1. Field of the Invention
The present invention relates to a semiconductor optoelectronic device and a method of making the same, and relates more particularly to a semiconductor optoelectronic device having a plurality of holes and a method of fabricating the same.
2. Description of the Related Art
Light emitting diodes are electronic devices, which can convert electricity into light and have diode characteristics. Particularly, light emitting diodes only emit light when voltage is applied to their positive electrodes, and can emit stable light when direct current is supplied; however, light emitting diodes blink when alternating current is supplied, and the blinking frequency is determined by the frequency of the alternating current. The lighting theory of light emitting diodes is that electrons and holes in semiconductor material combine to produce light under an externally applied voltage.
Light emitting diodes have significant advantages of long lifespan, low heat generation, low electricity consumption, energy conservation, and pollution reduction. Light emitting diodes are widely adopted; however, their low light emitting efficiency is one problem that still needs to be improved.
Due to total reflection and transverse wave propagation phenomena, light generated by current light emitting diodes cannot be completely extracted.
Taking the example of light emitting diodes based on gallium nitride, the refractive index of the gallium nitride is 2.5, and that of air is 1. Assuming that light passes through a uniform optical surface, the calculated critical angle of total reflection is 23.5 degrees. When the incident angle of the light from the luminescent layer of a GaN light emitting diode is greater than 23.5 degrees, the light is completely reflected back to the interior of the GaN light emitting diode. Many techniques have been developed to try to improve light extraction efficiency, including a surface microstructure processing method that has been shown to be effective.
A paper titled “Light Output Improvement of InGaN-Based Light-Emitting Diodes by Microchannel Structure,” IEEE PHOTONICS TECHNOLOGY LETTERS, VOL. 19, NO. 15, Aug. 1, 200, and a paper titled “III-Nitride-Based Microarray Light-Emitting Diodes with Enhanced Light Extraction Efficiency,” Japanese Journal of Applied Physics, Vol. 47, No. 8, 2008, pp. 6757-6759 disclose methods to improve the light extraction efficiency of a semiconductor optoelectronic device. A pattern with cylindrical pillars is formed on the light-emitting region of the device, and the etched depth of the pattern may affect the light extraction efficiency of the device.
Taiwan Patent Application No. 200701521, U.S. Pat. No. 6,953,952 B2, U.S. Pat. No. 7,358,544 B2, and U.S. Patent Application No. 2007/0228393 disclose a plurality of protrusions formed at the periphery of and around a luminescent area. The protrusion has a height similar to that of the luminescent area, and the angle of the protrusion is between approximately 30 and 80 degrees so as to avoid total reflection.
Thus, the present invention proposes a new approach to resolve the above-mentioned issues so as to improve the light extraction efficiency of a semiconductor optoelectronic device.
According to the discussion in the Description of the Related Art and to meet the requirements of industry, the present invention provides a semiconductor optoelectronic device, including a structure which is etched to form a first luminescent area as a major luminescent area and a second luminescent area as a secondary luminescent area. A plurality of holes is formed on the second luminescent area, which may surround the first luminescent area. A transparent conductive layer covers the first luminescent area and the second luminescent area.
One objective of the present invention is to increase the light emitting area of a semiconductor optoelectronic device.
Another objective of the present invention is to improve the light extraction efficiency of a semiconductor optoelectronic device.
To better understand the above-described objectives, characteristics and advantages of the present invention, embodiments, with reference to the drawings, are provided for detailed explanations.
The invention will be described according to the appended drawings in which:
The present invention exemplarily demonstrates embodiments of a semiconductor optoelectronic device with enhanced light extraction efficiency and a fabricating method for forming the same. In order to thoroughly understand the present invention, detailed descriptions of method steps and components are provided below. Clearly, the implementations of the present invention are not limited to the specific details that are familiar to persons in the art related to optoelectronic semiconductor manufacturing processes to avoid unnecessary limitations to the present invention. On the other hand, components or method steps that are well known are not described in detail. A preferred embodiment of the present invention will be described in detail as follows. However, in addition to the preferred detailed description, other embodiments can be broadly employed, and the scope of the present invention is not limited by any of the embodiments, but should be defined in accordance with the following claims and their equivalents.
The semiconductor optoelectronic structure of the embodiments of the present invention can be manufactured by initially forming an epitaxial layer, which is then etched to obtain a first luminescent area, namely a major luminescent area, and a second luminescent area, namely a secondary luminescent area. The second luminescent area may surround the first luminescent area and comprise a plurality of holes. Due to the directionless propagation of light, light generated by the luminescent layer of the first and second luminescent areas can be transmitted not only through and out of the p-type conduction layer, but also in an internal direction or a lateral direction out of a semiconductor optoelectronic device. Such internal reflection and refraction through and out of the plurality of holes not only increases the luminance of the semiconductor optoelectronic device, but also improve the light extraction efficiency.
According to one embodiment of the present invention, a semiconductor optoelectronic device with enhanced light extraction efficiency comprises a substrate, a first luminescent area, and a second luminescent area. The second luminescent area can surround the first luminescent area and comprise a plurality of holes.
