride film
2321
and the silicon oxide film
2411
, thereby forming a fourth trench
2240
(FIGS.
701
and
740
).
The resist film R
1
is removed (
FIGS. 702 and 741
) and then island-like semiconductor layers
2110
are filled in the fourth trench
2240
. For example, the island-like semiconductor layers
2110
are formed by selective epitaxial growth from the P-type silicon substrate
2100
located at the bottom of the fourth trench
2240
(FIGS.
703
and
742
).
The thus formed island-like semiconductor layers
2110
are flattened to be flush with the silicon nitride film
2325
(FIGS.
704
and
743
). The flattening may be carried out by isotropic or anisotropic etch-back, CMP, or a combination of various techniques.
The silicon nitride film
2325
is anisotropically etched back to form a seventh trench
2270
(FIGS.
705
and
744
).
Thereafter, a silicon oxide film
2490
is deposited to a thickness of about 20 to 200 nm as a sixteenth insulating film in the seventh trench
2270
and etched back anisotropically to remain in the form of a sidewall spacer on the sidewalls of the island-like semiconductor layers
2110
(FIGS.
706
and
745
).
Subsequently, a silicon nitride film
2380
, for example, is deposited as a seventeenth insulating film to a thickness of about 20 to 200 nm in the seventh trench
2270
and buried in the seventh trench
2270
, for example, by anisotropic etch-back (FIGS.
707
and
746
).
Then, the island-like semiconductor layers
2110
are etched back anisotropically to form an eighth trench
2280
. At this time, the etch-back may be performed to such a degree that the silicon nitride film
2325
is partially exposed or not exposed. The etch-back is not limited as long as the island-like semiconductor layer
2110
is left on the side of the silicon oxide film
2415
(FIGS.
708
and
747
).
Thereafter, the silicon oxide film
2490
is selectively removed by isotropic etching (
FIGS. 709 and 748
) and a polysilicon film
2540
, for example, is deposited as a fourth conductive film to a thickness of about 100 to 300 nm and buried in the eighth trench
2280
by CMP (FIGS.
710
and
749
).
Using the polysilicon film
2540
as a mask, the silicon nitride film
2380
, the silicon nitride film
2325
and the silicon oxide film
2415
are removed by anisotropic etching, thereby forming a third trench
2230
(FIGS.
711
and
750
).
Then, a silicon nitride film
2340
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm. The silicon nitride film
2340
is etched anisotropically to remain in the form of a sidewall spacer on the sidewalls of the polysilicon film
2540
, the silicon nitride film
2325
and the silicon oxide film
2415
(FIGS.
712
and
751
). At this time, the silicon oxide film
2415
containing the impurities (the first insulating film) is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2325
(the fourth insulating film), the silicon nitride film
2315
(the second insulating film) and the silicon nitride film
2340
(the sixth insulating film) (FIGS.
713
and
752
).
Then, using the silicon nitride films
2540
and
2340
as a mask, the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2313
, the silicon oxide film
2422
and the silicon nitride film
2312
are successively etched, thereby exposing the silicon oxide film
2421
. Thus, a third trench
2230
is formed (FIGS.
713
and
752
).
Thereafter, the silicon oxide films
2421
,
2422
,
2423
and
2424
are removed by isotropic etching to expose the sides of the island-like semiconductor layers
2110
(FIGS.
714
and
753
).
Then, the periphery of each island-like semiconductor layer
2110
is oxidized to form, for example, a thermally oxidized film
2450
of about 10 to 100 nm thick as a ninth insulating film.
Next, the thermally oxidized film (the ninth insulating film)
2450
is etched away from the periphery of each island-like semiconductor layer
2110
, for example, by isotropic etching. Then, as required, channel ion implantation is carried out into the sidewall of the island semiconductor layer
2110
by slant ion implantation. For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at a boron dose of about 1×10
11
to 1×10
13
/cm
2
at an angle of 5 to 45° with respect to the normal line of the surface of the substrate. Preferably the channel ion implantation is performed from various directions to the island-like semiconductor layers
2110
because a surface impurity concentration becomes more uniform. Alternatively, instead of the channel ion implantation, an oxide film containing boron may be deposited by CVD with a view to utilizing diffusion of boron from the oxide film. The impurity implantation from the surface of the island-like semiconductor layers
2110
may be carried out before the island-like semiconductor layers
2110
are covered with the thermally oxidized film
2450
, or during the formation of the island-like semiconductor layers
2110
. Alternatively, the impurities may be introduced to the silicon oxide films
2421
,
2422
,
2423
and
2424
in advance with a view to implanting the impurities in the island-like semiconductor layers
2110
by thermal treatment or the like before removing the silicon oxide films
2421
,
2422
,
2423
and
2424
. Means for the implantation are not particularly limited so long as an impurity concentration distribution is almost equal over the island-like semiconductor layers
2110
.
Subsequently, a silicon oxide film
2460
, for example, is formed as a tenth insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
2110
, for example, by thermal oxidization. The tunnel oxide film, however, may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film.
Then, a polysilicon film
2510
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm (FIGS.
715
and
754
). Using the polysilicon film
2540
(the fourth conductive film), the silicon nitride film
2340
(the sixth insulating film) and the silicon nitride films
2342
,
2343
and
2344
(the second insulating films) as a mask, the polysilicon film
2510
is divided into polysilicon films
2511
,
2512
,
2513
and
2514
by anisotropic or isotropic etching (FIGS.
716
and
755
).
Then, a silicon oxide film
2470
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm (FIGS.
717
and
756
).
The silicon oxide film
2470
is buried in the third trench
2230
, for example, by anisotropic or isotropic etching such that the polysilicon film
2511
(the first conductive film) is embedded (FIGS.
718
and
757
). At this time, the depth of the buried silicon oxide film
2470
is so controlled that the silicon nitride film
2312
(the second insulating film) is partially exposed.
Then, a silicon nitride film
2350
, for example, is deposited as a twelfth insulating film to a thickness of 5 to 50 nm on the surfaces of the polysilicon films
2512
to
2514
(the first conductive films), the silicon nitride film
2340
(the sixth insulating film), the silicon nitride films
2342
,
2343
and
2344
(the second insulating films) and the silicon oxide film
2470
(the eleventh insulating film) which are present on the inner wall of the third trench
2230
. At this time, by setting the intervals between the island-like semiconductor layers
2110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, a mask for forming a control gate line continuous in the direction is formed in self-alignment without need to use a masking process. That is, if the deposition thickness of the silicon nitride film
2350
is about half or more of the width of the third trench
2230
defined by the silicon nitride film
2340
, the silicon nitride film
2350
fills the third trench
2230
only in a direction of A-A′ of FIG.
1
. The thickness of the silicon nitride film
2350
is so set that concave portions defined by the polysilicon films
2511
,
2512
,
2513
and
2514
(the first conductive films) are not completely filled with the silicon nitride film
2350
(FIGS.
719
and
758
).
The silicon nitride film
2350
is etched back anisotropically into the form of a sidewall spacer such that the silicon oxide film
2470
is exposed as shown in FIG.
759
. At this time, as shown in
FIG. 720
, the third trench
2230
in a direction of A-A′ in
FIG. 1
is filled with the silicon nitride film
2350
.
Then, the silicon oxide film
2470
is etched back isotropically to such a degree that the side of the polysilicon film
2511
(the first conductive film) is exposed (FIGS.
721
and
760
). Then, a polysilicon film
2521
, for example, is deposited as a second conductive film to a thickness of 15 to 150 nm.
The polysilicon film
2521
is etched back, for example, by anisotropic etching (FIGS.
722
and
761
). Subsequently, as shown in
FIG. 762
, the silicon nitride film
2321
(the fourth insulating film), the silicon oxide film
2411
(the first insulating film) and the P-type silicon substrate
2100
are successively etched to form a second trench
2200
in the P-type silicon substrate
2100
in self-alignment with the polysilicon film
2521
(the second conductive film), thereby separating the impurity diffusion layer
2710
.
That is, a separation portion of the first wiring layer is formed in self-alignment with a separation portion of the second conductive film (FIG.
723
and FIG.
762
). At this time, by setting the intervals between the island-like semiconductor layers
2110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
2521
is formed into a second wiring layer to be a selection gate line continuous in the direction without need to use a masking process.
Then, the silicon nitride film (the twelfth insulating film)
2350
is removed by isotropic etching from the surfaces of the polysilicon films
2512
,
2513
and
2514
(FIGS.
724
and
763
). That is, by isotropically etching the silicon nitride film
2350
to a depth corresponding to the deposit thickness, the surfaces of the polysilicon films
2512
,
2513
and
2514
are exposed. At this time, as shown in
FIG. 724
, the third trench
2230
in a direction of A-A′ in
FIG. 1
is filled with the silicon nitride film
2350
.
Then, a silicon oxide film
2471
, for example, is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm and buried in the second and third trenches
2220
and
2230
by anisotropic or isotropic etching such that the polysilicon film
2521
is embedded (FIGS.
725
and
764
). At this time, the depth of the buried silicon oxide film
2471
is so controlled that the silicon nitride film
2312
is partially exposed.
Subsequently, an interlayer insulating film
2612
is formed on exposed surfaces of the polysilicon films
2512
to
2514
(FIG.
726
and FIG.
765
). This interlayer insulating film
2612
may be formed of an ONO film, for example. The ONO film may be formed in the same manner as in Production example 1.
Then, in the same manner, a polysilicon film (a second conductive film)
2520
is deposited to a thickness of 15 to 150 nm (FIGS.
727
and
766
).
A silicon oxide film
2472
is then deposited as an eleventh insulating film to a thickness of about 50 to 500 nm and buried in the third trench
2230
by anisotropic or isotropic etching such that the polysilicon film
2513
is embedded with intervention of the polysilicon film
2520
and the interlayer insulating film
2612
(FIGS.
728
and
767
).
Using the silicon oxide film
2472
as a mask, the polysilicon film
2520
and the interlayer insulating film
2612
are partially removed by isotropic etching to expose the polysilicon film
2514
(
FIGS. 729
to
730
and
FIGS. 768
to
769
).
The silicon oxide film
2472
is removed (FIGS.
731
and
770
), and then the polysilicon films
2522
and
2523
are divided by anisotropic etching. At this time, since the polysilicon films
2522
and
2523
are defined in advance to be separated by the silicon nitride film
2350
, the polysilicon films
2522
and
2523
are simultaneously disposed on the side of the polysilicon film
2512
with intervention of the interlayer insulating film
2612
(FIGS.
732
and
771
).
Then, a silicon oxide film
2473
is deposited as an eleventh insulating film to a thickness of about 50 to 500 nm (
FIGS. 733 and 772
) and buried in the third trench
2230
by anisotropic or isotropic etching such that the polysilicon films
2522
and
2523
are buried (FIGS.
734
and
773
). With regard to the polysilicon film
2514
which is the topmost first conductive film, a polysilicon film (a second conductive film)
2524
is etched back to such a degree that the polysilicon film
2524
is able to contact the polysilicon film (the first conductive film)
2514
(FIGS.
735
and
774
).
Subsequently, a silicon oxide film
2474
is deposited as an eleventh insulating film to a thickness of 100 to 500 nm on the top of the polysilicon film
2524
. The top portion of the polysilicon film
2540
is exposed by etch-back or by CMP. Then a fourth wiring layer is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the island-like semiconductor layer
2110
.
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed.
Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the sixth insulating film)
2340
and the silicon nitride film (the twelfth insulating film)
2350
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2511
to
2514
(the first conductive films), the polysilicon films
2520
or
2521
to
2524
(the second conductive films) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In the example, the control gates of the memory cells are formed continuously in one direction without using a mask. Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 34
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process for obtaining a structure in which the wiring layers are separated through patterning with use of resist films by photolithography.
Such a semiconductor memory may be produced by the following production process.
FIGS. 777
to
783
and
FIGS. 784
to
790
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
First, a silicon nitride film
2350
, for example, is deposited as a twelfth insulating film to a thickness of 5 to 50 nm on the surfaces of the polysilicon films
2512
to
2514
(the first conductive films), the silicon nitride films
2340
,
2342
,
2343
and
2344
(the sixth insulating films) and the silicon oxide film
2470
(the eleventh insulating film) which are present on the inner wall of the third trench
2230
. The silicon nitride film
2350
is etched back, for example, by anisotropic etching into the form of a sidewall spacer.
Production steps thereafter are the same as those in Production example 11 (
FIGS. 304
to
325
and
FIGS. 337
to
358
) until the silicon oxide film
2470
is etched back, for example, by isotropic etching to such a degree that the side of the polysilicon film
2511
(the first conductive film) is exposed.
Then, a polysilicon film
2521
, for example, is deposited to a thickness of 30 to 300 nm as a second conductive film (FIGS.
777
and
784
).
Subsequently, the polysilicon film
2521
is etched back anisotropically to such a degree that the polysilicon film
2521
is able to contact the polysilicon film
2511
to form a selection gate (FIGS.
778
and
785
).
Then, the sidewall spacer made of the silicon nitride film (the twelfth insulating film)
2350
is removed by isotropic etching and a silicon oxide film
2471
, for example, is deposited to a thickness of about 50 to 500 nm as an eleventh insulating film.
The silicon oxide film
2471
is buried in the third trench
2230
by anisotropic or isotropic etching such that the polysilicon film
2521
(the second conductive film) is buried. At this time, the depth of the buried silicon oxide film
2471
is so controlled that the silicon nitride film
2342
is partially exposed.
Subsequently, an interlayer insulating film
2612
is formed on the exposed surfaces of the polysilicon films
2512
to
2514
. This interlayer insulating film
2612
may be formed of an ONO film, for example. The ONO film may be formed in the same manner as in Production example 1.
Subsequently, in the same manner, a polysilicon film
2522
is deposited as a second conductive film to a thickness of 30 to 300 nm and etched back so that the polysilicon film
2522
is disposed on the side of the polysilicon film (the first conductive film)
2512
with intervention of the interlayer insulating film
2612
. By repeating likewise, a polysilicon film (a second conductive film)
2523
is disposed on the side of the polysilicon film (the first conductive film)
2513
with intervention of an interlayer insulating film
2613
. With regard to the polysilicon film
2514
which is the topmost first conductive film, a polysilicon film (a second conductive film)
2524
is etched back to such a degree that the polysilicon film
2524
is able to contact the polysilicon film (the first conductive film)
2514
, in the same manner as the polysilicon film
2511
which is the bottommost first conductive film (FIGS.
779
and
786
).
Then, the silicon nitride film
2330
(the fifth insulating film) and the silicon nitride film
2340
(the sixth insulating film) are removed, for example, by isotropic etching to expose the polysilicon film
2540
(FIGS.
780
and
787
). A silicon oxide film
2474
is deposited as an eleventh insulating film to a thickness of 100 to 500 nm on the top of the polysilicon film
2524
. Subsequently, using a resist film R
3
patterned by a known photolithographic technique as a mask (FIGS.
781
and
788
), reactive ion etching, for example, is performed to successively etch the silicon oxide film
2474
, the polysilicon film
2524
, the silicon oxide film
2473
, the polysilicon film
2523
, the interlayer insulating film
2613
, the silicon oxide film
2472
, the polysilicon film
2522
, the interlayer insulating film
2612
, the silicon oxide film
2471
, the polysilicon film
2521
, the silicon nitride film
2321
, the silicon oxide film
2411
and the P-type silicon substrate
2100
, thereby forming a second trench
2220
in the P-type silicon substrate
2100
and separating the impurity diffusion layer
2710
(FIGS.
782
and
789
).
Subsequently, a silicon oxide film
2475
is deposited as an eleventh insulating film to a thickness of 100 to 500 nm. The top portion of the polysilicon film
2540
(the fourth conductive film) is exposed by etch-back or by CMP. A fourth wiring layer is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the island-like semiconductor layer
2110
.
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the fifth insulating film)
2330
, the silicon nitride film (the sixth insulating film)
2340
and the silicon nitride film (the twelfth insulating film)
2350
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2511
to
2514
(the first conductive films), the polysilicon films
2520
or
2521
to
2524
(the second conductive films) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 35
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process in which impurities are introduced to the island-like semiconductor layer during epitaxial growth of the island-like semiconductor layer.
Such a semiconductor memory may be produced by the following production process.
FIGS. 791
to
793
and
FIGS. 794
to
796
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
In this example, a trench is formed as shown in FIGS.
791
and
794
, and then epitaxial silicon containing high concentration N-type impurities and epitaxial silicon containing low concentration P-type impurities are alternately grown by selective epitaxial growth (FIGS.
792
and
795
). Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer (FIGS.
793
and
796
).
PRODUCTION EXAMPLE 36
Explanation is given of an example of a production process of a semiconductor memory in which sites for separating the first wiring layer are formed, regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, and then the island-like semiconductor layers are formed.
Such a semiconductor memory may be produced by the following production process.
FIGS. 797
to
799
and
FIGS. 800
to
802
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
First, on a surface of a P-type silicon substrate
2100
, a silicon oxide film
2411
containing arsenic impurities of about 1×10
18
to 1×10
22
/cm
3
, for example, is deposited as a first insulating film to a thickness of 50 to 500 nm by CVD.
Using a resist film R
4
patterned by a known photolithographic technique as a mask (FIGS.
797
and
800
), the silicon oxide film
2411
is etched, for example, by reactive ion etching to form a fourth trench
2240
.
The resist film R
4
is removed and then a silicon nitride film
2491
(a twenty-first insulating film) is buried in the fourth trench
2240
(FIGS.
798
and
801
). Thereby, a region for forming an impurity diffusion layer
2710
to be a first wiring layer is defined.
Production steps thereafter follow Production Example 11. Thus, a semiconductor memory is completed (FIGS.
799
and
802
).
PRODUCTION EXAMPLE 37
Explanation is given of an example of a production process of a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films and then the island-like semiconductor layers are formed.
Such a semiconductor memory may be produced by the following production process.
FIGS. 803 and 804
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
Unlike Production example 11 for forming memory cells in which the side of the island-like semiconductor layer
2110
is exposed and thermally oxidized to form a thermally oxidized film
2450
as a ninth insulating film and then the thermally oxidized film
2450
is etched away (
FIGS. 304
to
320
and
337
to
353
), in this example, the thermally oxidized film
2450
may not be formed as shown in
FIGS. 803 and 804
.
PRODUCTION EXAMPLE 38
Explanation is given of an example of a production process of a semiconductor memory in which regions for forming charge storage layers are defined in advance by a laminated film comprising plural films.
Such a semiconductor memory may be produced by the following production process.
FIGS. 805
to
806
and
FIGS. 807
to
808
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view an EEPROM memory cell array.
As compared with Production example 11 in which the polysilicon film
2540
(the fourth conductive film) disposed at the end of the island-like semiconductor portion is connected to the fourth wiring layer, the polysilicon film
2540
may be connected to the fourth wiring layer
2840
via a contact portion
2940
as shown in
FIGS. 805
to
806
and
FIGS. 807
to
808
.
PRODUCTION EXAMPLE 39
In an example of production process for producing a semiconductor memory in which regions for forming the charge storage layers are defined in advance by a laminated film comprising plural films, explanation is given of an example of production process in which impurities are introduced to the island-like semiconductor layer by vapor or solid phase diffusion.
Such a semiconductor memory may be produced by the following production process.
FIGS. 809
to
826
and
FIGS. 827
to
844
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view an EEPROM memory cell array.
First, on a surface of a P-type silicon substrate
2100
, a silicon nitride film
2321
, for example, is deposited as a fourth insulating film to a thickness of 10 to 100 nm.
A silicon oxide film
2421
, for example, is deposited as a third insulating film to a thickness of 50 to 500 nm, a silicon nitride film
2312
is deposited as a second insulating film to a thickness of 10 to 100 nm, and a silicon oxide film
2422
is deposited as a third insulating film to a thickness of 50 to 500 nm.
After the films are thus formed sequentially, a silicon oxide film
2424
is deposited as a third insulating film to a thickness of 50 to 500 nm, a silicon nitride film
2315
is deposited as a second insulating film to a thickness of 20 to 200 nm, and a silicon oxide film
2495
is deposited as a twenty-third insulating film to a thickness of 50 to 500 nm as shown in
FIGS. 809 and 827
.
Using a resist film R
1
patterned by a known photolithographic technique as a mask (FIGS.
809
and
827
), reactive ion etching, for example, is performed to successively etch the silicon oxide film
2495
, the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2313
, the silicon oxide film
2421
and the silicon nitride film
2321
, thereby forming a fourth trench
2240
(FIGS.
810
and
828
).
The resist film R
1
is removed and then island-like semiconductor layers
2110
are filled in the fourth trench
2240
. For example, the island-like semiconductor layers
2110
are formed by selective epitaxial growth from the P-type silicon substrate
2100
located at the bottom of the fourth trench
2240
. The thus formed island-like semiconductor layers
2110
are flattened to be flush with the silicon nitride film
2315
. The flattening may be carried out by isotropic or anisotropic etch-back, CMP, or a combination of various techniques.
The island-like semiconductor layers
2110
are anisotropically etched back almost to a height where the top of the silicon nitride film
2315
is positioned (FIGS.
811
and
829
). Further, a polysilicon film
2540
(a fourth conductive film) and a silicon nitride film
2330
(a fifth insulating film) are buried (FIGS.
812
and
830
).
Subsequently, the silicon oxide film
2495
is removed, for example, by isotropic etching. Then, a silicon nitride film
2340
, for example, is deposited as a sixth insulating film to a thickness of about 20 to 200 nm and anisotropically etched back into the form of a sidewall spacer. At this time, the silicon nitride film
2315
is etched simultaneously by using the sidewall spacer as a mask. However, the silicon nitride film
2315
may not necessarily be etched simultaneously with the formation of the sidewall spacer.
Thereafter, a silicon oxide film
2496
, for example, is deposited as a twenty-third insulating film to a thickness of 50 to 500 nm and is etched back to such a degree that the top surfaces of the silicon nitride films
2330
and
2340
are exposed (FIGS.
813
and
831
).
Further, the silicon nitride films
2330
and
2340
are etched back such that at least the top surfaces thereof are disposed at a level lower than the top of the silicon oxide film
2496
. Then, a polysilicon film
2550
, for example, is deposited as a fifth conductive film to a thickness of about 15 to 150 nm. The polysilicon film
2550
is flattened to be flush with the silicon oxide film
2496
(FIGS.
814
and
832
). At this time, the flattening may be carried out by isotropic or anisotropic etch-back, CMP or a combination of various techniques. If the thicknesses of the silicon nitride films
2330
and
2340
are greater than the total thickness of the silicon nitride films
2314
,
2313
,
2312
and
2321
, the polysilicon film
2550
may not be used. Further, the polysilicon film
2550
may not necessarily be a conductive film but may be formed of a material different from the silicon oxide film and the silicon nitride film.
The silicon oxide film
2496
is removed, for example, by isotropic etching. Then, using the polysilicon film
2550
as a mask, reactive ion etching, for example, is performed to successively etch the silicon oxide film
2424
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2312
, the silicon oxide film
2421
and the silicon nitride film
2321
, thereby exposing the P-type silicon substrate
2100
(FIGS.
815
and
833
). At this time, the silicon nitride film
2321
may remain.
Thereafter, the silicon oxide films
2421
,
2422
,
2423
and
2424
(the third insulating films) are removed, for example, by isotropic etching to expose the sides of the island-like semiconductor layers
2110
. Then, the surface of each island-like semiconductor layer
2110
is oxidized to form, for example, a thermally oxidized film
2450
of about 10 to 100 nm thick as a ninth insulating film (FIGS.
816
and
834
).
Next, the thermally oxidized film (the ninth insulating film)
2450
is etched away from the periphery of each island-like semiconductor layer
2110
, for example, by isotropic etching. Then, as required, channel ion implantation is carried out into the sidewall of the island semiconductor layer
2110
by slant ion implantation. For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at a boron dose of about 1×10
11
to 1×10
13
/cm
2
at an angle of 5 to 45° with respect to the normal line of the surface of the substrate. Preferably the channel ion implantation is performed from various directions to the island-like semiconductor layers
2110
because a surface impurity concentration becomes more uniform. Alternatively, instead of the channel ion implantation, an oxide film containing boron may be deposited by CVD with a view to utilizing diffusion of boron from the oxide film. The impurity implantation from the surface of the island-like semiconductor layers
2110
may be carried out before the island-like semiconductor layers
2110
are covered with the thermally oxidized film
2450
, or during the formation of the island-like semiconductor layers
2110
. Alternatively, the impurities may be introduced to the silicon oxide films
2421
,
2422
,
2423
and
2424
in advance with a view to implanting the impurities in the island-like semiconductor layers
2110
by thermal treatment or the like before removing the silicon oxide films
2421
,
2422
,
2423
and
2424
. Means for the implantation are not particularly limited so long as an impurity concentration distribution is almost equal over the island-like semiconductor layers
2110
.
Subsequently, a silicon oxide film
2460
, for example, is formed as a tenth insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
2110
, for example, by CVD (FIGS.
817
and
835
). The tunnel oxide film, however, may be formed of not only a CVD oxide film but also a thermally oxidized film or a nitrogen oxide film.
Then, a polysilicon film
2510
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm. Using the silicon nitride films
2314
,
2313
and
2312
(the second insulating films) as a mask, the polysilicon film
2510
is divided into polysilicon films
2511
,
2512
,
2513
and
2514
, for example, by anisotropic etching (FIGS.
818
and
836
).
A silicon oxide film
2497
, for example, is then deposited to a thickness of 50 to 500 nm as a twenty-third insulating film. The silicon oxide film
2470
is buried by isotropic etching such that at least the polysilicon film
2511
(the first conductive film) is embedded (FIGS.
819
and
837
).
Subsequently, the polysilicon films
2512
,
2513
and
2514
are reduced in a horizontal direction, for example, by isotropic etching to such a degree that the tunnel oxide film disposed on the side of the island-like semiconductor layer
2110
is not exposed.
Thereafter, an interlayer insulating film
2612
is formed on exposed surfaces of the polysilicon films
2512
to
2514
. This interlayer insulating film
2612
may be formed of an ONO film, for example. The ONO film may be formed in the same manner as in Production example 1.
The interlayer insulating film
2612
and the silicon oxide film
2497
are etched back anisotropically by using the silicon nitride films
2330
and
2340
as a mask, thereby exposing the polysilicon film
2511
(the first conductive film) (FIGS.
820
and
838
).
Then, a polysilicon film
2520
, for example, is deposited as a second conductive film to a thickness of about 15 to 150 nm and then anisotropically etched back. Subsequently, the silicon oxide film
2470
(the eleventh insulating film) and the P-type silicon substrate
2100
are successively etched to form a second trench
2200
in the P-type silicon substrate
2100
in self-alignment with the polysilicon film
2520
(the second conductive film) (FIGS.
821
and
839
).
A silicon oxide film
2470
, for example, is buried as an eleventh insulating film in the second trench
2220
. Using the silicon nitride films
2330
and
2340
as a mask, the polysilicon film
2520
is etched back to such a degree that the polysilicon film
2520
is able to contact the polysilicon film
2511
to form a selection gate and is divided into polysilicon films
2522
,
2523
ad
2524
. At this time, by setting the intervals between the island-like semiconductor layers
2110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
2520
is formed into a second wiring layer to be a selection gate line continuous in the direction without need to use a masking process.
Then, the silicon oxide film
2497
is removed by isotropic etching, for example, and the silicon nitride films
2312
to
2315
(the second insulating films) and the silicon nitride film
2321
(the fourth insulating film) are selectively removed.
Subsequently, impurities are introduced into the island-like semiconductor layer
2110
and the semiconductor substrate
2100
in self-alignment with the separated polysilicon films
2521
,
2522
,
2523
and
2524
. For example, impurity introduction may be carried out at an arsenic dose of about 1×10
18
to 1×10
21
/cm
3
by solid or vapor phase diffusion to form N-type impurity diffusion layers
2710
to
2714
. At this time, the impurity diffusion layer
2710
to be a first wiring layer may be adjusted about its impurity concentration by ion implantation (FIGS.
822
and
840
). For example, the ion implantation may be carried out at an implantation energy of 5 to 100 keV at a phosphorus dose of about 1×10
13
to 1×10
15
/cm
2
and at an angle of about 0 to 7° with respect to the normal line of the surface of the substrate.
Thereafter, a silicon oxide film
2470
, for example, is then deposited as an eleventh insulating film to a thickness of about 50 to 500 nm. The silicon oxide film
2470
is buried in the third trench
2230
, for example, by anisotropic or isotropic etching such that the polysilicon film
2511
(the first conductive film) and the polysilicon film
2521
(the second conductive film) are embedded and the polysilicon films
2512
to
1514
are embedded on the side of the island-like semiconductor layer
2110
. Further, a polysilicon film
2560
, for example, is deposited to a thickness of 15 to 150 nm as a sixth conductive film (FIGS.
823
and
841
). At this time, by setting the thicknesses of the silicon nitride films
2313
and
2314
to a predetermined value or greater in advance, spaces are obtained as shown in FIG.
823
.
Then, the polysilicon film
2560
is etched back by isotropic etching to a depth corresponding to the deposit thickness to form a control gate line. At this time, by setting the intervals between the island-like semiconductor layers
2110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
2560
is formed into a third wiring layer to be a control gate line continuous in the direction without need to use a masking process.
Subsequently, a silicon oxide film
2472
, for example, is buried as an eleventh insulating film to such a degree that the polysilicon film
2564
is embedded. Then, a silicon nitride film
2342
, for example, is deposited to a thickness of about 20 to 200 nm as a sixth insulating film and anisotropically etched into the form of a sidewall spacer.
Thereafter, the silicon oxide film
2472
is buried to such a degree that the polysilicon film
2563
is embedded (FIGS.
824
and
842
).
The polysilicon film
2564
, the polysilicon film
2524
and the interlayer insulating film
2612
are removed from the side of the polysilicon film
2514
. Then, a polysilicon film
2574
, for example, is deposited to a thickness of about 15 to 150 nm as a seventh conductive film and etched back to such a degree that the polysilicon film
2574
is able to contact the polysilicon film
2514
(FIGS.
825
and
843
).
Then, the silicon nitride films
2330
and
2340
are etched back by anisotropic etching to such a degree that the polysilicon film
2540
is exposed. A silicon oxide film
2475
is deposited as an eleventh insulating film to a thickness of 100 to 500 nm on the top of the polysilicon film
2574
. The top portion of the polysilicon film
2540
is exposed by etch-back or by CMP and a fourth wiring layer is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the island-like semiconductor layer
2110
.
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film) (FIGS.
826
and
844
).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the fourth insulating film)
2321
, the silicon nitride film (the fifth insulating film)
2330
and the silicon nitride film (the twelfth insulating film)
2350
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2511
to
2514
(the first conductive films), the polysilicon films
2520
or
2521
to
2523
(the second conductive films), the polysilicon films
2560
or
2562
and
2563
(the sixth conductive films), the polysilicon film
2574
(the seventh conductive film) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 40
In contrast to Production example 11, explanation is given of an example of production process in which the silicon nitride film
2340
which is a sixth insulating film to be a sidewall mask is not formed and the third trench
2230
is formed by patterning with use of resist films by photolithography.
Such a semiconductor memory may be produced by the following production process.
FIGS. 845
to
873
and
FIGS. 874
to
902
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which is a plan view illustrating an EEPROM memory cell array.
The production steps are the same as those of Production example 11 until a resist film R
2
patterned by a known photolithographic technique is disposed on the silicon nitride film (the fifth insulating film)
2330
(
FIGS. 845
to
848
and
FIGS. 874
to
877
).
Thereafter, using the resist film R
2
as a mask (FIGS.
849
and
878
), reactive ion etching, for example, is performed to successively etch the silicon nitride film
2330
, the polysilicon film
2540
, the silicon nitride film
2325
, the silicon oxide film
2415
, the silicon nitride film
2315
, the silicon oxide film
2424
, the silicon nitride film
2324
, the silicon oxide film
2414
, the silicon nitride film
2314
, the silicon oxide film
2423
, the silicon nitride film
2323
, the silicon oxide film
2413
, the silicon nitride film
2313
, the silicon oxide film
2422
, the silicon nitride film
2322
, the silicon oxide film
2412
and the silicon nitride film
2312
, thereby exposing the silicon oxide film
2421
(the third insulating film). Thus, a third trench
2230
is formed (FIGS.
