Patent Application
20150071658
This patent application is based on and claims priority pursuant to 35 U.S.C. §119(a) to Japanese Patent Application Nos. 2013-188965 and 2014-130734, filed on Sep. 12, 2013, and Jun. 25, 2014, respectively, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
1. Technical Field
Example embodiments of the present invention generally relate to a sensor device and an image forming apparatus incorporating the sensor device.
2. Background Art
Image forming apparatuses such as digital copying machines and laser printers form an image by transferring a toner image on a recording medium, typified by a printing paper, and heating and pressurizing the recording medium under a specified condition for fixation. When an image is formed, conditions for image formation such as a development condition, a transfer condition, and a fixation condition should be taken into consideration. When a high-quality image is to be formed, in particular, the conditions for image formation need to be set for the type of a recording medium.
This is because the quality of the image is heavily dependent on the recording medium material, thickness, moisture content, smoothness, and coating status. In regard to the smoothness, for example, the stability of a toner becomes low at concave portions of the surface of a printing paper if a proper fixation condition is not chosen. For example, irregularities in color may develop if fixing conditions are not proper for the type of recording medium.
Further, due to the development of image forming apparatuses and the diversification of expression in recent years, hundreds or more types of printing paper have become available as recording media, and a number of brands exist for each of these types for different basis weights and thickness. In order to achieve high-quality image formation, detailed fixation conditions should be set for every one of these brands.
In recent years, the number of brands of paper is increasing for plain paper, coated paper typified by gloss coated paper, matte coaled paper, and art paper, plastic sheet, and special paper whose surface is embossed. In recent years, the number of brands of paper is increasing for plain paper, coated paper typified by gloss coated paper, matte coated paper, and art paper, plastic sheet, and special paper whose surface is embossed.
In currently-available image forming apparatuses, a user has to change settings for each tray depending on the brand of paper. For this reason, setting operation could be troublesome. Further, a user is required to know how to identify the type of paper in order to employ the proper settings, and an error in the setting operation leads to an undesired image developed on paper. When the brand of paper is unknown, it is difficult to choose appropriate settings.
Embodiments of the present invention described herein provide an improved sensor device and an image forming apparatus incorporating the sensor device. The sensor device includes a light source, a photo-detection system configured to receive light emitted from the light source and reflected at a sheet-like object, and a housing accommodating the light source and the photo-detection system, where the housing has a slit into which the object is inserted. The sensor device includes a holding member configured to hold the object such that relative positions of a surface of the object inserted into the slit and the photo-detection system are fixed. The image forming apparatus includes an image forming unit configured to form an image on a recording medium, the sensor device, and an adjustment unit configured to adjust a condition for image formation, based on an output from the sensor device.
A more complete appreciation of exemplary embodiments and the many attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings.
The accompanying drawings are intended to depict exemplary embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “includes” and/or “including”, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
In describing example embodiments shown in the drawings, specific terminology is employed for the sake of clarity. However, the present disclosure is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have the same structure, operate in a similar manner, and achieve a similar result.
Some embodiments of the present invention are described with reference to
The color printer 2000 according to the present example embodiment is a tandem-type multicolor printer that forms a full-color image by superimposing multiple images of four colors (black, cyan, magenta, and yellow) on top of one another. The color printer 2000 includes a sensor device 100, an optical scanner 2010, four photoreceptor drums (2030a, 2030b, 2030c, 2030d), four cleaning units (2031a, 2031b, 2031c, 2031d), four charging devices (2032a, 2032b, 2032c, 2032d), four development rollers (2033a, 2033b, 2033c, 2033d), a transfer belt 2040, a transfer roller 2042, a fixing device 2050, a paper feed roller 2054, art ejection roller 2058, a paper feed tray 2060, a paper output tray 2070, a communication controller 2080, an optical sensor 2245, a printer controller 2090, an operation panel, and printer housing 2200.
The communication controller 2080 controls bidirectional communication with a host device (for example, a personal computer (PC)) through a network or the like.
