The present invention is related to semiconductor technology, and in particular to a semiconductor structure including capacitor structures.
Semiconductor structures are widely used in various electronic applications, such as personal computers, mobile phones, digital cameras, and other electronic equipment. As a result of the progress being made in the semiconductor industry, a smaller semiconductor structure that takes up less space than the previous generation of semiconductor structures is required.
In addition, as high-performance integrated circuits demand larger currents at higher frequencies with lower power-supply voltages, power system design becomes increasingly challenging. Decoupling capacitors may be adopted to act as temporary charge reservoirs to prevent momentary fluctuations in supply voltage. The decoupling capacitors are more and more important to reduce power noise.
However, although existing semiconductor structures generally meet requirements, they have not been satisfactory in every respect. For example, while the size of electronic components such as transistors and resistors is getting smaller, capacitor structures still need to take up more space than other electronic components owing to their physical properties. This is unfavorable for the miniaturization of semiconductor structures. Therefore, further improvements to semiconductor structures are required.
Semiconductor structures are provided. An exemplary embodiment of a semiconductor structure includes a first semiconductor substrate, a plurality of first capacitor structures, a first dielectric layer, a second semiconductor substrate, a plurality of second capacitor structures, and a plurality of conductive pillars. The first capacitor structures are disposed in the first semiconductor substrate and arranged side-by-side. The first dielectric layer covers the first capacitor structures. The second semiconductor substrate is disposed over the first dielectric layer. The second capacitor structures are disposed in the second semiconductor substrate and arranged side-by-side. The conductive pillars extend in the first dielectric layer and electrically couple the first capacitor structures to the second capacitor structures.
Another exemplary embodiment of a semiconductor structure includes a first semiconductor substrate, a plurality of first capacitor structures, a first dielectric layer, a plurality of second capacitor structures, and a second semiconductor substrate. The first capacitor structures are disposed over the first semiconductor substrate and arranged side-by-side. The first dielectric layer surrounds the first capacitor structures. The second capacitor structures are disposed over the first capacitor structures and arranged side-by-side. The second capacitor structures are electrically coupled to the first capacitor structures. The second semiconductor substrate is disposed over the first dielectric layer.
Yet another exemplary embodiment of a semiconductor structure includes a first semiconductor substrate, a plurality of first capacitor structures, a plurality of second capacitor structures, a dielectric layer, and a second semiconductor substrate. The first capacitor structures are embedded in the first semiconductor substrate and arranged side-by-side. The second capacitor structures are disposed over the first capacitor structures and arranged side-by-side. The second capacitor structures are electrically coupled to the first capacitor structures. The dielectric layer covers the first capacitor structures. The second semiconductor substrate is disposed over the dielectric layer.
A detailed description is given in the following embodiments with reference to the accompanying drawings.
The present invention can be more fully understood by reading the subsequent detailed description and examples with references made to the accompanying drawings, wherein:
The following description is made for the purpose of illustrating the general principles of the invention and should not be taken in a limiting sense. The scope of the invention is best determined by reference to the appended claims.
The present disclosure will be described with respect to particular embodiments and with reference to certain drawings, but the disclosure is not limited thereto and is only limited by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated for illustrative purposes and not drawn to scale. The dimensions and the relative dimensions do not correspond to actual dimensions in the practice of the disclosure.
Additional elements may be added on the basis of the embodiments described below. For example, the description of “a first element on/over a second element” may include embodiments in which the first element is in direct contact with the second element, and may also include embodiments in which additional elements are disposed between the first element and the second element such that the first element and the second element are not in direct contact.
Furthermore, the description of “a first element extending through a second element” may include embodiments in which the first element is disposed in the second element and extends from a side of the second element to an opposite side of the second element, wherein a surface of the first element may be substantially leveled with a surface of the second element, or a surface of the first element may be outside a surface of the second element.
The spatially relative descriptors of the first element and the second element may change as the structure is operated or used in different orientations. In addition, the present disclosure may repeat reference numerals and/or letters in the various embodiments. This repetition is for simplicity and clarity and does not in itself dictate a relationship between the various embodiments discussed.
