The present disclosure relates to semiconductor structures and semiconductor manufacturing methods.
Semiconductor devices are used in a variety of electronic applications, such as, for example, personal computers, cell phones, digital cameras, and other electronic equipment. Semiconductor devices are typically fabricated by sequentially depositing insulating or dielectric layers, conductive layers, and semiconductor layers of material over a semiconductor substrate, and patterning the various material layers using lithography to form circuit components and elements thereon.
The semiconductor industry continues to improve the integration density of various electronic components (e.g., transistors, diodes, resistors, capacitors, etc.) by continual reductions in minimum feature size, which allow more components to be integrated into a given area. However, as the minimum features sizes are reduced, additional problems arise that should be addressed. For example, aggressive scaling down of IC dimensions has resulted in increased parasitic capacitance (e.g., between a bit line and a cell container contact). As a result of such increased parasitic capacitance, device performance is degraded. Thus, existing techniques have not proved entirely satisfactory in all respects.
The present disclosure provides semiconductor structures and semiconductor manufacturing methods to deal with the needs of the prior art problems.
In one or more embodiments, a semiconductor manufacturing method includes the following steps: providing a semiconductor substrate; forming a spacer disposed in a trench of the semiconductor substrate, wherein the spacer comprises an oxide layer sandwiched between two trench nitride layers; forming a first nitride layer to seal an exposed opening of the empty gap between the two trench nitride layers; forming a second nitride layer over the first nitride layer, wherein the second nitride layer has a higher density than the first nitride layer; and using an atomic layer deposition to form a third nitride layer over the second nitride layer, wherein at least part of the third nitride layer diffuses through the first and second nitride layers to be disposed on sidewalls of the two trench nitride layers.
In one or more embodiments, the third nitride layer has a higher density than the first nitride layer.
In one or more embodiments, the third nitride layer has a higher density than the second nitride layer.
In one or more embodiments, the at least part of the third nitride layer disposed on sidewalls of the two trench nitride layers forms a thin film having a thickness ranging from 1 nm to 2 nm.
In one or more embodiments, the first nitride layer is deposited at a faster rate than the second nitride layer.
In one or more embodiments, the third nitride layer is deposited at a slower rate than the first nitride layer.
In one or more embodiments, the third nitride layer is deposited at a slower rate than the second nitride layer.
In one or more embodiments, the first nitride layer has a hydrofluoric acid etching rate higher than that of the second nitride layer.
In one or more embodiments, the first nitride layer has a hydrofluoric acid etching rate higher than that of the third nitride layer.
In one or more embodiments, the second nitride layer has a hydrofluoric acid etching rate higher than that of the third nitride layer.
In one or more embodiments, a semiconductor manufacturing method includes the following steps: providing a semiconductor substrate; forming a cell container contact in the semiconductor substrate; forming a bit line structure in the semiconductor substrate; forming a bit line structure in the semiconductor substrate; forming a spacer disposed in a trench of the semiconductor substrate, wherein the spacer is sandwiched between the cell container contact and the bit line structure, the spacer comprises two trench nitride layers and an oxide layer sandwiched between the two trench nitride layers; etching the oxide layer to form an empty gap between the two trench nitride layers; forming a first nitride layer to seal an exposed opening of the empty gap between the two trench nitride layers; forming a second nitride layer over the first nitride layer, wherein the second nitride layer has a higher density than the first nitride layer; and using an atomic layer deposition to form a third nitride layer over the second nitride layer, wherein at least part of the third nitride layer diffuses through the first and second nitride layers to be disposed on sidewalls of the two trench nitride layers.
In one or more embodiments, the bit line structure comprises a bit line cap, a bit line contact and a bit line between the bit line cap dielectric and the bit line contact.
In one or more embodiments, the method further includes forming a landing pad partially embedded in the cell container contact.
In one or more embodiments, the third nitride layer has a higher density than the first nitride layer or the second nitride layer.
In one or more embodiments, the at least part of the third nitride layer disposed on sidewalls of the two trench nitride layers forms a thin film having a thickness ranging from 1 nm to 2 nm.