The printer controller 2090 includes, for example, a central processing unit (CPU), a read-only memory (ROM) in which a program described by CPU-readable codes and various kinds of data used for executing the program are stored, a random access memory (RAM) that serves as a working memory, an amplifier circuit, and an analog-to-digital (A/D) converter that converts an analog signal to a digital signal. Further, the printer controller 2090 controls elements under instructions from a host device, and transfers the image data sent from the host device to the optical scanner 2010. Note that optimal developing conditions and transferring conditions for several brands of recording paper, which can be properly handled as a recording medium by the color printer 2000, are stored in the ROM on a brand-by-brand basis as a “development and transfer table”.
The operation panel has a plurality of keys used by an operator to perform several kinds of settings or processes, and a display unit that displays several kinds of information.
The photoreceptor drum 2030a, the charging device 2032a, the development roller 2033a, and the cleaning unit 2031a are used as a unit, and together configure an image forming station that forms a black image. Hereinafter, this image forming station may be referred to as a K-station.
The photoreceptor drum 2030b, the charging device 2032b, the development roller 2033b, and the cleaning unit 2031b are used as a unit, and together configure an image forming station that forms a cyan image. Hereinafter, this image forming station may be referred to as a C-station.
The photoreceptor drum 2030c, the charging device 2032c, the development roller 2033c, and the cleaning unit 2031c are used as a unit, and together configure an image forming station that forms a magenta image. Hereinafter, this image forming station may be referred to as an M-station.
The photoreceptor drum 2030d, the charging device 2032d, the development roller 2033d, and the cleaning unit 2031d are used as a unit, and together configure an image forming station that forms a yellow image. Hereinafter, this image forming station may be referred to as a Y-station.
A photosensitive layer is formed on the surface of each of the photoreceptor drums. The photoreceptor drums rotate in the direction of the arrows as illustrated in
Each of the charging devices evenly charges the surface of the associated photoreceptor drum.
The optical scanner 2010 scans each of the surfaces of the electrically-charged photoreceptor drums, with the light that is modulated for each color based on the color image data (i.e., black image data, cyan image data, magenta image data, and yellow image data) received from the printer controller 2090. Note that the surface of each of the photoreceptor drums is scanned. Accordingly, a latent image that corresponds to the image data of each color is formed on the surface of each of the photoreceptor drums. Here, each of the photoreceptor drums is an image bearer that carries an image. Each of the latent images moves towards the corresponding development roller as the photoreceptor drum rotates.
A toner form the corresponding toner cartridge is thinly and evenly applied to the surface of each of the development rollers as it rotates. Then, the toner applied to the surface of each of the development rollers moves and adheres to the portions of the surface of the corresponding photoreceptor drum that are irradiated with light by the optical scanner 2010. In other words, the development roller renders a latent image manifest by making the toner adhere to the latent image formed on the surface of the corresponding photoreceptor drum. Each of the toner images moves towards the transfer belt 2040 as the photoreceptor drum rotates.
Each of the toner images of yellow, magenta, cyan, and black is sequentially transferred to the transfer belt 2040 with specified timing. Then, the transferred toner images are superimposed on top of one another to form a color image.
The paper feed tray 2060 stores recording papers therein. The paper feed roller 2054 is arranged near the paper feed tray 2060, and the paper feed roller 2054 takes a piece of recording paper from the paper feed tray 2060. Then, the recording paper is fed between the transfer belt 2040 and the transfer roller 2042 with specified timing. Accordingly, the toner image on the transfer belt 2040 is transferred to the recording paper. The recording paper on which the toner image has been transferred is conveyed to the fixing device 2050.
At the fixing device 2050, heat and pressure are applied to the recording paper to fix the toner on the recording paper. The recording paper on which the toner is fixed is conveyed to the paper output tray 2070 through the ejection roller 2058.
Each of the cleaning units 2031a, 2031b, 2031c, and 2031d removes the residual toner left on the surface of the corresponding photoreceptor drum. The surface of the photoreceptor drum from which the residual toner has been removed moves back to a position where the surface of the photoreceptor drum faces the corresponding charging device.
The sensor device 100 may be detached from the printer housing 2200, and is disposed near the operation panel such that an operator can pick it up with his/her hand. The sensor device 100 is used to identify the brand of the recording paper.
The dark box 119 is a box made of metal such as aluminum, and the surface of the dark box 119 is anodized in black in order to reduce the influence of disturbance light and stray light. The dark box 119 is fixed to the housing 150.