The first and second luminescent areas may comprise an n-type conduction layer formed on the substrate. A luminescent layer can be formed on the n-type conduction layer. A p-type conduction layer can be formed on the luminescent layer. A transparent conductive layer can be formed on the p-type conduction layer.
A buffer layer can be disposed between the substrate and the n-type conduction layer. A protection layer can cover the first luminescent area and the second luminescent area while exposing a p-type electrode, or can cover the first luminescent area and the second luminescent area while exposing the p-type electrode and an n-type electrode.
The n-type conduction layer may comprise silicon dopants, and the p-type conduction layer may comprise magnesium dopants.
The n-type electrode can electrically connect to the n-type conduction layer, and the p-type electrode can electrically connect to the p-type conduction layer.
The hole may have a diameter of from 0.1 to 10 micrometers. The height of the hole can be between that of the p-type conduction layer and that of the n-type conduction layer. The hole may include a roughened side surface.
The above-mentioned substrate can be a sapphire (Al2O3) substrate, a silicon carbide (SiC) substrate, a lithium aluminate (LiAlO2) substrate, a lithium gallates (LiGaO2) substrate, a silicon substrate, a gallium nitride (GaN) substrate, a zinc oxide (ZnO) substrate, an aluminum zinc oxide (AlZnO) substrate, a gallium arsenide (GaAs) substrate, a gallium phosphide (GaP) substrate, a gallium antimonide (GaSb) substrate, an indium phosphide (InP) substrate, an indium arsenide (InAs) substrate, or a zinc selenide (ZnSe) substrate.
The above-mentioned buffer layer can be of gallium nitride, aluminum gallium nitride, aluminum nitride, or InxGa1-xN/InyGa1-yN supperlattice material, wherein x≠y.
The transparent conductive layer may be nickel-gold (Ni/Au) alloy, indium tin oxide, indium zinc oxide, indium tungsten oxide, or indium gallium oxide.
Furthermore, the present invention proposes a method for forming a semiconductor optoelectronic device with enhanced light extraction efficiency. The method comprises the steps of: providing a substrate; forming a luminescent structure on the substrate; and etching the luminescent structure to form a first luminescent area and a second luminescent area, wherein the second luminescent area comprises a plurality of holes and surrounds the first luminescent area.
The above-mentioned luminescent structure may comprise an n-type conduction layer formed on the substrate, a luminescent layer formed on the n-type conduction layer, a p-type conduction layer formed on the luminescent layer, and a transparent conductive layer disposed on the p-type conduction layer.
A buffer can be formed between the substrate and the n-type conduction layer. A protection layer can cover the first and second luminescent areas while exposing a p-type electrode, or can cover the first and second luminescent areas while exposing the p-type electrode and an n-type electrode.
The above-mentioned forming steps are explained by the following figures each showing the corresponding structure and the descriptions describing the corresponding figure.
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Thereafter, a luminescent layer 105 is formed on the n-type conduction layer 104, wherein the luminescent layer 105 can be a single hetero-structure, a double hetero-structure, a single quantum well layer, or a multiple quantum well layer. In the present invention, a multiple quantum well layer structure, namely a multiple quantum well layer/barrier layer structure, is adopted. The quantum well layer can be of indium gallium nitride, and the barrier layer can be made of a ternary alloy such as aluminum gallium nitride. Further, a quaternary alloy such as AlxInyGa1-x-yN can be used for formation of the quantum well layer and the barrier layer, wherein the barrier layer with a wide band gap and the quantum well layer with a narrow band gap can be obtained by adjusting the concentrations of aluminum and indium in the aluminum indium gallium nitride. The luminescent layer 105 can be doped with an n-type or p-type dopant, or can be doped with an n-type and p-type dopants simultaneously, or can include no dopants. In addition, the quantum well layer can be doped and the barrier layer can be not doped; the quantum well layer can be not doped and the barrier layer can be doped; both the quantum well layer and the barrier layer can be doped; or neither the quantum well layer nor the barrier layer can be doped. Further, a portion of the quantum well layer can be delta-doped.
Next, an electron barrier layer 106 of p-type conduction is formed on the luminescent layer 105. The electron barrier layer 106 of p-type conduction may comprise a first Group III-V semiconductor layer and a second Group III-V semiconductor layer. The first and second Group III-V semiconductor layers can have two different band gaps, and are periodically and repeatedly deposited on the luminescent layer 105. The periodical and repeated deposition process can form an electron barrier layer having a wider band gap, which is higher than that of the active luminescent layer, so as to block excessive electrons overflowing from the luminescent layer 105. The first Group III-V semiconductor layer can be an aluminum indium gallium nitride (AlxInyGa1-x-yN) layer. The second Group III-V semiconductor layer can be an aluminum indium gallium nitride (AluInvGa1-u-vN) layer, wherein 0<x≦1, 0≦y<1, x+y≦1, 0≦u<1, 0≦v≦1, and u+v≦1. When x is equal to u, y is not equal to v. Further, the first and second Group III-V semiconductor layers can be of gallium nitride, aluminum nitride, indium nitride, aluminum gallium nitride, indium gallium nitride, or aluminum indium nitride.