850
and
879
).
Subsequently, a silicon nitride film
2342
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm. Then, the silicon nitride film
2342
is arranged such that at least the silicon oxide film (the first conductive film)
2412
containing the impurities is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2342
(the sixth insulating film), the silicon nitride film
2312
(the second insulating film) and the silicon nitride film
2322
(the fourth insulating film). For example, the silicon nitride film
2342
deposited to a thickness of about 5 to 50 nm is removed from the bottom of the third trench
2230
by anisotropic etching, thereby exposing the silicon oxide film
2421
(FIGS.
851
and
880
).
Thereafter, a silicon oxide film
2432
, for example, is deposited as a seventh insulating film to a desired thickness and buried in the third trench
2230
such that the silicon oxide film
2412
containing the impurities is embedded with intervention of the silicon nitride film
2342
(FIGS.
852
and
881
).
Using the silicon oxide film
2432
as a mask, an exposed portion of the silicon nitride film
2342
is removed by isotropic etching, while leaving an unexposed portion thereof (FIGS.
853
and
882
). Then, a silicon oxide film
2443
, for example, is deposited as an eighth insulating film and buried in the third trench
2230
, for example, by anisotropic etching such that the silicon oxide film
2443
is disposed on the side of the silicon oxide film
2422
(FIGS.
854
and
883
). At this time, the depth of the buried silicon oxide film
2443
(the eighth insulating film) is so controlled that the side of the silicon oxide film (the first insulating film)
2413
containing the impurities is exposed.
Then, in the same manner as the above, a silicon nitride film
2343
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm and arranged such that at least the silicon oxide film
2413
(the first insulating film) containing the impurities is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2343
(the sixth insulating film), the silicon nitride film
2313
(the second insulating film) and the silicon nitride film
2323
(the fourth insulating film).
Thereafter, in the same manner as the above, a silicon oxide film
2433
, for example, is deposited as a seventh insulating film to a desired thickness and buried in the third trench
2230
such that the silicon oxide film (the first conductive film)
2413
containing the impurities is embedded with intervention of the silicon nitride film
2343
.
Using the silicon oxide film
2433
as a mask, an exposed portion of the silicon nitride film
2343
is removed by isotropic etching, while leaving an unexposed portion thereof.
Then, a silicon oxide film
2444
, for example, is deposited as an eighth insulating film and buried in the third trench
2230
by anisotropic etching such that the silicon oxide film
2444
is disposed on the side of the silicon oxide film
2423
.
Subsequently, in the same manner as the above, a silicon nitride film
2344
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm. Then, the silicon nitride film
2344
is arranged such that at least the silicon oxide film
2414
containing the impurities is isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2344
, the silicon nitride film
2314
and the silicon nitride film
2324
.
Thereafter, in the same manner as the above, a silicon oxide film
2434
, for example, is deposited as a seventh insulating film to a desired thickness and buried in the third trench
2230
such that the silicon oxide film (the first conductive film)
2414
containing the impurities is embedded with intervention of the silicon nitride film
2344
.
Using the silicon oxide film
2434
as a mask, an exposed portion of the silicon nitride film
2344
is removed by isotropic etching, while leaving an unexposed portion thereof.
Then, a silicon oxide film
2445
, for example, is deposited as an eighth insulating film and buried in the third trench
2230
by anisotropic etching such that the silicon oxide film
2445
is disposed on the side of the silicon oxide film
2424
.
Subsequently, in the same manner as the above, a silicon nitride film
2345
is deposited as a sixth insulating film to a thickness of about 5 to 50 nm. Then, the silicon nitride film
2345
is arranged such that at least the silicon oxide film
2415
containing the impurities and the polysilicon film
2540
are isolated from other films than the island-like semiconductor layer
2110
by the silicon nitride film
2345
, the silicon nitride film
2315
and the silicon nitride film
2330
(FIGS.
855
and
884
).
The silicon nitride film
2345
may be arranged to cover only the exposed portion of the silicon oxide film
2415
containing the impurities. The exposed portion of the polysilicon film
2540
may not be covered completely. At this time, the exposed polysilicon film
2540
is oxidized through sacrificial oxidation and the formation of the tunnel oxide film and the oxidized portion is eroded through isotropic etching of the silicon oxide film. However, the eroded portion is filled through the deposition of the polysilicon film
2510
(the first conductive film), which allows to obtain the same effect as obtained by Production Example 11.
Then, the silicon oxide films
2442
,
2443
and
2444
(the eighth insulating films), the silicon oxide films
2421
,
2422
,
2423
and
2424
(the third insulating films) and the silicon oxide films
2432
,
2433
and
2434
(the seventh insulating films) are removed, for example, by isotropic etching to expose the side of the island-like semiconductor layer
2110
. Production steps thereafter follow Production example 11 (
FIGS. 856
to
873
and
885
to
902
).
According to this example, the same effect as obtained by Production Example 11 can be obtained. Further, since a step of forming the sidewall spacer made of the silicon nitride film is omitted from the production steps of Production example 11, the structure of the semiconductor memory is simplified as compared with that of Production example 11. Therefore, the semiconductor memory of this example is advantageous in easy formation, i.e., improvement in device reliability.
PRODUCTION EXAMPLE 41
In a semiconductor memory to be produced in this example, regions for forming charge storage layers are defined in advance by a laminated film comprising plural films, and then island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth in trenches opened by using a photoresist mask. Laminated insulating films as charge storage layers are formed on the sides of the island-like semiconductor layers in the regions for forming the charge storage layers. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active regions of the memory cells are electrically common. In this production example, selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The laminated insulating films of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
Such a semiconductor memory may be produced by the following production process.
FIGS. 903
to
907
and
FIGS. 908
to
912
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 12
which is a plan view illustrating an EEPROM memory cell array.
Production steps are the same as those of Production example 11 (
FIGS. 304
to
322
and
FIGS. 337
to
355
) until the polysilicon films
2511
to
2514
are formed as the first conductive films (FIGS.
903
and
908
). At this time, the silicon nitride films
2313
,
2314
(second insulating films),
2322
and
2323
(fourth insulating films) are formed to have such a thickness that they do not completely cover the impurity diffusion layers
2721
,
2722
,
2723
and
2724
which are N-type semiconductor layers located adjacent to the silicon nitride films, respectively.
Then, the polysilicon films
2511
to
2514
are isotropically etched back (FIGS.
904
and
909
).
The silicon nitride films
2312
to
2315
(the second insulating films), the silicon nitride films
2321
to
2324
(the fourth insulating films) and the silicon nitride film
2330
(the fifth insulating film) are isotropically etched to such a degree that the island-like semiconductor layer is not exposed (FIGS.
905
and
910
).
Subsequently, a polysilicon film
2550
, for example, is deposited as a fifth conductive film to a thickness of about 50 to 200 nm. Using the silicon nitride film (the fifth insulating film)
2330
and the silicon oxide films (the first conductive films)
2412
to
2414
containing impurities as a mask, the polysilicon film
2550
is divided into polysilicon films
2551
,
2552
,
2553
and
2554
(the fifth conductive films), for example, by anisotropic etching (FIGS.
906
and
911
).
Then, a silicon oxide film
2470
is deposited as an eleventh insulating film. Production steps thereafter follow Production example 11 (
FIGS. 323
to
335
and
FIGS. 356
to
368
). Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film) (FIGS.
907
and
912
).
In this example, the silicon nitride films
2312
and
2315
(the second insulating films) and the silicon nitride films
2321
and
2324
(the fourth insulating films) have a thickness almost equal to that of the silicon nitride films
2313
and
2314
(the second conductive films) and the silicon nitride films
2322
and
2323
(the fourth insulating films). However, they may have a thickness smaller than that of the silicon nitride films
2313
,
2314
,
2322
and
2323
.
Films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the fifth insulating film)
2330
, the silicon nitride film (the sixth insulating film)
2340
and the silicon nitride film (the twelfth insulating film)
2350
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
With regard to the polysilicon films
2510
or
2512
to
2514
(the first conductive films), the polysilicon films
2520
or
2521
to
2524
(the second conductive films) and the polysilicon film
2540
(the fourth conductive film), impurity introduction may be carried out during or after the formation of the polysilicon films or after the separation of the polysilicon films. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 42
In an example of production process for producing a semiconductor memory in which in which the selection gates and the floating gates of the transistors are formed at the same time, explanation is given of an example of production process in which terminals are formed which electrically connect the first, the second and the third wiring layers to a peripheral circuit, respectively.
Such a semiconductor memory may be produced by the following production process.
FIGS. 913 and 919
are sectional views taken on line H-H′ of
FIG. 1
illustrating a memory cell array of EEPROM,
FIGS. 914
to
918
are sectional views taken on lines shifted parallel to line I-I′ of
FIG. 10
in a direction of H-H′, respectively, and
FIGS. 920
to
924
are sectional views taken on lines shifted parallel to line I-I′ of
FIG. 11
in a direction of H-H′, respectively. These sectional views are taken at locations showing sites (contact portions)
2921
,
2932
,
2933
,
2934
and
2910
where terminals mounted on the top face of the semiconductor device are electrically connected to the buried wiring layers
2521
,
2522
,
2523
,
2524
and
2710
for the application of voltage to the buried wiring layers from outside.
Production steps until the silicon oxide film (the tenth insulating film)
2474
is deposited to a thickness of 100 to 500 nm are the same as those in Production Example 11.
Thereafter, the surface of the silicon nitride film
2474
is flattened by etch-back or CMP as required. Using a resist film patterned by a known photolithographic technique as a mask, the silicon nitride film
2474
is etched by reactive ion etching to reach a wiring layer intended to be lead out. This step is repeated as many times as the number of wiring layers to be lead out.
More particularly, for leading out the first wiring layer, using a resist film patterned by a known photolithographic technique as a mask, reactive ion etching is performed from the top surface of the silicon oxide film (the tenth insulating film)
2474
to reach the impurity diffusion layer
2710
only in a region where the lead-out portion of the wiring layer exists.
Subsequently, for leading out a wiring layer which is the second from the bottom, for example, using a resist film patterned by a known photolithographic technique as a mask, reactive ion etching is performed from the top surface of the silicon oxide film
2474
to reach the polysilicon film (the second conductive film)
2521
in a region of the lead-out portion of the wiring layer other than the region where the etching has been performed previously.
The order of etching for leading out the wiring layers is not particularly limited. For example, two trenches may be simultaneously formed to reach a wiring layer in the lead-out portion of the wiring layers. One of the trenches may be masked by a resist film and the other may be further etched to reach a lower wiring layer. Means for forming trenches for leading out the wiring layers are not particularly limited so long as the trenches are separately formed in the lead-out portion of the wiring layers to reach the wiring layers in a number equal to the number of the wiring layers to be lead out. The positions of the sites (contact portions)
2921
,
2932
,
2933
,
2924
and
2910
are not particularly limited so long as the terminals disposed on the top face of the semiconductor device are electrically connected to the buried wiring layers
2521
,
2522
,
2523
,
2524
and
2710
.
Thereafter, a silicon oxide film
2499
, for example, is deposited as a twenty-sixth insulating film to a thickness of 10 to 100 nm and is etched back by about a thickness deposited so that a sidewall spacer made of the silicon oxide film
2499
is formed on an inner wall of the trenches formed in the lead-out portion of the wiring layers.
The twenty-sixth insulating film is not particularly limited to a silicon oxide film but may be formed of a silicon nitride film or any other insulating film.
Production steps thereafter follow Production Example 11. When the fourth wiring layer is formed, a metal or a conductive film is buried in the trenches formed in the lead-out portion of the wiring layers with intervention of the sidewall spacer made of the silicon oxide film
2499
. Thereby the first, second, third wiring layers are lead out to the top face of the semiconductor (
FIG. 913
to FIG.
918
).
Alternatively, the second and third wiring layers may be arranged in the lead-out portion of the wiring layers as shown in
FIGS. 919
to
924
, and the trench formed in the lead-out portion may have some distance from other wiring layers unintended to be lead out with intervention of an insulating film. In this case, by omitting the formation of the sidewall spacer of the silicon oxide film
2499
, reduction in resistance at the contact portions is expected. As a further effect, parasitic capacity between the wiring layers is expected to decrease because unrelated wiring layers do not exist around the trench.
The lead-out of the first, second and third wiring layers to the top face of the semiconductor by the above-described process is applicable to all examples of the present invention.
PRODUCTION EXAMPLE 43
Explanation is given of an example of production process of a semiconductor memory in which the semiconductor substrate
2100
is electrically insulated from the island-like semiconductor layers
2110
not by the impurity diffusion layer but by a depletion layer existing at junction of the impurity diffusion layer with the semiconductor substrate
2100
or the island-like semiconductor layers
2110
.
Such a semiconductor memory may be produced by the following production process.
FIGS. 925 and 926
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
In
FIGS. 925 and 926
, the island-like semiconductor layer
2110
and the semiconductor substrate
2100
are structurally connected. In this example, the island-like semiconductor layer
2110
and the semiconductor substrate
2100
are electrically insulated by a depletion layer formed on an island-like semiconductor layer
2110
side or a semiconductor substrate
2100
side of a PN junction between the impurity diffusion layer
2710
as the first wiring layer and the island-like semiconductor layer
2110
or the semiconductor substrate
2100
owing to a potential difference between a potential given to the impurity diffusion layer
2710
and a potential given to the island-like semiconductor layer
2110
or the semiconductor substrate
2100
at reading or at erasing.
More particularly, supposing that the depletion layer formed on the island-like semiconductor layer
2110
side or the semiconductor substrate
2100
side has a width W, the electrical insulation can be produced if at least either a space Sa
1
or Sb
1
of the impurity diffusion layer
2710
shown in FIG.
925
and
FIG. 926
is two or less times as large as W. Also, as regards the N-type impurity diffusion layers
2721
to
2723
, like the impurity diffusion layer
2710
, the active region of each transistor is electrically insulated if at least either one of Sa
2
and Sb
2
, Sa
3
and Sb
3
, or Sa
4
and Sb
4
is two or less times as large as W.
The above described state may be produced both at reading and at erasing, only at erasing or only at reading. The above dimensional relationships may be combined in any way so long as the electrical insulation can be obtained.
PRODUCTION EXAMPLE 44
In a semiconductor memory to be produced in this example, regions for forming charge storage layers are defined in advance by a laminated film comprising plural films, and then island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth in trenches opened by using a photoresist mask. MIS capacitors are formed as charge storage layers on the sides of the island-like semiconductor layers in the regions for forming the charge storage layers. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. One memory cell is constituted of one transistor and one capacitor. In this production example, a plurality of memory cells, for example, two memory cells, are placed on the island-like semiconductor layer and are connected in series along the island-like semiconductor layer. The MIS capacitor and the transistor of the memory cell are formed at the same time. The thickness of the gate insulating film of the transistor of the memory cell is equal to the thickness of the capacitor insulating film of the capacitor of the memory cell.
Such a semiconductor memory may be produced by the following production process.
FIGS. 927
to
930
and
FIGS. 931
to
934
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 13
which is a plan view illustrating a memory cell array of a DRAM.
Production steps are the same as those of Production example until the silicon oxide films
2415
,
2416
and
2417
containing arsenic impurities of about 1×10
18
to 1×10
22
/cm
3
are disposed by CVD on the sides of the semiconductor layers
2110
in the regions for forming an impurity diffusion layer, and the third trench
2230
is formed. At this time, the silicon oxide film
2416
as the third insulating film may be etched back to such a degree that the silicon nitride film
2321
as the fourth insulating film is exposed.
Subsequently, a silicon nitride film
2342
, for example, is deposited as a sixth insulating film to a thickness of about 5 to 50 nm and is thermally treated to diffuse the impurities contained in the silicon oxide films
2415
,
2416
and
2417
into the island-like semiconductor layers
2110
(FIGS.
927
and
931
). The impurity introduction from the surface of the island-like semiconductor layer
2110
may be carried out during the formation of the island-like semiconductor layer
2110
. Means for the implantation are not particularly limited so long as an impurity concentration distribution is almost equal over the island-like semiconductor layers
2110
.
Then, the silicon nitride film
2342
(the sixth insulating film) is removed by isotropic etching, and the silicon oxide films
2416
and
2417
as well as the silicon oxide films
2422
and
2424
are removed by isotropic etching.
Then, the surface of each island-like semiconductor layer
2110
is oxidized to form, for example, a thermally oxidized film
2450
of about 10 to 100 nm thick as a ninth insulating film (FIGS.
928
and
932
). The thermally oxidized film
2450
is etched away from the periphery of each island-like semiconductor layer
2110
, for example, by isotropic etching.
Then, as required, channel ion implantation is carried out into the sidewall of each island semiconductor layer
2110
by slant ion implantation. For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at an boron dose of about 1×10
11
to 1×10
13
/cm
2
at an angle of 5 to 45° with respect to the normal line of the surface of the substrate. Preferably the channel ion implantation is performed from various directions to the island-like semiconductor layers
2110
because a surface impurity concentration becomes more uniform. Alternatively, instead of the channel ion implantation, an oxide film containing boron may be deposited by CVD with a view to utilizing diffusion of boron from the oxide film. The impurity implantation from the surface of the island-like semiconductor layers
2110
may be carried out before the island-like semiconductor layers
2110
are covered with the thermally oxidized film
2450
, or during the formation of the island-like semiconductor layers
2110
. Alternatively, the impurities may be introduced to the silicon oxide films
2422
and
2424
in advance with a view to implanting the impurities in the island-like semiconductor layers
2110
by thermal treatment or the like before removing the silicon oxide films
2422
and
2424
. Means for the implantation are not particularly limited so long as an impurity concentration distribution is almost equal over the island-like semiconductor layers
2110
.
Subsequently, a silicon oxide film
2460
, for example, is formed as a tenth insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
2110
, for example, by thermal oxidization. The tunnel oxide film, however, may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film.
Subsequently, a polysilicon film
2510
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm. Using the silicon nitride film
2330
(the fifth insulating film) and the silicon nitride film
2340
(the sixth insulating film) as a mask, the polysilicon film
2510
is divided into polysilicon films
2511
,
2512
,
2513
and
2514
, for example, by anisotropic etching (FIGS.
929
and
933
).
Production steps thereafter (
FIGS. 930 and 934
) follow Production example 23 (
FIGS. 617
to
618
and
FIGS. 619
to
620
). However, the interlayer capacitance film is not formed.
Alternatively, the silicon oxide films
2411
,
2416
,
2417
and
2415
may be disposed as shown in
FIGS. 935 and 937
and the polysilicon film
2510
may be divided into the polysilicon films
2511
,
2512
,
2513
and
2514
. Then, as shown in
FIGS. 936 and 938
, a semiconductor memory having a plurality of memory cells in which the MIS capacitors formed on the island-like semiconductor layer
2110
as the charge storage layers may be formed in accordance with Production example 1 (
FIGS. 595
to
600
and
FIGS. 606
to
611
).
PRODUCTION EXAMPLE 45
In a semiconductor memory device to be formed in this example, after regions where charge storage layers and selection gates are formed are to be pre-defined by laminated films including floating gates as charge storage layer, tunnel oxide films are formed in hole-form trenches opened using a photoresist mask. Island-like semiconductor layer are formed in the form of pillars by selective epitaxial silicon growth and are electrically floated with respect to a semiconductor substrate. Active regions of memory cells are electrically floated. In this semiconductor memory device, selection gate transistors are disposed at the top and at the bottom of each island-like semiconductor layer. A plurality of, for example, two memory cells are disposed between the selection gate transistors. The tunnel oxide films of the memory cells are formed at the same time. The memory cells are connected in series along the island-like semiconductor layer. The gate insulating films of the selection gate transistors have the same thickness of the gate insulating films of the memory transistors.
This semiconductor memory device can be formed by the following production process.
FIGS. 939
to
966
and
FIGS. 967
to
994
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
First, on the surface of a P-type silicon substrate
1100
, a silicon oxide film
1410
, for example, is deposited to 2 to 20 nm as a first insulating film to be an implantation protection film, and a first impurity diffusion layer
1710
is introduced into the p-type silicon substrate
1100
using ion implantation (FIG.
939
and FIG.
967
). For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
14
to 1×10
16
/cm
2
in a direction inclined about 0 to 7°. Instead of the ion implantation, an oxide film containing arsenic may be deposited by CVD, and arsenic diffusion from the oxide film may be utilized. The first impurity diffusion layer
1710
need not necessarily be introduced on the topmost surface of the P-type silicon substrate
1100
.
Subsequently, using as a mask a resist film R
5
patterned by a known photolithography technique (FIG.
940
and FIG.
968
), the first insulating film
1410
and the P-type silicon substrate
1100
are etched 200 to 2000 nm, for example, by RIE so as to divide the first impurity diffusion layer
1710
to form a second trench
1220
.
After the resist film R
5
is removed (FIG.
941
and FIG.
969
), a silicon oxide film
1420
, for example, is deposited to 100 to 300 nm as a fifth insulating film in the second trench
1220
and etched back to be buried. Means for burying the silicon oxide film
1420
is not particularly limited, and the silicon oxide film
1420
may be etched back using isotropic etching, etched back using anisotropic etching, buried by flattening using CMP or by a combination of these means. The silicon oxide film
1420
may be a silicon nitride film. The silicon oxide film
1410
may be removed or may be retained.
For example, in the case where the silicon oxide film
1410
is removed, a silicon oxide film
1471
is formed to 50 to 500 nm as a ninth insulating film on the P-type silicon substrate
1100
or on the first impurity diffusion layer
1710
. Subsequently, a polysilicon film
1511
is deposited to 100 to 1000 nm as a first conductive film. Thus silicon oxide films
1471
to
1475
as ninth insulating films and polysilicon films
1511
to
1514
as first conductive films are formed sequentially and alternately. On the silicon oxide film
1475
, a silicon nitride film
1320
is deposited to 100 to 1000 nm as a tenth insulating film (FIG.
942
and FIG.
970
). At this time, the silicon oxide films
1471
to
1475
may have different thicknesses or may have the same thickness. The first conductive films
1511
to
1514
may have different thicknesses or may have the same thickness.
Thereafter, using as a mask a resist film R
6
patterned by a known photolithography technique (FIG.
943
and FIG.
971
), the silicon nitride film
1320
is patterned, for example, by RIE (FIG.
944
and FIG.
972
).
Subsequently, a silicon nitride film
1330
, for example, is formed in the form of a sidewall as an eleventh insulating film on the sidewall of the silicon nitride film
1320
(FIG.
945
and FIG.
973
). Using the silicon nitride film
1320
and the silicon nitride film
1330
as a mask, the silicon oxide films
1472
to
1475
and the polysilicon films
1511
to
1514
are anisotropically etched sequentially (FIG.
946
and
FIG. 974
) until the time when the first conductive film
1511
is removed, i.e., until the ninth insulating film
1472
is exposed, to form a third trench
1230
.
Subsequently, a polysilicon film
1521
, for example, is deposited to 20 to 200 nm as a second conductive film (FIG.
947
and FIG.
975
).
Next, the polysilicon film
1521
is etched back to form a sidewall on the sidewall of the polysilicon film
1511
(FIG.
948
and FIG.
976
). At this time, the polysilicon film
1521
is formed as a second wiring layer to be a selection gate line continuous in the direction without using a masking process.
Thereafter, a silicon nitride film
1342
, for example, is deposited to 2 to 20 nm as a twelfth insulating film on the sidewall of the third trench
1230
(FIG.
949
and FIG.
977
).
Subsequently, a silicon oxide film
1422
, for example, is deposited to 50 to 500 nm as a fifth insulating film in the third trench
1230
. Next, the silicon oxide film
1422
is buried by isotropic etching so as to remain only on the sidewall of the silicon oxide film
1472
in the third trench
1230
(FIG.
950
and FIG.
978
), and then, the silicon nitride film
1342
is selectively removed, for example, by isotropic etching.
Further, an interlayer insulating film
1612
is formed on the surface of the third trench
1230
and the polysilicon films
1512
to
1514
(FIG.
951
and FIG.
979
). This interlayer insulating film
1612
is formed of an ONO film. The ONO film can be formed in the same manner as Production example 1.
Subsequently, in the same manner as described above, a polysilicon film
1522
is deposited to 15 to 150 nm as a second conductive film (FIG.
952
and
FIG. 980
) and etched back to form a sidewall on the sidewall of the polysilicon film
1512
(FIG.
953
and FIG.
981
). At this time, by setting the intervals between the third trenches
1230
to a predetermined value or smaller in the A-A′ direction in
FIG. 1
, the polysilicon film
1522
is formed as a third wiring layer to be a control gate line continuous in the direction without using a masking process.
Thereafter, by repeating the above production steps, a silicon oxide film
1423
, for example, is buried as fifth insulating film in the third trench
1230
so as to remain only on the side of a silicon oxide film
1473
as a ninth insulating film (FIG.
954
and FIG.
982
), and then, the interlayer insulating film
1612
is selectively removed by isotropic etching.
Subsequently, an interlayer insulating film
1613
is formed on the surface of the third trench
1230
and the polysilicon films
1513
and
1514
.
Next, a polysilicon film
1523
, for example, is deposited to 15 to 150 nm as a second conductive film and etched back to form a sidewall on the sidewall of the polysilicon film
1513
. Further, by repeating in the same manner, a silicon oxide film
1424
is buried as a fifth insulating film in the third trench
1230
so as to remain only on the side of a silicon oxide film
1474
as a ninth insulating film (FIG.
955
and FIG.
983
).
The interlayer insulating film
1613
is selectively removed, for example, by isotropic etching. Thereafter, in the state in which the surface of the third trench
1230
and the polysilicon film
1514
is exposed (FIG.
956
and FIG.
984
), a polysilicon film
1524
is deposited to 15 to 150 nm as a second conductive film and etched back to form a sidewall on the sidewall of the polysilicon film
1514
(FIG.
957
and FIG.
985
).
Further in the same manner, a silicon oxide film
1425
is buried as a fifth insulating film in the third trench
1230
on the side of a silicon oxide film
1475
as a ninth insulating film or on the side of a silicon nitride film
1330
as an eleventh insulating film (FIG.
958
and FIG.
986
), and a silicon nitride film
1350
, for example, is deposited as a fourteenth insulating film. Thereafter, the surface of the silicon nitride film
1350
is flattened, for example, by CMP (FIG.
959
and FIG.
987
). Using as a mask a resist film R
7
patterned by a known photolithography (FIG.
960
and FIG.
988
), the silicon nitride film
1350
, the silicon nitride film
1330
or the silicon nitride film
1320
is patterned, for example, by RIE.
Subsequently, the silicon oxide films
1471
to
1475
and the polysilicon films
1511
to
1514
are sequentially etched, for example, by anisotropic etching until the time when the silicon oxide film
1471
is removed, i.e., until the surface of the P-type silicon substrate
1100
is exposed, to form a first trench
1210
(FIG.
961
and FIG.
989
).
Subsequently, a silicon oxide film
1440
, for example, is formed as a third insulating film to be a tunnel oxide film of about 10 nm on the inner wall of the first trench
1210
, for example, using CVD (FIG.
962
and FIG.
990
). Here, the silicon oxide film
1440
is not particularly limited to a CVD oxide film, but may be a thermally oxidized film or a nitrogen oxide film.
Subsequently, the silicon oxide film
1440
on the first diffusion layer
1710
or on the P-type silicon substrate
1100
is selectively removed. For example, by anisotropic etching, the silicon oxide film
1440
is left in the form of a sidewall only on the sidewall of the first trench
1210
(FIG.
963
and FIG.
991
).
Thereafter, the silicon oxide film
1440
is, for example, annealed in a nitrogen atmosphere at 800 to 1000° C. for 10 to 100 minutes. At this time, a gas other then nitrogen, for example, oxygen may be added. Preferably the silicon oxide film
1440
becomes about 10 nm thick after the thermal treatment.
Thereafter, the oxide film formed on the surface of the first impurity diffusion layer
1710
or on the P-type silicon substrate
1100
is optionally removed, for example, with diluted HF, and the first trench
1210
is filled with island-like semiconductor layers
1721
to
1725
and
1111
to
1114
. For example, the semiconductor layers are selectively grown epitaxially from the first impurity diffusion layer
1710
or the P-type silicon substrate
1100
positioned at the bottom of the first trench
1210
. At this time, from the bottom, an N-type semiconductor layer
1721
, a P-type semiconductor layer
1111
, an N-type semiconductor layer
1722
, a P-type semiconductor layer
1112
, an N-type semiconductor layer
1723
, a P-type semiconductor layer
1113
, an N-type semiconductor layer
1724
, a P-type semiconductor layer
1114
and an N-type semiconductor layer
1725
are sequentially formed (
FIG. 964
and FIG.
992
). The concentration of the N-type semiconductor layers
1721
to
1725
is formed at an arsenic dose of about 1×10
18
to 1×10
21
/cm
3
, and the concentration of the P-type semiconductor layers
1111
to
1114
is formed at a boron dose of about 1×10
15
to 1×10
17
/cm
3
. Preferably, the N-type semiconductor layers
1721
and
1722
overlap each other with intervention of the polysilicon layer
1511
and the silicon oxide film
1440
; the N-type semiconductor layers
1722
and
1723
overlap each other with intervention of the polysilicon layer
1512
and the silicon oxide film
1440
; the N-type semiconductor layers
1723
and
1724
overlap each other with intervention of the polysilicon layer
1513
and the silicon oxide film
1440
; and the N-type semiconductor layers
1724
and
1725
overlap each other with intervention of the polysilicon layer
1514
and the silicon oxide film
1440
.
Thereafter, the N-type semiconductor layer
1725
is reduced, for example, by etch back or by CMP to expose the silicon oxide film
1425
and divide the N-type semiconductor layer.
Subsequently, a fourth wiring layer
1840
is connected to the top of the N-type semiconductor layer
1725
so as to cross the direction of the second and third wiring layers.
Thereafter, an interlayer insulating film is formed by a known technique, and contact holes and metal wiring are formed. Thereby a semiconductor memory device is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film as the first conductive film.
For forming the buried silicon oxide films, the silicon oxide films may be formed not only by CVD but also by rotational coating.
Films formed on the surface of the polysilicon film such as the silicon nitride film (the second insulating film)
1342
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface. The impurity introduction into the polysilicon films
1511
to
1514
as the first conductive films and the polysilicon films
1521
to
1524
as the second conductive films may be performed when the polysilicon films are formed, after the polysilicon films are formed or after the sidewalls are formed. The timing of introducing the impurity is not limited so long as the conductive film is formed.
In this production example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only in the case where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
By providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 46
In a semiconductor memory device to be formed in this example, after regions where charge storage layers and selection gates are formed are to be pre-defined by layered films including floating gates as charge storage layer, tunnel oxide films are formed in hole-form trenches opened in self-alignment with the floating gates. Island-like semiconductor layer are formed in the form of pillars by selective epitaxial silicon growth and are electrically floated with respect to a semiconductor substrate. Active regions of memory cells are electrically floated. In this semiconductor memory device, selection gate transistors are disposed at the top and at the bottom of each island-like semiconductor layer. A plurality of, for example, two memory cells are disposed between the selection gate transistors. The tunnel oxide films of the memory cells are formed at the same time. The memory cells are connected in series along the island-like semiconductor layer. The gate insulating films of the selection gate transistors have the same thickness of the gate insulating films of the memory transistors.
This semiconductor memory device can be formed by the following production process.
FIGS. 995
to
1004
and
FIGS. 1005
to
1014
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
Production steps of this example are the same as those of Production Example 45 (
FIGS. 939
to
957
and
FIGS. 967
to
985
) until a polysilicon film
1524
, for example, is deposited to 15 to 150 nm as a second conductive film and etched back to form a sidewall on the sidewall of the polysilicon film
1514
as the first conductive film.