Before the recording paper M is inserted into the slit, the supporting member 140 is pressed by the spring members 170 towards the +Z-direction, such that the supporting surface of the supporting member 140 softly touches the −Z-side surface of the dark box 119.
The light source 111 is disposed so as to irradiate the recording paper M with the s-polarized linear light.
The collimate lens 112 is disposed on the optical path of the light emitted from the light source 111, and collimates the light. The light that has passed the collimate lens 112 passes through the opening of the dark box 119 to irradiate the recording paper M. Hereinafter, the center of the irradiated area on the surface of the recording paper M is referred to simply as a “irradiation center”. Hereinafter, the light that has passed through the collimate lens 112 may be referred to as irradiation light.
Assuming that the light enters the boundary surface of a medium, the plane that includes the incident light beam and the normal line drawn from the point of incidence of the boundary surface is referred to as the incidence plane. When the incident light includes a plurality of light beams, an incidence plane exists for each of the light beams. However, for the purpose of simplification, the incidence plane of the light beam incident on the irradiation center is referred to as the incidence plane of the recording paper M. In other words, the plane that includes the irradiation center and is parallel with the XZ-plane is the incidence plane of the recording paper M.
In the present description, the terns “s-polarized light” and “p-polarized light” are used not only for the incident light on the recording paper M but also for the reflection light. This is for the purpose of simplification, and the linearly polarized light whose polarization direction is the same as that of the incident light (i.e., s-polarized light) on an incidence plane is referred to as the s-polarized light, and the linearly polarized light whose polarization direction is orthogonal to the s-polarized light is referred to as the p-polarized light. These terms are used with reference to the polarization direction of the incident light on the recording paper M.
The polarizing filter 116 is arranged on the +Z-side of the irradiation center. The polarizing filter 116 transmits the p-polarized light and blocks the s-polarized light. Alternatively, the polarizing filter 116 may be replaced with a polarization beam splitter whose capability is equivalent to that of the polarizing filter 116.
The photosensor 113 is arranged on +X side of the irradiation center, with reference to the X-axis direction. As illustrated in
Note that the center of the light source 111, the irradiation center, the center of the polarizing filter 116, the centers of the photosensors 113, 114, and 115 are substantially on the same plane.
Note that the direction in which the light source 111 and the photosensors 113, 114, and 115 are arranged is not limited to the above configuration. For example, the direction in which the light source 111 and the photosensors 113, 114, and 115 are arranged may be orthogonal to the direction in which the recording paper is inserted, or may be inclined towards the direction in which the recording paper is inserted.
The surface of recording paper is composed of plane portions and oblique portions, and the smoothness of the recording paper is determined by the ratio of the plane portions to the oblique portions. The light reflected at a plane portion becomes surface regular reflection light, and the light reflected at an oblique portion becomes surface diffuse reflection light. The surface diffuse reflection light is completely-dispersed reflection light, and it is assumable that the direction of reflection is isotropic. When the smoothness is high, the light quantity of the surface regular reflection light increases accordingly.
The polarization direction of the surface regular reflection light and surface diffuse reflection light towards a photosensor is the same as the polarization direction of the incident light. Note that the polarization direction rotates on the surface of recording paper only when the incident light is reflected on a part of the surface that is inclined in the direction of the rotation with reference to the incident direction. Because the center of the light source, the irradiation center, and the centers of the photosensors are substantially on a same plane, the light whose polarization direction is rotated on the surface of recording paper is not reflected to any of the photosensors.
By contrast, the polarization direction of the internal reflection light is rotated with reference to the polarization direction of the incident light. This happens as the light that enters recording paper is transmitted through Fibers and is subject to optical rotation while experiencing multiple scattering, and the polarization direction is rotated.
As the surface diffuse reflection light has the s-polarized light same as that of the incident light, the surface diffuse reflection light that enters the polarizing filter 116 is blocked at the polarizing filter 116. On the other hand, the internal reflection light has both the s-polarized light and p-polarized light, and the p-polarized light passes through the polarizing filter 116. In other words, the p-polarized light included in the internal reflection light is received at the photosensor 114.