In one or more embodiments, the controller is configured to generate the second burn-in board status map of the suspended burn-in board according to tested results of the qualified-passed integrated circuit devices.
In one or more embodiments, the third nitride layer is deposited at a slower rate than the first nitride layer or the second nitride layer.
In one or more embodiments, the first nitride layer has a hydrofluoric acid etching rate higher than that of the second nitride layer.
In one or more embodiments, the second nitride layer has a hydrofluoric acid etching rate higher than that of the third nitride layer.
In one or more embodiments, a semiconductor structure includes a semiconductor substrate; a spacer located in a trench of the semiconductor substrate, wherein the spacer includes two trench nitride layers and an empty gap sandwiched between the two trench nitride layers; a first nitride layer disposed to seal an exposed opening of the empty gap between the two trench nitride layers; a second nitride layer over the first nitride layer, wherein the second nitride layer has a higher density than the first nitride layer; and a third nitride layer having a first portion over the second nitride layer and a second portion disposed on sidewalls of the two trench nitride layers.
In one or more embodiments, the first portion and the second portion of the third nitride layer have the same density.
In sum, the semiconductor structure disclosed herein has its bit line spacer including two trench nitride layers sandwiching an empty gap. Etching damages of the two trench nitride layers are repaired by an atomic layer deposition of nitride layer so as to reduce the current leakage from the bit line structure to the cell container contact and the cell container. A first nitride layer is configured to seal an opening of the empty gap. A second nitride layer over the first nitride layer is configured to control a diffuse amount of the atomic layer deposition of nitride layer. The empty gap between the two trench nitride layers lower the dielectric constant of the bit line spacer.
It is to be understood that both the foregoing general description and the following detailed description are by examples, and are intended to provide further explanation of the disclosure as claimed.
The disclosure can be more fully understood by reading the following detailed description of the embodiment, with reference made to the accompanying drawings as follows:
Reference will now be made in detail to the present embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts.
Reference is made to
In some embodiments of the present disclosure, the substrate 101 may be a semiconductor substrate, such as a bulk semiconductor, a semiconductor-on-insulator (SOI) substrate, or the like, which may be doped (e.g., with a p-type or an n-type dopant) or undoped. The substrate 101 may be an integrated circuit die, such as a logic die, a memory die, an ASIC die, or the like. The substrate 101 may be a complementary metal oxide semiconductor (CMOS) die and may be referred to as a CMOS under array (CUA). The substrate 101 may be a wafer, such as a silicon wafer. Generally, an SOI substrate is a layer of a semiconductor material formed on an insulator layer. The insulator layer may be, for example, a buried oxide (BOX) layer, a silicon oxide layer, or the like. The insulator layer is provided on a substrate, typically a silicon or glass substrate.
In some embodiments of the present disclosure, the bit line 124 may include one or more layers, such as glue layers, barrier layers, diffusion layers, and fill layers, and the like and may be formed using metals and/or metal alloys such as aluminum (Al), titanium (Ti), titanium nitride (TiN), tantalum nitride (TaN), cobalt (Co), silver (Ag), gold (Au), copper (Cu), nickel (Ni), chromium (Cr), hafnium (Hf), ruthenium (Ru), tungsten (W), platinum (Pt), alloys thereof, or the like.
In some embodiments of the present disclosure, the bit line contact 122 may include may be formed using polysilicon, metals and/or metal alloys such as aluminum (Al), titanium (Ti), titanium nitride (TiN), tantalum nitride (TaN), cobalt (Co), silver (Ag), gold (Au), copper (Cu), nickel (Ni), chromium (Cr), hafnium (Hf), ruthenium (Ru), tungsten (W), platinum (Pt), alloys thereof, or the like.
In some embodiments of the present disclosure, the cell container contact 132 may include may be formed using polysilicon, metals and/or metal alloys such as aluminum (Al), titanium (Ti), titanium nitride (TiN), tantalum nitride (TaN), cobalt (Co), silver (Ag), gold (Au), copper (Cu), nickel (Ni), chromium (Cr), hafnium (Hf), ruthenium (Ru), tungsten (W), platinum (Pt), alloys thereof, or the like.