Thereafter, a silicon nitride film
1360
, for example, is buried as a sixteenth insulating film on the side of the silicon oxide film
1475
as the ninth insulating film or on the side of the silicon nitride film
1330
as the eleventh insulating film in the third trench
1230
. Thereafter, a silicon oxide film
1490
, for example, is deposited 100 to 500 nm as a fifteenth insulating film. Subsequently, the surface of the silicon oxide film
1490
is flattened, for example, by CMP (
FIG. 995
to
FIG. 1005
) to expose the silicon nitride film
1320
as the tenth insulating film (
FIG. 996
to FIG.
1006
).
Subsequently, the silicon nitride film
1320
is selectively removed, for example, by anisotropic etching, to form a recess formed of the silicon oxide film
1490
and the silicon oxide film
1475
or the silicon nitride film
1360
(FIG.
997
and FIG.
1007
).
Next, a silicon nitride film
1370
is formed as a seventeenth insulating film in the form of a sidewall on the sidewall of the silicon oxide film
1490
(FIG.
998
and FIG.
1008
). Using as a mask the silicon oxide film
1490
and the silicon nitride film
1370
, the silicon oxide films
1472
to
1475
and the polysilicon films
1511
to
1514
are sequentially etched by anisotropic etching until the silicon oxide film
1471
is removed, i.e., until the surface of the P-type silicon substrate
1100
is exposed, to form a first trench
1210
(FIG.
999
and FIG.
1009
).
When the silicon oxide films
1472
to
1475
are etched, the silicon oxide film
1490
is also removed. However, after the silicon nitride film
1360
is exposed, the sequential etching is performed using the silicon nitride film
1360
and the silicon nitride film
1370
as a mask.
Subsequently, a silicon oxide film
1440
, for example, is formed as a third insulating film to be a tunnel oxide film of about 10 nm on the inner wall of the first trench
1210
, for example, using CVD (FIG.
1000
and FIG.
1010
). Here, the third insulating film
1440
is not particularly limited to a CVD oxide film, but may be a thermally oxidized film or a nitrogen oxide film.
Subsequently, the silicon oxide film
1440
located on the first impurity diffusion layer
1710
or on the P-type silicon substrate
1100
is selectively removed, for example, by anisotropic etching so that the silicon oxide film
1440
remains in the form of a sidewall only on the sidewall of the first trench
1210
(FIG.
1001
and FIG.
1011
).
Thereafter, the silicon oxide film
1440
is treated, for example, by thermal treatment. This treatment can be conducted in the same manner as in Production Example 45.
Thereafter, the oxide film formed on the surface of the first impurity diffusion layer
1710
or on the P-type silicon substrate
1100
is optionally removed, for example, with diluted HF, and the first trench is filled with island-like semiconductor layers
1721
to
1725
and
1111
to
1114
. For example, the semiconductor layers are selectively grown epitaxially from the first impurity diffusion layer
1710
or the P-type silicon substrate
1100
positioned at the bottom of the first trench
1210
. At this time, from the bottom, an N-type semiconductor layer
1721
, a P-type semiconductor layer
1111
, an N-type semiconductor layer
1722
, a P-type semiconductor layer
1112
, an N-type semiconductor layer
1723
, a P-type semiconductor layer
1113
, an N-type semiconductor layer
1724
, a P-type semiconductor layer
1114
and an N-type semiconductor layer
1725
are sequentially formed (FIG.
1002
and FIG.
1012
). The concentration of the N-type semiconductor layers
1721
to
1725
is formed at an arsenic dose of about 1×10
18
to 1×10
21
/cm
3
, and the concentration of the P-type semiconductor layers
1111
to
1114
is formed at a boron dose of about 1×10
15
to 1×10
17
/cm
3
. Preferably, the N-type semiconductor layers
1721
and
1722
overlap each other with intervention of the polysilicon layer
1511
and the silicon oxide film
1440
; the N-type semiconductor layers
1722
and
1723
overlap each other with intervention of the polysilicon layer
1512
and the silicon oxide film
1440
; the N-type semiconductor layers
1723
and
1724
overlap each other with intervention of the polysilicon layer
1513
and the silicon oxide film
1440
; and the N-type semiconductor layers
1724
and
1725
overlap each other with intervention of the polysilicon layer
1514
and the silicon oxide film
1440
.
Thereafter, the N-type semiconductor layer
1725
is reduced, for example, by etch back or by CMP to expose the silicon nitride film
1360
and divide the N-type semiconductor layer. Thereafter, a fourth wiring layer is connected to the top of the N-type semiconductor layer
1725
so as to cross the direction of the second and third wiring layers.
Thereafter, an interlayer insulating film is formed by a known technique, and contact holes and metal wiring are formed. Thereby a semiconductor memory device is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film as the first conductive film.
In this production example, films formed on the surface of the polysilicon film such as the silicon nitride film (the second insulating film)
1342
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface. The impurity introduction into the polysilicon films
1511
to
1514
as the first conductive films and the polysilicon films
1521
to
1524
as the second conductive films may be performed when the polysilicon films are formed, after the polysilicon films are formed or after the sidewalls are formed. The timing of introducing the impurity is not limited so long as the conductive film is formed.
In this production example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only in the case where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
By providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 47
In a semiconductor memory device to be formed in this example, after regions where charge storage layers and selection gates are formed are to be pre-defined by laminated films including floating gates as charge storage layer, tunnel oxide films are formed in hole-form trenches opened using a photoresist mask. Island-like semiconductor layer are formed in the form of pillars by selective epitaxial silicon growth and are electrically floated with respect to a semiconductor substrate. Active regions of memory cells are electrically floated. In this semiconductor memory device, selection gate transistors are disposed at the top and at the bottom of each island-like semiconductor layer. A plurality of, for example, two memory cells are disposed between the selection gate transistors. The tunnel oxide films and interlayer insulating films of the memory cells are formed at the same time. The memory cells are connected in series along the island-like semiconductor layer. The gate insulating films of the selection gate transistors have the same thickness of the gate insulating films of the memory transistors.
This semiconductor memory device can be formed by the following production process.
FIGS. 1015
to
1037
and
FIGS. 1038
to
1060
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
First, a first impurity diffusion layer
1710
is introduced into the P-type silicon substrate
1100
using ion implantation. For example, the ion implantation is performed at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
14
to 1×10
16
/cm
2
in a direction inclined about 0 to 7°. Alternatively, instead of ion implantation, an oxide film containing arsenic may be deposed by CVD and diffusion of arsenic from the oxide film may be utilized. Also the first impurity diffusion layer
1710
need not necessarily be introduced in the topmost surface of the P-type silicon substrate
1100
.
Subsequently, using as a mask a resist film R
4
patterned by a known photolithography technique (FIG.
1015
and FIG.
1038
), the P-type silicon substrate
1100
are etched 200 to 2000 nm, for example, by RIE so as to divide the first impurity diffusion layer
1710
to form a second trench
1220
.
After the resist film R
4
is removed, a silicon oxide film
1420
, for example, is deposited to 100 to 300 nm as a fifth insulating film in the second trench
1220
and etched back to be buried (FIG.
1016
and FIG.
1039
). Means for burying the silicon oxide film
1420
is not particularly limited, and the silicon oxide film
1420
may be etched back using isotropic etching, etched back using anisotropic etching, buried by flattening using CMP or by a combination of these means. The silicon oxide film
1420
may be a silicon nitride film.
Subsequently, on the P-type silicon substrate
1100
or on the first impurity diffusion layer
1710
, are sequentially formed a silicon nitride film
1381
as an eighteenth insulating film, a polysilicon film
1511
as a first conductive film, a silicon nitride film
1382
as an eighteenth insulating film, a polysilicon film
1512
as a first conductive film, a silicon nitride film
1383
as an eighteenth insulating film, a polysilicon film
1513
as a first conductive film, a silicon nitride film
1384
as an eighteenth insulating film, a polysilicon film
1514
as a first conductive film, and a silicon nitride film
1385
as an eighteenth insulating film, for example.
Subsequently, using as a mask a resist film R
2
patterned by a known photolithography technique (FIG.
1017
and FIG.
1040
), etching is performed, for example, by RIE until the silicon nitride film
1381
is reached, so as to form a third trench (FIG.
1018
and FIG.
1041
).
Thereafter, the polysilicon films
1511
to
1514
are isotropically etched (FIG.
1019
and
FIG. 1042
) to reduce the diameter of the polysilicon films
1511
to
1514
as compared with the diameter of the silicon nitride films
1382
to
1385
.
Subsequently, a silicon oxide film
1421
is deposited to 50 to 500 nm as a fifth insulating film by CVD in the third trench
1230
. Thereafter, the silicon oxide film
1421
is buried almost to the height of the top of the polysilicon film
1511
, for example, by isotropic etching (FIG.
1020
and FIG.
1043
). A silicon nitride film
1390
, for example, is deposited to about 10 to 200 nm as a nineteenth insulating film on the surface of the polysilicon films
1512
to
1514
and the silicon nitride films
1382
to
1385
.
The silicon nitride film
1390
is anisotropically etched to form a sidewall (FIG.
1021
and FIG.
1004
), and then, the silicon oxide film
1421
is removed by isotropic etching (FIG.
1022
and FIG.
1045
).
Subsequently, a polysilicon film
1521
, for example, is deposited to 100 to 500 nm as a second conductive film and is etched back to form a sidewall on the sidewall of the polysilicon film
1511
(FIG.
1023
and FIG.
1046
). At this time, by setting the intervals between the third trenches
1230
to a predetermined value or smaller in the A-A′ direction in
FIG. 1
, the polysilicon film
1521
is formed as a second wiring layer to be a selection gate line continuous in the direction without using a masking process.
Subsequently, a silicon oxide film
1421
is deposited 50 to 500 nm as a fifth insulating film in the third trench. The silicon oxide film
1421
is buried almost to the height of the top of the silicon nitride film
1382
, for example, by isotropic etching (FIG.
1024
and FIG.
1047
), and then, an interlayer insulating film
1612
is formed on the surface of the polysilicon films
1512
to
1514
and the silicon nitride films
1383
to
1385
(FIG.
1025
and FIG.
1048
). This interlayer insulating film is formed of an ONO film, for example. The ONO film can be formed in the same manner as in Production Example 1.
Subsequently, a polysilicon film
1522
is deposited to about 100 to 500 nm as a second conductive film and is buried almost to the height of the top of the silicon nitride film
1384
, for example, by isotropic etching (FIG.
1026
and FIG.
1049
). Thereafter, the interlayer insulating film
1612
deposited on the surface of the polysilicon film
1514
and on the surface of the silicon nitride film
1385
is removed, for example, by isotropic etching (FIG.
1027
and FIG.
1050
). Next, a polysilicon film
1524
, for example, is deposited to about 100 to 500 nm as a second conductive film (FIG.
1028
and FIG.
1051
).
Thereafter, the polysilicon films
1524
and
1522
are anisotropically etched in self-alignment with the interlayer insulating film
1612
deposited on the sidewalls of the silicon nitride film
1385
and the silicon nitride film
1384
(FIG.
1029
and
FIG. 1052
) so that the polysilicon film
1522
is buried in the recesses of the polysilicon films
1512
to
1513
sandwiched between the silicon nitride films
1382
to
1384
, with intervention of the interlayer insulating film
1612
.
Thereby, the polysilicon film
1522
is arranged on the side of the polysilicon film
1512
with intervention of the interlayer insulating film
1612
, and the polysilicon film
1523
is arranged on the side of the polysilicon film
1513
with intervention of the interlayer insulating film
1612
. The polysilicon film
1524
as the second conductive film need not necessarily be formed.
Subsequently, a polysilicon film
1532
, for example, is deposited to about 50 to 200 nm as third conductive film and is etched back to form a sidewall on the side of the polysilicon film
1512
with intervention of the interlayer insulating film
1612
(FIG.
1030
and FIG.
1053
). At this time, by setting the intervals between the third trenches
1230
to a predetermined value or smaller in the A-A′ direction in
FIG. 1
, the polysilicon film
1532
is formed as a second wiring layer to be a selection gate line continuous in the direction without using a masking process.
Thereafter, a silicon oxide film
1422
, for example, is deposited to 50 o 500 nm as a fifth insulting film, and then, is buried almost to the height of the top of the silicon nitride film
1383
, for example, by isotropic etching. Thereafter, by repeating the above-described steps, a sidewall is formed of a polysilicon film
1533
as a third conductive film on the side of the polysilicon film
1513
with intervention of the interlayer insulating film
1513
(FIG.
1031
and FIG.
1054
).
Next, a silicon oxide film
1423
, for example, is deposited to 50 to 500 nm as a fifth insulating film. Subsequently, the silicon oxide film
1423
is buried almost to the height of the top of the silicon nitride film
1384
, for example, by isotropic etching. Then a polysilicon film
1534
, for example, is deposited to about 50 to 200 nm as a third conductive film, and then etched back to form a sidewall of the polysilicon film
1534
on the side of the polysilicon film
1513
(FIG.
1032
and FIG.
1055
).
Thereafter, the silicon nitride film
1385
is removed by isotropic etching. A silicon oxide film
1491
, for example, is deposited to about 50 to 500 nm as a twentieth insulating film. Using as a mask a resist film R
1
patterned by a known photolithography technique (FIG.
1033
and FIG.
1056
), etching is performed by RIE until reached the first impurity diffusion layer
1710
, thereby to form a first trench
1210
(FIG.
1034
and FIG.
1057
).
Subsequently, a silicon oxide film
1440
, for example, is formed as a third insulating film to be a tunnel oxide film of about 10 nm in the inner wall of the first trench, for example, using CVD. Here, the third insulating film is not particularly limited to a CVD oxide film, but may be a thermally oxidized film or a nitrogen oxide film.
Thereafter, the silicon oxide film
1440
positioned on the first impurity diffusion layer
1710
is selectively removed, for example, by anisotropic etching so that the silicon oxide film
1440
remains in the form of a sidewall only on the sidewall of the first trench
1210
(FIG.
1035
and FIG.
1058
).
Thereafter, the silicon oxide film
1440
is treated, for example, by thermal treatment. This treatment can be conducted in the same manner as in Production Example 45.
Thereafter, the oxide film formed on the surface of the first impurity diffusion layer
1710
is optionally removed, for example, with diluted HF, and the first trench
1210
is filled with island-like semiconductor layers
1721
to
1725
and
1111
to
1114
. For example, the semiconductor layers are selectively grown epitaxially from the first impurity diffusion layer
1710
positioned at the bottom of the first trench
1210
. At this time, from the bottom, an N-type semiconductor layer
1721
, a P-type semiconductor layer
1111
, an N-type semiconductor layer
1722
, a P-type semiconductor layer
1112
, an N-type semiconductor layer
1723
, a P-type semiconductor layer
1113
, an N-type semiconductor layer
1724
, a P-type semiconductor layer
1114
and an N-type semiconductor layer
1725
are sequentially formed. The concentration of the N-type semiconductor layers
1721
to
1725
is formed at an arsenic dose of about 1×10
18
to 1×10
21
/cm
3
, and the concentration of the P-type semiconductor layers
1111
to
1114
is formed at a boron dose of about 1×10
15
to 1×10
17
/cm
3
. Preferably, the N-type semiconductor layers
1721
and
1722
overlap each other with intervention of the polysilicon layer
1511
and the silicon oxide film
1440
; the N-type semiconductor layers
1722
and
1723
overlap each other with intervention of the polysilicon layer
1512
and the silicon oxide film
1440
; the N-type semiconductor layers
1723
and
1724
overlap each other with intervention of the polysilicon layer
1513
and the silicon oxide film
1440
; and the N-type semiconductor layers
1724
and
1725
overlap each other with intervention of the polysilicon layer
1514
and the silicon oxide film
1440
.
Thereafter, the N-type semiconductor layer
1725
is reduced, for example, by etch back or by CMP to expose the silicon oxide film
1425
and divide the N-type semiconductor layer (FIG.
1036
and FIG.
1059
).
Subsequently, a fourth wiring layer is connected to the top of the N-type semiconductor layer
1725
so as to cross the direction of the second and third wiring layers.
Thereafter, an interlayer insulating film is formed by a known technique, and contact holes and metal wiring are formed (FIG.
1037
and FIG.
1060
).
Thereby a semiconductor memory device is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film as the first conductive film.
The impurity introduction into the polysilicon films
1511
to
1514
as the first conductive films, the polysilicon films
1521
to
1524
as the second conductive films and the polysilicon films
1532
to
1534
as the third conductive films may be performed when the polysilicon films are formed, after the polysilicon films are formed or after the sidewalls are formed. The timing of introducing the impurity is not limited so long as the conductive film is formed.
In this production example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only in the case where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
By providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 48
In a semiconductor memory device to be formed in this example, after regions where charge storage layers and selection gates are formed are to be pre-defined by laminated films including floating gates as charge storage layer, tunnel oxide films are formed in hole-form trenches opened using a photoresist mask. Island-like semiconductor layer are formed in the form of pillars by selective epitaxial silicon growth and are electrically floated with respect to a semiconductor substrate. Active regions of memory cells are electrically in common. In this semiconductor memory device, selection gate transistors are disposed at the top and at the bottom of each island-like semiconductor layer. A plurality of, for example, two memory cells are disposed between the selection gate transistors. The tunnel oxide films of the memory cells are formed at the same time. The memory cells are connected in series along the island-like semiconductor layer. The gate insulating films of the selection gate transistors have the same thickness of the gate insulating films of the memory transistors. Transfer gates are formed between the transistors for transferring potential to the active regions of the memory transistors.
This semiconductor memory device can be formed by the following production process.
FIGS. 1061
to
1063
and
FIGS. 1064
to
1066
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
In this example, production steps are the same as those in Production Example 45 until the silicon nitride film
1320
as the tenth insulating film, the silicon nitride film
1330
as the eleventh insulating film, the silicon nitride film
1342
as the twelfth insulating film and the silicon nitride film
1350
as the fourteenth insulating film are exposed to divide the N-type semiconductor layer
1725
(FIG.
1061
and FIG.
1064
).
Thereafter, isotropically etched are the silicon nitride film
1320
as the tenth insulating film, the silicon nitride film
1330
as the eleventh insulating film, the silicon nitride film
1342
as the twelfth insulating film, the silicon nitride film
1350
as the fourteenth insulating film, the silicon nitride films
1422
,
1423
,
1424
and
1425
as the fifth insulating films, and the silicon oxide films
1472
,
1473
,
1474
and
1475
as the ninth insulating film. At this time, the silicon oxide films
1472
,
1473
,
1474
and
1475
are removed, and further, the silicon oxide film
1440
as the third insulating film between the silicon oxide films
1472
,
1473
,
1474
,
1475
and the island-like semiconductor layer
111
or the impurity diffusion layer
1721
or
1725
as the N-type semiconductor layer is removed (FIG.
1062
and FIG.
1065
). Or the silicon oxide film
1440
as the third insulating film between the silicon oxide films
1472
,
1473
,
1474
,
1475
and the island-like semiconductor layer
111
or the impurity diffusion layer
1721
or
1725
as the N-type semiconductor layer is removed. After the silicon oxide films
1472
,
1473
,
1474
,
1475
are removed, and further, portions of the interlayer insulating film
1612
and
1613
exposed by the etching of the silicon oxide films
1472
,
1473
,
1474
,
1475
are etched.
Subsequently, a silicon oxide film
1400
, for example, is deposited to about 5 to 50 nm as a twenty-first insulating film, and then, a polysilicon film
1530
, for example, is deposited to about 30 to 300 nm as a third conductive film. Thereafter, the polysilicon film
1530
is etched back to a degree such that at least the top surface of the impurity diffusion layer
1725
is exposed.
Next, a silicon oxide film
1426
, for example, is deposited to about 50 to 500 nm as a twenty-second insulating film. Thereafter, the silicon oxide film
1426
is reduced by etch back or by CMP to expose the N-type semiconductor layer
1725
.
Thereafter, a semiconductor memory device can be realized in accordance with Production Example 45 (FIG.
1063
and FIG.
1066
).
PRODUCTION EXAMPLE 49
In this production example, a layered insulating film is used as the charge storage layer to realize charge storage by trapping in the layered insulating film, as shown in
FIGS. 1067
to
1093
and
FIGS. 1094
to
1120
.
FIGS. 1067
to
1093
and
FIGS. 1094
to
1120
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 12
which illustrates a memory cell array of an EEPROM.
First, on the surface of a P-type silicon substrate
1100
, a silicon oxide film
1410
, for example, is deposited to 2 to 20 nm as a first insulating film to be an implantation protection film, and a first impurity diffusion layer
1710
is introduced into the p-type silicon substrate
1100
using ion implantation (FIG.
1067
and FIG.
1094
). For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
14
to 1×10
16
/cm
2
in a direction inclined about 0 to 7°. Instead of the ion implantation, an oxide film containing arsenic may be deposited by CVD, and arsenic diffusion from the oxide film may be utilized. The first impurity diffusion layer
1710
need not necessarily be introduced on the topmost surface of the P-type silicon substrate
1100
.
Subsequently, using as a mask a resist film R
5
patterned by a known photolithography technique, the P-type silicon substrate
1100
are etched 200 to 2000 nm, for example, by RIE so as to divide the first impurity diffusion layer
1710
to form a second trench
1220
(FIG.
1068
and FIG.
1095
).
After the resist film R
5
is removed, a silicon oxide film
1420
, for example, is deposited to 100 to 300 nm as a fifth insulating film in the second trench
1220
and etched back to be buried. Means for burying the silicon oxide film
1420
is not particularly limited, and the silicon oxide film
1420
may be etched back using isotropic etching, etched back using anisotropic etching, buried by flattening using CMP or by a combination of these means. The silicon oxide film
1420
may be a silicon nitride film. The silicon oxide film
1410
may be removed or may be retained. For example, in the case where the silicon oxide film
1410
is removed, a silicon oxide film
1471
is formed as a ninth insulating film on the P-type silicon substrate
1100
or on the first impurity diffusion layer
1710
(FIG.
1069
and FIG.
1096
).
Thereafter, sequentially deposited are a polysilicon film
1511
as a first conductive film, a silicon oxide film
1472
as a ninth insulating film, a polysilicon film
1512
as a first conductive film, a silicon oxide film
1473
as a ninth insulating film, a polysilicon film
1513
as a first conductive film, a silicon oxide film
1474
as a ninth insulating film, a polysilicon film
1514
as a first conductive film, a silicon oxide film
1475
as a ninth insulating film, and a silicon nitride film
1320
as a tenth insulating film, for example (FIG.
1070
and FIG.
1097
). At this time, the silicon oxide films
1471
to
1475
may have different thicknesses or may have the same thickness. The first conductive films
1511
to
1514
may have different thicknesses or may have the same thickness.
Thereafter, using as a mask a resist film R
6
patterned by a known photolithography technique (FIG.
1071
and FIG.
1098
), etching is performed to a degree such that the silicon oxide film
1475
is exposed, for example, by RIE (FIG.
1072
and FIG.
1099
).
Next, a silicon nitride film
1330
, for example, is formed in the form of a sidewall as an eleventh insulating film on the sidewall of the patterned silicon nitride film
1320
as the tenth insulating film (FIG.
1073
and FIG.
1100
). Using the silicon nitride film
1320
and the silicon nitride film
1330
as a mask, the silicon oxide films
1472
to
1475
and the polysilicon films
1511
to
1514
are anisotropically etched sequentially (FIG.
1074
and
FIG. 1101
) until the time when the first conductive film
1511
is removed, i.e., until the silicon oxide film
1471
is exposed, to form a third trench
1230
.
Subsequently, a polysilicon film
1521
, for example, is deposited to 20 to 200 nm as a second conductive film (FIG.
1075
and FIG.
1102
).
Next, the polysilicon film
1521
is etched back to form a sidewall on the sidewall of the polysilicon film
1511
(FIG.
1076
and FIG.
1103
). At this time, by setting the intervals between the third trenches
1230
to a predetermined value or smaller in the A-A′ direction in
FIG. 12
, the polysilicon film
1521
is formed as a second wiring layer to be a selection gate line continuous in the direction without using a masking process.
Thereafter, a silicon nitride film
1342
, for example, is deposited to 10 to 100 nm as a twelfth insulating film (FIG.
1077
and FIG.
1104
), and a silicon oxide film
1422
, for example, is deposited to 50 to 500 nm as a fifth insulating film by CVD. Thereafter, the silicon oxide film
1422
is buried almost to the height of the sidewall of the silicon oxide film
1472
, for example, by isotropic etching (FIG.
0178
and FIG.
1105
). The exposed silicon nitride film
1342
as the twelfth insulating film is removed, and then, a polysilicon film
1522
, for example, is deposited 20 to 200 nm as a second conductive film.
Subsequently, the polysilicon film
1522
is etched back to form a sidewall on the sidewall of the polysilicon film
1512
(FIG.
1079
and FIG.
1106
). At this time, by setting the intervals between the third trenches
1230
to a predetermined value or smaller in the A-A′ direction in
FIG. 10
, the polysilicon film
1522
is formed as a third wiring layer to be a control gate line continuous in the direction without using a masking process.
Thereafter, a silicon nitride film
1343
, for example, is deposited to 10 to 100 nm as a twelfth insulating film, and a silicon oxide film
1423
, for example, is deposited to 50 to 500 nm as a fifth insulating film by CVD. Subsequently, the silicon oxide film
1423
is buried almost to the height of the sidewall of the silicon oxide film
1473
, for example, by isotropic etching. The exposed silicon nitride film
1343
as the twelfth insulating film is removed (FIG.
1080
and FIG.
1107
).
Subsequently, in the same manner, a polysilicon film
1523
, for example, is deposited to 20 to 200 nm as a second conductive film and is etched back to form a sidewall on the sidewall of the polysilicon film
1513
.
Further, a silicon nitride film
1344
, for example, is deposited to 10 to 100 nm as a twelfth insulating film, and a silicon oxide film
1424
, for example, is deposited to 50 to 500 nm as a fifth insulating film by CVD.
Thereafter, the silicon oxide film
1424
is buried almost to the height of the sidewall of the silicon oxide film
1474
, for example, by isotropic etching. The exposed silicon nitride film
1344
as the twelfth insulating film is removed. A polysilicon film
1524
, for example, is deposited to 20 to 200 nm as a second conductive film and is etched back to form a sidewall on the sidewall of the polysilicon film
1514
.
Next, a silicon nitride film
1345
, for example, is deposited to 10 to 100 nm as a twelfth insulating film, and a silicon oxide film
1425
, for example, is deposited to 50 to 500 nm as a fifth insulating film by CVD. Thereafter, the oxide film
1425
is buried almost to the height of the sidewall of the silicon oxide film
1475
, for example, by isotropic etching. The exposed silicon nitride film
1345
as the twelfth insulating film is removed (FIG.
1081
and FIG.
1108
).
Subsequently, a silicon nitride film
1350
, for example, is deposited to 50 to 500 nm as a fourteenth insulating film. Thereafter, the surface of the silicon nitride film
1350
is flattened by CMP (FIG.
1082
and FIG.
1109
). Using as a mask a resist film R
7
patterned by a known photolithography (FIG.
1083
and FIG.
1110
), the silicon nitride film
1350
, the silicon nitride film
1330
or the silicon nitride film
1310
is patterned by etching, for example, by RIE.
Further, the silicon oxide films
1471
to
1475
and the polysilicon films
1511
to
1514
are sequentially etched, for example, by anisotropic etching until the silicon oxide film
1471
is removed, i.e., until the surface of the P-type silicon substrate
1100
is exposed, to form a first trench
1210
(FIG.
1084
and FIG.
1111
).
Subsequently, a silicon oxide film
1441
, for example, is formed as a third insulting film to be a tunnel oxide film of about 10 nm on the inner wall of the first trench
1210
, for example, using CVD (FIG.
1085
and FIG.
1112
). Here, the third insulating film
1441
is not particularly limited to a CVD oxide film, but may be a thermally oxidized film or a nitrogen oxide film.
Next, the silicon oxide film
1441
positioned on the first impurity diffusion layer
1710
or the P-type silicon substrate
1100
is selectively removed, for example, by anisotropic etching, so that the silicon oxide film
1441
remains in the form of a sidewall only on the sidewall of the first trench
1210
(FIG.
1086
and FIG.
1113
).
Subsequently, the silicon oxide film
1441
is treated, for example, by thermal treatment. This treatment can be conducted in the same manner as in Production Example 45.
Thereafter, the oxide film formed on the surface of the first impurity diffusion layer
1710
or on the P-type silicon substrate
1100
is optionally removed, for example, with diluted HF, and the first trench
1210
is filled with island-like semiconductor layers
1721
,
1722
-
1
and
1111
. For example, the semiconductor layers are selectively grown epitaxially from the first impurity diffusion layer
1710
or the P-type silicon substrate
1100
positioned at the bottom of the first trench
1210
. At this time, from the bottom, an N-type silicon layer
1721
, a P-type silicon layer
1111
and an N-type silicon layer
1722
-
1
are sequentially formed (FIG.
1087
and FIG.
1114
). The concentration of the N-type silicon layers
1721
to
1722
-
1
is formed at an arsenic dose of about 1×10
18
to 1×10
21
/cm
3
, and the concentration of the P-type silicon layer
1111
is formed at a boron dose of about 1×10
15
to 1×10
17
/cm
3
. Preferably, the N-type silicon layers
1721
and
1722
-
1
overlap the polysilicon layer
1511
as the first conductive film with intervention of the silicon oxide film
1441
as the third insulating film.
Subsequently, using the N-type semiconductor layer
1722
-
1
as a mask, the exposed silicon oxide film
1441
is removed, for example, by isotropic etching (FIG.
1088
and FIG.
1115
), and then, a layered insulating film
1620
to be a charge storage layer is formed on the inner wall of the first trench
1210
(FIG.
229
and FIG.
256
). Here, in the case where the layered insulating film is of MNOS structure, a silicon nitride film of 4 to 10 nm and a silicon oxide film of 2 to 5 nm may be sequentially formed on the surface of the polysilicon film by CVD, for example. Alternatively, a silicon nitride film of 4 to 10 nm may be deposited on the surface of the polysilicon film by CVD, and then the surface of the silicon nitride film may be oxidized to form a silicon oxide film of 2 to 5 nm. In the case where the layered insulating film is of MONOS structure, a silicon oxide film of 2 to 5 nm by CVD, a silicon nitride film of 4 to 8 nm by CVD and a silicon oxide film of 2 to 5 nm may be sequentially formed on the surface of the polysilicon film. Or a silicon oxide film of 2 to 5 nm and a silicon nitride film of 4 to 8 nm by CVD may be sequentially formed on the surface of the polysilicon film, and then the surface of the silicon nitride film may be oxidized to form a silicon oxide film of 2 to 5 nm. Or the surface of the polysilicon film may be oxidized to form a silicon oxide film of 2 to 5 nm. The above-described techniques may be combined in various way.
Subsequently, the layered insulating film
1620
positioned on the N-type semiconductor layer is selectively removed, for example, by isotropic etching so that the layered insulating film
1620
remains in the form of a sidewall only on the sidewall of the first trench
1210
(FIG.
1090
and
FIG. 1117
)
Thereafter, the layered insulating film
1620
may be treated, for example, by thermal treatment.
Subsequently, in the same manner as described above, the first trench
1210
is filled with island-like semiconductor layers
1722
-
2
to
1724
-
1
and
1112
to
1113
. For example, the semiconductor layers are selectively grown epitaxially from the island-like semiconductor layer
1722
-
1
positioned at the bottom of the first trench
1210
. At this time, from the bottom, an N-type semiconductor layer
1722
-
1
, a P-type semiconductor layer
1112
, an N-type semiconductor layer
1723
, a P-type semiconductor layer
1113
and an N-type semiconductor layer
1724
-
1
are sequentially formed. As previously described, the concentration of the N-type semiconductor layers
1722
-
2
to
1724
-
1
is formed at an arsenic dose of about 1×10
18
to 1×10
21
/cm
3
, and the concentration of the P-type semiconductor layers
1112
to
1113
is formed at a boron dose of about 1×10
15
to 1×10
17
/cm
3
. Preferably, the N-type semiconductor layers
1722
-
2
and
1723
overlap the polysilicon layer
1512
as the first conductive film with intervention of the layered insulating film
1620
. Likewise the N-type semiconductor layers
1723
and
1724
-
1
preferably overlap the polysilicon layer
1513
as the first conductive film with intervention of the layered insulating film
1620
. Further, preferably the N-type semiconductor layer
1724
-
1
is so formed not to overlap the polysilicon film
1514
as the first conductive layer. Thereafter, the layered insulating film
1620
is partially removed using the N-type semiconductor film
1724
-
1
as a mask.