According to the experiments run by the inventor and his associates, it is known that the amount of the p-polarized internal reflection light correlates with the thickness or density of recording paper. This is because the amount of the p-polarized internal reflection light is dependent upon the length of the path where the light passes through the fibers of the recording paper.
As illustrated in
Each of the photosensors transmits an electrical signal to the processing device 130 based on the amount of the received light.
The ROM 132 stores a program described by codes readable by the CPU 131 and various kinds of data used for executing the program. The RAM 133 serves as a working memory.
The light source drive circuit 134 transmits a light-source driving signal to the light source Ill in accordance with the instructions provided by the CPU 131.
The current/voltage converter 135 converts the current signal output from the photosensors into a voltage signal. The A/D converter 136 converts the voltage signal output from the current/voltage converter 135 from an analog signal to a digital signal.
The CPU 131 identifies the brand of recording paper according to the program stored in the ROM 132. The printer controller 2090 is notified of the result of identification.
As a result, the recording paper M in full contact with the optical system 110. By so doing, the irradiation position or angle of incidence of the light is fixed with reference to the recording paper M, and a stable amount of reflection light can be obtained. In other words, an improved precision is achieved in identifying the brand of the recording paper M. If the recording paper M is not in full contact with the optical system 110, the irradiation position or angle of incidence of the light fluctuates, and the brand of the recording paper M cannot be identified with precision.
Moreover, when the recording paper M is in full contact with the optical system 110, the optical system 110 becomes completely closed and the noise generated by disturbance light can be prevented. Further, the light (laser light) can be prevented from leaking to the outside of the sensor device 100, and the security for an operator is improved accordingly.
The intensity of the pressing force applied to the supporting member 140 by the spring members 170 is controlled such that an operator can easily pull out the recording paper M from the sensor device 100.
Here, the holding force applied to the recording paper M by the optical system 110 and the supporting member 140 is controlled such that the recording paper M can smoothly move without being caught in the sensor device 100 when the recording paper M is moved relative to the sensor device 100. If the pressing force applied to the recording paper M is too great, it may become difficult to smoothly move the recording paper M, or the recording paper M may be damaged when the recording paper N is moved relative to the sensor device 100. On the other hand, if the pressing force applied to the recording paper M is too weak, a gap is created between the recording paper M and the optical system 110, and the brand of the recording paper M can not be identified with precision.
When very thin recording paper is inserted into a narrow gap, such insertion may fail due to crimping caused to the recording paper. In order to prevent such crimping, a mechanism that increases the gap when recording paper is to be inserted may be provided, but it is likely that such provision leads to complication in structure or an increase in cost.
In the present example embodiment, a plurality of brands of recording paper, which arc compatible with the color printer 2000, are inserted into the slit of sensor device 100, and the output levels of the photosensors when the light source 111 is switched on are obtained. The results of the above obtaining processes are stored in the ROM 132 of the processing device 130 as “brand-specific output level data”. The brand-specific output level data refers to a database in which the output levels of the photosensors, which are obtained for the already-known different brands of recording paper, are recorded.
Next, processes in which the brand of the recording paper M is identified (brand identification processes) when the brand of the recording paper M is unknown are described.
Firstly, the operation performed by an operator in the brand identification processes are described. 1. The sensor device 100 is placed on the flat surface arranged near the operation panel. 2. To-be-identified recording paper is inserted into the slit of the sensor device 100 with tension (pulling force) being applied to both sides of the recording paper in the Y-axis direction. 3. A request for an identification process is made through the operation panel.
This request for an identification process is sent to the processing device 130 of the sensor device 100 through the operation panel and the printer controller 2090.
Once the request for an identification process is received, the processing device 130 starts a brand identification process.
In the first step S401, a variable to that indicates the value of a time counter is initialized with 0. Here, it is assumed that the variable to is increased by 1 (+1) for every 10 milliseconds (msec) in the interruption process of a timer.
In the next step S403, a variable m that indicates the number of times the signals output from photosensors have been obtained is initialized with 0.
In step S405, the light source 111 is switched on. Here, a plurality of light-emitting units are switched on at the same time.
In the next step S407, whether or not the variable to is equal to or greater than “300” is determined. In other words, whether or not three seconds have passed since the light source 111 was switched on is determined. When this determination is negative, the process shifts to step S409.