A semiconductor structure including capacitor structures is described in accordance with some embodiments of the present disclosure. The semiconductor structure includes stacked substrates and capacitor structures disposed on and/or in each of the substrates to replace one substrate. As a result, the capacitance can be increased without taking up larger thickness.
As shown in
The first semiconductor substrate 102 may be doped (e.g., using p-type or n-type dopants) or undoped. Any desired semiconductor elements (including active elements and/or passive elements) may be formed in and on the first semiconductor substrate 102. However, in order to simplify the figures, only the flat first semiconductor substrate 102 is illustrated.
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In some embodiments, the first capacitor structures 110 are deep trench capacitors which are formed in the trenches in the doped region 103. The trenches may be formed by one or more patterning processes, including photolithography processes, etching processes, any suitable processes, or a combination thereof. The bottom portions of the first capacitor structures 110 may have U shapes as shown in
As illustrated in
The first electrode layer 112 and the second electrode layer 116 may each independently formed of conductive materials, including metal (e.g., tungsten, titanium, tantalum, ruthenium, cobalt, copper, aluminum, platinum, tin, silver, gold), metallic compound (e.g., tantalum nitride, titanium nitride, tungsten nitride), doped polysilicon, the like, an alloy thereof, or a combination thereof. The first electrode layer 112 and the second electrode layer 116 may be formed of the same material or different materials. The first interlayer dielectric layer 114 may be formed of silicon oxide, silicon nitride, silicon oxynitride, high-k dielectric materials (e.g., HfO2, ZrO2, La2O3, Al2O3, TiO2), the like, or a combination thereof. The first filling material 118 may be formed of semiconductor materials, including silicon or any suitable materials.
As shown in
The first electrode layer 112 and the second electrode layer 116 may each connect adjacent trenches on opposite sides of the trenches. For example, the second electrode layer 116 may connect the first trench and the second trench, and the first electrode layer 112 may connect the second trench and the third trench, according to some embodiments. In these embodiments, the first electrode layer 112 in the first trench is separated from the first electrode layer 112 in the second trench, and the second electrode layer 116 in the second trench is separated from the second electrode layer 116 in the third trench.
It should be noted that the number of the electrode layers (such as the first electrode layer 112 and the second electrode layer 116) and the number of the interlayer dielectric layer (such as the first interlayer dielectric layer 114) shown in the figures are exemplary only and are not intended to limit the present disclosure. For example, the first capacitor structures 110 may include additional interlayer dielectric layers and additional electrode layers disposed between the second electrode layer 116 and the first filling material 118.
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As shown in
The second semiconductor substrate 122 may be formed of any suitable semiconductor material, such as silicon, germanium, silicon carbon, silicon germanium, gallium arsenide, indium arsenide, indium phosphide, the like, or a combination thereof. The second semiconductor substrate 122 may include a bulk semiconductor or a composite substrate formed of different materials. The second semiconductor substrate 122 may include a semiconductor-on-insulator (SOI) substrate formed by a semiconductor material on an insulating layer, such as a silicon-on-insulator substrate. The material of the second semiconductor substrate 122 may be similar to or different from the material of the first semiconductor substrate 102.
The second semiconductor substrate 122 may be doped using p-type dopants (e.g., boron) or n-type dopants (e.g., phosphorus, arsenic, or a combination thereof). The doped region 103 in the first semiconductor substrate 102 may have a doping type similar to or different from the doping type of the doped region in the second semiconductor substrate 122. Any desired semiconductor elements (including active elements and/or passive elements) may be formed in and on the second semiconductor substrate 122. However, in order to simplify the figures, only the flat second semiconductor substrate 122 is illustrated.
According to some embodiments, the first semiconductor substrate 102 and the second semiconductor substrate 122 are thinned to reduce the total thickness of the semiconductor structure 100. The first semiconductor substrate 102 has a thickness of T1 measured from the top surface to the bottom surface of the first semiconductor substrate 102. In some embodiment, the thickness T1 is in a range of 40 μm to 750 μm, such as 55 μm. The second semiconductor substrate 122 has a thickness of T2 measured from the top surface 122a to the bottom surface 122b of the second semiconductor substrate 122. In some embodiment, the thickness T2 is in a range of 3 μm to 10 μm, such as 5 μm.