Subsequently, a silicon oxide film
1444
, for example, is formed as a third insulating film to be a gate oxide film of about 10 nm on the inner wall of the first trench
1210
, for example, using CVD. Here, the third insulating film
1444
is not particularly limited to a CVD oxide film, but may be a thermally oxidized film or a nitrogen oxide film.
Subsequently, the silicon oxide film
1444
positioned on the island-like semiconductor layer
1724
-
1
is selectively removed, for example, by anisotropic etching so that the silicon oxide film
1444
remains in the form of a sidewall on the sidewall of the first trench
1210
. Thereafter, the silicon oxide film
1444
is treated, for example, by thermal treatment.
Subsequently, in the same manner as described above, the first trench
1210
is filled with island-like semiconductor layers
1724
-
2
to
1725
and
1114
. For example, the semiconductor layers are selectively grown epitaxially from the island-like semiconductor layer
1724
-
1
positioned at the bottom of the first trench
1210
. At this time, from the bottom, an N-type semiconductor layer
1724
-
2
, a P-type semiconductor layer
1114
and an N-type semiconductor layer
1725
are sequentially formed (FIG.
1091
and FIG.
1118
). As previously described, the concentration of the N-type semiconductor layers
1724
-
2
to
1725
is formed at an arsenic dose of about 1×10
18
to 1×10
21
/cm
3
, and the concentration of the P-type semiconductor layer
1114
is formed at a boron dose of about 1×10
15
to 1×10
17
/cm
3
. Preferably, the N-type semiconductor layers
1724
-
2
and
1725
overlap the polysilicon layer
1514
as the first conductive film with intervention of the silicon oxide film
1444
as the third insulating film.
Subsequently, the N-type semiconductor layer
1725
is reduced, for example, by etch back or by CMP to expose the silicon oxide film
1425
as the fifth insulating film and divide the N-type semiconductor layer
1725
.
Thereafter, a fourth wiring layer is connected to the top of the N-type semiconductor layer
1725
so that the fourth wiring layer crosses the direction of the second wiring layer or the third wiring layer.
Further, by a known technique, an interlayer insulating film is formed, and contact holes and metal wiring are formed.
Thereby, a semiconductor memory device is realized which has a memory function according to the state of a charge in the charge storage layer which is formed of the layered insulating film.
The impurity introduction into the polysilicon films
1511
to
1514
as the first conductive films and the polysilicon films
1522
to
1523
as the second conductive films may be performed when the polysilicon films are formed, after the polysilicon films are formed or after the sidewalls are formed. The timing of introducing the impurity is not limited so long as the conductive film is formed.
In this production example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only in the case where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
By providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 50
In this production example, a semiconductor memory device has a plurality of memory cells using MIS capacitors as the charge storage layers, as shown in
FIGS. 1121
to
1143
and
FIGS. 1144
to
1166
.
FIGS. 1121
to
1143
and
FIGS. 1144
to
1166
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 13
which illustrates a memory cell array of an EEPROM.
First, on the surface of a P-type silicon substrate
1100
, a silicon oxide film
1410
, for example, is deposited to 2 to 20 nm as a first insulating film to be an implantation protection film, and a first impurity diffusion layer
1710
is introduced into the p-type silicon substrate
1100
using ion implantation (FIG.
1121
and FIG.
1144
). For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
14
to 1×10
16
/cm
2
in a direction inclined about 0 to 7°. Instead of the ion implantation, an oxide film containing arsenic may be deposited by CVD, and arsenic diffusion from the oxide film may be utilized. The first impurity diffusion layer
1710
need not necessarily be introduced on the topmost surface of the P-type silicon substrate
1100
.
Subsequently, using as a mask a resist film R
5
patterned by a known photolithography technique, the P-type silicon substrate
1100
are etched 200 to 2000 nm, for example, by RIE so as to divide the first impurity diffusion layer
1710
to form a second trench
1220
(FIG.
1122
and FIG.
1145
).
After the resist film R
5
is removed, a silicon oxide film
1420
, for example, is deposited to 100 to 300 nm as a fifth insulating film in the second trench
1220
and etched back to be buried. Means for burying the silicon oxide film
1420
is not particularly limited, and the silicon oxide film
1420
may be etched back using isotropic etching, etched back using anisotropic etching, buried by flattening using CMP or by a combination of these means. The silicon oxide film
1420
may be a silicon nitride film. The silicon oxide film
1410
may be removed or may be retained. For example, in the case where the silicon oxide film
1410
is removed, a silicon oxide film
1471
is formed as a ninth insulating film on the P-type silicon substrate
1100
or on the first impurity diffusion layer
1710
(FIG.
1123
and FIG.
1146
).
Thereafter, sequentially deposited are a polysilicon film
1511
as a first conductive film, a silicon oxide film
1472
as a ninth insulating film, a polysilicon film
1512
as a first conductive film, a silicon oxide film
1473
as a ninth insulating film, a polysilicon film
1513
as a first conductive film, a silicon oxide film
1474
as a ninth insulating film, a polysilicon film
1514
as a first conductive film, a silicon oxide film
1475
as a ninth insulating film, and a silicon nitride film
1320
as a tenth insulating film, for example (FIG.
1124
and FIG.
1147
). At this time, the silicon oxide films
1471
to
1475
may have different thicknesses or may have the same thickness. The first conductive films
1511
to
1514
may have different thicknesses or may have the same thickness.
Thereafter, using as a mask a resist film R
6
patterned by a known photolithography technique (FIG.
1125
and FIG.
1148
), etching is performed to a degree such that the silicon oxide film
1475
is exposed, for example, by RIE (FIG.
1126
and FIG.
1149
).
Next, a silicon nitride film
1330
, for example, is formed in the form of a sidewall as an eleventh insulating film on the sidewall of the patterned silicon nitride film
1320
as the tenth insulating film (FIG.
1127
and FIG.
1150
). Using the silicon nitride film
1320
and the silicon nitride film
1330
as a mask, the silicon oxide films
1472
to
1475
and the polysilicon films
1511
to
1514
are anisotropically etched sequentially (FIG.
1128
and
FIG. 1151
) until the first conductive film
1511
is removed, i.e., until the silicon oxide film
1472
is exposed, to form a third trench
1230
.
Subsequently, a polysilicon film
1521
, for example, is deposited to 20 to 200 nm as a second conductive film (FIG.
1129
and FIG.
1152
).
Next, the polysilicon film
1521
is etched back to form a sidewall on the sidewall of the polysilicon film
1511
(FIG.
1130
and FIG.
1153
). At this time, by setting the intervals between the third trenches
1230
to a predetermined value or smaller in the A-A′ direction in
FIG. 13
, the polysilicon film
1521
is formed as a second wiring layer to be a selection gate line continuous in the direction without using a masking process.
Thereafter, a silicon nitride film
1342
, for example, is deposited to 10 to 100 nm as a twelfth insulating film (FIG.
1131
and FIG.
1154
), and a silicon oxide film
1422
, for example, is deposited to 50 to 500 nm as a fifth insulating film by CVD. Thereafter, the silicon oxide film
1422
is buried almost to the height of the sidewall of the silicon oxide film
1472
, for example, by isotropic etching (FIG.
1132
and FIG.
1155
). The exposed silicon nitride film
1342
as the twelfth insulating film is removed, and then, a polysilicon film
1522
, for example, is deposited 20 to 200 nm as a second conductive film.
Subsequently, the polysilicon film
1522
is etched back to form a sidewall on the sidewall of the polysilicon film
1512
(FIG.
1133
and FIG.
1156
). At this time, by setting the intervals between the third trenches
1230
to a predetermined value or smaller in the A-A′ direction in
FIG. 13
, the polysilicon film
1522
is formed as a third wiring layer to be a control gate line continuous in the direction without using a masking process.
Thereafter, a silicon nitride film
1343
, for example, is deposited to 10 to 100 nm as a twelfth insulating film, and a silicon oxide film
1423
, for example, is deposited to 50 to 500 nm as a fifth insulating film by CVD. Subsequently, the silicon oxide film
1423
is buried almost to the height of the sidewall of the silicon oxide film
1473
, for example, by isotropic etching. The exposed silicon nitride film
1343
as the twelfth insulating film is removed (FIG.
1134
and FIG.
1157
).
Further, in the same manner, a polysilicon film
1523
, for example, is deposited to 20 to 200 nm as a second conductive film and is etched back to form a sidewall on the sidewall of the polysilicon film
1513
. Next, a silicon nitride film
1344
, for example, is deposited to 10 to 100 nm as a twelfth insulating film, and a silicon oxide film
1424
, for example, is deposited to 50 to 500 nm as a fifth insulating film by CVD. Thereafter, the silicon oxide film
1424
is buried almost to the height of the sidewall of the silicon oxide film
1474
, for example, by isotropic etching. The exposed silicon nitride film
1344
as the twelfth insulating film is removed.
A polysilicon film
1524
, for example, is deposited to 20 to 200 nm as a second conductive film and is etched back to form a sidewall on the sidewall of the polysilicon film
1514
. Next, a silicon nitride film
1345
, for example, is deposited to 10 to 100 nm as a twelfth insulating film, and a silicon oxide film
1425
, for example, is deposited to 50 to 500 nm as a fifth insulating film by CVD. Thereafter, the oxide film
1425
is buried almost to the height of the sidewall of the silicon oxide film
1475
, for example, by isotropic etching. The exposed silicon nitride film
1345
as the twelfth insulating film is removed (FIG.
1135
and FIG.
1158
).
Subsequently, a silicon nitride film
1350
, for example, is deposited to 50 to 500 nm as a fourteenth insulating film. Thereafter, the surface of the silicon nitride film
1350
is flattened by CMP (FIG.
1136
and FIG.
1159
). Using as a mask a resist film R
7
patterned by a known photolithography technique (FIG.
1137
and FIG.
1160
), the silicon nitride film
1350
, the silicon nitride film
1330
or the silicon nitride film
1310
is patterned by etching, for example, by RIE.
Further, the silicon oxide films
1471
to
1475
and the polysilicon films
1511
to
1514
are sequentially etched, for example, by anisotropic etching until the silicon oxide film
1471
is removed, i.e., until the surface of the P-type silicon substrate
1100
is exposed, to form a first trench
1210
(FIG.
1138
and FIG.
1161
).
Subsequently, a silicon oxide film
1440
, for example, is formed as a third insulting film to be a tunnel oxide film of about 10 nm on the inner wall of the first trench
1210
, for example, using CVD (FIG.
1139
and FIG.
1162
). Here, the third insulating film
1440
is not particularly limited to a CVD oxide film, but may be a thermally oxidized film or a nitrogen oxide film.
Next, the silicon oxide film
1440
positioned on the first impurity diffusion layer
1710
or the P-type silicon substrate
1100
is selectively removed, for example, by anisotropic etching, so that the silicon oxide film
1440
remains in the form of a sidewall only on the sidewall of the first trench
1210
(FIG.
1140
and FIG.
1163
).
Thereafter, the silicon oxide film
1440
is treated, for example, by thermal treatment. This treatment can be conducted in the same manner as in Production Example 1.
Subsequently, the oxide film formed on the surface of the first impurity diffusion layer
1710
or on the P-type silicon substrate
1100
is optionally removed, for example, with diluted HF, and the first trench
1210
is filled with island-like semiconductor layers
1721
,
1725
,
1726
,
1727
and
1111
to
1113
. For example, the semiconductor layers are selectively grown epitaxially from the first impurity diffusion layer
1710
or the P-type silicon substrate
1100
positioned at the bottom of the first trench
1210
. At this time, from the bottom, an N-type silicon layer
1721
, a P-type silicon layer
1111
, an N-type silicon layer
1726
, a P-type silicon layer
1112
, an N-type silicon layer
1727
, a P-type silicon layer
1113
and an N-type silicon layer
1725
are sequentially formed (FIG.
1141
and FIG.
1164
). The concentration of the N-type silicon layers
1721
,
1725
,
1726
and
1727
is formed at an arsenic dose of about 1×10
18
to 1×10
21
/cm
3
, and the concentration of the P-type silicon layers
1111
to
1113
is formed at a boron dose of about 1×10
15
to 1×10
17
/cm
3
. Preferably, the N-type silicon layers
1721
and
1726
overlap the polysilicon layer
1511
as the first conductive film with intervention of the silicon oxide film
1440
as the third insulating film, and the N-type silicon layers
1725
and
1727
overlap the polysilicon layer
1514
as the first conductive film with intervention of the silicon oxide film
1440
as the third insulating film. Preferably the P-type silicon layer
1112
does not overlap either the polysilicon film
1512
as the first conductive film or the polysilicon film
1513
as the first conductive film.
Thereafter, the N-type semiconductor layer
1725
is reduced, for example, by etch back or by CMP to expose the silicon oxide film
1425
as the fifth insulating film and divide the N-type semiconductor layer
1725
(FIG.
1142
and FIG.
1165
).
Further, a fourth wiring layer is connected to the top of the N-type semiconductor layer
1725
so that the fourth wiring layer crosses the direction of the second wiring layer or the third wiring layer.
Thereafter, by a known technique, an interlayer insulating film is formed, and contact holes and metal wiring are formed (FIG.
1143
and FIG.
1166
).
Thereby, two pairs of DRAM elements can be formed in the island-like semiconductor layer, the DRAM element having a one-transistor/one-capacitor structure using an MIS capacitor as the charge storage layer.
The impurity introduction into the polysilicon films
1511
to
1514
as the first conductive films and the polysilicon films
1522
to
1523
as the second conductive films may be performed when the polysilicon films are formed, after the polysilicon films are formed or after the sidewalls are formed. The timing of introducing the impurity is not limited so long as the conductive film is formed.
In this production example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only in the case where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
PRODUCTION EXAMPLE 51
In this production example, a semiconductor memory device has a structure in which a plurality of memory cells uses floating gates as the charge storage layers; selection gate transistors arranged at the top and the bottom of each island-like semiconductor layer; a plurality of, for example, two memory transistors are arranged between the selection gate transistor; tunnel oxide films of memory transistors are formed at the same time and are connected along the island-like semiconductor layer; gate insulating films of the selection gate transistors have the same thickness as gate insulation films of the memory transistors, as shown in
FIGS. 1167
to
1168
and
FIGS. 1169
to
1170
.
FIGS. 1167
to
1168
and
FIGS. 1169
to
1170
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
In this production example, production steps are the same as those in Production Example 45 (
FIGS. 939
to
966
and
FIGS. 967
to
994
) until the N-type semiconductor layer
1721
, the P-type semiconductor
1111
and the N-type semiconductor
1722
are arranged from the first trench
1210
. However, the silicon oxide film
1473
as the ninth insulating film is controlled to have a thickness of about 20 to 40 nm when deposited, or after a polysilicon film
1512
is deposited as the first conductive film, a thermally oxidized film is formed in a thickness of about 20 to 40 nm. At this time, by setting, at 20 to 30 nm, the interval between the polysilicon films
1512
and
1513
as the first conductive films which are the floating gates of the memory cells, it becomes unnecessary to form, among the island-like semiconductor layers
1721
to
1725
to be formed in the first trench
1210
in a later step, an N-type semiconductor layer
1723
between the memory cells (FIG.
1167
and FIG.
1169
).
As another production example, production steps are conducted in the same manner as in Production Example 45 until the N-type semiconductor layer
1721
is arranged from the first trench
1210
, but the silicon oxide films
1472
to
1474
are controlled to have a thickness of about 20 to 40 nm when deposited, or every time after the polysilicon films
1511
to
1513
are deposited, thermally oxidized films are formed in a thickness of about 20 to 40 nm. At this time, by setting, at 20 to 30 nm, the intervals between the polysilicon films
1511
and
1512
,
1512
and
1513
, and
1513
and
1514
as the first conductive films which are the floating gates of the memory cells, it becomes unnecessary to form, among the island-like semiconductor layers
1721
to
1725
to be formed in the first trench
1210
in a later step, impurity diffusion layers
1722
,
1723
,
1724
between the selection gates and the memory cells (FIG.
1168
and FIG.
1170
).
PRODUCTION EXAMPLE 52
In this production example, a semiconductor memory device has a structure in which a plurality of floating gates are formed as the charge storage layers; selection gate transistors are formed, and then tunnel oxide films are formed; island-like semiconductor layers are formed in the form of pillars by selective epitaxial silicon growth and are electrically floated with respect to the semiconductor substrate; active regions of the memory cells are electrically floated; two memory cells are arranged on each island-like semiconductor layer; the tunnel oxide films of the memory transistors are formed at the same time; and the transistors are connected in series along the island-like semiconductor layer, as shown in FIG.
1171
and FIG.
1172
. FIG.
1171
and
FIG. 1172
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
In this example, production step are the same as those of Production Example 45, except that, after the silicon oxide film
1473
is deposited as the ninth insulating film, without depositing the silicon oxide films
1474
and
1475
as the ninth insulating films and the polysilicon films
1513
and
1514
as the first conductive films, the silicon nitride film
1320
is deposited as the tenth insulating film and the polysilicon films
1521
and
1522
are arranged as the second conductive films on the sidewalls of the polysilicon films
1511
and
1522
as the first conductive films with intervention of interlayer insulating films
1612
and
1613
. Thereby two memory transistors are arranged on the island-like semiconductor layer. A semiconductor memory device is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film as the first conductive film (FIG.
1171
and FIG.
117
).
PRODUCTION EXAMPLE 53
In this production example, a semiconductor memory device has a structure in which a plurality of floating gates are formed as the charge storage layers on a semiconductor of a semiconductor substrate into which an oxide film is inserted, e.g., a SOI substrate; selection gates and control gates are formed, and then, tunnel oxide films are formed; island-like semiconductor layers are formed in the form of pillars by selective epitaxial silicon growth and are electrically floated with respect to the semiconductor substrate; active regions of the memory cells are electrically floated; selection gate transistors are arranged at the top and the bottom of each island-like semiconductor layer; a plurality of, for example, two memory transistors are arranged between the selection gate transistors; the tunnel oxide films of the transistors are formed at the same time; the transistors are connected in series along the island-like semiconductor layer; and the gate insulating films of the selection gate transistors have the same thickness as the gate insulating films of the memory transistors, as shown in FIG.
1173
and FIG.
1174
. FIG.
1173
and
FIG. 1174
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
This production example is substantially the same as Production Example 45 except that the SOI substrate is used.
Also by this production example, the same effect as of Production Example 45 can be obtained. Further the junction capacity of the impurity diffusion layer
1710
and the first wiring layer is suppressed or eliminated. The use of a SOI substrate as the substrate is applicable to all the examples of the present invention.
PRODUCTION EXAMPLE 54
In this production example, a semiconductor memory device has a structure in which a plurality of floating gates are formed as the charge storage layers; selection gates and control gates are formed, and then, tunnel oxide films are formed; island-like semiconductor layers are formed in the form of pillars by selective epitaxial silicon growth and are electrically floated with respect to the semiconductor substrate; active regions of the memory cells are electrically floated; selection gate transistors are arranged at the top and the bottom of each island-like semiconductor layer; a plurality of, for example, two memory transistors are arranged between the selection gate transistors; the tunnel oxide films of the transistors are formed at the same film; the transistors are connected in series along the island-like semiconductor layer; and the gate insulating films of the selection gate transistors have larger than the thickness as the gate insulating films of the memory transistors, as shown in FIG.
1175
and FIG.
1176
. FIG.
1175
and
FIG. 1176
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
This production example is substantially the same as Production Example 1 except that the tunnel oxide film as the third insulating film, which is formed on the inner wall of the first trench
1210
, is arranged to contact the polysilicon films
1512
and
1513
as the first conductive films as shown in FIG.
1175
and
FIG. 1176
, except that the silicon oxide film
1451
as the thirteenth insulating is arranged to contact the polysilicon film
1511
as the first conductive film, and except that the silicon oxide film
1454
as the thirteenth insulating film is arranged to contact the polysilicon film
1514
as the first conductive film.
Thereby, a structure is realized in which the gate insulating films of the selection gate transistors have a larger thickness than the gate insulating films of the memory transistors, and the same effect as of the Production Example 45 is obtained.
PRODUCTION EXAMPLE 55
FIGS. 1177
to
1179
and
FIGS. 1180
to
1182
show a production example for obtained a structure in which the direction of the first wiring layer is parallel to the direction of the fourth wiring layer.
FIGS. 1177
to
1179
and
FIGS. 1180
to
1182
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
This production example is substantially the same as Production Example 45 except that first, using as a mask a resist film R
5
patterned by a known photolithography technique (FIG.
1177
and FIG.
1180
), the first insulating film
1410
and the P-type silicon substrate
1100
is etched by 200 to 2000 nm, for example, by RIE so that the first impurity diffusion layer
1710
is divided and the second trench
1220
is formed in a direction crossing the second wiring layer which is to be a continuous gate line later (
FIGS. 1178
to
1179
and
FIGS. 1181
to
1182
).
Thereby, a semiconductor memory device is realized in which the first wiring layer is parallel to the fourth wiring layer and which has memory function according to the state of a charge accumulated in the charge storage layer which is the floating gate made of the polysilicon film as the first conductive layer.
Films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the second insulating film)
1310
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface. The impurity introduction into the polysilicon films
1511
to
1514
as the first conductive films and the polysilicon films
1522
and
1523
as the second conductive films may be performed when the polysilicon films are formed, after the polysilicon films are formed or after the sidewalls are formed. The timing of introducing the impurity is not limited so long as the conductive film is formed.
In this production example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only in the case where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
By providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 56
FIG.
1183
and
FIG. 1184
show a production example for obtaining a structure in which the first wiring is electrically common to a memory array. FIG.
1183
and
FIG. 1184
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
The second trench
1220
is not formed in the semiconductor substrate
1100
. This production example is substantially the same as Production Example 45 except that the step of forming the second trench
1220
is omitted (FIG.
1183
and FIG.
1184
).
Thereby, the first wiring layer is not divided and is common at least in an array. A semiconductor memory device is realized which has a memory function according to the state of a charge accumulated in the charge storage layer which is the floating gate made of the polysilicon film as the first conductive film.
PRODUCTION EXAMPLE 57
Production Example 49 (
FIGS. 1067
to
1087
and
FIGS. 1094
to
1114
) shows a production process for using a layered insulating film as the charge storage layer and realizing charge storage by trapping into the layered insulating film in contrast to Production Example 45. This production example shows another production process for obtained an equivalent effect to the effect of Production Example 49, as shown in
FIGS. 1185
to
1195
and
FIGS. 1196
to
1206
.
FIGS. 1185
to
1195
and
FIGS. 1196
to
1206
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 12
which illustrates a memory cell array of an EEPROM.
In this example, production steps are the same as those of Production Example 49 until the silicon nitride film
1320
is deposited as the tenth insulating film (
FIGS. 1185
to
1188
and
FIGS. 1196
to
1199
).
Subsequently, using as a mask a resist film R
6
patterned by a known photolithography technique (FIG.
1189
and FIG.
1200
), etching is performed to a degree such that the silicon oxide film
1475
as the ninth insulating film, for example, by RIE. At this time, the silicon oxide film
1475
is not divided in the A-A′ direction (FIG.
1190
and FIG.
1201
).
Next, a silicon nitride film
1330
is formed as an eleventh insulating film in the form of a sidewall on the sidewall of the patterned silicon nitride film
1320
as the tenth insulating film (FIG.
1191
and FIG.
1202
). Using the silicon nitride film
1320
and the silicon nitride film
1330
as a mask, the silicon oxide films
1472
to
1475
as the ninth insulating films and the polysilicon films
1511
to
1514
as the first conductive films are sequentially etched (FIG.
1192
and
FIG. 1203
, for example, by anisotropic etching until the first conductive film
1511
is etched, i.e., until the ninth insulating film
1471
is exposed, to form a third trench
1230
.
Subsequently, a silicon oxide film
1421
is deposited as a fifth insulating film and buried in the third trench
1230
(FIG.
1193
and FIG.
1204
). Using as a mask a resist film R
7
patterned by a known photolithography technique, the silicon nitride film
1330
and the silicon nitride film
1320
are patterned, for example, by RIE.
Further, the silicon oxide films
1471
to
1475
and the polysilicon films
1511
to
1514
are sequentially etched, for example, by anisotropic etching until the silicon oxide film
1471
is removed, i.e., until the P-type silicon substrate
1100
is exposed, thereby to form the first trench
1210
(FIG.
1194
and FIG.
1205
).
Thereafter, production steps are in accordance with Production Example 49 (
FIGS. 1067
to
1087
and
FIGS. 1094
to
1114
). Thereby, a semiconductor memory device is realized which has a memory function according to the state of a charge accumulated in the charge storage layer made of the layered insulating film (FIG.
1195
and FIG.
1206
).
In this production example, the impurity introduction into the polysilicon films
1511
to
1514
as the first conductive films may be performed when the polysilicon films are formed or after the polysilicon films are formed. The timing of introducing the impurity is not limited so long as the conductive film is formed.
By providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 58
FIG.
1207
and
FIG. 1208
show a production example for a semiconductor memory device in which the transistor, the capacitor, the transistor and the capacitor are disposed in this order in contrast to the semiconductor memory device formed in Production Example 50. FIG.
1207
and
FIG. 1208
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 13
which illustrates a memory cell array of a DRAM.
This production example is in accordance with Production Example 50 (
FIGS. 1121
to
1143
and
FIGS. 1144
to
1166
) except that the impurity diffusion layer
1710
is not formed and the step of dividing the impurity layer id not introduced. The structure shown in FIG.
1207
and
FIG. 1208
is obtained.
Thereby, a plurality of capacitors formed on the semiconductor layer disposed in the first trench can be divided. Since the impurity diffusion layer
1710
is not used as a wiring layer, the wiring capacity decreases.
PRODUCTION EXAMPLE 59
FIGS. 1209
to FIG.
1210
and
FIG. 1211
to
FIG. 1212
show a production example for a semiconductor memory device in which a region where charge storage layers and selection gates are formed is pre-defined by a layered film including the floating gates as the charge storage layers; the tunnel oxide films are formed in a hole-form trench opened using a photoresist mask; island-like semiconductor layers are formed in the pillar form by selective epitaxial silicon growth; the island-like semiconductor layers are electrically floated with respect to the semiconductor substrate; the active regions of memory cells are electrically in common; selection gate transistors are arranged at the top and the bottom of each island-like semiconductor layer; a plurality of, for example, two memory transistors are arranged between the selection gate transistors: the tunnel oxide films of the memory transistors are formed at the same time; the transistors are connected in series along the island-like semiconductor layer; the gate insulating films of the selection gate transistors have the same thickness as the gate insulating films of the memory transistors; and the surface area of the floating gate is increased.
FIG. 1209
to FIG.
1210
and
FIG. 1211
to
FIG. 1212
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
This production example is carried out in accordance with Production Example 45 (
FIGS. 939
to
966
and
FIGS. 967
to
994
) until the polysilicon film
1521
as the second conductive film is etched back to form a sidewall on the sidewall of the polysilicon film
1511
as the first conductive film.
Subsequently, the silicon oxide films
1471
to
1475
as the ninth insulating films are etched in a horizontal direction with respect to the semiconductor substrate
1100
, for example, by isotropic etching (FIG.
1209
and FIG.
1211
).
Thereafter, a silicon nitride film
1342
, for example, is deposited to 2 to 20 nm as a twelfth insulating film on the sidewall of the third trench
1230
. Thereafter the semiconductor memory device is formed in accordance with Production Example 1 (FIG.
1210
and FIG.
1212
).
Thereby, the area of the second conductive films
1512
and
1513
which are to be floating gates connecting the third conductive film to be control gates with intervention of the interlayer insulating films
1612
and
1613
increases, and thereby the capacitance between the floating gates and the control gates increases.
PRODUCTION EXAMPLE 60
FIGS. 1213 and 1215
and
FIGS. 1214 and 1216
show a production example for obtaining a structure in which the gates of the transistors have different lengths in the vertical direction.
FIGS. 1213
to
1214
and
FIG. 1215
to
FIG. 1216
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
In this production example, as to the lengths of the polysilicon layers
1511
to
1514
to be the gates of the memory cells and the selection gate in the direction perpendicular to the semiconductor substrate
1110
, the selection gate lengths of the polysilicon layers
1511
and
1514
are different as shown in FIG.
1213
and FIG.
1215
.
The gate lengths of the memory cells of the polysilicon films
1512
and
1513
as the first conductive films may be different as shown in
FIGS. 1214 and 1216
.
Further the polysilicon films
1512
and
1513
may also have different lengths in the vertical direction.
PRODUCTION EXAMPLE 61
FIG.
1217
and
FIG. 1218
show a production example for obtaining a structure in which the activated regions of the transistors have different lengths in the vertical direction. FIG.
1217
and
FIG. 1218
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
In this production example, as to the lengths of the semiconductor layers
1111
to
1114
to be the channels of the memory cells and the channels of the selection transistors in the direction perpendicular to the semiconductor substrate
1110
, the channel lengths of the selection transistors of the semiconductor layers
1111
and
1114
are different as shown in FIG.
1217
and FIG.
1218
.
The channel lengths of the memory cells of the semiconductor layers
1112
and
1113
may also be different.
PRODUCTION EXAMPLE 62
FIG.
359
and
FIG. 360
show a production example for obtaining a structure in which a large height is given to the impurity diffusion layer
1725
which is positioned on the top of the semiconductor layer
1110
and connected to the fourth wiring layer
1840
. FIG.
1219
and
FIG. 1220
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
In this production example, the semiconductor layer
1725
connected to the fourth wiring layer
1840
is high as shown in FIG.
1219
and FIG.
1220
.
The thickness of the silicon oxide film
1425
can be set large to improve insulation between the polysilicon film
1514
as the first conductive film and the fourth wiring layer
1840
. Or when the impurity diffusion layer
1725
is exposed, exposed area can be set large, and thereby, the connection between the impurity diffusion layer
1725
and the fourth wiring layer
1840
is improved.
PRODUCTION EXAMPLE 63
This production example shows a modification of the shape of the island-like semiconductor layers as shown in
FIGS. 1221
to
1222
and
FIGS. 1223
to
1224
.
FIGS. 1221
to
1222
and
FIGS. 1223
to
1224
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
FIG.
1221
and
FIG. 1223
show the case where, when the first trench
1210
is formed by RIE, the first trench
1210
has different outside shapes at its top and at its bottom. For example, if the first trench
1210
has a circular plan view from the top, the trench has a conic shape.
FIG.
1222
and
FIG. 1224
show the case where the top and the bottom of the first trench
1210
are shifted in the horizontal direction. For example, if the first trench
1210
has a circular plan view from the top, the trench has an inclined conic shape.
The shape of the first trench
1210
is not particularly limited so long as the memory cells can be arranged in series in the direction perpendicular to the semiconductor substrate
1110
.
PRODUCTION EXAMPLE 64
This production example shows further modification of the shape of the island-like semiconductor layers as shown in
FIGS. 1225
to
1228
and
FIGS. 1229
to
1232
.
FIGS. 1225
to
1228
and
FIGS. 1229
to
1232
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
FIGS. 1225
to
1226
and
FIGS. 1229
to
1230
show the case where, when the first trench
1210
is formed by RIE, the outside shape of the first trench
1210
in the silicon oxide films
1422
to
1425
as the fifth insulating films and the silicon oxide film
1471
as the ninth insulating film is larger than the outside shape of the first trench
1210
in the polysilicon films
1511
to
1514
as the first conductive films.