In step S409, the signals output from photosensors are obtained.
In the next step S411, the variable m is increased by 1 (+1).
In the next step S413, the data obtained in step S409 is stored in the RAM 133 together with the value of the variable m. Then, the process returns to step S407.
The processes in steps S409 to S413 are repeated until the determination in step S407 becomes positive.
When the determination becomes positive in step S407, the process shifts to step S415.
In step S415, the light source 111 is switched off. Assuming that the value of the variable in is “P”, P pieces of data are stored in the RAM 133 for each of the photosensors.
In step S417, a mean value of P output levels is calculated for each photosensor. The mean values of the output level of the photosensor 113, the photosensor 114, and the photosensor 115 arc referred to as S1′, S2′, and S3′, respectively. SI', S2′, and S3′ are used as measurement data.
In step S419, the brand-specific output level data stored in the ROM 132 is referred to, and a relevance ratio R is calculated for each brand by using formula (1) below.
In step S421, the brand for which the calculated relevance ratio R becomes the greatest is identified as the brand of the recording paper.
In step S423, the printer controller 2090 is notified of the identified brand of the recording paper. Then, the brand identification process is terminated.
The direction in which the sensor device 100 or the recording paper M is moved is not limited to the Y-axis direction. For example, the direction in which the sensor device 100 or the recording paper M is moved may be the direction in which the recording paper M is pulled Out from the sensor device 100 (i.e., the -X direction in the present example embodiment).
When an operator does not move any one of the sensor device 100 and the recording paper M while the light source 111 is being switched on in the brand identification processes, data is obtained P times at a single detection position.
The printer controller 2090 controls the display unit of the operation panel to display (he brand of the recording paper identified by the sensor device 100, and stores the identification results in the RAM of the printer controller 2090.
When the identified brand of the recording paper is displayed on the display unit of the operation panel, an operator returns the sensor device 100 to the originally disposed position. Then, the operator sets the recording paper of the specified brand to the paper feed tray 2060. The brand of the recording paper displayed on the display unit of the operation panel may be registered into the printer controller 2090 by using the keys on the operation panel.
Then, the printer controller 2090 reads the brand of the recording paper from the RAM when a request for a print job is received, and then determines optimal developing conditions and transferring conditions from the development and transfer table for the specified brand of the recording paper.
Then, the printer controller 2090 controls the development device and transfer device of each station in accordance with the determined optimal developing conditions and transferring conditions. For example, the printer controller 2090 controls the transfer voltage or the amount of toner. Accordingly, a high-quality image is formed on recording paper.
As described above, the sensor device 100 according to the present example embodiment includes the optical system 110, the processing device 130, the supporting member 140, the housing 150, and the spring members 170.
The housing 150 has a slit into which recording paper is inserted to identify the brand of the recording paper. When recording paper is inserted into the slit, the recording paper is sandwiched between the optical system 110 and the supporting member 140. The supporting member 140 is attached to the housing 150 through the spring members 170. When recording paper is fed between the optical system 110 and the supporting member 140, pressing force is applied by the spring members 170 in the +Z-direction of the supporting member 140. By so doing, the recording paper is in full contact with the optical system 110, and the irradiation position or angle of incidence of the light is fixed with reference to the recording paper, and a stable amount of reflection light can be obtained.
The CPU 131 of the processing device 130 measures the output levels of the photosensors when the light source 111 of the optical system 110 is switched on to irradiate to-be-identified recording paper with light, and calculates a relevance ratio R by referring to the brand-specific output level data and using the formula (1) described above. Further, the CPU 131 identifies the brand of the to-be-identified recording paper based on the calculated relevance ratio R.
As the spring members 170, inexpensive metal springs may be used. A variety of such inexpensive metal springs are commercially available and easily accessible. Accordingly, a sensor device can be realized at low cost.
Because a surface emitting laser array is used as a light source in the present example embodiment, a polarizing filter is not required to obtain linearly polarized light as irradiation light. Further, the use of a surface emitting laser array realizes high-density integration of a plurality of light-emitting units, which was difficult to achieve with the conventional LEDs or is the like. In such cases, a small-sized light source having a plurality of light-emitting units can be realized. Moreover, the laser light can be all condensed to the optical axis of a collimate lens, and a plurality of rays of light can be collimated with a fixed angle of incidence. In other words, a collimate optical system can be realized at low cost. Accordingly, the cost and size of an optical system can be reduced.