Finally, a Group II atom is doped to form a p-type conduction layer 107 on the electron barrier layer 106. In the present embodiment, the Group II atom can be a magnesium atom. The magnesium precursor in the metal organic chemical vapor deposition equipment can be CP2Mg. The p-type conduction layer 107 is sequentially composed of a gallium nitride layer or an aluminum gallium nitride doped with minimally concentrated magnesium and a gallium nitride layer, or an aluminum gallium nitride doped with highly concentrated magnesium. The gallium nitride layer or the aluminum gallium nitride doped with highly concentrated magnesium can provide an ohmic contact to a p-type semiconductor.
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The detailed characteristics of the hole 112 are explained hereinafter.
Generally, the substrate 101 can be a sapphire (Al2O3) substrate; however, the sapphire substrate has disadvantages such as poor electrical conductivity and low heat dissipation efficiency, which may detrimentally affect the reliability of the semiconductor optoelectronic device. To mitigate such factors affecting the reliability of the semiconductor optoelectronic device, a substrate such as a silicon carbide (SiC) substrate, a silicon substrate, a gallium nitride (GaN) substrate, a gallium arsenide (GaAs) substrate, a gallium phosphide (GaP) substrate, a gallium antimonide (GaSb) substrate, an indium phosphide (InP) substrate, an indium arsenide (InAs) substrate, or a zinc selenide (ZnSe) substrate, having better electrical conductivity and heat dissipation efficiency, is preferably used to form a semiconductor optoelectronic device of a double-sided electrode configuration.
In addition, the process of epitaxially growing a semiconductor layer may cause the semiconductor layer to exhibit threading dislocation and thermal stress issues because the lattice constant and the thermal expansion coefficient of the semiconductor layer and the heterogeneous substrate are different. Thus, the present invention provides another fabricating method in which a substrate separation technique is applied to mitigate the above-mentioned issues so as to increase the stability of a semiconductor optoelectronic device.
The below-mentioned substrate separation methods are disclosed in patent applications assigned to Advanced Optoelectronic Technology, Inc. The substrate and the luminescent structure are initially separated, and a luminescent area and a plurality of holes are formed using an etching process. The process steps of fabricating a semiconductor optoelectronic device with enhanced light extraction efficiency are shown in
The first substrate separation method initially grows a first Group III nitride compound semiconductor layer on a surface of a temporary substrate. The first Group III nitride compound semiconductor layer can be patterned using lithographic and etching processes. A second Group III nitride compound semiconductor layer is formed on the first Group III nitride compound semiconductor layer. A conductive layer is formed on the second Group III nitride compound semiconductor layer. The combination of the second Group III nitride compound semiconductor layer and the conductive layer can be obtained by separating the combination from the temporary substrate using the first Group III nitride compound semiconductor layer. The details and steps of the separation process used in the first substrate separation method are described in Taiwan Patent Application No. 097107609 assigned to Advanced Optoelectronic Technology, Inc.
The second substrate separation method initially grows a first Group III nitride compound semiconductor layer on a surface of a primary substrate. An epitaxial blocking layer is formed on the first Group III nitride compound semiconductor layer. A second Group III nitride compound semiconductor layer is formed on the epitaxial blocking layer and the uncovered portion of the first Group III nitride compound semiconductor layer. The epitaxial blocking layer is then removed. A third Group III nitride compound semiconductor layer is formed on the second Group III nitride compound semiconductor layer. A conductive layer is deposited on the third Group III nitride compound semiconductor layer. Finally, the third Group III nitride compound semiconductor layer and the structure thereon are separated from the second Group III nitride compound semiconductor layer. The details and steps of the separation process used in the second substrate separation method are described in Taiwan Patent Application No. 097115512 assigned to Advanced Optoelectronic Technology, Inc.
The third substrate separation method initially forms a mask on a substrate, and the mask is annealed to obtain a plurality of pillar elements. A plurality of pillar elements is formed on the substrate by etching the substrate via the gaps between the plurality of pillar elements. The plurality of mask elements are separated from the substrate to obtain a substrate with a plurality of pillar elements, wherein the plurality of the pillar elements can be a pillar element array. Thereafter, a semiconductor layer is formed on the pillar element array, and the pillar element array is wet-etched to separate the semiconductor layer and the substrate so as to obtain a freestanding block material or a thin film. The details and steps of the separation process used in the third substrate separation method are described in Taiwan Patent Application No. 097117099 assigned to Advanced Optoelectronic Technology, Inc.
The process method provided by the present invention, subsequent to the second substrate separation method, is described as follows. Referring to
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The hole 112 is similar to that formed in a semiconductor optoelectronic device of a coplanar electrode configuration.
The above-described embodiments of the present invention are intended to be illustrative only. Numerous alternative embodiments may be devised by persons skilled in the art without departing from the scope of the following claims.
Number | Date | Country | Kind |
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098107255 | Mar 2009 | TW | national |