On the other hand,
FIGS. 1227
to
1228
and
FIGS. 1231
to
1232
show the case where the outside shape of the first trench
1210
in the silicon oxide films
1422
to
1425
as the fifth insulating films and the silicon oxide film
1471
as the ninth insulating film is smaller than the outside shape of the first trench
1210
n the polysilicon films
1511
to
1514
as the first conductive films.
As to the size relationship between the outside shape of the first trench
1210
in the above-mentioned insulating films and the outside shape of the first trench
1210
in the silicon nitride film
1330
as the eleventh insulating film, it does not matter, and the shape of the first trench
1210
is not particularly limited so long as the memory cells can be arranged in series in the direction perpendicular to the semiconductor substrate
1100
.
PRODUCTION EXAMPLE 65
This production example shows a modified shape at the bottom of the island-like semiconductor layers as shown in
FIGS. 1233
to
1236
and
FIGS. 1237
to
1240
.
FIGS. 1233
to
1236
and
FIGS. 1237
to
1240
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
The bottom shape of the first trench
1210
in the lattice form has a linearly inclined structure as shown in
FIGS. 1233
to
1234
and
FIGS. 1237
to
1238
.
Alternatively, the bottom shape of the first trench
1210
in the lattice form has a roundedly inclined structure as shown in
FIGS. 1235
to
1236
and
FIGS. 1239
to
1240
.
The bottom end of the polysilicon film
1511
as the first conductive film may reach or may not reach the inclined bottom of the first trench
1210
.
PRODUCTION EXAMPLE 66
This production example shows a modified shape for a polysilicon film deposited on an underlying step as shown in FIG.
1241
and FIG.
1242
. FIG.
1241
and
FIG. 1242
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
The second polysilicon films
1521
to
1524
covering the silicon oxide films
1471
to
1475
as the ninth insulating films, the silicon nitride film
1320
as the tenth insulating film, the silicon nitride film
1330
as the eleventh insulating film and the polysilicon films
1511
to
1514
as the first conductive films has a uniformly deposited structure according to the bottom shape of the first trench
1210
.
However, the second polysilicon films
1521
to
1524
may have a non-uniformly deposited structure in part depending upon the bottom shape as shown in Production Example 45.
PRODUCTION EXAMPLE 67
This production example shows the formation of fourth wiring layer
1840
by patterning the impurity diffusion layer
1725
positioned on the top end of the semiconductor layers
1110
as shown in
FIGS. 1243
to
1244
and
FIGS. 1245
to
1246
.
FIGS. 1243
to
1244
and
FIGS. 1245
to
1246
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
which illustrates a memory cell array of an EEPROM.
The semiconductor layer
1725
is patterned by RIE using as a mask a resist film R
8
patterned by a known photolithography (FIG.
1243
and
FIG. 1245
) to form the fourth wiring layer which crosses the direction of the second or third wiring layer (FIG.
1244
and FIG.
1246
).
PRODUCTION EXAMPLE 68
This production example shows the formation of terminals for electrically connecting the first, second and third wiring layers and peripheral circuits as shown in
FIGS. 1247
to
1242
and
FIGS. 1253
to
1258
.
FIGS. 1247
to
1252
and
FIGS. 1253
to
1258
are sectional views taken on line H-H′, I
1
-I
1
′, I
2
-I
2
′, I
3
-I
3
′, I
4
-I
4
′ and line I
5
-I
5
′ in
FIGS. 11 and 10
which illustrate a memory cell array of an EEPROM. These sectional views are taken at locations showing sites
1921
,
1932
,
1933
,
1924
and
1910
where terminals mounted on the top face of the semiconductor memory device are electrically connected to the buried wiring layers
1521
,
1522
,
1523
,
1524
and
1710
for the application of voltage to the buried wiring layers from outside.
The first, second and third wiring layers buried in wiring layer lead-out portions are stepwise arranged. First, second and third contacts
1921
,
1932
,
1933
,
1924
and
1910
are formed from end portions of the wiring layers so that the contacts are contacted only with desired wiring layers, and thereby the first, second and third wiring layers are lead out onto the top of the semiconductor memory device (
FIGS. 1247
to
1252
).
Alternatively, conductive films may be taken out onto the semiconductor memory device instead of forming the first, second and third contacts
1921
,
1932
,
1933
,
1924
and
1910
. With this construction, the same effect as described above can be obtained.
Further the first, second and third wiring layers buried in the wiring layer lead-out portions may be lead out onto the top of the semiconductor memory device in the following process. The wiring layers are arranged as shown in
FIG. 1247
to FIG.
1252
. The first, second and third contacts
1921
,
1932
,
1933
,
1934
and
1910
are opened, and then, a silicon oxide film
1499
, for example, is deposited to 10 to 100 nm as a twenty-third insulating film and etched back by a deposited thickness. Thereby sidewalls are formed of the silicon oxide film
1499
on the inner walls of the contacts formed in the wiring layer lead-out portions. At this time, the twenty-third insulating film is not particularly limited to a silicon oxide film, but may be an insulating film such as a silicon nitride film. Thereafter, a metallic or conductive film is filled in the contacts, and thereby, the first, second and third wiring layers are lead out onto the top of the semiconductor memory device (FIG.
1253
and FIG.
1258
).
The contacts for leading out the wiring layers may be formed in common to wiring layers of adjacent memory cells that are continuous in the A-A′ direction as shown in
FIGS. 1253
to
1258
or may be formed in each wiring layer lead-out portion as shown in
FIGS. 1247
to
1252
.
Leading the first, second and third wiring layers out onto the top of the semiconductor memory device is applicable to all the examples of the present invention.
In the above-described production examples, after a plurality of charge storage layers are formed, island-like semiconductor layers
1110
are formed in the form of pillars by selective epitaxial silicon growth; before the active regions are formed of the semiconductor substrate or semiconductor layers, regions to be the charge storage layers are defined by multi-layered film and the charge storage layers are formed in these regions; a plurality of memory cells having charge storage layers and control gates are connected in series in the direction perpendicular to the surface of the semiconductor substrate and these memory cells are formed on the semiconductor substrate and the sidewalls of the island-like semiconductor layers which are arranged in matrix and separated in the lattice form on the semiconductor substrate; impurity diffusion layers disposed on the island-like semiconductor layers form sources or drains of the memory cells and the impurity diffusion layers electrically separate the substrate from the island-like semiconductor layers; control gates have control gate lines which are formed continuously with respect to a plurality of island-like semiconductor layers in one direction and horizontally with respect to the surface of the semiconductor substrate; and bit lines are electrically connected with the impurity diffusion layers in a direction crossing the control gate lines and are arranged horizontally with respect to the surface of the semiconductor substrate. However the production steps and the constructions of the semiconductor memory device shown in the examples may be optionally combined.
Hereinafter, described is a production process for producing a semiconductor memory in which, charge storage layers or control gates are formed, insulating films are formed between the charge storage layers and a semiconductor substrate or a semiconductor layer at the same time, and then semiconductor layers in the form of pillars to be active regions are formed on the sides of the insulating films. For forming gate electrodes in the form of sidewall spacers, an insulating film is buried in advance in an adjacent trench and etching is carried out in a horizontal direction using the insulating film as a mask. Thereby the gate electrodes are formed accurately by etching to a depth corresponding to the deposit thickness of a material for the gate electrodes.
PRODUCTION EXAMPLE 69
In a semiconductor memory to be produced in this example, a plurality of floating gates are formed as charge storage layers and selection gates and control gates are formed. Then, tunnel oxide films are formed and island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. Tunnel oxide films of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
Such a semiconductor memory may be produced by the following process.
FIGS. 1259
to
1283
and
FIGS. 1284
to
1308
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
First, on a surface of a p-type silicon substrate
1100
, a silicon oxide film
1410
is deposited as a first insulating film to be an implantation protective film to a thickness of 2 to 20 nm and a first impurity layer
1710
is formed on the p-type silicon substrate
1100
by ion implantation (FIGS.
1259
and
1284
). For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
14
to 1×10
16
/cm
2
in a direction inclined by about 0 to 7° with respect to the normal line of the surface of the substrate. Alternatively, instead of the channel ion implantation, an oxide film containing arsenic may be deposited by CVD with a view to utilizing diffusion of arsenic from the oxide film. The first impurity layer
1710
may not be formed on the topmost surface of the p-type silicon substrate
1100
.
Using a resist film R
5
patterned by a known photolithographic technique as a mask (FIGS.
1260
and
1285
), the first insulating film
1410
and the p-type silicon substrate
1100
are etched by 200 to 2,000 nm by reactive ion etching so that the first impurity layer
1710
is separated, thereby forming a second trench
1220
.
After the resist film R
5
is removed (FIGS.
1261
and
1286
), a silicon oxide film
1420
, for example, is deposited as a fifth insulating film to a thickness of 100 to 300 nm and buried in the second trench
1220
by etch-back. The silicon oxide film
1420
may be buried by isotropic or anisotropic etch-back, CMP, or a combination in various ways. At this time, the silicon oxide film
1420
may be a silicon nitride film. The silicon oxide film
1410
may be removed or may remain.
For example, if the silicon oxide film
1410
is removed, a silicon nitride film
1310
, for example, is formed as a second insulating film to a thickness of 2,000 to 20,000 nm on the p-type silicon substrate
1100
or the first impurity layer
1710
(FIGS.
1262
and
1287
).
Subsequently, using a resist film R
6
patterned by a known photolithographic technique as a mask (FIGS.
1263
and
1288
), the silicon nitride film
1310
is etched by reactive ion etching, for example, to form a fourth trench
1240
in a lattice form. Then, a silicon oxide film
1421
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm by CVD in the lattice-form fourth trench
1240
.
Thereafter, the silicon oxide film
1421
is buried in the fourth trench
1240
to a desired depth, for example, by isotropic etching (FIGS.
1264
and
1289
). On the surface of the silicon nitride film
1310
, a silicon oxide film
1431
, for example, is deposited as a fourth insulating film to a thickness of 1 to 10 nm and a polysilicon film
1511
, for example, is deposited as a first conductive film to a thickness of about 100 to 500 nm (FIGS.
1265
and
1290
).
The polysilicon film
1511
is then etched back into the form of a sidewall spacer of a desired height (FIGS.
1266
and
1291
). At this time, by setting the intervals between the fourth trenches
1240
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
1511
is formed into a second wiring layer to be a selection gate line continuous in the direction without need to use a masking process.
Thereafter, a silicon oxide film
1422
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm in the fourth trench
1240
and buried in the fourth trench
1240
to a desired depth by isotropic etching. Then, on the surface of the silicon nitride film
1310
, a silicon oxide film
1432
, for example, is deposited as a fourth insulating film to a thickness of 1 to 10 nm (
FIGS. 1267 and 1292
) and a polysilicon film
1512
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm (FIGS.
1268
and
1293
).
In the same manner, the polysilicon film
1512
is etched back into the form of a sidewall spacer of a desired height (FIGS.
1269
and
1294
). At this time, the polysilicon films
1512
(the first conductive films) are formed to surround the silicon nitride film
1310
, respectively, and isolated from each other.
Subsequently, an interlayer insulating film
1612
is formed on the surface of the polysilicon film
1512
(FIG.
1270
and FIG.
1295
). This interlayer insulating film
1612
may be formed of an ONO film. The ONO film can be formed in the same manner as Production example 1.
Then, in the same manner, a polysilicon film
1522
, for example, is deposited as a second conductive film to a thickness of 15 to 150 nm (
FIGS. 1271 and 1296
) and etched back to a depth corresponding to the deposit thickness, thereby the interlayer insulating film
1612
on the silicon oxide film
1422
is exposed and the polysilicon film
1522
is disposed on the side of the polysilicon film
1512
(the first conductive film) with intervention of the interlayer insulating film
1612
. At this time, a polysilicon film
1526
(a second conductive film) remains around the silicon nitride film
1310
. Preferably the polysilicon film
1522
and the polysilicon film
1526
are separated (FIGS.
1272
and
1297
). At this time, by setting the intervals between the fourth trenches
1240
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
1522
is formed into a third wiring layer to be a control gate line continuous in the direction without need to use a masking process.
Thereafter, a silicon oxide film
1423
, for example, is deposited as a fifth insulating film in the fourth trench
1240
to a thickness of 50 to 500 nm, and then buried in the fourth trench
1240
to a desired depth by isotropic etching (FIGS.
1273
and
1298
). Using the silicon oxide film
1423
as a mask, the exposed polysilicon film
1526
is removed by isotropic etching (FIGS.
1274
and
1299
). At this time, the etching is performed in an etching amount corresponding to the thickness of the polysilicon film
1526
. Thereby, variations in the production process can be reduced.
Subsequently, the polysilicon film
1526
remaining between the silicon nitride film
1310
and the silicon oxide film
1423
is removed by isotropic or anisotropic etching (FIGS.
1275
and
1300
).
Then, a silicon oxide film
1483
, for example, is deposited as a sixth insulating film to a thickness of 8 to 80 nm such that it is buried in a space between the silicon nitride film
1310
and the silicon oxide film
1423
. At this time, it is preferred that the thickness of the silicon oxide film
1483
is about half or more of the thickness of the polysilicon film
1522
(FIGS.
1276
and
1301
).
Then, isotropic etching is performed to a depth corresponding to the deposit thickness of the silicon oxide film
1483
, thereby the interlayer insulating film
1612
present on the side of the silicon nitride film
1310
is exposed and the silicon oxide film
1483
is buried in the fourth trench
1240
.
Here, explanation is given of the formation of the polysilicon film
1522
as the second conductive film. However, the polysilicon film
1522
may be formed into the form of a sidewall spacer merely by a combination of deposition and anisotropic etching. Thereafter, using the silicon oxide film
1423
as a mask, the interlayer insulating film
1612
is partially removed by isotropic etching (FIGS.
1277
and
1302
).
By repeating likewise, a polysilicon film
1523
is disposed as a second conductive film on the side of a polysilicon film
1513
with intervention of an interlayer insulating film
1613
, and then the polysilicon film
1523
is buried by forming thereon a silicon oxide film
1424
(a fifth insulating film) and a silicon oxide film
1484
(a sixth insulating film) (FIGS.
1278
and
1303
). With regard to a polysilicon film
1514
which is the topmost first conductive film, the polysilicon film
1514
is etched back in the same manner as the polysilicon film
1511
which is the bottommost first conductive film.
Thereafter, a silicon oxide film
1425
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm and the top of the silicon nitride film
1310
is exposed by etch-back or by CMP (FIGS.
1279
and
1304
). At this time, the silicon oxide film
1425
may be a silicon nitride film.
Then, the silicon nitride film
1310
is selectively removed by isotropic etching to form a first trench
1210
. Then, a silicon oxide film
1440
is formed as a third insulating film to be a tunnel oxide film to a thickness of about 10 nm by CVD on the inner wall of the first trench
1210
(FIGS.
1280
and
1305
). The silicon oxide film
1440
, however, may be formed of not only a CVD oxide film but also a thermally oxidized film or a nitrogen oxide film.
Subsequently, the silicon oxide film
1440
formed on the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
is selectively removed. For example, the silicon oxide film
1440
is anisotropically etched to remain in the form of a sidewall spacer only on the sidewall of the first trench
1210
(FIGS.
1281
and
1306
).
Thereafter, the silicon oxide film
1440
is subjected to thermal treatment or the like in a nitrogen atmosphere at 800 to 1,000° C. for 10 to 100 minutes. At this time, gases other than nitrogen, e.g., oxygen, may be added. After the thermal treatment, the thickness of the silicon oxide film
1440
is preferably about 10 nm.
Then, an oxide film generated on the surface of the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
is optionally removed by using diluted HF, for example, and island-like semiconductor layers
1721
to
1725
and
1111
to
1114
are buried in the first trench
1210
. For example, from the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
located at the bottom of the first trench
1210
, the semiconductor layers are formed selectively by epitaxial growth. At this time, from the bottom, an N-type semiconductor layer
1721
, a P-type semiconductor layer
1111
, an N-type semiconductor layer
1722
, a P-type semiconductor layer
1112
, an N-type semiconductor layer
1723
, a P-type semiconductor layer
1113
, an N-type semiconductor layer
1724
, a P-type semiconductor layer
1114
, and an N-type semiconductor layer
1725
are formed sequentially (FIGS.
1282
and
1307
). The N-type semiconductor layers
1721
to
1725
are formed at an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
and the P-type semiconductor layers
1111
to
1114
are formed at a boron concentration of about 1×10
15
to 1×10
17
/cm
3
. Further, it is preferable that the N-type semiconductor layers
1721
and
1722
are overlapped with the polysilicon film
1511
(the first conductive film) with intervention of the silicon oxide film
1440
(the third insulating film), respectively. In the same manner, it is preferred that the N-type semiconductor layers
1722
and
1723
are overlapped with the polysilicon film
1512
, the N-type semiconductor layers
1723
and
1724
are overlapped with the polysilicon film
1513
, and the N-type semiconductor layers
1724
and
1725
are overlapped with the polysilicon film
1514
, with intervention of the silicon oxide film
1440
, respectively.
Thereafter, the N-type semiconductor layer
1725
is reduced by etch-back or CMP, for example, to expose the silicon oxide film
1425
(the fifth insulating film). Thereby the N-type semiconductor layer
1725
is separated. Then, a fourth wiring layer is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the N-type semiconductor layer
1725
.
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the second insulating film)
1310
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface. With regard to the polysilicon films
1511
to
1514
(the first conductive films) and the polysilicon films
1522
and
1523
(the second conductive films), impurity introduction may be carried out during or after the formation of the polysilicon films or after the formation of the sidewall spacer. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
The charge storage layer may be formed of not only the floating gate structure but also a laminated insulating film. This example is also applicable even if MNOS or MONOS structure is employed. The laminated insulating film mentioned herein signifies a laminated structure of a tunnel oxide film and a silicon nitride film, or a structure including a tunnel oxide film, a silicon nitride film and a silicon oxide film.
PRODUCTION EXAMPLE 70
In a semiconductor memory to be produced in this example, selection gates and control gates are formed, and laminated insulating films are formed as charge storage layers. Then, island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. Tunnel oxide films of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
Such a semiconductor memory may be produced by the following process.
FIGS. 1309
to
1326
and
FIGS. 1327
to
1344
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 12
illustrating an NMOS or MONOS memory cell array.
This example is same as Production example 69 (
FIGS. 1259
to
1283
and
1284
to
1308
) until the silicon nitride film
1310
is etched by reactive ion etching by using the resist film R
6
as a mask to form the lattice-form fourth trench
1240
(
FIGS. 1309
to
1313
and
1327
to
1331
).
Then, a silicon oxide film
1421
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm by CVD in the lattice-form fourth trench
1240
.
Thereafter, the silicon oxide film
1421
is buried in the fourth trench
1240
to a desired depth, for example, by isotropic etching (FIGS.
1314
and
1332
). On the surface of the silicon nitride film
1310
, a silicon oxide film
1431
, for example, is deposited as a fourth insulating film to a thickness of 1 to 10 nm and a polysilicon film
1511
, for example, is deposited as a first conductive film to a thickness of about 100 to 500 nm (FIGS.
1315
and
1333
).
The polysilicon film
1511
is etched back in the form of a sidewall spacer of a desired height (FIGS.
1316
and
1334
). At this time, by setting the intervals between the fourth trenches
1240
in a direction of A-A′ in
FIG. 12
to a predetermined value or smaller, the polysilicon film
1511
is formed into a second wiring layer to be a selection gate line continuous in the direction without need to use a masking process.
Thereafter, a silicon oxide film
1422
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm in the fourth trench
1240
and buried in the fourth trench
1240
to a desired depth by isotropic etching (FIGS.
1317
and
1335
).
By repeating likewise, a polysilicon film (a first conductive film)
1512
, a silicon oxide film (a fifth insulating film)
1423
, a polysilicon film (a first conductive film)
1513
, a silicon oxide film (a fifth insulating film)
1424
, a polysilicon film (a first conductive film)
1514
and a silicon oxide film (a fifth insulating film)
1425
are formed sequentially (FIGS.
1318
and
1336
).
Thereafter, the top of the silicon nitride film
1310
is exposed by etch-back or CMP (FIGS.
1319
and
1337
). At this time, the silicon oxide film
1425
may be a silicon nitride film.
Then, the silicon nitride film
1310
is selectively removed by isotropic etching to form a first trench
1210
.
Then, a silicon oxide film
1440
is formed as a third insulating film to be a gate oxide film to a thickness of about 10 nm by CVD on the inner wall of the first trench
1210
. The silicon oxide film
1440
, however, may be formed of not only a CVD oxide film but also a thermally oxidized film or a nitrogen oxide film.
Subsequently, the silicon oxide film
1440
formed on the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
is selectively removed. For example, the silicon oxide film
1440
anisotropically etched to remain in the form of a sidewall spacer only on the sidewall of the first trench
1210
(FIGS.
1320
and
1338
).
Thereafter, the silicon oxide film
1440
is subjected to thermal treatment or the like in a nitrogen atmosphere at 800 to 1,000° C. for 10 to 100 minutes. At this time, gases other than nitrogen, e.g., oxygen, may be added. After the thermal treatment, the thickness of the silicon oxide film
1440
is preferably about 10 nm.
An oxide film generated on the surface of the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
is optionally removed by using diluted HF, for example, and island-like semiconductor layers
1721
,
1722
-
1
and
1111
are buried in the first trench
1210
. For example, from the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
located at the bottom of the first trench
1210
, the semiconductor layers are formed selectively by epitaxial growth. At this time, from the bottom, an N-type semiconductor layer
1721
, a P-type semiconductor layer
1111
and an N-type semiconductor layer
1722
-
1
are formed sequentially (FIGS.
1321
and
1339
). The N-type semiconductor layers
1721
and
1722
-
1
are formed at an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
and the P-type semiconductor layer
1111
is formed at a boron concentration of about 1×10
15
to 1×10
17
/cm
3
. Further, it is preferable that the N-type semiconductor layers
1721
and
1722
-
1
are overlapped with the polysilicon film
1511
(the first conductive film) with intervention of the silicon oxide film
1440
(the third insulating film), respectively. Further, it is preferred that the N-type semiconductor layer
1722
-
1
is formed such that it is not overlapped with the polysilicon film
1512
(the first conductive film).
Then, using the N-type semiconductor layer
1722
-
1
as a mask, the silicon oxide film
1440
is partially removed.
Subsequently, a laminated insulating film
1620
to be charge storage layer is formed on the inner wall of the first trench
1210
(FIGS.
1322
and
1340
). In the case of forming a laminated insulating film of MNOS structure, a silicon nitride film of 4 to 10 nm thickness and a silicon oxide film of 2 to 5 nm thickness may be formed sequentially on the surface of the polysilicon film by CVD. Alternatively, a silicon nitride film of 4 to 10 nm thickness is deposited on the surface of the polysilicon film by CVD and the surface of the silicon nitride film is oxidized to form a silicon oxide film of 2 to 5 nm thickness. In order to form a laminated insulating film of MONOS structure, a silicon oxide film of 2 to 5 nm thickness, a silicon nitride film of 4 to 8 nm thickness and a silicon oxide film of 2 to 5 nm thickness are deposited sequentially on the surface of the polysilicon film by CVD. Alternatively, a silicon oxide film of 2 to 5 nm thickness and a silicon nitride film of 4 to 10 nm thickness are sequentially deposited on the surface of the polysilicon film by CVD, and then the surface of the silicon nitride film is oxidized to form a silicon oxide film of 2 to 5 nm thickness, or alternatively, the surface of the polysilicon film may be oxidized to form a silicon oxide film of 2 to 5 nm thickness. These processes may be combined in any way.
Then, the laminated insulating film
1620
formed on the N-type semiconductor layer
1722
-
1
is selectively removed. For example, the laminated insulating film
1620
is anisotropically etched to remain in the form of a sidewall spacer only on the sidewall of the first trench
1210
(FIGS.
1323
and
1341
). Thereafter, the laminated insulating film
1620
may be subjected to thermal treatment or the like.
In the same manner as the above, island-like semiconductor layers
1722
-
2
to
1724
-
1
,
1112
and
1113
are buried in the first trench
1210
. For example, from the island-like semiconductor layer
1722
-
1
located at the bottom of the first trench
1210
, the semiconductor layers are formed selectively by epitaxial growth. At this time, from the bottom, an N-type semiconductor layer
1722
-
2
, a P-type semiconductor layer
1112
, an N-type semiconductor layer
1723
, a P-type semiconductor layer
1113
and an N-type semiconductor layer
1724
-
1
are formed sequentially. The N-type semiconductor layers
1722
-
2
to
1724
-
1
are formed in the same manner as the above, i.e., at an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
and the P-type semiconductor layers
1112
and
1113
are formed at a boron concentration of about 1×10
15
to 1×10
17
/cm
3
. It is preferable that the N-type semiconductor layers
1722
-
2
and
1723
are overlapped with the polysilicon film
1512
(the first conductive film) with intervention of the laminated insulating film
1620
, respectively. It is also preferable that the N-type semiconductor layers
1723
and
1724
-
1
are overlapped with the polysilicon film
1513
(the first conductive film) with intervention of the laminated insulating film
1620
, respectively. Further, it is preferred that the N-type semiconductor layer
1724
-
1
is formed such that it is not overlapped with the polysilicon film
1514
(the first conductive film).
Then, using the N-type semiconductor layer
1724
-
1
as a mask, the laminated insulating film
1620
is partially removed. A silicon oxide film
1444
is formed as a third insulating film to be a gate oxide film to a thickness of about 10 nm by CVD on the inner wall of the first trench
1210
. The silicon oxide film
1444
, however, may be formed of not only a CVD oxide film but also a thermally oxidized film or a nitrogen oxide film.
Subsequently, the silicon oxide film
1444
formed on the island-like semiconductor layer
1724
-
1
is selectively removed. For example, the silicon oxide film
1444
is anisotropically etched to remain in the form of a sidewall spacer only on the sidewall of the first trench
1210
(FIGS.
1324
and
1342
).
Thereafter, the silicon oxide film
1444
is subjected to thermal treatment or the like. Further, in the same manner as the above, island-like semiconductor layers
1724
-
2
,
1725
and
1114
are buried in the first trench
1210
. For example, from the island-like semiconductor layer
1724
-
1
located at the bottom of the first trench
1210
, the semiconductor layers are formed selectively by epitaxial growth. At this time, from the bottom, an N-type semiconductor layer
1724
-
2
, a P-type semiconductor layer
1114
and an N-type semiconductor layer
1725
are formed sequentially (FIGS.
1325
and
1343
). The N-type semiconductor layers
1724
-
2
and
1725
are formed in the same manner as the above, i.e., at an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
and the P-type semiconductor layer
1114
is formed at a boron concentration of about 1×10
15
to 1×10
17
/cm
3
. It is preferable that the N-type semiconductor layers
1724
-
2
and
1725
are overlapped with the polysilicon film
1514
(the first conductive film) with intervention of the silicon oxide film
1444
(the third insulating film), respectively. Thereafter, the N-type semiconductor layer
1725
is reduced by etch-back or CMP, for example, to expose the silicon oxide film
1425
(the fifth insulating film). Thereby the N-type semiconductor layer
1725
is separated. Then, a fourth wiring layer is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the N-type semiconductor layer
1725
.
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer formed of the laminated insulating film.
In this example, the silicon nitride film (the second insulating film)
1310
formed on the surface of the semiconductor substrate or the polysilicon film may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface. With regard to the polysilicon films
1511
to
1514
(the first conductive films) and the polysilicon films
1522
and
1523
(the second conductive films), impurity introduction may be carried out during or after the formation of the polysilicon films or after the formation of the sidewall spacer. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 71
In a semiconductor memory to be produced in this example, gates to be MIS capacitors as charge storage layers and selection gates are formed, and then gate oxide films are formed. Then, island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The gate oxide films of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
Such a semiconductor memory may be produced by the following process.
FIGS. 1345
to
1358
and
FIGS. 1359
to
1372
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 13
illustrating a DRAM memory cell array.
This example is the same as Production example 70 (
FIGS. 1309
to
1320
and
1327
to
1338
) except that the first insulating film
1410
and the p-type silicon substrate
1100
are etched by reactive ion etching to a depth of 200 to 2,000 nm by using a resist film R
5
patterned by a known photolithographic technique as a mask (
FIGS. 1260 and 1285
) such that the first impurity layer
1710
is separated, thereby forming a second trench
1220
in a direction crossing the second wiring layer to be a continuous gate line (
FIGS. 1345
to
1356
and
1359
to
1370
).
Thereafter, an oxide film generated on the surface of the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
is optionally removed by using diluted HF, for example, and island-like semiconductor layers
1721
,
1726
,
1727
,
1725
,
1111
,
1120
and
1114
are buried in the first trench
1210
. For example, from the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
located at the bottom of the first trench
1210
, the semiconductor layers are formed selectively by epitaxial growth. At this time, from the bottom, an N-type semiconductor layer
1721
, a P-type semiconductor layer
1111
, an N-type semiconductor layer
1726
, a P-type semiconductor layer
1120
, an N-type semiconductor layer
1727
, a P-type semiconductor layer
1114
and an N-type semiconductor layer
1725
are formed sequentially (FIGS.
1357
and
1371
). The N-type semiconductor layers
1721
,
1726
,
1727
and
1725
are formed at an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
and the P-type semiconductor layers
1111
,
1120
and
1114
are formed at a boron concentration of about 1×10
15
to 1×10
17
/cm
3
. It is preferable that the N-type semiconductor layers
1721
and
1726
are overlapped with the polysilicon film
1511
(the first conductive film) with intervention of the silicon oxide film
1440
(the third insulating film), respectively. The N-type semiconductor layer
1726
is preferably overlapped with the polysilicon film
1512
(the first conductive film) with intervention of the silicon oxide film
1440
and in the same manner, the N-type semiconductor layer
1727
is preferably overlapped with the polysilicon film
1513
with intervention of the silicon oxide film
1440
. Further, the N-type semiconductor layers
1727
and
1725
are preferably overlapped with the polysilicon film
1514
(the first conductive film) with intervention of the silicon oxide film
1444
(the third insulating film), respectively.
Subsequently, the N-type semiconductor layer
1725
is reduced by etch-back or CMP, for example, to expose the silicon oxide film
1425
(the fifth insulating film). Thereby the N-type semiconductor layer
1725
is separated.
Then, a fourth wiring layer is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the N-type semiconductor layer
1725
.
Further, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed.
Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer formed of the MIS capacitors.
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the second insulating film)
1310
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface. With regard to the polysilicon films
1511
to
1514
(the first conductive films) and the polysilicon films
1522
and
1523
(the second conductive films), impurity introduction may be carried out during or after the formation of the polysilicon films or after the formation of the sidewall spacer. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
PRODUCTION EXAMPLE 72
In a semiconductor memory to be produced in this example, a plurality of floating gates are formed as charge storage layers and selection gates and control gates are formed. Then, tunnel oxide films are formed and island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The tunnel oxide films of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is larger than the thickness of gate insulating films of the memory transistors.
Such a semiconductor memory may be produced by the following process.
FIGS. 1373
to
1382
and
FIGS. 1383
to
1392
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, production steps are the same as those of Production example 69 (
FIGS. 1259
to
1279
and
1284
to
1304
) before the polysilicon films
1511
to
1514
are formed as the first insulating films, the polysilicon films
1522
and
1523
are formed as the second conductive films with intervention of the interlayer insulating films
1612
and
1613
, the silicon oxide film
1425
is deposited as the fifth insulating film to a thickness of 50 to 500 nm, and the top of the silicon nitride film
1310
is exposed by etch-back or CMP (FIGS.
1373
and
1383
).
Thereafter, the silicon nitride film
1310
is selectively removed by isotropic etching, for example, to form a first trench
1210
.
Then, a silicon oxide film
1451
is formed as a thirteenth insulating film to be a gate oxide film to a thickness of about 20 nm by CVD on the inner wall of the first trench
1210
(FIGS.
1374
and
1384
). The silicon oxide film
1451
, however, may be formed of not only a CVD oxide film but also a thermally oxidized film or a nitrogen oxide film.
Subsequently, the silicon oxide film
1451
formed on the first impurity diffusion layer
1710
or the p-type semiconductor layer
1100
is removed selectively. For example, the silicon oxide film
1451
is anisotropically etched to remain in the form of a sidewall spacer only on the sidewall of the first trench
1210
(FIGS.