In the brand identification processes, a plurality of light-emitting units of a surface emitting laser array are switched on at the same time. Accordingly, the signal-to-noise ratio (S/N) improves in the output of the photosensors, and identification accuracy also improves. Moreover, the contrast ratio of the speckle pattern of reflection light decreases by switching on all the light-emitting units at the same time, and the amount of reflection light can be measured more accurately. Accordingly, the identification accuracy improves.
Further, the light quantity of the internal reflection light can be increased by switching on the light-emitting units at the same time. Accordingly, it becomes possible to achieve precise separation of the internal reflection light in the optical system 110. Conventionally, such separation of the light reflected from the inside of recording paper was difficult to achieve. The reflection light from the inside of recording paper includes the information about the inside state of the recording paper.
The CPU 131 of the processing device 130 identifies the brand of recording paper based on the signals output from the three photosensors. By taking into consideration the information about the inside state of the recording paper, it becomes possible to improve the level of paper identification such that the level of the recording paper can be determined. Conventionally, such identification of brand was difficult.
Moreover, as it is not necessary to combine various kinds of sensors and the configuration of parts is simple according to the present example embodiment, it is possible to achieve a small sensor device at low cost.
The sensor device 100 according to the present example embodiment can precisely identify an object with simple configuration.
Due to the provision of the sensor device 100, the color printer 2000 according to the present example embodiment can form a high-quality image without increasing the cost or size. Further, troublesome manual settings or failure in printing due to a setting error, which are still present in the conventional products, can be eliminated according to the present example embodiment.
According to the experiments run by the inventor and his associates, it is known that the intensity distribution of the light that passes through the paper follows Lambert's law.
Because the light that passes through the paper is dispersed by the fibers of the paper, the amount of the transmission light decreases when the paper is thick, i.e., when the basis weight is greater. According to the present example embodiment, the identification accuracy of recording paper can be improved by measuring the amount of the transmission light in consideration of the basis weight of the recording paper, as described above.
In such cases, a relevance ratio R is calculated by using formula (2) below.
In the embodiments described above, cases which the optical system 110 includes three photosensors for receiving reflection light were described. However, no limitation is indicated therein, and the optical system 110 may include any number of photosensors depending on the desired identification accuracy.
In such cases, a relevance ratio R is calculated by using formula (4) below.
In the example embodiment described above, the light source 111 and the related processes may be controlled as follows. The light source 111 is switched on and the output of the photosensors is obtained when it is determined that “recording paper is inserted”. On the other hand, the light source 111 is switched off and data processing is performed when it is determined that “no recording paper is inserted”. As described above, it can be configured such that measurement will be performed only when recording paper is inserted into the slit. Accordingly, measurement is not erroneously performed when no recording paper is inserted. Moreover, it may be configured such that measurement will start automatically without any instruction through the operation panel, or power consumption may be reduced by minimizing the length of time during which the light source 111 is switched on.
Moreover, in the example embodiment described above, the sensor device 100 may be provided with an LED that illuminates when it is determined that “recording paper is inserted”. Due to such provision of an LED, an operator can visually notice that recording paper has been inserted.
In the example embodiment described above, at least some of the processes performed by a program, which is executed by the CPU 131, may be performed by hardware, or all of the processes may be performed by hardware.
Note that cases in which recording paper is irradiated with the s-polarized light have been described in the example embodiment described above, but no limitation is indicated therein. In other words, recording paper may be irradiated with the p-polarized light. In such a case, however, a polarizing filter that transmits the s-polarized light is used in place of the polarizing filter 116, and the photosensor 114 receives the s-polarized light included in the internal reflection light.
In the example embodiment described above, eases in which the light source 111 includes nine light-emitting units were described. However, no limitation is indicated therein.
In the example embodiment described above, a conventional laser diode (LD) may be used in place of the surface emitting laser array.
In the example embodiment described above, cases in which the light source 111 emits Linearly polarized light were described. However, no limitation is indicated therein.
In the example embodiment described above, a different kind of elastic member may be used in place of the spring members 170.