In some embodiments of the present disclosure, each spacer 110 is a dielectric multi-layer structure in a trench of the semiconductor substrate 101. Each multi-layer structure includes two trench nitride layers 112 (e.g., two silicon nitride layers) and an oxide layer 114 (e.g., a silicon oxide layer) sandwiched between two the trench nitride layers 112. The oxide layer 114 is in contact with two trench nitride layers 112 at two opposite sides. Due to the each spacer 110, a parasitic capacitance is formed between the cell container contact 132 and the bit line structure 120.
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In some embodiments of the present disclosure, the first nitride layer 144 is deposited at a faster rate than the second nitride layer 142, e.g., the first nitride layer 144 is deposited at 31 Å/sec, and the second nitride layer 142 is deposited at 17 Å/sec. In some embodiments of the present disclosure, the first nitride layer 144 and the second nitride layer 142 are deposited at about the same temperature, e.g., 500° C. In some embodiments of the present disclosure, the first nitride layer 144 is deposited under a pressure higher than a pressure under which the second nitride layer 142 is deposited. In some embodiments of the present disclosure, the first nitride layer 144 has a hydrofluoric acid etching rate (e.g., 300 Å/min) higher than a hydrofluoric acid etching rate (e.g., 170 Å/min) of the second nitride layer 142. In some embodiments of the present disclosure, the first nitride layer 144 has a thickness ranging from about 10 nanometers to about 50 nanometers, and the second nitride layer 142 has a thickness ranging from about 10 nanometers to about 50 nanometers.
Reference is made to
In some embodiments of the present disclosure, the first nitride layer 144 is deposited with a faster rate and “loose” enough such that the first nitride layer 144 can seal the opening 115a of the empty gap 115 without being deposited into the empty gap 115. In some embodiments of the present disclosure, the first nitride layer 144 also prevents the second nitride layer 142 from being deposited into the empty gap 115. In some embodiments of the present disclosure, the second nitride layer 142 is deposited with a slower rate than the first nitride layer 144 to have a denser nitride layer which is utilized to control a diffuse amount of the atomic layer deposition for the third nitride layer 145.
In some embodiments of the present disclosure, the third nitride layer 145 has a higher density than the first nitride layer 144 and the second nitride layer 142. In some embodiments of the present disclosure, the third nitride layer 145 is deposited at a slower rate (e.g., 6 Å/sec) than the first nitride layer 144 and the second nitride layer 142, e.g., the first nitride layer 144 is deposited at 31 Å/sec, and the second nitride layer 142 is deposited at 17 Å/sec. In some embodiments of the present disclosure, the third nitride layer 145 is deposited at a higher temperature, e.g., 550° C. than the first nitride layer 144 and the second nitride layer 142 are deposited, e.g., 500° C. In some embodiments of the present disclosure, the first nitride layer 144 has a hydrofluoric acid etching rate (e.g., 300 Å/min) higher than a hydrofluoric acid etching rate (e.g., 6 Å/min) of the third nitride layer 145. In some embodiments of the present disclosure, the second nitride layer 142 has a hydrofluoric acid etching rate (e.g., 170 Å/min) higher than a hydrofluoric acid etching rate (e.g., 6 Å/min) of the third nitride layer 145.
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In sum, the semiconductor structure disclosed herein has its bit line spacer including two trench nitride layers sandwiching an empty gap. Etching damages of the two trench nitride layers are repaired by an atomic layer deposition of nitride layer so as to reduce the current leakage from the bit line structure to the cell container contact and the cell container. A first nitride layer is configured to seal an opening of the empty gap. A second nitride layer over the first nitride layer is configured to control a diffuse amount of the atomic layer deposition of nitride layer. The empty gap between the two trench nitride layers lower the dielectric constant of the bit line spacer.
Although the present disclosure has been described in considerable detail with reference to certain embodiments thereof, other embodiments are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the embodiments contained herein.
It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present disclosure without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the present disclosure cover modifications and variations of this disclosure provided they fall within the scope of the following claims.