1325
and
1385
).
Thereafter, the silicon oxide film
1451
is subjected to a thermal treatment or the like in the same manner as in Production example 69.
Then, if required, an oxide film generated on the surface of the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
is optionally removed by using diluted HF, for example, and island-like semiconductor layers
1721
,
1722
-
1
and
1111
are buried in the first trench
1210
. For example, from the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
located at the bottom of the first trench
1210
, the semiconductor layers are formed selectively by epitaxial growth. At this time, from the bottom, an N-type semiconductor layer
1721
, a P-type semiconductor layer
1111
and an N-type semiconductor layer
1722
-
1
are formed sequentially (FIGS.
1376
and
1386
). The N-type semiconductor layers
1721
to
1722
-
1
are formed at an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
and the P-type semiconductor layer
1111
is formed at a boron concentration of about 1×10
15
to 1×10
17
/cm
3
. It is preferable that the N-type semiconductor layers
1721
and
1722
-
1
are overlapped with the polysilicon film
1511
(the first conductive film) with intervention of the silicon oxide film
1451
(the thirteenth insulating film), respectively. Further, it is preferred that the N-type semiconductor layer
1722
-
1
is formed such that it is not overlapped with the polysilicon film
1512
(the first conductive film).
Then, using the N-type semiconductor layer
1722
-
1
as a mask, the silicon oxide film
1451
is partially removed (FIGS.
1377
and
1387
). A silicon oxide film
1440
, for example, is formed as a third insulating film to be a tunnel oxide film to a thickness of about 10 nm by CVD on the inner wall of the first trench
1210
(FIGS.
1378
and
1388
).
Subsequently, the silicon oxide film
1440
formed on the N-type semiconductor layer
1722
-
1
is selectively removed. For example, the silicon oxide film
1440
is anisotropically etched to remain in the form of a sidewall spacer only on the sidewall of the first trench
1210
(FIGS.
1379
and
1389
).
Thereafter, the silicon oxide film
1440
may be subjected to thermal treatment or the like.
In the same manner as the above, island-like semiconductor layers
1722
-
2
to
1724
-
1
,
1112
and
1113
are buried in the first trench
1210
. For example, from the island-like semiconductor layer
1722
-
1
located at the bottom of the first trench
1210
, the semiconductor layers are formed selectively by epitaxial growth. At this time, from the bottom, an N-type semiconductor layer
1722
-
2
, a P-type semiconductor layer
1112
, an N-type semiconductor layer
1723
, a P-type semiconductor layer
1113
and an N-type semiconductor layer
1724
-
1
are formed sequentially (FIGS.
1380
and
1390
). The N-type semiconductor layers
1722
-
2
to
1724
-
1
are formed in the same manner as the above, i.e., at an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
and the P-type semiconductor layers
1112
and
1113
are formed at a boron concentration of about 1×10
15
to 1×10
17
/cm
3
. Further, it is preferable that the N-type semiconductor layers
1722
-
2
and
1723
are overlapped with the polysilicon film
1512
(the first conductive film) with intervention of the silicon oxide film
1440
(the third insulating film), respectively. In the same manner, the N-type semiconductor layers
1723
and
1724
-
1
are preferably overlapped with the polysilicon film
1513
(the first conductive film) with intervention of the silicon oxide film
1440
, respectively. Further, it is preferred that the N-type semiconductor layer
1724
-
1
is formed such that it is not overlapped with the polysilicon film
1514
(the first conductive film).
Using the N-type semiconductor layer
1724
-
1
as a mask, the silicon oxide film
1440
is partially removed.
Then, a silicon oxide film
1454
is formed as a thirteenth insulating film to be a gate oxide film to a thickness of about 20 nm by CVD on the inner wall of the first trench
1210
. The silicon oxide film
1454
, however, may be formed of not only a CVD oxide film but also a thermally oxidized film or a nitrogen oxide film.
Subsequently, the silicon oxide film
1454
formed on the island-like semiconductor layer
1724
-
1
is selectively removed. For example, the silicon oxide film
1454
is anisotropically etched to remain in the form of a sidewall spacer only on the sidewall of the first trench
1210
.
Thereafter, the silicon oxide film
1454
is subjected to a thermal treatment or the like.
In the same manner as the above, island-like semiconductor layers
1724
-
2
,
1725
and
1114
are buried in the first trench
1210
. For example, from the island-like semiconductor layer
1724
-
1
located at the bottom of the first trench
1210
, the semiconductor layers are formed selectively by epitaxial growth. At this time, from the bottom, an N-type semiconductor layer
1724
-
2
, a P-type semiconductor layer
1114
and an N-type semiconductor layer
1725
are formed sequentially (FIGS.
1381
and
1391
). The N-type semiconductor layers
1724
-
2
and
1725
are formed in the same manner as the above at an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
and the P-type semiconductor layer
1114
is formed at a boron concentration of about 1×10
15
to 1×10
17
/cm
3
. It is preferable that the N-type semiconductor layers
1724
-
2
and
1725
are overlapped with the polysilicon film
1514
(the first conductive film) with intervention of the silicon oxide film
1454
(the third insulating film), respectively.
Thereafter, the N-type semiconductor layer
1725
is reduced by etch-back or CMP, for example, to expose the silicon oxide film
1425
(the fifth insulating film). Thereby the N-type semiconductor layer
1725
is separated.
Then, a fourth wiring layer is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the N-type semiconductor layer
1725
.
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed.
According to this example, the same effect as obtained-by Production Example 69 can be obtained (
FIGS. 1259
to
1283
and
1284
to
1308
).
PRODUCTION EXAMPLE 73
In a semiconductor memory to be produced in this example, a plurality of floating gates are formed as charge storage layers on a semiconductor substrate to which an oxide film is inserted, for example, a semiconductor portion on an oxide film of an SOI substrate, selection gates and control gates are formed, and then tunnel oxide films are formed. Then, island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The tunnel oxide films of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
Such a semiconductor memory may be produced by the following process.
FIGS. 1393 and 1394
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, production steps are substantially the same as those of Production example 1 except that the SOI substrate is used as a semiconductor substrate (
FIGS. 1393 and 1394
) and the same effect as obtained by Production Example 69 can be obtained. Further, the junction capacitance of the impurity diffusion layer
1710
which functions as the first wiring layer is suppressed or removed. The use of the SOI substrate as the semiconductor substrate is applicable to all the examples of the present invention.
PRODUCTION EXAMPLE 74
In a semiconductor memory to be produced in this example, a plurality of floating gates are formed as charge storage layers and control gates are formed. Then, tunnel oxide films are formed and island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Two memory transistors are placed in the island-like semiconductor layer. The tunnel oxide films of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer.
Such a semiconductor memory may be produced by the following process.
FIGS. 1395
to
1415
and
1416
to
1436
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 5
illustrating an EEPROM memory cell array.
In this example, a silicon oxide film
1410
, for example, is deposited as a first insulating film to be an injection protective film to a thickness of 2 to 20 nm on a surface of a p-type silicon substrate
1100
, and a first impurity layer
1710
is formed on the p-type silicon substrate
1100
by ion implantation (FIGS.
1395
and
1416
). For example, the ion implantation may be performed at implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
14
to 1×10
16
/cm
2
in a direction inclined by about 0 to 7° with respect to the normal line of the surface of the substrate. Alternatively, instead of the channel ion implantation, an oxide film containing arsenic may be deposited by CVD with a view to utilizing diffusion of arsenic from the oxide film. The first impurity layer
1710
may not be formed on the topmost surface of the p-type silicon substrate
1100
.
Using a resist film R
5
patterned by a known photolithographic technique as a mask, the first insulating film
1410
and the P-type silicon substrate
1100
are etched by 200 to 2,000 nm by reactive ion etching so that the first impurity layer
1710
is separated, thereby forming a second trench
1220
(FIGS.
1396
and
1417
).
After the resist film R
5
is removed, a silicon oxide film
1420
, for example, is deposited as a fifth insulating film to a thickness of 100 to 300 nm and buried in the second trench
1220
by etch-back (FIGS.
1397
and
1418
). The silicon oxide film
1420
may be buried by isotropic or anisotropic etch-back, CMP, or a combination in various ways. At this time, the silicon oxide film
1420
may be a silicon nitride film. The silicon oxide film
1410
may be removed or may remain. For example, if the silicon oxide film
1410
is removed, a silicon nitride film
1310
, for example, is formed as a second insulating film to a thickness of 1,000 to 10,000 nm on the p-type silicon substrate
1100
or the first impurity layer
1710
(FIGS.
1398
and
1419
).
Subsequently, using a resist film R
6
patterned by a known photolithographic technique as a mask, the silicon nitride film
1310
is etched by reactive ion etching, for example, to form a fourth trench
1240
in a lattice form (FIGS.
1399
and
1420
).
Then, a silicon oxide film
1421
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm by CVD in the lattice-form fourth trench
1240
.
The silicon oxide film
1421
is buried in the fourth trench
1240
to a desired depth, for example, by isotropic etching (FIGS.
1400
and
1421
). Then, on the surface of the silicon nitride film
1310
, a silicon oxide film
1431
, for example, is deposited as a fourth insulating film to a thickness of 1 to 10 nm and a polysilicon film
1511
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm (FIGS.
1401
and
1422
).
In the same manner, the polysilicon film
1511
is etched back in the form of a sidewall spacer of a desired height (FIGS.
1402
and
1422
). At this time, the polysilicon films
1511
(the first conductive films) are formed to surround the silicon nitride films
1310
, respectively, and isolated from each other.
Subsequently, an interlayer insulating film
1611
is formed on the surface of the polysilicon film
1511
(FIG.
1403
and FIG.
1424
). This interlayer insulating film
1611
may be formed of an ONO film. The ONO film may be formed in the same manner as in Production example 1.
Then, in the same manner, a polysilicon film
1521
, for example, is deposited as a second conductive film to a thickness of 15 to 150 nm (
FIGS. 1404 and 1425
) and etched back to a depth corresponding to the deposit thickness, thereby the interlayer insulating film
1611
on the silicon oxide film
1421
is exposed and the polysilicon film
1521
is disposed on the side of the polysilicon film
1511
(the first conductive film) with intervention of the interlayer insulating film
1611
. At this time, a polysilicon film
1525
(a second conductive film) remains around the silicon nitride film
1310
. It is preferable that the polysilicon film
1521
and the polysilicon film
1525
are separated (FIGS.
1405
and
1426
). At this time, by setting the intervals between the fourth trenches
1240
in a direction of A-A′ in
FIG. 5
to a predetermined value or smaller, the polysilicon film
1521
is formed into a third wiring layer to be a control gate line continuous in the direction without need to use a masking process.
Thereafter, a silicon oxide film
1422
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm.
Then, a silicon oxide film
1422
, for example, is buried as a fifth insulating film in the fourth trench
1240
to a desired depth by isotropic etching (FIGS.
1406
and
1427
). Using the silicon oxide film
1422
as a mask, the exposed polysilicon film
1525
is removed by isotropic etching (FIGS.
1407
and
1428
). At this time, the etching is performed in an etching amount corresponding to the thickness of the polysilicon film
1525
. Thereby, variations in the production process can be reduced.
Subsequently, the polysilicon film
1525
remaining between the silicon nitride film
1310
and the silicon oxide film
1422
is removed by isotropic or anisotropic etching (FIGS.
1408
and
1429
).
Then, a silicon oxide film
1482
, for example, is deposited as a sixth insulating film to a thickness of 8 to 80 nm such that it is buried in a space between the silicon nitride film
1310
and the silicon oxide film
1422
. At this time, it is preferred that the thickness of the silicon oxide film
1482
is about half or more of the thickness of the polysilicon film
1521
(FIGS.
1409
and
1430
).
Then, isotropic etching is performed to a depth corresponding to the deposit thickness of the silicon oxide film
1482
, thereby the interlayer insulating film
1611
present on the side of the silicon nitride film
1310
is exposed and the silicon oxide film
1482
is buried in the fourth trench
1240
(FIGS.
1410
and
1431
). Here, explanation is given of the formation of the polysilicon film
1521
as the second conductive film. However, the polysilicon film
1521
may be formed into the form of a sidewall spacer merely by a combination of deposition and anisotropic etching.
Thereafter, using the silicon oxide film
1422
as a mask, the interlayer insulating film
1611
is partially removed by isotropic etching, for example (FIGS.
1411
and
1423
).
By repeating likewise, a polysilicon film
1522
is disposed as a second conductive film on the side of a polysilicon film
1512
with intervention of an interlayer insulating film
1612
, and then the polysilicon film
1522
is buried by forming thereon a silicon oxide film
1423
(a fifth insulating film) and a silicon oxide film
1483
(a sixth insulating film).
The top of the silicon nitride film
1310
is exposed by etch-back or by CMP (FIGS.
1412
and
1433
). At this time, the silicon oxide film
1423
may be a silicon nitride film.
The silicon nitride film
1310
is selectively removed by isotropic etching to form a first trench
1210
.
Then, a silicon oxide film
1440
is formed as a third insulating film to be a tunnel oxide film to a thickness of about 10 nm by CVD on the inner wall of the first trench
1210
(FIGS.
1413
and
1434
). The silicon oxide film
1440
, however, may be formed of not only a CVD oxide film but also a thermally oxidized film or a nitrogen oxide film.
Subsequently, the silicon oxide film
1440
formed on the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
is selectively removed. For example, the silicon oxide film
1440
is anisotropically etched to remain in the form of a sidewall spacer only on the sidewall of the first trench
1210
.
The silicon oxide film
1440
is subjected to thermal treatment or the like in the same manner as in Production example 69.
Then, if required, an oxide film generated on the surface of the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
is optionally removed by using diluted HF, for example, and island-like semiconductor layers
1721
to
1723
,
1111
and
1112
are buried in the first trench
1210
. For example, from the first impurity diffusion layer
1710
or the p-type silicon substrate
1100
located at the bottom of the first trench
1210
, the semiconductor layers are formed selectively by epitaxial growth. At this time, from the bottom, an N-type semiconductor layer
1721
, a P-type semiconductor layer
1111
, an N-type semiconductor layer
1722
, a P-type semiconductor layer
1112
and an N-type semiconductor layer
1723
are sequentially formed (FIGS.
1414
and
1435
). The N-type semiconductor layers
1721
to
1723
are formed at an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
and the P-type semiconductor layers
1111
and
1112
are formed at a boron concentration of about 1×10
15
to 1×10
17
/cm
3
. It is preferable that the N-type semiconductor layers
1721
and
1722
are overlapped with the polysilicon film
1511
(the first conductive film) with intervention of the silicon oxide film
1440
(the third insulating film), respectively. It is also preferred that the N-type semiconductor layers
1722
and
1723
are overlapped with the polysilicon film
1512
(the first conductive film) with intervention of the silicon oxide film
1440
(the third insulating film), respectively.
Thereafter, the N-type semiconductor layer
1723
is reduced by etch-back or CMP, for example, to expose the silicon oxide film
1423
(the fifth insulating film). Thereby the N-type semiconductor layer
1723
is separated.
Then, a fourth wiring layer is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the N-type semiconductor layer
1723
.
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film) (FIGS.
1415
and
1436
).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the second insulating film)
1310
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface. With regard to the polysilicon films
1511
and
1512
(the first conductive films) and the polysilicon films
1521
and
1522
(the second conductive films), impurity introduction may be carried out during or after the formation of the polysilicon films or after the formation of the sidewall spacer. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
PRODUCTION EXAMPLE 75
In a semiconductor memory to be produced in this example, a plurality of floating gates are formed as charge storage layers and selection gates and control gates are formed. Then, tunnel oxide films are formed and island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active regions of memory cells are electrically in common. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The tunnel oxide films of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. Further, the thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors.
Such a semiconductor memory may be produced by the following process.
FIGS. 1437
to
1439
and
FIGS. 1440
to
1442
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
FIGS. 1443
to
1445
and
FIGS. 1446
to
1448
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, production steps are the same as those of Production example 69 (
FIGS. 1259
to
1277
and
1284
to
1302
) until the polysilicon film
1522
(the second conductive film) is disposed on the side of the polysilicon film
1512
(the first conductive film) with intervention of the interlayer insulating film
1612
. However, in the step of burying the silicon oxide film
1423
(the fifth insulating film) in the fourth trench
1240
, the silicon oxide film
1423
is formed on the polysilicon film
1522
to a controlled thickness of about 20 to 40 nm. Alternatively, the polysilicon film
1522
is exposed to form a thermally oxidized film of about 20 to 40 nm thick (FIGS.
1437
and
1440
). At this time, by setting the interval between the polysilicon films
1512
and
1513
which are formed as first conductive films to be floating gates of memory cells to 20 to 30 nm (FIGS.
1438
and
1441
), an impurity diffusion layer
1723
, which is one of the island-like semiconductor layers
1721
to
1725
to be formed in the first trench
1210
in a later step, need not to be formed between the memory cells (FIGS.
1439
and
1442
).
In another example, production steps are the same as those of Production example 69 (
FIGS. 1259
to
1266
and
1284
to
1291
) until the polysilicon film (the first conductive film)
1511
is formed. However, between the selection gate and the memory cell, the silicon oxide film
1422
(the fifth insulating film) to be buried in the fourth trench
1240
is formed on the polysilicon film
1521
(the first conductive film) to a controlled thickness of about 20 to 40 nm. Alternatively, the polysilicon film
1521
is exposed to form a thermally oxidized film of about 20 to 40 nm thick (FIGS.
1443
and
1446
).
Further, between the memory cells, the silicon oxide film
1423
(the fifth insulating film) to be buried in the fourth trench
1240
is formed on the polysilicon film
1522
(the second conductive film) to a controlled thickness of about 20 to 40 nm. Alternatively, the polysilicon film
1522
is exposed to form a thermally oxidized film of about 20 to 40 nm thick (FIGS.
1444
and
1447
). At this time, by setting the interval between the polysilicon films
1512
and
1513
which are formed as first conductive films to be floating gates of memory cells to 20 to 30 nm, impurity diffusion layers
1722
,
1723
and
1724
, which are the island-like semiconductor layers to be formed in the first trench
1210
in a later step, need not to be formed between the selection gate and the memory cell (FIGS.
1445
and
1448
).
PRODUCTION EXAMPLE 76
In a semiconductor memory to be produced in this example, a plurality of floating gates are formed as charge storage layers and selection gates and control gates are formed. Then, tunnel oxide films are formed and island-like semiconductor layers in a pillar form are formed by selective epitaxial silicon growth. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active regions of memory cells are electrically in common. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors. The tunnel oxide films of the transistors are formed at the same time. The transistors are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors. Transmission gates are disposed between the transistors for transmitting potentials to the active regions of the memory cell transistors.
Such a semiconductor memory may be produced by the following process.
FIGS. 1449 and 1450
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, production steps are the same as those of Production example 69 except that the step of forming gate electrodes of the polysilicon film
1530
(the third conductive film) is added after the polysilicon films
1521
,
1522
,
1523
and
1524
are formed.
That is, after the formation of the polysilicon films
1521
,
1522
,
1523
and
1524
, the silicon oxide films
1424
to
1422
(the fifth insulating films) and the interlayer insulating films
1612
and
1613
are removed by isotropic etching such that the island-like semiconductor layer
1110
is exposed between the polysilicon films
1521
and
1522
(the first conductive films).
Then, an oxide film
1400
is formed as a twenty-first insulating film on the surface of the island-like semiconductor layer
1110
between the selection gate and the memory cell and exposed surfaces of the polysilicon films
1511
,
1512
,
1513
,
1514
,
1521
,
1522
,
1523
and
1524
(the second conductive films), for example, by thermal oxidization, and then a polysilicon film
1530
is deposited as a third conductive film on the entire surface.
The polysilicon film
1530
is anisotropically etched back to such a degree that a space between the polysilicon films
1523
and
1524
is not exposed.
Then, a semiconductor memory is completed in the same manner as in Production example 69 (FIGS.
1449
and
1450
).
PRODUCTION EXAMPLE 77
In this example, explanation is given of an example of production process for obtaining a structure in which the direction of the first wiring layer is parallel to the direction of the fourth wiring layer.
FIGS. 1451
to
1453
and
1454
to
1456
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, production steps are the same as those of Production example 69 except that the first insulating film
1410
and the p-type silicon substrate
1100
are etched by 200 to 2,000 nm by reactive ion etching using a resist film R
5
patterned by a known photolithographic technique as a mask (
FIGS. 1260 and 1285
) such that the first impurity layer
1710
is separated, thereby forming a second trench
1220
in a direction crossing a second wiring layer to be a continuous gate line (
FIGS. 1451
to
1453
and
1454
to
1456
).
Thereby, a semiconductor memory is realized in which the first wiring layer is parallel to the fourth wiring layer and which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film (the second insulating film)
1310
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface. With regard to the polysilicon films
1511
to
1514
(the first conductive films) and the polysilicon films
1522
and
1523
(the second conductive films), impurity introduction may be carried out during or after the formation of the polysilicon films or after the formation of the sidewall spacer. The timing of the impurity introduction to the polysilicon films is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 78
In this example, explanation is given of an example of production process for obtaining a structure in which the first wiring layer is electrically common to the memory array.
FIGS. 1457
to
1458
and
FIGS. 1459
to
1460
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, the second trench
1220
is not formed in the semiconductor substrate
1100
. This example is the same as Production Example 69 from which the steps regarding the formation of the second trench
1220
is omitted.
Thereby, a semiconductor memory is realized in which at least the first wiring layer in the array is not divided but is common and which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film) (the first conductive film) (
FIGS. 1457
to
1458
and
FIGS. 1459
to
1460
).
PRODUCTION EXAMPLE 79
This example shows an example of production process for producing a semiconductor memory in which floating gates are formed as charge storage layers and then island-like semiconductor layers are formed. Explanation is given of an example of production process for forming rectangular floating gates.
FIGS. 1461
to
1466
and
FIGS. 1467
to
1472
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, for forming polysilicon films
1511
to
1514
as first conductive films, a polysilicon film
1512
(a first conductive film) covering a silicon nitride film
1310
(a second insulating film) is anisotropically etched in the form of a sidewall spacer. Then, a silicon oxide film
1462
is buried as an eighth insulating film in a space formed by the polysilicon film
1512
to a desired depth. Using the silicon oxide film
1462
as-a mask, the polysilicon film
1512
is partially removed by isotropic or anisotropic etching (
FIGS. 1461
to
1464
and
1467
to
1470
).
Then, the silicon oxide film
1462
is removed and the polysilicon film
1512
is arranged in the form of a rectangle. A polysilicon film
1522
(a second conductive film) may be arranged in the same manner. Further, the polysilicon films
1511
to
1514
which are selection gates may be arranged in the same manner (
FIGS. 1465
to
1466
and
1471
to
1472
).
PRODUCTION EXAMPLE 80
This example shows an example of production process for producing a semiconductor memory in which floating gates are formed as charge storage layers and then island-like semiconductor layers are formed. Explanation is given of an example of production process of forming a structure in which the side and the top of the floating gate are covered with the control gate with intervention of an interlayer insulating film.
FIGS. 1473
to
1476
and
FIGS. 1477
to
1480
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, production steps are the same as those of Production example 69 until the polysilicon film
1522
, for example, is deposited as the second conductive film to a thickness of 15 to 150 nm.
Then, the polysilicon film
1522
is etched back to a depth corresponding to the deposit thickness, thereby the interlayer insulating film
1612
present on the silicon oxide film
1422
(the fifth insulating film) is exposed and the polysilicon film
1522
is disposed on the side of the polysilicon film
1512
(the first conductive film) with intervention of the interlayer insulating film
1612
. At this time, a polysilicon film
1522
(a second conductive film) remains around the silicon nitride film
1310
(FIGS.
1473
and
1477
).
Subsequently, a silicon oxide film
1423
, for example, is deposited as a fifth insulating film in the fourth trench
1240
to a thickness of 50 to 500 nm.
The silicon oxide film
1423
is buried in the fourth trench
1240
to a desired depth, for example, by isotropic etching (FIGS.
1474
and
1478
). Using the silicon oxide film
1423
as a mask, the exposed polysilicon film
1522
is removed by isotropic or anisotropic etching (FIGS.
1475
and
1479
). At this time, the etching is performed in an etching amount corresponding to the thickness of the polysilicon film
1522
. Thereby, variations in the production process can be reduced.
Subsequently, the polysilicon film
1522
is arranged such that it remains between the silicon nitride film
1310
and the silicon oxide film
1423
(FIGS.
1476
and
1480
). Thereby, an area increases in which the polysilicon film
1512
contacts the polysilicon film
1522
with intervention of the interlayer insulating film
1612
, which improves the coupling ratio.
PRODUCTION EXAMPLE 81
This example shows an example of production process for producing a semiconductor memory in which floating gates are formed as charge storage layers and then island-like semiconductor layers are formed. Explanation is given of an example of production process in which the transistor gates have different lengths in a vertical direction.
FIGS. 1481
to
1482
and
FIGS. 1483
to
1484
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, regarding the polysilicon films (the first conductive films)
1511
to
1514
to be the memory cell gates or the selection gates, the selection gates of the polysilicon films
1511
and
1514
may have different lengths in a direction vertical to the semiconductor substrate
1100
as shown in
FIGS. 1481 and 1483
.
Further, as shown in
FIGS. 1482 and 1484
, the memory cell gates of the polysilicon films
1512
and
1513
may have different lengths in a direction vertical to the semiconductor substrate
1100
, and the polysilicon films
1511
to
1514
may have different vertical lengths.
PRODUCTION EXAMPLE 82
This example shows an example of production process for producing a semiconductor memory in which floating gates are formed as charge storage layers and then island-like semiconductor layers are formed. Explanation is given of an example of production process in which the active regions of the transistors have different lengths in a vertical direction.
FIGS. 1485 and 1486
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, regarding the semiconductor layers
1111
to
1114
to be channel regions of the memory cells or the selection transistors, the selection gates of the semiconductor layers
1111
and
1114
may have different channel lengths in a direction vertical to the semiconductor substrate
1100
, or alternatively, the memory cells of the semiconductor layers
1112
and
1113
may have different channel lengths in a direction vertical to the semiconductor substrate
1100
as shown in
FIGS. 1485 and 1486
.
PRODUCTION EXAMPLE 83
This example shows an example of production process for producing a semiconductor memory in which floating gates are formed as charge storage layers and then island-like semiconductor layers are formed. Explanation is given of an example of production process in which the impurity diffusion layer
1725
formed on the top of the island-like semiconductor layer
1110
and connected to the fourth wiring layer
1840
has a large height.
FIGS. 1487 and 1488
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, the impurity diffusion layer
1725
connected to the fourth wiring layer
1840
may have a large height. (FIGS.
1487
and
1488
). At this time, a silicon oxide film
1425
(a fifth insulating film) may be designed to have a large thickness and the insulating properties improve between the polysilicon film (the first conductive film)
1514
and the fourth wiring layer
1840
. Or, since an increased area of the impurity diffusion layer
1725
can be exposed, better connection is obtained between the impurity diffusion layer
1725
and the fourth wiring layer
1840
.
PRODUCTION EXAMPLE 84
This example shows an example of production process for producing a semiconductor memory in which floating gates are formed as charge storage layers and then island-like semiconductor layers are formed. Explanation is given of an example of production process in which the impurity diffusion layer
1725
located on the top of the semiconductor layer
1110
is arranged to form the fourth wiring layer
1840
.
FIGS. 1489
to
1490
and
1491
to
1492
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, the semiconductor layer
1725
is arranged by reactive ion etching by using a resist film R
8
patterned by a known photolithographic technique as a mask (
FIGS. 1489 and 1491
) to form a fourth wiring layer so that its direction crosses the direction of the second or third wiring layer (FIGS.
1490
and
1492
).
PRODUCTION EXAMPLE 85
This example shows an example of production process for producing a semiconductor memory in which floating gates are formed as charge storage layers and then island-like semiconductor layers are formed.
FIGS. 1493
to
1494
and
1495
to
1496
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, the silicon nitride film
1310
may have the top and the bottom having different outward shape as shown in
FIGS. 1493 and 1495
through the formation of the first trench
1210
by reactive ion etching.
Also the top and the bottom of the island-like semiconductor layer
110
may be shifted in a horizontal direction as shown in FIG.
1494
and FIG.
1495
.
For example, in the case where the silicon nitride film
1310
is circular in plan view, the former silicon nitride film
1310
shows a truncated cone shape and the latter silicon nitride film
1310
shows an inclined column shape. The shape of the silicon nitride film
1310
is not particularly limited so long as the memory cells can be disposed in series in the direction vertical to the semiconductor substrate
1100
.
PRODUCTION EXAMPLE 86
This example shows an example of production process for producing a semiconductor memory in which floating gates are formed as charge storage layers and then island-like semiconductor layers are formed. Explanation is given of an example of production process in which the island-like semiconductor layer
1100
has an altered shape at its bottom.
FIGS. 1497
to
1500
and
1501
to
1504
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, the first lattice-form trench
1210
may have a linear slant shape at its bottom as shown in
FIGS. 1497 and 1501
and
FIGS. 1498 and 1502
.
Alternatively, the first lattice-form trench
1210
may have a rounded slant shape at its bottom as shown in
FIGS. 1499 and 1503
and
FIGS. 1500 and 1504
.
Here, the bottom of the polysilicon film (the first conductive film)
1511
may or may not reach the slant bottom of the first trench
1210
.
PRODUCTION EXAMPLE 87
This example shows an example of production process for producing a semiconductor memory in which floating gates are formed as charge storage layers and then island-like semiconductor layers are formed. Explanation is given of the shape of the deposited polysilicon film.
FIGS. 1505
to
1510
and
1511
to
1516
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
The first polysilicon films
1511
to
1514
and the second polysilicon films
1521
to
1524
covering the silicon nitride film
1310
(the second insulating film) may have a shape such that it is uniformly deposited along the bottom shape of the first trench
1210
as shown in
FIGS. 1505
to
1510
and
1511
to
1516
. Alternatively, the polysilicon films may have a shape such that it is deposited partially ununiformly according to the bottom shape of the first trench
1210
as in the same manner as in Production example 69.
PRODUCTION EXAMPLE 88
This example shows an example of production process for producing a semiconductor memory in which the selection gates and the floating gates of the transistors are formed at the same time. Explanation is given of a production process for forming terminals which electrically connect first, second and third wiring layers to a peripheral circuit, respectively.
FIGS. 1517
to
1522
are sectional views taken on line H-H′, line I
1
-I
1
′, line I
2
-I
2
′, line I
3
-I
3
′, line I
4
-I
4
′, and line I
5
-I
5
′, respectively, of
FIGS. 10 and 11
illustrating a memory cell array of EEPROM.
FIGS. 336
to
341
are also the same. These sectional views are taken at locations showing sites
1921
,
1932
,
1933
,
1934
and
1910
where terminals mounted on the top face of the semiconductor device are electrically connected to the wiring layers
1511
,
1522
,
1523
,
1514
and
1710
for the application of voltage to the buried wiring layers from outside.
In this example, the buried first, second and third wiring layers in a region of a lead-out portion may be arranged into steps as shown in
FIGS. 1517
to
1522
and first, second and third contact portions
1921
,
1932
,
1933
,
1934
and
1910
are formed to reach the edges of the wiring layers, respectively, so that they do not contact other wiring layers than the intended one. Thereby, the first, second and third wiring layers may be lead out to the top face of the semiconductor memory.
Instead of forming the first, second and third contact portions
1921
,
1932
,
1933
,
1934
and
1910
, the conductive films may be arranged such that they are lead out to the top face of the semiconductor memory to obtain the same effect as the above.