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It should be noted that the number of the first capacitor structures 110 and the number of the second capacitor structures 130 shown in the figures are exemplary only and are not intended to limit the present disclosure. For example, the number of the first capacitor structures 110 may be different from the number of the second capacitor structures 130.
In some embodiments, the second capacitor structures 130 are deep trench capacitors which are formed in the trenches in the doped region of the second capacitor structures 130. The trenches may be formed by one or more patterning processes, including photolithography processes, etching processes, any suitable processes, or a combination thereof. The portions of the second capacitor structures 130 in the trenches may have U shapes as shown in
As illustrated in
The materials of the third electrode layer 132, the second interlayer dielectric layer 134, the fourth electrode layer 136, and the second filling material 138 may include the materials of the first electrode layer 112, the first interlayer dielectric layer 114, the second electrode layer 116, and the first filling material 118, respectively, and will not be repeated. The materials of the second capacitor structures 130 may be similar to or different from the materials of the first capacitor structures 110.
The second capacitor structures 130 may be disposed opposite to the first capacitor structures 110. The portions of the second interlayer dielectric layer 134 and the fourth electrode layer 136 below the bottom surface 122b of the second semiconductor substrate 122 may be surrounded by the first dielectric layer 104.
As shown in
The third electrode layer 132 and the fourth electrode layer 136 may each connect adjacent trenches on opposite sides of the trenches. For example, the fourth electrode layer 136 may connect the first trench and the second trench, and the third electrode layer 132 may connect the second trench and the third trench, according to some embodiments. In these embodiments, the third electrode layer 132 in the first trench is separated from the third electrode layer 132 in the second trench, and the fourth electrode layer 136 in the second trench is separated from the fourth electrode layer 136 in the third trench.
It should be noted that the number of the electrode layers (such as the third electrode layer 132 and the fourth electrode layer 136) and the number of the interlayer dielectric layer (such as the second interlayer dielectric layer 134) shown in the figures are exemplary only and are not intended to limit the present disclosure. For example, the second capacitor structures 130 may include additional interlayer dielectric layers and additional electrode layers disposed between the fourth electrode layer 136 and the second filling material 138.
As shown in
The conductive pillars 106 may electrically couple the first capacitor structures 110 to the second capacitor structures 130 and to a conductive layer 108 over the second semiconductor substrate 122. In some embodiments, some of the conductive pillars 106 electrically couple the first electrode layer 112 to the third electrode layer 132, and some of the conductive pillars 106 electrically couple the second electrode layer 116 to the fourth electrode layer 136.
The conductive pillars 106 and the conductive layer 108 may each independently be formed of conductive material, including metal (e.g., tungsten, titanium, tantalum, ruthenium, cobalt, copper, aluminum, platinum, tin, silver, gold), metallic compound (e.g., tantalum nitride, titanium nitride, tungsten nitride), doped polysilicon, the like, an alloy thereof, or a combination thereof.
As shown in
According to the present disclosure, the semiconductor structure 100 includes more than one semiconductor substrates and a plurality of capacitor structures embedded in each of the semiconductor substrates. By thinning and stacking the semiconductor substrates, the capacitance can be increased without increasing the total thickness of the semiconductor structure 100.
As shown in
According to some embodiments, the first semiconductor substrate 202 and the second semiconductor substrate 206 are thinned to reduce the total thickness of the semiconductor structure 200. The first semiconductor substrate 202 has a thickness of T3 measured from the top surface to the bottom surface of the first semiconductor substrate 202. In some embodiment, the thickness T3 is in a range of 35 μm to 745 μm, such as 35 μm. The second semiconductor substrate 206 has a thickness of T4 measured from the top surface to the bottom surface of the second semiconductor substrate 206. In some embodiment, the thickness T4 is in a range of 0.5 μm to 3 μm, such as 1.5 μm.
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As shown in
In some embodiments, each of the second capacitor structures 230 may be disposed corresponding to each of the first capacitor structures 210. It should be noted that the number of the first capacitor structures 210 and the number of the second capacitor structures 230 shown in the figures are exemplary only and are not intended to limit the present disclosure. For example, the number of the first capacitor structures 210 may be different from the number of the second capacitor structures 230.