Note that cases in which the supporting member 140 is pressed down by recording paper when the recording paper is inserted into the slit of the housing 150 were described in the example embodiment described above, but no limitation is indicated therein. It may be configured such that the dark box 119 is lifted up by recording paper.
In the example embodiment described above, it is desired that a condensing lens be provided in front of each of the photosensors. By so doing, the changes in the amount of the light received at photosensors can be reduced.
In the example embodiment described above, cases in which the processing device 130 performs brand identification processes were described, but no limitation is indicated therein. For example, the printer controller 2090 may perform brand identification processes. In that case, the brand-specific output level data may be stored in a ROM of the printer controller 2090.
In the example embodiment described above, cases in which the light source 111 illuminates for three seconds in the brand identification processes were described. However, no limitation is indicated therein. The length of time during which the light source 111 illuminates in the brand identification processes may be set through the operation panel.
In the example embodiment described above, a start button for the identification process may be provided for the sensor device 100. In that case, it is not necessary for an operator to input a request for an identification process through the operation panel.
In the example embodiment described above, an LED that indicates the on/off of the light source 111 may be provided for the sensor device 100. Due to such provision of an LED, an operator can visually know the on/off of the light source 111.
In the example embodiment described above, a display unit may be provided for the sensor device 100. In that case, the processing device 130 controls the display unit to display the identification results.
In the example embodiment described above, cases in which the outside shape of the housing 150 of the sensor device 100 is like a block were described. However, no limitation is indicated therein. For example, the outside shape of the housing 150 may have a curve like a mouse. In other words, the housing 150 may have any outside shape as long as the housing 150 has a slit of prescribed length in the direction in which the recording paper is inserted.
In the example embodiment described above, an object to be identified by the sensor device 100 is not limited to recording paper.
Note that cases in which recording paper is pressed and held such that the relative positions of the recording paper inserted into a slit and a plurality of photosensors are fixed were described in the example embodiment described above, but no limitation is indicated therein. For example, the recording paper may be held by electrostatic force instead of the pressing force, or the recording paper may be held by suction (negative pressure).
If the opening is narrower than the irradiation area and some of the irradiation area is covered by the −Z-side surface of the dark box 119, the light reflected at the −Z-side surface of the dark box 119 become stray light, and such stray light may be received by a photosensor. In that case, the signal-to-noise ratio (S/N) of the signal output from the photosensor decreases, and the identification accuracy deteriorates.
By contrast, if the opening is much wider than the irradiation area, dust or paper dust may enter the dark box 119 and stick to a photosensor. If dust or paper dust sticks to a photosensor, the amount of the light received at the photosensor varies, and the identification accuracy deteriorates. Moreover, if the opening is too wide, bending of recording paper may occur, and such bending makes it difficult to measure the reflected light with precision.
If the reduction in identification accuracy is no concern, the opening may be shaped differently from the preferred configuration described above. As long as an opening is arranged on a part of the −Z-side surface of the dark box 119, recording paper can be held by the −Z-side surface of the dark box 119.
In
In the example embodiment described above, cases in which the color printer 2000 is used as an image forming apparatus were described, but no limitation is indicated therein. For example, a laser printer that forms monochrome images may be used as an image forming apparatus. Moreover, an image forming apparatus other than a printer, for example, a copier, a facsimile, or a multifunction peripheral (MFP) into which these elements are integrated, may be used.
In the example embodiment described above, cases in which an image forming apparatus includes four photoreceptor drums were described, but no limitation is indicated therein. For example, a printer for which five photoreceptor drums are provided may be used as an image forming apparatus.
In the example embodiment described above, eases of an image forming apparatus in which a toner image is transferred from a photoreceptor drum to a transfer belt and then is transferred to recording paper were described, but no limitation is indicated therein. For example, an image forming apparatus in which a toner image is directly transferred from a photoreceptor drum to recording paper may be used.
The sensor device 100 may be applied to an image forming apparatus in which an image is formed by ejecting ink onto recording paper.
Numerous additional modifications and variations are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the disclosure of the present invention may be practiced otherwise than as specifically described herein. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of this disclosure and appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-188965 | Sep 2013 | JP | national |
| 2014-130734 | Jun 2014 | JP | national |