Alternatively, the buried first, second and third wiring layers in a region of a lead-out portion may be arranged as shown in
FIGS. 1523
to
1528
and first, second and third contact portions
1921
,
1932
,
1933
,
1934
and
1910
are opened. Then, a silicon oxide film
1499
, for example, is deposited as a twenty-third insulating film to a thickness of 10 to 100 nm and etched back to a depth corresponding to the deposit thickness in the form of a sidewall spacer on the inner wall of each contact portion formed in the leading out portion. Thereafter, the first, second and third wiring layers may be lead out to the top face of the semiconductor memory by burying metal or a conductive film in the contact portions (
FIGS. 1523
to
1528
). At this time, the twenty-third insulating film may be made of not only a silicon oxide film but also a silicon nitride film as long as it is an insulating film.
For leading out the wiring layers, a common contact portion may be formed in the region of the lead-out portion of the memory cells continuous in a direction of A-A′ as shown in
FIGS. 1526
to
1528
, or alternatively, the contact portions may be formed in the lead out portions of the memory cells, respectively as shown in
FIGS. 1517
to
1522
.
The lead-out of the first, second and third wiring layers to the top face of the semiconductor by the above-described process is applicable to all examples of the present invention.
PRODUCTION EXAMPLE 89
This example shows an example of production process for producing a semiconductor memory in which the transistor, the capacitor, the capacitor and the transistor are arranged in this order from the top of the island-like semiconductor layer
1110
to form a DRAM.
FIGS. 1529 and 1530
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 13
illustrating an EEPROM memory cell array.
In this example, production steps are according to those of Production example 71 except that the impurity diffusion layer
1710
is not formed and thus the step of separating the impurity diffusion layer
1710
is not carried out.
FIGS. 1529 and 1530
show a structure of the semiconductor memory of this example.
Thereby, a plurality of capacitors formed on the island-like semiconductor layers
1110
are separated by the transistors. Further, since the impurity diffusion layer
1710
is not used as a wiring layer, wiring capacitance is reduced.
The above-described examples in which the island-like semiconductor layers
1110
are formed in a pillar-form by selective epitaxial silicon growth after a plurality of charge storage layers are formed may be combined in any way.
PRODUCTION EXAMPLE 90
In a semiconductor memory to be produced in this example, a semiconductor substrate is patterned in the form of pillars to form island-like semiconductor layers. Sides of the island-like semiconductor layers make active regions. A plurality of tunnel oxide films and floating gates as charge storage layers are formed on the active regions. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors and are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is larger than the thickness of gate insulating films of the memory transistors. The transistors are formed from the bottom to the top.
Such a semiconductor memory may be produced by the following process.
FIGS. 1531
to
1540
and
FIGS. 1541
to
1550
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
First, a silicon nitride film
310
, for example, is deposited to a thickness of 200 to 2,000 nm as a first insulating film to be a mask layer on a surface of a P-type silicon substrate
100
. Using a resist film R
11
patterned by a known photolithographic technique as a mask (FIG.
1531
and FIG.
1541
), the silicon nitride film
310
is etched by reactive ion etching.
The P-type silicon substrate
100
is etched to a depth of about 2,000 to 20,000 nm by reactive ion etching using the silicon nitride film
310
as a mask to form a first trench
210
in a lattice form. Thereby the P-type silicon substrate
100
is separated into a plurality of island-like pillar-form semiconductor layers
110
.
The surface of the island-like semiconductor layer
110
is oxidized to form a second insulating film, for example, a thermally oxidized film
410
, to a thickness of 10 nm to 100 nm (FIGS.
1532
and
1542
). At this time, if the island-like semiconductor layer
110
has been formed in the minimum photoetching dimension, the dimension of the island-like semiconductor layer
110
is decreased by the formation of the thermally oxidized film
410
, that is, the island-like semiconductor layer
110
is formed to have a dimension not larger than the minimum photoetching dimension.
Next, the thermally oxidized film
410
is etched away from the periphery of each island-like semiconductor layer
110
, for example, by isotropic etching (FIGS.
1533
and
1543
). Then, as required, channel ion implantation is carried out into the sidewall of the island semiconductor layers
110
by slant ion implantation. For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at a boron dose of about 1×10
11
to 1×10
13
/cm
2
at an angle of 5 to 45° with respect to the normal line of the surface of the substrate. Preferably the channel ion implantation is performed from various directions to the island-like semiconductor layers
110
because a surface impurity concentration becomes more uniform. Alternatively, instead of the channel ion implantation, an oxide film containing boron may be deposited by CVD with a view to utilizing diffusion of boron from the oxide film. The impurity implantation from the surface of the island-like semiconductor layers
110
may be carried out before the island-like semiconductor layers
110
are covered with the thermally oxidized film
410
, or the impurity implantation may be finished before the island-like semiconductor layers
110
are formed. Means for the implantation are not particularly limited so long as an impurity concentration distribution is almost equal over the island-like semiconductor layers
110
.
Subsequently, a silicon oxide film
431
, for example, is deposited as a fifth insulating film in the lattice-form first trench
210
to a thickness of 50 to 500 nm by CVD and etched back to a desired depth so that the silicon oxide film
431
is buried in the first trench
210
. The deposition and the etch-back of the silicon oxide film
431
may be carried out without removing the thermally oxidized film
410
by etching.
Then, a silicon oxide film
481
, for example, is formed as a thirteenth insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
110
, for example, by CVD. The tunnel oxide film, however, may be formed of not only a CVD oxide film but also a thermally oxidized film or a nitrogen oxide film.
Subsequently, a polysilicon film
511
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm. The polysilicon film
511
is then etched by reactive ion etching, for example, to remain in the form of a sidewall spacer of a desired height (FIGS.
1534
and
1544
).
Then, a silicon oxide film
432
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm by CVD. The silicon oxide film
432
is then etched back by isotropic etching, for example, such that the polysilicon film
511
remaining in the form of the sidewall spacer is completely buried.
Thereafter, a silicon oxide film
422
, for example, is formed as a third insulating film to be a tunnel oxide film to a thickness of about 10 nm, for example, by thermal oxidation. The silicon oxide film
422
, similar to the silicon oxide film
481
(the thirteenth insulating film), may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film. The silicon oxide film
422
may not be formed of the same material as that of the silicon oxide film
481
. The silicon oxide films
422
and
481
may be formed to have an optionally determined thickness, and the thickness of the silicon oxide film
422
may be smaller or larger than or equal to the thickness of the silicon oxide film
481
.
Subsequently, a polysilicon film
512
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm. The polysilicon film
512
is then etched by reactive ion etching, for example, to remain in the form of a sidewall spacer of a desired height (FIGS.
1535
and
1545
). By repeating likewise, a silicon oxide film
433
(a fifth insulating film) is embedded such that the polysilicon film
512
is buried, a silicon oxide film
423
is formed as a third insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
110
, and then a polysilicon film
513
is disposed as a first conductive film on the side of the silicon oxide film
423
. In the same manner, a silicon oxide film
434
(a fifth insulating film) is embedded such that the polysilicon film
513
is buried, a silicon oxide film
484
is formed as a thirteenth insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
110
, and then a polysilicon film
514
is disposed as a first conductive film on the side of the silicon oxide film
484
(FIGS.
1536
and
1546
).
Next, the silicon oxide films
434
,
433
,
432
and
431
(the fifth insulating films) are removed by isotropic etching, and then impurity introduction is carried out into the island-like semiconductor layers
110
and the semiconductor substrate
100
in self-alignment with the polysilicon films
511
to
514
, which are separated first conductive films, and the silicon nitride film
310
. For example, N-type impurity diffusion layers
710
to
724
are formed in an arsenic concentration of about 1×10
18
to 1×10
21
/cm
3
by, for example, solid or vapor phase diffusion process. At this time, the impurity diffusion layer
710
to be a first wiring layer may be adjusted about its impurity concentration by ion implantation (FIG.
1537
and FIG.
1547
). For example, the ion implantation may be performed at an implantation energy of 5 to 100 keV at a phosphorus dose of about 1×10
13
to 1×10
15
/cm
2
in a direction inclined by about 0 to 7°. Thereafter, thermal treatment is carried out to form the impurity diffusion layers
710
to
724
, thereby bringing P-type regions of the island-like semiconductor layers
110
to an electrically floating state (FIGS.
1538
and
1548
). Preferably the impurity concentration distribution in the impurity diffusion layer
710
to be a first wiring layer keeps a gentle gradient towards the P-type silicon substrate
110
. The impurity introduction to the polysilicon films
511
to
514
may be performed during the formation of the polysilicon film
510
or during the impurity introduction into the island-like semiconductor layers
110
. The timing of the impurity introduction is not particularly limited so long as these films become conductive films.
Then, a silicon oxide film
471
, for example, is deposited as an eleventh insulating film to a thickness of 50 to 500 nm by CVD and embedded by anisotropic or isotropic etching to bury the side of the polysilicon film
511
.
Then, a silicon nitride film
340
, for example, is deposited as a twelfth insulating film to a thickness of 5 to 50 nm to form a sidewall spacer (FIGS.
1539
and
1549
).
Subsequently, the silicon oxide film
471
is etched back to such a degree that the side of the polysilicon film
511
is exposed, and a polysilicon film
521
, for example, is deposited as a second conductive film to a thickness of 15 to 150 nm.
Then, the polysilicon film
521
is etched back, and the silicon oxide film
471
and the P-type silicon substrate
100
are etched by anisotropic etching, for example, to form a second trench
220
in self-alignment with the polysilicon film
521
, thereby separating the impurity diffusion layer
710
. That is, a separation portion of the first wiring layer is formed in self-alignment with a separation portion of the second conductive film.
Subsequently, the polysilicon film
521
is etched back to such a degree that the polysilicon film
521
is able to contact the polysilicon film
511
to form a selection gate. At this time, by setting the intervals between the island-like semiconductor layers
110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
521
is formed into a second wiring layer to be a selection gate line continuous in the direction without need to use a masking process.
Thereafter, a silicon oxide film
462
, for example, is deposited as an eighth insulating film to a thickness of 50 to 500 nm by CVD and anisotropically or isotropically etched so that the silicon oxide film
462
is embedded at least to bury the polysilicon film (the second conductive film)
521
. Then the sidewall spacer of the silicon nitride film (the twelfth insulating film)
340
is removed by isotropic etching and an interlayer insulating film
612
is formed on exposed surfaces of the polysilicon films
512
to
514
. This interlayer insulating film
612
may be formed of an ONO film, for example. The ONO film can be formed in the same manner as Production example 1.
Subsequently, in the same manner, a polysilicon film
522
is deposited as a second conductive film to a thickness of 15 to 150 nm and etched back so that the polysilicon film
522
is disposed on the side of the polysilicon film (the first conductive film)
512
with intervention of the interlayer insulating film
612
. At this time, by setting the intervals between the island-like semiconductor layers
110
in the direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
522
is formed into a third wiring layer to be a control gate line continuous in the direction of A-A′ without need to use a masking process.
Thereafter, a silicon oxide film
463
, for example, is deposited as an eighth insulating film to a thickness of 50 to 500 nm by CVD and anisotropically or isotropically etched so that the silicon oxide film
463
is embedded at least to bury the polysilicon film (the second conductive film)
522
. By repeating likewise, a polysilicon film (a second conductive film)
523
is disposed on the side of the polysilicon film (the first conductive film)
513
with intervention of an interlayer insulating film
613
. With regard to the polysilicon film
514
which is the topmost first conductive film, a polysilicon film (a second conductive film)
524
is etched back to such a degree that the polysilicon film
524
is able to contact the polysilicon film (the first conductive film)
514
, in the same manner as the polysilicon film
511
which is the bottommost first conductive film. A silicon oxide film
465
, for example, is deposited as a tenth insulating film to a thickness of 100 to 500 nm on the top of the polysilicon film
524
. The top portion of the island-like semiconductor layer
110
provided with the impurity diffusion layer
724
is exposed by etch-back or by CMP. A fourth wiring layer is then formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the island-like semiconductor layer
110
.
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed (FIGS.
1540
and
1550
).
Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
By bringing an active region of each memory cell into a floating state with respect to the semiconductor substrate, the back-bias effect from the substrate is eliminated and variations in threshold between the memory cells located at the top and the bottom of a set of memory cells connected in series are avoided at reading data.
In this example, the side of the island-like semiconductor layer
110
, which makes an active region, is oxidized and the oxide film
410
is removed to form the pillar-form island-like semiconductor layer
110
having a dimension smaller than the minimum photoetching dimension. This allows increase in the ratio of the capacity between the floating gates and the control gates to the capacity between the floating gates and the pillar-form semiconductor layers without increasing the area occupied by the memory cells. Thereby, data writing and erasing in and from the memory cells can be carried out without difficulty.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film
310
and the silicon nitride film
340
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
The insulating films used in the present invention are not limited to an oxide film and a nitride film. Similar to the insulating film to be buried in the second trench
220
, the oxide film may be replaced with the nitride film and vice versa as long as it causes no inconvenience.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
PRODUCTION EXAMPLE 91
In a semiconductor memory to be produced in this example, a semiconductor substrate is patterned in the form of pillars to form island-like semiconductor layers. Sides of the island-like semiconductor layers make active regions. A plurality of tunnel oxide films and floating gates as charge storage layers are formed on the active regions. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. The active regions of the memory cells are electrically common. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors and are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is larger than the thickness of gate insulating films of the memory transistors. The transistors are formed from the bottom to the top.
Such a semiconductor memory may be produced by the following process.
FIGS. 1551
to
1564
and
FIGS. 1565
to
1578
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
First, a silicon nitride film
310
, for example, is deposited to a thickness of 200 to 2,000 nm as a first insulating film to be a mask layer on a surface of a P-type silicon substrate
100
. Using a resist film R
11
patterned by a known photolithographic technique as a mask, the silicon nitride film
310
is etched by reactive ion etching. The P-type silicon substrate
100
is then etched to a depth of about 100 to 5,000 nm by reactive ion etching to form a first trench
210
in a lattice form in a direction of B-B′ (FIGS.
1551
and
1565
). At the etching of the P-type silicon substrate
100
, the resist film R
11
may be removed and the silicon nitride film
310
may be used as a mask.
Then, using a resist film R
12
patterned by a known photolithographic technique as a mask, the silicon nitride film
310
is etched by reactive ion etching to form a trench
211
in a lattice form in a direction of A-A′ (FIGS.
1552
and
1566
).
The P-type silicon substrate
100
is etched by reactive ion etching to a depth of about 2,000 to 20,000 nm to form a trench
212
in a lattice form (FIGS.
1553
and
1567
). Thereby the P-type silicon substrate
100
is separated into a plurality of island-like pillar-form semiconductor layers
110
. At this time, the lattice-form trench
212
in the direction of B-B′ is formed to have a larger depth than that of the trench
212
in the direction of A-A′.
Subsequently, in the same manner as Production example 90, channel ion implantation is carried out into the sidewall of the island semiconductor layers
110
. Means and timing for the implantation are not particularly limited as in the same manner as Production example 90.
The surface of the island-like semiconductor layer
110
is oxidized to form a second insulating film, for example, a thermally oxidized film
410
, to a thickness of 10 nm to 100 nm. If the island-like semiconductor layer
110
has been formed in the minimum photoetching dimension, the dimension of the island-like semiconductor layer
110
is decreased by the formation of the thermally oxidized film
410
, that is, the island-like semiconductor layer
110
is formed to have a dimension not larger than the minimum photoetching dimension. Thereafter, a silicon oxide film
431
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm by CVD in the lattice-form trench
212
. The silicon oxide film
431
is buried in the lattice-form trench
212
in the direction of B-B′ to a depth equal to or lower than the bottom of the lattice-form trench
212
in the direction of A-A′, and then impurity introduction is carried out into the bottom of the separation portions between the island-like semiconductor layers
110
(FIGS.
1554
and
1568
). For example, ion implantation may be performed at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
13
to 1×10
16
/cm
2
in a direction inclined by about 0 to 7°. Then, thermal treatment is carried out to diffuse impurities that have been introduced in advance to form an impurity diffusion layer
710
. The impurity diffusion layer
710
does not require any additional separation process and is ready to be formed as a first wiring layer.
Then, a silicon oxide film
481
, for example, is formed as a thirteenth insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
110
, for example, by thermal oxidation (FIGS.
1555
and
1569
). The tunnel oxide film, however, may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film.
Subsequently, a polysilicon film
511
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm. The polysilicon film
511
is then etched by reactive ion etching, for example, to remain in the form of a sidewall spacer of a desired height (FIGS.
1556
and
1570
). At this time, by setting the intervals between the island-like semiconductor layers
110
in a direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
511
is formed into a second wiring layer to be a selection gate line continuous in the direction without need to use a masking process.
Then, a silicon oxide film
451
, for example, is deposited as a seventh insulating film to a thickness of about 10 to 30 nm around each island-like semiconductor layer
110
and the polysilicon film
511
, for example, by thermal oxidation. Thereafter, a silicon oxide film
432
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm by CVD (
FIGS. 1557 and 1571
) and embedded such that the polysilicon film
511
remaining in the form of the sidewall spacer is completely buried (FIGS.
1558
and
1572
). At this time, the thickness of the silicon oxide film
432
is set to be 20 to 30 nm or smaller on the top portion of the polysilicon film
511
.
Thereafter, a silicon oxide film
422
, for example, is formed as a third insulating film to be a tunnel oxide film to a thickness of about 10 nm, for example, by thermal oxidation. The silicon oxide film
422
, similar to the silicon oxide film
481
(the thirteenth insulating film), may be formed of not only a thermally oxidized film but also a CVD oxide film or a nitrogen oxide film. The silicon oxide film
422
may not be formed of the same material as that of the silicon oxide film
481
. The silicon oxide films
422
and
481
may be formed to have an optionally determined thickness, and the thickness of the silicon oxide film
422
may be smaller or larger than or equal to the thickness of the silicon oxide film
481
. The silicon oxide film
451
may not necessarily be formed. However, in that case, the thickness of the silicon oxide film (the third insulating film)
422
might possibly be uneven at a portion contacting the silicon nitride film (the fourth insulating film)
432
. Therefore it is preferred to form the silicon oxide film
451
in advance.
Subsequently, a polysilicon film
512
, for example, is deposited as a first conductive film to a thickness of about 50 to 200 nm. The polysilicon film
512
is then etched by reactive ion etching, for example, to remain in the form of a sidewall spacer of a desired height.
Then, an interlayer insulating film
612
is formed (FIGS.
1559
and
1573
). This interlayer insulating film
612
may be formed of an ONO film, for example. The ONO film may be formed in the same manner as described in Production example 1.
Subsequently, a polysilicon film
522
, for example, is deposited as a second conductive film to a thickness of 15 to 150 nm and etched back so that the polysilicon film
522
is disposed on the side of the polysilicon film (the first conductive film)
512
with intervention of the interlayer insulating film
612
(FIGS.
1560
and
1574
). At this time, by setting the intervals between the island-like semiconductor layers
110
in the direction of A-A′ in
FIG. 1
to a predetermined value or smaller, the polysilicon film
522
is formed into a third wiring layer to be a control gate line continuous in the direction of A-A′ without need to use a masking process.
Then, a silicon oxide film
452
, for example, is deposited as a seventh insulating film to a thickness of about 10 to 30 nm around each island-like semiconductor layer
110
and the polysilicon film
522
, for example, by thermal oxidation. Thereafter, a silicon oxide film
433
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm by CVD (FIGS.
1561
and
1575
). By repeating likewise, a position within 20 to 30 nm or smaller above the third wiring layer, a silicon oxide film
423
is formed as a third insulating film to be a tunnel oxide film on the surface of the island-like semiconductor layer
110
. A polysilicon film
513
is disposed as a first conductive film on the side of the silicon oxide film
423
and a polysilicon film
523
is disposed as a second conductive film on the side of the polysilicon film
513
with intervention of an interlayer insulating film
613
.
Then, a silicon oxide film
453
, for example, is deposited as a seventh insulating film to a thickness of about 10 to 30 nm around each island-like semiconductor layer
110
and the polysilicon film
523
, for example, by thermal oxidation. Thereafter, a silicon oxide film
434
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm by CVD (
FIGS. 1562 and 1576
) and etched back. At this time, the thickness of the silicon oxide film
434
is set to be 20 to 30 nm or smaller on the top portion of the polysilicon film
523
.
Thereafter, a silicon oxide film
484
is formed as a thirteenth insulating film to be a tunnel oxide film on the surface of the island-like semiconductor layer
110
. A polysilicon film
514
(a first conductive film) is formed on the side of the silicon oxide film
484
. On the polysilicon film
514
, a silicon oxide film
435
, for example, is deposited as a fifth insulating film to a thickness of 50 to 500 nm by CVD (FIGS.
1563
and
1577
). The top portion of the island-like semiconductor layer
110
is exposed by etch-back or CMP and impurities are introduced therein. Thermal treatment is carried out to form an impurity diffusion layer
724
. The impurity introduction may be realized by doping arsenic by ion implantation, or an oxide film containing arsenic may be deposited by CVD with a view to utilizing diffusion of arsenic from the oxide film.
Then, a fourth wiring layer is formed so that its direction crosses the direction of the second or third wiring layer and is connected to the top portion of the island-like semiconductor layer
110
(FIGS.
1564
and
1578
).
Thereafter, by known techniques, an interlayer insulating film is formed, and a contact hole and metal wiring are formed.
The same effect as obtained by Production Example 90 can be obtained in this example. According to this example, the number of production steps is decreased, the necessary height of the island-like semiconductor layers can be reduced and variations in the production process can be reduced. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
By bringing an active region of each memory cell into a floating state with respect to the semiconductor substrate, the back-bias effect from the substrate is eliminated and variations in threshold between the memory cells located at the top and the bottom of a set of memory cells connected in series are avoided at reading data.
In this example, the side of the island-like semiconductor layer
110
, which makes an active region, is oxidized and the oxide film
410
is removed to form the pillar-form island-like semiconductor layer
110
having a dimension smaller than the minimum photoetching dimension. This allows increase in the ratio of the capacity between the floating gates and the control gates to the capacity between the floating gates and the pillar-form semiconductor layers without increasing the area occupied by the memory cells. Thereby, data writing and erasing in and from the memory cells can be carried out without difficulty.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film
310
and the silicon nitride film
340
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
The insulating films used in the present invention are not limited to an oxide film and a nitride film. Similar to the insulating film to be buried in the second trench
220
, the oxide film may be replaced with the nitride film and vice versa as long as it causes no inconvenience.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. However, that is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
The silicon oxide films
452
and
453
(the seventh insulating films) may not be formed for the same reason mentioned above with respect to the silicon oxide film
451
. However, it is preferred to form the silicon oxide films
452
and
453
with a view to improving uniformity in thickness of the silicon oxide films
423
and
484
.
In this example, memory cells or control gates are formed stage by stage, i.e., until a memory cell or a control gate at a certain stage is completed, a memory cell or a control gate at a stage thereabove is not formed. However, in the same manner as in Production example 90, the tunnel oxide films and the floating gates of every stage may be formed in advance and then a second wiring layer or an interlayer insulating film and a third wiring layer may be formed stage by stage. More particularly, this example is the same as Production example 90 except the step of forming the polysilicon films
511
to
514
(
FIGS. 1534
to
1536
and
1544
to
1546
), in which the polysilicon films
511
to
514
are arranged such that intervals therebetween are set to 20 to 30 nm or smaller and the impurity diffusion layers
721
,
722
,
723
and
724
are not formed (FIGS.
1537
and
1547
).
The first wiring layer may also be formed in the same manner as in Production example 90, that is, a second trench
220
is formed in the P-type silicon substrate
110
in self-alignment with a polysilicon film
521
(
FIG. 1550
) and then a separation portion of the first wiring layer is formed.
PRODUCTION EXAMPLE 92
In a semiconductor memory to be produced in this example, a semiconductor substrate to which an oxide film is inserted, for example, a semiconductor portion on an oxide film of an SOI substrate, is patterned in the form of pillars to form island-like semiconductor layers. Sides of the island-like semiconductor layers make active regions. A plurality of tunnel oxide films and floating gates as charge storage layers are formed on the active regions. The island-like semiconductor layers are each electrically common to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors and are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is larger than the thickness of gate insulating films of the memory transistors. The transistors are formed from the bottom to the top.
Such a semiconductor memory may be produced by the following process.
FIGS. 1579
to
1585
and
FIGS. 1586
to
1592
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
First, a silicon nitride film
310
, for example, is deposited to a thickness of 200 to 2,000 nm as a first insulating film to be a mask layer on a surface of a SOI substrate
101
which is used as a substrate. Using a resist film R
11
patterned by a known photolithographic technique as a mask, the silicon nitride film
310
is etched by reactive ion etching. The SOI substrate
101
is then etched to a depth of about 10 to 5,000 nm by reactive ion etching to form a first trench
210
in a lattice form in a direction of B-B′ (FIGS.
1579
and
1586
). At the etching of the SOI substrate
101
, the resist film R
11
may be removed and the silicon nitride film
310
may be used as a mask.
Then, using a resist film R
12
patterned by a known photolithographic technique as a mask, the silicon nitride film
310
is etched by reactive ion etching to form a trench
211
in a lattice form in a direction of A-A′ (FIGS.
1580
and
1587
).
The SOI substrate
101
is etched by reactive ion etching to a depth of about 2,000 to 20,000 nm to form a trench
212
in a lattice form (FIGS.
1581
and
1588
). Thereby the P-type silicon portion on the surface of the SOI substrate
101
is separated into a plurality of island-like pillar-form semiconductor layers
110
. At this time, an insulating layer portion of the SOI substrate
101
is exposed in a separation portion extending in the direction of B-B′ between the island-like semiconductor layers
110
and the P-type silicon portion on the surface of the SOI substrate
101
is left in a separation portion extending in the direction of A-A′ between the island-like semiconductor layers
110
.
Subsequently, in the same manner as Production example 90, channel ion implantation is carried out into the sidewall of the island semiconductor layers
110
. Means and timing for the implantation are not particularly limited as in the same manner as Production example 90.
The surface of the island-like semiconductor layer
110
is oxidized to form a second insulating film, for example, a thermally oxidized film
410
, to a thickness of 10 nm to 100 nm. If the island-like semiconductor layer
110
has been formed in the minimum photoetching dimension, the dimension of the island-like semiconductor layer
110
is decreased by the formation of the thermally oxidized film
410
, that is, the island-like semiconductor layer
110
is formed to have a dimension not larger than the minimum photoetching dimension. After the thermally oxidized film
410
is thus formed, impurity introduction is carried out through the thermally oxidized film
410
into the P-type silicon portion of the surface of the SOI substrate
101
remaining in the separation portion extending in the direction of A-A′ between the island-like semiconductor layers
110
(FIGS.
1582
and
1589
). For example, ion implantation may be performed at an implantation energy of 5 to 100 keV at an arsenic dose of about 1×10
13
to 1×10
16
/cm
2
in a direction inclined by about 0 to 7° Then, thermal treatment is carried out to diffuse impurities that have been introduced in advance to form an impurity diffusion layer
710
(FIGS.
1583
and
1590
). The impurity diffusion layer
710
does not require any additional separation process and is ready to be formed as a first wiring layer.
Subsequently, a silicon oxide film
431
, for example, is deposited as a fifth insulating film in the lattice-form trench
212
to a thickness of 50 to 500 nm by CVD and buried in the lattice-form trench
212
to a desired depth. Then, a silicon oxide film
481
, for example, is formed as a thirteenth insulating film to be a tunnel oxide film to a thickness of about 10 nm around each island-like semiconductor layer
110
, for example, by CVD (FIGS.
1584
and
1591
). The tunnel oxide film, however, may be formed of not only a CVD oxide film but also a thermally oxidized film or a nitrogen oxide film.
Production steps thereafter follow Production example 91 (
FIGS. 1556
to
1564
and
1570
to
1578
).
According to this example, the same effect as obtained by Production Example 91 can be obtained, and furthermore, the junction capacitance of the impurity diffusion layer
710
which functions as the first wiring layer is suppressed or removed. Thereby, a semiconductor memory is realized which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film).
By bringing an active region of each memory cell into a floating state with respect to the semiconductor substrate, the back-bias effect from the substrate is eliminated and variations in threshold between the memory cells located at the top and the bottom of a set of memory cells connected in series are avoided at reading data.
In this example, the side of the island-like semiconductor layer
110
, which makes an active region, is oxidized and the oxide film
410
is removed to form the pillar-form island-like semiconductor layer
110
having a dimension smaller than the minimum photoetching dimension. This allows increase in the ratio of the capacity between the floating gates and the control gates to the capacity between the floating gates and the pillar-form semiconductor layers without increasing the area occupied by the memory cells. Thereby, data writing and erasing in and from the memory cells can be carried out without difficulty.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
In this example, films formed on the surface of the semiconductor substrate or the polysilicon film such as the silicon nitride film
310
and the silicon nitride film
340
may be formed of a layered film of a silicon oxide film/a silicon nitride film from the silicon surface.
The insulating films used in the present invention are not limited to an oxide film and a nitride film. Similar to the insulating film to be buried in the second trench
220
, the oxide film may be replaced with the nitride film and vice versa as long as it causes no inconvenience.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
PRODUCTION EXAMPLE 93
In a semiconductor memory to be produced in this example, gate oxide films
481
and
484
and tunnel oxide films
422
and
423
are formed by thermal oxidation of the island-like semiconductor layer
110
in the same manner as Production example 90. However, as shown in
FIGS. 1594 and 1596
, a diameter of the island-like semiconductor layer
110
decreases stage by stage from the bottom to the top.
For example, if the gate oxide film (the thirteenth insulating film)
481
is formed through thermal oxidation of the island-like semiconductor layer
110
, the side of the island-like semiconductor layer
110
is consumed to form the silicon oxide film
481
. Then, at the removal of the silicon oxide film (the fifth insulating film), the silicon oxide film
481
is removed together from a portion where the polysilicon film (the first conductive film)
511
is not formed to cover the silicon oxide film
481
. Thereby, as shown in
FIGS. 1593 and 1595
, the diameter of the island-like semiconductor layer
110
is reduced. A memory cell and a selection gate to be formed at an upper stage are formed on the island-like semiconductor layer
110
whose diameter has been reduced. Therefore, in the memory cells and the selection gates at every stage, the diameter of the island-like semiconductor layer
110
decreases with height.
The shape of the island-like semiconductor layer
110
is not particularly limited as long as the memory cells are arranged in series in a direction perpendicular to the semiconductor substrate
100
as shown in
FIGS. 1594 and 1596
.
PRODUCTION EXAMPLE 94
In a semiconductor memory to be produced in this example, a semiconductor substrate is patterned in the form of pillars to form island-like semiconductor layers. Sides of the island-like semiconductor layers make active regions. A plurality of tunnel oxide films and laminated insulating films as charge storage layers are formed on the active regions. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors and are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is larger than the thickness of gate insulating films of the memory transistors. The transistors are formed from the bottom to the top.
Such a semiconductor memory may be produced by the following process.
FIGS. 1597 and 1598
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 11
illustrating a memory cell array of an EEPROM.
In this example, in contrast to Production example 90, interlayer insulating films
622
and
623
are formed instead of forming the silicon oxide films (the third insulating films)
422
and
423
, respectively. Further, instead of forming the polysilicon films (the second conductive films)
521
to
524
, the polysilicon films (the first conductive films)
511
to
514
are formed to be continuous in a direction of line A-A′ in
FIG. 11
by controlling the deposit thickness and the etching amount, and the second trench
220
for separating the first wiring layer is formed by anisotropic etching in self-alignment with the polysilicon film
511
(FIGS.
1597
and
1598
).
The impurity introduction to the polysilicon films
511
to
514
may be performed during or after the formation of the polysilicon films or after the formation of the sidewall spacer. The timing of the impurity introduction is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 95
In a semiconductor memory to be produced in this example, a semiconductor substrate is patterned in the form of pillars to form island-like semiconductor layers. Sides of the island-like semiconductor layers make active regions. On the active regions, a plurality of gate oxide films are formed and gates to be MIS capacitors as charge storage layers and selection gates are formed. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. The transistors and the MIS capacitors are arranged alternately from the top of the island-like semiconductor layer. The thickness of gate insulating films of the transistors is equal to the thickness of gate insulating films of the MIS capacitors.
Such a semiconductor memory may be produced by the following process.