The first capacitor structures 210 and the second capacitor structures 230 may include top-up type capacitor structures. Each of the first capacitor structures 210 may include a first electrode layer 212, first capacitor cells 214, and a second electrode layer 216. The first capacitor cells 214 may be disposed between the first electrode layer 212 and the second electrode layer 216. Each of the second capacitor structures 230 may include a third electrode layer 232, second capacitor cells 234, and a fourth electrode layer 236. The second capacitor cells 234 may be disposed between the third electrode layer 232 and the fourth electrode layer 236.
The first electrode layer 212, the second electrode layer 216, the third electrode layer 232, and the fourth electrode layer 236 may each independently be formed of conductive material, including metal (e.g., tungsten, titanium, tantalum, ruthenium, cobalt, copper, aluminum, platinum, tin, silver, gold), metallic compound (e.g., tantalum nitride, titanium nitride, tungsten nitride), doped polysilicon, the like, an alloy thereof, or a combination thereof.
As shown in
As shown in
The dielectric layer 204 may surround each of the first capacitor structures 210, each of the second capacitor structures 230, each of the conductive pillars 218 and 238, and the conductive layer 220. The sidewall of the dielectric layer 204 may be substantially coplanar with the sidewall of the first semiconductor substrate 202, and may be substantially coplanar with the sidewall of the second semiconductor substrate 206.
The semiconductor structure 200 also includes a plurality of conductive pillars 208 disposed in the second semiconductor substrate 206 and electrically couple to the second capacitor structures 230, in accordance with some embodiments. The conductive pillars 208 may be similar to the conductive pillars 106 as illustrated in
According to the present disclosure, the semiconductor structure 200 includes more than one semiconductor substrates and a plurality of capacitor structures disposed on each of the semiconductor substrates. By thinning and stacking the semiconductor substrates, the capacitance can be increased without increasing the total thickness of the semiconductor structure 200.
As shown in
According to some embodiments, the first semiconductor substrate 302, the second semiconductor substrate 304, and the third semiconductor substrate 306 are thinned to reduce the total thickness of the semiconductor structure 300. The first semiconductor substrate 302 has a thickness of T5 measured from the top surface to the bottom surface of the first semiconductor substrate 302. In some embodiment, the thickness T5 is in a range of 35 μm to 750 μm, such as 55 μm. The second semiconductor substrate 304 has a thickness of T6 measured from the top surface to the bottom surface of the second semiconductor substrate 304. In some embodiment, the thickness T6 is in a range of 0.5 μm to 3 μm, such as 1.5 μm. The third semiconductor substrate 306 has a thickness of T7 measured from the top surface to the bottom surface of the second semiconductor substrate 306. In some embodiment, the thickness T7 is in a range of 0.5 μm to 1 μm, such as 1.5 μm.
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As shown in
The first capacitor structures 310 may be arranged side-by-side and may be disposed in a row, the second capacitor structures 330 may be arranged side-by-side and may be disposed in a row over the first capacitor structures 310, and the third capacitor structures 350 may be arranged side-by-side and may be disposed in a row over the second capacitor structures 330.
It should be noted that the numbers of the first capacitor structures 310, the second capacitor structures 330, and the third capacitor structures 350 shown in the figures are exemplary only and are not intended to limit the present disclosure. For example, the number of the second capacitor structures 330 may be less than the number of the first capacitor structures 310 as shown in
The first capacitor structures 310, the second capacitor structures 330, and the third capacitor structures 350 may include top-up type capacitor structures. Each of the first capacitor structures 310, the second capacitor structures 330, and the third capacitor structures 350 may include a first electrode layer 312, capacitor cells 314, and a second electrode layer 316, and the capacitor cells 314 may be disposed between the first electrode layer 312 and the second electrode layer 316. The materials of first capacitor structures 310, the second capacitor structures 330, and the third capacitor structures 350 may include the materials of the first capacitor structures 210 and the second capacitor structures 230, and will not be repeated.
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The semiconductor structure 300 also includes a plurality of conductive pillars 322 disposed in the second semiconductor substrate 304 and electrically coupling the first capacitor structures 310 to the second capacitor structures 330, and a plurality of conductive pillars 326 disposed in the third semiconductor substrate 306 and electrically coupling the second capacitor structures 300 to the third capacitor structures 350, in accordance with some embodiments. The conductive pillars 322 and 326 may be similar to the conductive pillars 106 as illustrated in
According to the present disclosure, the semiconductor structure 300 includes more than one semiconductor substrates and a plurality of capacitor structures disposed over each of the semiconductor substrates. By thinning and stacking the semiconductor substrates, the capacitance can be increased without increasing the total thickness of the semiconductor structure 300.
As shown in
According to some embodiments, the first semiconductor substrate 402 and the second semiconductor substrate 406 are thinned to reduce the total thickness of the semiconductor structure 400. The first semiconductor substrate 402 has a thickness of T8 measured from the top surface to the bottom surface of the first semiconductor substrate 402. In some embodiment, the thickness T8 is in a range of 35 μm to 750 μm, such as 55 μm. The second semiconductor substrate 406 has a thickness of T9 measured from the top surface to the bottom surface of the second semiconductor substrate 406. In some embodiment, the thickness T9 is in a range of 0.5 μm to 3 μm, such as 1.5 μm.
As shown in
As illustrated in
As shown in
In some embodiments, the first capacitor structures 410 are deep trench capacitors which are formed in the trenches in the doped region 403. The trenches may be formed by one or more patterning processes, including photolithography processes, etching processes, any suitable processes, or a combination thereof. The bottom portions of the first capacitor structures 410 may have U shapes as shown in
As illustrated in
As shown in
In some embodiments, the sidewall of the second electrode layer 416 is substantially coplanar with the sidewall of the interlayer dielectric layer 414. The sidewall of the first electrode layer 412 may extend beyond the sidewall of the interlayer dielectric layer 414 and the sidewall of the second electrode layer 416.
It should be noted that the number of the electrode layers (such as the first electrode layer 412 and the second electrode layer 416) and the number of the interlayer dielectric layer (such as the interlayer dielectric layer 414) shown in the figures are exemplary only and are not intended to limit the present disclosure. For example, the first capacitor structures 410 may include additional interlayer dielectric layers and additional electrode layers disposed between the second electrode layer 416 and the filling material 418.
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As shown in
The second capacitor structures 430 may include top-up type capacitor structures. Each of the second capacitor structures 430 may include a third electrode layer 432, capacitor cells 434, and a fourth electrode layer 436, and the capacitor cells 434 may be disposed between the third electrode layer 432 and the fourth electrode layer 436. The materials of the second capacitor structures 430 may include the materials of the first capacitor structures 210 as illustrated in
As shown in
As shown in
The dielectric layer 404 may surround each of the first capacitor structures 410, each of the second capacitor structures 430, the conductive pillars 420 and 438, and the conductive layer 422. The sidewall of the dielectric layer 404 may be substantially coplanar with the sidewall of the first semiconductor substrate 402, and may be substantially coplanar with the sidewall of the second semiconductor substrate 406.
The semiconductor structure 400 also includes a plurality of conductive pillars 424 disposed in the second semiconductor substrate 406 and electrically couple to the second capacitor structures 430, in accordance with some embodiments. The conductive pillars 424 may be similar to the conductive pillars 106 as illustrated in
According to the present disclosure, the semiconductor structure 400 includes more than one semiconductor substrates and a plurality of capacitor structures disposed in and over the semiconductor substrates. By thinning and stacking the semiconductor substrates, the capacitance can be increased without increasing the total thickness of the semiconductor structure 400.
In summary, the semiconductor structure according to the present disclosure includes substrates and rows of capacitor structures which are stacked vertically. The rows of capacitor structures are disposed on and/or in each of the substrates. In comparison to a semiconductor structure which has one thick substrate, the semiconductor structure according to the present disclosure has an increased capacitance without taking up larger thickness.
While the invention has been described by way of example and in terms of the preferred embodiments, it should be understood that the invention is not limited to the disclosed embodiments. On the contrary, it is intended to cover various modifications and similar arrangements (as would be apparent to those skilled in the art). Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.
This application claims the benefit of U.S. Provisional Application No. 63/354,358 filed on Jun. 22, 2022, the entirety of which is incorporated by reference herein.
Number | Date | Country | |
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63354358 | Jun 2022 | US |