FIGS. 1599
to
1600
and
FIGS. 1601
to
1602
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 12
illustrating a memory cell array of a DRAM.
In this example, in contrast to Production example 90, the impurity diffusion layer
710
is not formed. Further, instead of forming the polysilicon films (the second conductive films)
521
to
524
, the polysilicon films (the first conductive films)
511
to
514
are formed to be continuous in a direction of line A-A′ in FIG.
12
and impurity diffusion layers
726
and
727
formed in the island-like semiconductor layer
110
are distributed as shown in
FIGS. 1599 and 1601
.
In contrast to the structure shown in
FIGS. 1599 and 1601
, in the case of arranging the transistor, the MIS capacitor, the MIS capacitor and the transistor in this order from the top of the island-like semiconductor layer
110
, the impurity diffusion layer
710
is formed. Further, a second trench
220
is formed in a direction of line B-B′ in
FIG. 12
to separate the impurity diffusion layer, and the impurity diffusion layers
726
and
727
formed in the island-like semiconductor layer
110
are distributed as shown in
FIGS. 1600 and 1602
.
In this example, explanation is given of a semiconductor memory in which two memory cells, each comprising one transistor and one MIS capacitor, are arranged in the island-like semiconductor layer
110
. However, one memory cell, or three or more memory cells may be arranged in the island-like semiconductor layer
110
. The impurity introduction to the polysilicon films
511
to
514
may be performed during or after the formation of the polysilicon films or after the formation of the sidewall spacer. The timing of the impurity introduction is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
PRODUCTION EXAMPLE 96
In a semiconductor memory to be produced in this example, a semiconductor substrate is patterned in the form of pillars to form island-like semiconductor layers. Sides of the island-like semiconductor layers make active regions. A plurality of tunnel oxide films and floating gates as charge storage layers are formed on the active regions. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors and are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is equal to the thickness of gate insulating films of the memory transistors. The transistors are formed from the bottom to the top.
Such a semiconductor memory may be produced by the following process.
FIGS. 1603 and 1604
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
In this example, in contrast to Production example 90, the silicon oxide films (the thirteenth insulating films)
481
and
484
are not formed. Instead of them, the silicon oxide films (the third insulating films)
421
and
424
are formed to have an equal thickness to that of the silicon oxide films (the third insulating films)
422
and
423
(FIGS.
1603
and
1604
).
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
PRODUCTION EXAMPLE 97
In a semiconductor memory to be produced in this example, island-like semiconductor layers are formed on a semiconductor substrate to which an oxide film is inserted, for example, a semiconductor portion on an oxide film of an SOI substrate. Sides of the island-like semiconductor layers make active regions. A plurality of tunnel oxide films and floating gates as charge storage layers are formed on the active regions. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors and are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is larger than the thickness of gate insulating films of the memory transistors. The transistors are formed from the bottom to the top.
Such a semiconductor memory may be produced by the following process.
FIGS. 1605 and 1606
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
In this example, in contrast to Production example 90, a semiconductor substrate to which an oxide film is inserted, e.g., a SOI substrate, is used instead of the semiconductor substrate
100
(FIGS.
1605
and
1606
).
According to this example, the same effect as obtained by Production Example 90 can be obtained, and furthermore, the junction capacitance of the impurity diffusion layer
710
which functions as the first wiring layer is suppressed or removed.
The use of the SOI substrate as the substrate is applicable to all examples of the present invention.
PRODUCTION EXAMPLE 98
Explanation is given of a production process of a semiconductor memory in which the semiconductor substrate
100
is electrically insulated from the island-like semiconductor layers
110
not by the impurity diffusion layer but by a depletion layer existing at junction of the impurity diffusion layer with the semiconductor substrate
100
or the island-like semiconductor layer
110
. FIG.
1607
and FIG.
1608
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
In FIG.
1607
and
FIG. 1608
, the island-like semiconductor layer
110
and the semiconductor substrate
100
are structurally connected. In this example, the island-like semiconductor layer
110
and the semiconductor substrate
100
are electrically insulated by a depletion layer formed on an island-like semiconductor layer
110
side or a semiconductor substrate
100
side of a PN junction between the impurity diffusion layer
710
as the first wiring layer and the island-like semiconductor layer
110
or the semiconductor substrate
100
owing to a potential difference between a potential given to the impurity diffusion layer
710
and a potential given to the island-like semiconductor layer
110
or the semiconductor substrate
100
at reading or at erasing.
More particularly, supposing that the depletion layer formed on the island-like semiconductor layer
110
side or the semiconductor substrate
100
side has a width W, the electrical insulation can be produced if at least either a space Sa
1
or Sb
1
of the impurity diffusion layer
710
shown in FIG.
1607
and
FIG. 1608
is two or less times as large as W. Also, as regards the N-type impurity diffusion layers
721
to
723
, like the impurity diffusion layer
710
, the active region of each transistor is electrically insulated if at least either one of Sa
2
and Sb
2
, Sa
3
and Sb
3
, or Sa
4
and Sb
4
is two or less times as large as W.
The above described state may be produced both at reading and at erasing, only at erasing or only at reading. The above dimensional relationships may be combined in any way so long as the electrical insulation can be obtained.
This example may apply to any example of the semiconductor memory of the present invention.
PRODUCTION EXAMPLE 99
In a semiconductor memory to be produced in this example, a semiconductor substrate is patterned in the form of pillars to form island-like semiconductor layers. Sides of the island-like semiconductor layers make active regions. A plurality of tunnel oxide films and floating gates as charge storage layers are formed on the active regions. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. A plurality of memory transistors, for example, two memory transistors, are placed and the transistors are connected in series along the island-like semiconductor layer. The transistors are formed from the bottom to the top.
Such a semiconductor memory may be produced by the following process.
FIGS. 1609 and 1610
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
In this example, production steps are the same as those of Production example 90 except that the polysilicon films
513
and
514
(the first conductive films), the silicon oxide film
423
(the third insulating film) and the silicon oxide film
484
(the thirteenth insulating film) are not formed, and that the polysilicon film
521
is disposed on the side of the polysilicon film
511
with intervention of the interlayer insulating film
612
after the separation of the impurity diffusion layer
710
and in the same manner, the polysilicon film
522
is disposed on the side of the polysilicon film
512
with intervention of the interlayer insulating film
613
. Thereby, a semiconductor memory is realized which has two memory transistors in the island-like semiconductor layer and which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film) (FIGS.
1609
and
1610
).
PRODUCTION EXAMPLE 100
In a semiconductor memory to be produced in this example, a semiconductor substrate is patterned in the form of pillars to form island-like semiconductor layers. Sides of the island-like semiconductor layers make active regions. A plurality of tunnel oxide films and floating gates as charge storage layers are formed on the active regions. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors and are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is larger than the thickness of gate insulating films of the memory transistors. Transmission gates are disposed between the transistors for transmitting potentials to the active regions of the memory cell transistors.
Such a semiconductor memory may be produced by the following process.
FIGS. 1611 and 1612
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
This example is the same as Production Example 90 except that the step of forming gate electrodes of a polysilicon film
530
(a third conductive film) is added after the polysilicon films (second conductive films)
521
,
522
,
523
and
524
are formed.
That is, after the formation of the polysilicon films
521
,
522
,
523
and
524
, the silicon oxide films (the fifth insulating films)
424
to
422
and the interlayer insulating films
612
and
613
are removed by isotropic etching to such an extent that the island-like semiconductor layer
110
is exposed between the polysilicon films
521
and
522
. A silicon oxide film
400
is formed as a sixteenth insulating film by thermal oxidization on the surface of island-like semiconductor layer
110
between the selection gates and the memory cells and in exposed portions of polysilicon films
511
,
512
,
513
,
514
,
521
,
522
,
523
and
524
. A polysilicon film
530
which is a third conductive film is deposited on the entire surface.
The polysilicon film
530
is anisotropically etched back to such an extent that a space between the polysilicon films
523
and
524
is not exposed.
Production steps thereafter follow Production Example 90 (FIGS.
1611
and
1612
). Thereby the semiconductor memory is completed.
PRODUCTION EXAMPLE 101
Explanation is given of an example of production process for obtaining a structure in which the direction of the first wiring layer is parallel to the direction of the fourth wiring layer.
FIGS. 1613 and 1614
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
This example is the same as Production Example 90 except that, instead of forming the second trench
220
for separating the impurity diffusion layer
710
in self-alignment with the polysilicon film
511
, the second trench
220
is formed in a direction of line A-A′ in
FIG. 1
by reactive ion etching using a resist film patterned by a known photolithographic technique such that the impurity diffusion layer
710
is separated. Thereby, a semiconductor memory is realized in which the first wiring layer is parallel to the fourth wiring layer and which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film) (FIGS.
1613
and
1614
).
The impurity introduction to the polysilicon films
511
to
514
(the first conductive films) and the polysilicon films
521
to
524
(the second conductive films) may be performed during or after the formation of the polysilicon films or after the formation of the sidewall spacer. The timing of the impurity introduction is not particularly limited so long as these films become conductive films.
In this example, the control gates of the memory cells are formed continuously in one direction without using a mask. That is possible only where the island-like semiconductor layers are not disposed symmetrically to a diagonal. In contrast, if the island-like semiconductor layers are disposed symmetrically to a diagonal, for example, the wiring layers may be separated through patterning with use of resist films by photolithography.
Further, by providing the selection gates in the top and the bottom of a set of memory cells, it is possible to prevent the phenomenon that a memory cell transistor is over-erased.
PRODUCTION EXAMPLE 102
Explanation is given of an example of production process for obtaining a structure in which the first wiring layer is electrically common to the memory array. FIG.
1615
and
FIG. 1616
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
In this example, the second trench
220
is not formed in the semiconductor substrate
100
. This example is the same as Production Example 90 from which the steps regarding the formation of the second trench
220
is omitted.
Thereby, a semiconductor memory is realized in which at least the first wiring layer in the array is not divided but is common and which has a memory function according to the state of a charge in the charge storage layer which is the floating gate made of the polysilicon film (the first conductive film) (FIGS.
1615
and
1616
).
PRODUCTION EXAMPLE 103
This example shows an example of production process for producing a semiconductor memory in which the impurity diffusion layer
724
formed in the top of the island-like semiconductor layer
110
and connected to the fourth wiring layer
840
is distributed greater in a direction perpendicular to the semiconductor substrate while avoiding reduction in gate length of the selection gate transistor disposed on the top of the island-like semiconductor layer
110
. FIG.
1617
and
FIG. 1618
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
In this example, in contrast to Production example 90, the impurity diffusion layer
724
which is connected to the fourth wiring layer
840
is formed to have a large height (FIGS.
1617
and
1618
). At this time, the silicon oxide film (the tenth insulating film)
465
may be designed to have a large thickness and the insulating properties improve between the polysilicon film (the second conductive film)
524
and the fourth wiring layer
840
. Or, since an increased area of the impurity diffusion layer
724
can be exposed, contact resistance is reduced between the impurity diffusion layer
724
and the fourth wiring layer
840
.
PRODUCTION EXAMPLE 104
This example shows an example of production process for producing a semiconductor memory in which the transistor gates have different lengths in a vertical direction.
FIGS. 1619 and 1620
and
FIGS. 1621 and 1622
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
As shown in
FIGS. 1619 and 1621
, the polysilicon films (the first conductive films)
511
to
514
to be the memory cell gates or the selection gates may have different lengths in a direction vertical to the semiconductor substrate
100
.
Further, as shown in
FIGS. 1620 and 1622
, the memory cell gates of the polysilicon films
512
and
513
may have different lengths, and the polysilicon films
511
to
514
may have different vertical lengths.
PRODUCTION EXAMPLE 105
In a semiconductor memory to be produced in this example, island-like semiconductor layers are formed by patterning a semiconductor substrate. Sides of the island like semiconductor layers make active regions. A plurality of tunnel oxide films and floating gates as charge storage layers are formed on the active regions. The island-like semiconductor layers are each in an electrically floating state with respect to the semiconductor substrate. The active region of each memory cell is in the electrically floating state. Selection gate transistors are disposed at the top and the bottom of the island-like semiconductor layer. A plurality of memory transistors, for example, two memory transistors, are placed between the selection gate transistors and are connected in series along the island-like semiconductor layer. The thickness of gate insulating films of the selection gate transistors is larger than the thickness of gate insulating films of the memory transistors. The island-like semiconductor layers are not cylindrical. The transistors are formed from the bottom to the top.
Such a semiconductor memory may be produced by the following process.
FIGS. 1623
to
1624
and
FIGS. 1625
to
1626
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
The island-like semiconductor layer
110
formed by reactive ion etching may have the top and the bottom having different outward shape as shown in
FIGS. 1623 and 1625
.
Also the top and the bottom of the island-like semiconductor layer
110
may be shifted in a horizontal direction as shown in FIG.
1624
and FIG.
1625
.
For example, in the case where the island-like semiconductor layer
110
is circular in plan view, the former island-like semiconductor layer
110
shows a truncated cone shape and the latter island-like semiconductor layer
110
shows an inclined column shape. The-shape of the island-like semiconductor layer
110
is not particularly limited so long as the memory cells can be disposed in series in the direction vertical to the semiconductor substrate
100
.
PRODUCTION EXAMPLE 106
This example shows an example of production process for producing a semiconductor memory in which the island-like semiconductor layer
100
has an altered shape at its bottom.
FIGS. 1627
to
1630
and
FIGS. 1631
to
1634
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
As shown in
FIGS. 1629 and 1633
and
FIGS. 1630 and 1634
, the first lattice-form trench
210
may have a linear slant shape at its bottom.
Alternatively, the first lattice-form trench
210
may have a rounded slant shape at its bottom as shown in
FIGS. 1627 and 1631
and
FIGS. 1628 and 1632
.
Here, the bottom of the polysilicon film (the first conductive film)
511
may or may not reach the slant bottom of the first trench
210
.
PRODUCTION EXAMPLE 107
This example shows an example of production process for producing a semiconductor memory in which the transistors are formed from the bottom to the top after the formation of the island-like semiconductor layers. Explanation is given of an example of production process for obtaining a structure in which the side and the top of the floating gate are covered with the control gate with intervention of an interlayer insulating film.
FIGS. 1635 and 1636
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating an EEPROM memory cell array.
In this example, in contrast to Production example 90, the polysilicon film
522
and
523
are deposited as second conductive films and then etched back to a depth of the top portion of the polysilicon films
512
and
513
, respectively, by isotropic etching (FIGS.
1635
and
1636
).
Thereby, an area increases in which the polysilicon film
512
contacts the polysilicon film
522
with intervention of the interlayer insulating film
612
, and an area increases in which the polysilicon film
513
contacts the polysilicon film
523
with intervention of the interlayer insulating film
613
. Thereby, the memory cells improve the coupling ratio, respectively.
PRODUCTION EXAMPLE 108
This example shows an example of production process for producing a semiconductor memory in which the transistors are formed from the bottom to the top after the formation of the island-like semiconductor layers. Explanation is given of a production process for forming terminals which electrically connect first, second and third wiring layers to a peripheral circuit, respectively.
FIGS. 1637
to
1642
are sectional views taken on line H-H′, line I
1
-I
1
′, line I
2
-I
2
′, line I
3
-I
3
′, line I
4
-I
4
′, and line I
5
-I
5
′, respectively, of
FIG. 8
illustrating a memory cell array of EEPROM. These sectional views are taken at locations showing sites
921
,
932
,
933
,
934
and
910
where terminals mounted on the top face of the semiconductor device are electrically connected to the wiring layers
521
,
522
,
523
,
524
and
710
for the application of voltage to the buried wiring layers from outside.
The buried first, second and third wiring layers in a region of a lead-out portion are arranged into steps as shown in
FIGS. 1637
to
1642
and first, second and third contact portions
921
,
932
,
933
,
934
and
910
are opened to reach the edges of the wiring layers, respectively, so that they do not contact other wiring layers than the intended one. Then, a silicon oxide film
492
, for example, is deposited as a fifteenth insulating film to a thickness of 10 to 100 nm and etched back to a depth corresponding to the deposit thickness to form a sidewall spacer on the inner wall of each contact portion formed in the leading out portion. Thereafter, the first, second and third wiring layers may be lead out to the top face of the semiconductor memory by burying metal or a conductive film in the contact portions.
Instead of forming the first, second and third contact portions
921
,
932
,
933
,
934
and
910
, the conductive films may be arranged such that they are lead out to the top face of the semiconductor memory to obtain the same effect as the above.
Alternatively, the sidewall spacer of the silicon oxide film
492
may not be formed in the inner wall of each contact portion formed in the lead-out portion. In the case of forming the sidewall spacer of the silicon oxide film
492
(the fifteenth insulating film), the fifteenth insulating film may be formed of not only a silicon oxide film but also a silicon nitride film as long as it is an insulating film.
For leading out the wiring layers, a common contact portion may be formed in the region of the lead-out portion of the memory cells continuous in a direction of A-A′ as shown in
FIGS. 1637
to
1642
, or alternatively, the contact portions may be formed in the lead out portions of the memory cells, respectively.
The lead-out of the first, second and third wiring layers to the top face of the semiconductor by the above-described process is applicable to all examples of the present invention.
PRODUCTION EXAMPLE 109
This example shows an example of production process for producing a semiconductor memory in which the transistors are formed from the bottom to the top after the formation of the island-like semiconductor layers. Explanation is given of a production process in which the polysilicon film covering the island-like semiconductor layer
110
has an altered shape.
FIGS. 1643 and 1644
and
FIGS. 1645 and 1646
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
As shown in
FIGS. 1643 and 1645
and
FIGS. 1644 and 1646
, the polysilicon film (the first conductive film)
510
covering the island-like semiconductor layer
110
may have a shape such that it is uniformly deposited along the bottom shape of the first trench
210
. Alternatively, the polysilicon film
510
may have a shape such that it is deposited partially ununiformly according to the bottom shape of the first trench
210
.
PRODUCTION EXAMPLE 110
This example shows an example of production process for producing a semiconductor memory in which the transistors are formed from the bottom to the top after the formation of the island-like semiconductor layer. Explanation is given of a production process in which the silicon nitride film
310
has an altered shape.
FIGS. 1647 and 1648
and
FIGS. 1649 and 1650
are sectional views taken on line A-A′ and line B-B′, respectively, in
FIG. 1
illustrating a memory cell array of an EEPROM.
According Production example 90 (FIGS.
1531
and
1541
), the mask layer
310
is etched by reactive ion etching using a resist film R
1
patterned by a known photolithographic technique as a mask, and then the P-type semiconductor substrate
100
is etched to a depth of 2,000 to 20,000 nm by reactive ion etching by using the mask layer
310
as a mask to form a first trench
210
. At this time, the mask layer
310
may be smaller (
FIGS. 1647 and 1649
) or larger (
FIGS. 1648 and 1650
) than the outward shape of the island-like semiconductor layer
110
. The shape of the mask layer
310
is not particularly limited.
The above-described examples are formed may be combined in any way.
According to the present invention, it is possible to avoid the back-bias effect of the substrate in the direction vertical to the island semiconductor layer or prevent variations of the back-bias effect, and it is also possible to avoid increase of drive voltage. Thus a plurality of memory cells can be formed which are connected in series between bit lines and source lines. Thereby, it is possible to prevent variations in the characteristics of the memory cells which are caused by decline of the threshold in the memory cells at reading, the decline resulting from the back-bias effect from the substrate.
In the case where the island-like semiconductor layers are formed by epitaxial growth, it is possible to avoid damage caused by etching process since the island-like semiconductor layers can be formed without etching the semiconductor layer.
Further, in the case where semiconductor substrate pillars provided with memory transistors are formed in the minimum etching dimension and the smallest distance between the semiconductor substrate pillars is the minimum etching dimension, double the capacity of the prior-art memory device can be obtained if memory transistors in two tiers are formed per semiconductor substrate pillar. That is, the capacity of the device can be multiplied by the number of tiers of transistors per semiconductor substrate pillar. Generally, the larger the number of tiers, the more capacity can be obtained. Thereby, the cell area per bit decreases, the size of chips can be decreased and the production costs can be reduced.
Furthermore, since the vertical direction which determines the device performance does not depend upon the minimum etching dimension, the device performance can be maintained.
Further, since the memory cells are arranged to surround the respective island-like semiconductor layers, the drive current can be improved and the S value can be increased.
According to the production method for the semiconductor memory device of the present invention, the semiconductor substrate is patterned into the pillar form using a circular pattern, and then the side of the semiconductor substrate is sacrificially oxidized for eliminating damage, defects and unevenness on the surface of the substrate. Thus the surface of the substrate can be used as good active regions. The diameter of the pillar can be controlled by controlling the thickness of the oxide film formed by this sacrificial oxidization, and therefore, it is possible to easily increase the capacity between the floating gate and the control gate. This capacity depends upon the surface area of the tunnel oxide film and the surface area of the interlayer capacity film between the floating gate and the control gate.
Further, by using a circular pattern, it is possible to avoid local concentration of the electric field in the active region, and therefore, electric control can be easily done. The arrangement of the gate electrodes around the pillar-form semiconductor substrate improves the drive current and increase the S value. The formation of impurity diffusion layers such that the active regions of the memory cells are in the floating state with respect to the substrate eliminates the back-bias effect and variations in the characteristics of the memory cells caused by the decline of the threshold of the memory cells at reading.
By forming a plurality of sidewalls of an insulating film in the vertical direction on the sidewalls of floating gates after the tunnel oxide films and the floating gates are deposited, the floating gate can be patterned at the same time. That is, the tunnel oxide films of the same nature can be obtained with the respective memory cells. Or, by forming the tunnel oxide film after the floating gates and the control gates are formed, the tunnel oxide films of the same nature can be obtained with the respective memory cells. The region where the floating gates and the control gates are formed is pre-defined by the thickness of the deposited films, and then, the floating gates or the control gates are formed. Therefore, it is possible to reduce patterning variations in the gate length of the memory cell transistors to process variations in the thickness of the deposited film. By using these techniques, the variations in the characteristics of the memory cells are suppressed and the variations in the device performance are suppressed. Thus the memory device can be more easily controlled and produced at low costs.
Claims
- 1. A semiconductor memory comprising:a semiconductor substrate; one or more memory cells comprising at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate and has an insulating film allowing an electric charge to pass at least in a part of a region between the charge storage layer and the island-like semiconductor layer, and a plurality of island-like semiconductor layers are formed in matrix, and a distance between the island-like semiconductor layers in one direction is smaller than a distance between the island-like semiconductor layers in another direction.
- 2. A semiconductor memory comprising:a semiconductor substrate; and one or more memory cells comprising at least one island-like semiconductor layer formed by epitaxial growth, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate, wherein a plurality of island-like semiconductor layers are formed in matrix, and a distance between the island-like semiconductor layers in one direction is smaller than a distance between the island-like semiconductor layers in another direction.
- 3. A semiconductor memory comprising:a semiconductor substrate; one or more memory cells comprising at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate and the charge storage layer and the control gate are formed of different materials, and a plurality of such island-like semiconductor layers are formed in matrix, and a distance between the island-like semiconductor layers in one direction is smaller than a distance between the island-like semiconductor layers in another direction.
- 4. A semiconductor memory according to claim 2, wherein the charge storage layer and the control gate electrode are arranged entirely or partially in alignment.
- 5. A semiconductor memory according to claim 1 or 2, wherein the charge storage layer and the control gate electrode are formed of different materials.
- 6. A semiconductor memory according to any one of claims 1 to 3, wherein said one or more memory cells are electrically insulated from the semiconductor substrate by an impurity diffusion layer of a conductivity type opposite to the conductivity type of the semiconductor substrate, the impurity diffusion layer being formed in the semiconductor substrate or in the island-like semiconductor, or by a first impurity diffusion layer of a conductivity type opposite to the conductivity type of the semiconductor substrate, the first impurity diffusion layer being formed in the island-like semiconductor, and a second impurity diffusion layer of the same conductivity type as that of the semiconductor substrate, the second impurity diffusion layer being formed in the first diffusion layer.
- 7. A semiconductor memory according to any one of claims 1 to 3, wherein at least one of the memory cells is electrically insulated from the semiconductor substrate by a depletion layer formed at a junction between an impurity diffusion layer and the semiconductor or the island-like semiconductor.
- 8. A semiconductor memory according to claim 6, wherein a plurality of memory cells are formed and at least one of the memory cells is electrically insulated from another memory cell by an impurity diffusion layer of a conductivity type opposite to the conductivity type of the semiconductor substrate, the impurity diffusion layer being formed in the island-like semiconductor layer, or by a first impurity diffusion layer of a conductivity type opposite to the conductivity type of the semiconductor substrate, the first impurity diffusion layer being formed in the island-like semiconductor, and a second impurity diffusion layer of the same conductivity type as that of the semiconductor substrate, the second impurity diffusion layer being formed in the first diffusion layer.
- 9. A semiconductor memory according to claim 6, wherein a plurality of memory cells are formed and at least one of the memory cells is electrically insulated from another memory cell by an impurity diffusion layer of a conductivity type opposite to the conductivity type of the semiconductor substrate, the impurity diffusion layer being formed in the island-like semiconductor and a depletion layer formed at a junction between the impurity diffusion layer and the semiconductor substrate or the island-like semiconductor layer.
- 10. A semiconductor memory according to claim 1, wherein the insulating film is formed as a tunnel insulating film immediately under the charge storage layer.
- 11. A semiconductor memory according to any one of claims 1 to 3, wherein a impurity diffusion layer is formed on the semiconductor substrate, the impurity diffusion layer functions as common wiring for at least one memory cell.
- 12. A semiconductor memory according to any one of claims 1 to 3, wherein a plurality of memory cells are formed with regard to one island-like semiconductor layer and the memory cells are arranged in series.
- 13. A semiconductor memory according to any one of claims 1 to 3, wherein a plurality of island-like semiconductor layers are formed in matrix, wiring layers for reading a state of a charge stored in the memory cells are formed in the island-like semiconductor layers, a plurality of control gates are arranged continuously in a direction to form a control gate line, and a plurality of the wiring layers are connected in a direction crossing the control gate line to form a bit line.
- 14. A semiconductor memory according to any one of claims 1 to 3, wherein a gate electrode for selecting a memory cell is formed at least at an end of the memory cell formed on the island-like semiconductor layer so as to partially or entirely encircle the sidewall of the island-like semiconductor layer and the gate electrode is arranged in series with the memory cell.
- 15. A semiconductor memory according to claim 14, wherein a part of the island-like semiconductor layer opposed to the gate electrode is electrically insulated from the semiconductor substrate or the memory cell by an impurity diffusion layer of a conductivity type opposite to the conductivity type of the semiconductor substrate, the impurity diffusion layer being formed in the semiconductor substrate or in the island-like semiconductor layer.
- 16. A semiconductor memory according to any one of claims 1 to 3, wherein the control gates of the memory cells are arranged adjacently so that channel layers of the memory cells are electrically connected.
- 17. A semiconductor memory according to claim 14, wherein the control gate and the gate electrode are adjacently arranged so that a channel layer formed in a part of the island-like semiconductor layer opposed to the gate electrode and the channel layer of the memory cell are electrically connected.
- 18. A semiconductor memory according to any one of claims 1 to 3, further comprising electrodes for electrically connecting channel layers of the memory cells between the control gates.
- 19. A semiconductor memory according to claim 14, further comprising an electrode for electrically connecting a channel layer formed in a part of the island-like semiconductor layer opposed to the gate electrode with a channel layer of the memory cell, between the control gate and the gate electrode.
- 20. A semiconductor memory according to claim 14, wherein the control gate is formed of the same material as the gate electrode.
- 21. A semiconductor memory according to claim 14, wherein the charge storage layer and the gate electrode are formed of the same material.
- 22. A semiconductor memory comprising:a semiconductor substrate; one or more memory cells comprising at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate and has an insulating film allowing an electric charge to pass at least in a part of a region between the charge storage layer and the island-like semiconductor layer, and a plurality of island-like semiconductor layers are formed in matrix, and the width of the island-like semiconductor layers in one direction is smaller than a distance between adjacent island-like semiconductor layers in the same direction.
- 23. A semiconductor memory according to any one of claims 1 to 3, wherein said at least one island-like semiconductor layer has at least two plane orientations.
- 24. A semiconductor memory comprising:a semiconductor substrate; one or more memory cells comprising at least one island-like semiconductor layer formed by epitaxial growth, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate, and a plurality of island-like semiconductor layers are formed in matrix, and the width of the island-like semiconductor layers in one direction is smaller than a distance between adjacent island-like semiconductor layers in the same direction.
- 25. A semiconductor memory comprising:a semiconductor substrate; and one or more memory cells comprising at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially laterally surround a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate via at least one diffusion layer, wherein said diffusion layer has an impurity concentration distribution such that in at least part of the diffusion layer the impurity concentration gradually decreases moving away from the island-like semiconductor layer.
- 26. A semiconductor memory comprising:a semiconductor substrate; and one or more memory cells comprising at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially laterally surround a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate via at least one diffusion layer, wherein a portion of said diffusion layer closer to the island-like semiconductor layer has an impurity concentration higher than does a portion of said diffusion layer farther from the island-like semiconductor layer.
- 27. A semiconductor memory comprising:a semiconductor substrate; and one or more memory cells comprising at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially laterally surround a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate by at least a first impurity diffusion layer of a conductivity type opposite to a conductivity type of the semiconductor substrate and a second impurity diffusion layer of the same conductivity type as that of the semiconductor substrate, wherein the first impurity diffusion layer is formed in the island-like semiconductor layer and the second impurity diffusion layer being formed in the first impurity diffusion layer.
- 28. The semiconductor memory of claim 27, wherein the island-like semiconductor layer and the semiconductor substrate become in an electrically floating state due to a depletion layer formed proximate a PN junction formed between one of the diffusion layers and the semiconductor substrate or the island-like semiconductor layer.
- 29. A semiconductor memory comprising:a semiconductor substrate; one or more memory cells comprising at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially laterally surround a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate and has an insulating film allowing an electric charge to pass at least in a part of a region between the charge storage layer and the island-like semiconductor layer, and a plurality of island-like semiconductor layers are formed in matrix, and a distance between the island-like semiconductor layers in one direction is smaller than a distance between the island-like semiconductor layers in another direction.
- 30. A semiconductor memory comprising:a semiconductor substrate; and one or more memory cells comprising at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially laterally surround a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate and has an insulating film allowing an electric charge to pass at least in a part of a region between the charge storage layer and the island-like semiconductor layer, wherein at least one of the memory cells is electrically insulated from the semiconductor substrate by a depletion layer formed at a junction between an impurity diffusion layer and the semiconductor substrate and/or the island-like semiconductor layer.
- 31. A semiconductor memory comprising:a semiconductor substrate; and one or more memory cells comprising at least one island-like semiconductor layer formed by epitaxial growth, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate, wherein at least one of the memory cells is electrically insulated from the semiconductor substrate by a depletion layer formed at a junction between an impurity diffusion layer and the semiconductor substrate and/or the island-like semiconductor layer.
- 32. A semiconductor memory comprising:a semiconductor substrate; and one or more memory cells comprising at least one island-like semiconductor layer, a charge storage layer and a control gate, the charge storage layer and the control gate being formed to entirely or partially encircle a sidewall of the island-like semiconductor layer, wherein at least one of said one or more memory cells is electrically insulated from the semiconductor substrate, and a part of the charge storage layer and a part of the control gate electrode are formed of different materials, wherein at least one of the memory cells is electrically insulated from the semiconductor substrate by a depletion layer formed at a junction between an impurity diffusion layer and the semiconductor substrate and/or the island-like semiconductor layer.
Priority Claims (5)
Number |
Date |
Country |
Kind |
2001-142454 |
Mar 2001 |
JP |
|
2001-264927 |
Jun 2001 |
JP |
|
2001-264928 |
Jun 2001 |
JP |
|
2001-266490 |
Jun 2001 |
JP |
|
2001-266491 |
Jun 2001 |
JP |
|
US Referenced Citations (11)
Foreign Referenced Citations (1)
Number |
Date |
Country |
2877462 |
Jan 1999 |
JP |