Information
-
Patent Grant
-
6336348
-
Patent Number
6,336,348
-
Date Filed
Friday, February 25, 200024 years ago
-
Date Issued
Tuesday, January 8, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 068 1201
- 068 1205
- 068 1214
- 068 1221
- 068 231
- 068 233
- 068 235
- 068 1227
- 008 158
- 008 159
-
International Classifications
-
Abstract
Sensor for detecting both a water level and a vibration in a washing machine, which permits detection both of the water level of washing water in a washing tub and the vibration of the washing tub, including a housing which is a body of the sensor for detecting both the water level and the vibration, hydraulic pressure transmission means under the housing for moving up and down by a hydraulic pressure of the water level in a washing tub, a coil part above the hydraulic pressure transmission means having a coil with a proper inductance, a core holder on the hydraulic pressure transmission means having a core accommodated therein, the core adapted to move up and down within the coil part for varying the inductance of the coil, a cap fitted to a top portion of the coil part, a spring placed in a hollow of the coil part, and a vibration detecting means adapted to move according to the vibration of the housing for varying the inductance of the coil, whereby detecting the water level in the washing tub by substantially varying the inductance of the coil with the up and down movement of the core during a washing cycle or a rinsing cycle, and substantially detecting the vibration of the washing tub by varying the inductance of the coil by means of the vibration detecting means during a spinning cycle.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a sensor for a washing machine, and more particularly, to a sensor for detecting both a water level and a vibration in a washing machine, which permits detection both of the water level of washing water in a washing tub and the vibration of the washing tub.
2. Background of the Related Art
In general, the washing machine removes contaminant on laundry by conducting a washing, rinsing, spinning cycles in succession. In detail, the washing cycle is a process for separating the contaminant on the laundry by friction between washing water and the laundry caused by water circulation using water circulation producing means, such as a pulsator, and softening action of detergent. And, upon completion of the washing cycle, the rinsing cycle is conducted, in which contaminated water is discharged to outside of the washing machine, fresh water is supplied to the washing tub, and the pulsator is rotated to rinse the laundry. Upon completion of the rinsing cycle, the spinning cycle is started. That is, a motor is rotated at a high speed, to discharge water remained in the laundry to outside of the washing tub by using a centrifugal force.
In the meantime, a water level in the washing tub, quantity of detergent to be used, and a total washing time period are determined in general with reference to an amount of laundry introduced in the washing tub in the conduction of the washing cycle. Once an appropriate water level is determined with reference to the amount of laundry, the washing water is supplied to the washing tub until the washing water reaches to the set water level before the washing cycle or the rinsing cycle is started. In this instance, the water level in the washing tub is detected by means of a water level sensor.
In the meantime, it is unavoidable that vibration and noise are occurred in the spinning cycle as the washing tub spins at a high speed ranging around 1700 rpm. Therefore, in order to attenuate the vibration, vibration attenuation means, such as snubber bar, is provided between the washing tub and the washing machine case. However, in fact it is impossible to absorb the entire vibration generated in the high speed rotation by means of the vibration attenuation means. Therefore, recently, a vibration detection sensor is used for detecting the vibration of the washing tub generated during the spinning cycle, for controlling processing of the spinning cycle according to a degree of the vibration. A related art water level detecting sensor and a related art vibration detecting sensor will be explained.
First, a related art washing machine and a water level detecting sensor will be explained with reference to
FIG. 1 and 2
. There is an outer tub
5
inside of a washing machine case
1
, a washing and spinning tub(hereafter called as “washing tub”)
3
rotatably mounted in the outer tub
5
, and a pulsator inside of the washing tub
3
rotated by a motor
9
. And, there is a snubber bar
6
for attenuating the vibration between the outer tub
5
and the case
1
. And, there is a feed water valve
7
above the washing machine case
1
, and a drain valve
8
connected to the outer tub
5
. There are a water level detecting sensor
10
and a vibration detecting sensor
20
on an upper portion of the washing machine case
1
.
The water level detecting sensor will be explained in detail with reference to
FIGS. 2A
,
2
B and
3
.
The water level detecting sensor
10
is provided with a hydraulic pressure transmission means, such as bellows
12
and diaphragm
12
a
, in a lower portion of a cylindrical housing
11
, a body of the water level detecting sensor
10
, for expanding and contracting in up and down direction on reception of a hydraulic pressure generated by the water level of the washing tub. That is, there is a hydraulic pressure transmission passage
5
a
formed between the hydraulic pressure transmission means and the outer tub
5
, for converting the water level of the washing tub and transmitting to the hydraulic pressure transmission means. There is a coil part
15
having a coil with an inductance on an inside wall of the housing
11
, and a core holder
13
under the coil part
15
for accommodating a core
14
which moves in an inside space of the coil part
15
in an up and down direction for varying the inductance of the coil
15
a
. And, there is a cap
18
over the coil part
15
, and a spring
16
between the cap
18
and the core
14
. That is, when the bellows
12
expands or contracts, the core
14
and the core holder
13
, interlocked with a movement of the bellows
12
, move within a hollow of the coil part
15
in an up and down direction, with the inductance of the coil
15
a
varied.
The operation principle of the water level detecting sensor will be explained.
The coil
15
a
of the coil part
15
is connected to an LC resonance circuit
10
a
, an output terminal of which is connected to a microprocessor
2
. The microprocessor
2
controls the feed water valve
7
and the drain valve
8
with reference to a water level the water level detecting sensor senses. In the washing cycle, the water level is fixed according to an amount of the laundry, and the feed water valve
7
is opened to supply water to the washing tub
3
. During water is supplied to the washing tub
3
, a hydraulic pressure for the water level is transmitted to the hydraulic pressure transmission means, such as the diaphragm
12
a
, through the hydraulic pressure transmission passage
5
a
, to cause the diaphragm
12
a
to expand or contract in proportion to the transmitted hydraulic pressure. That is, as water is supplied to the washing tub
3
, the diaphragm overcomes an elastic force of the spring
16
to expand upward, along with the core
14
on the core holder
13
through the hollow in the coil part
15
. Then, the movement of the core
14
varies the inductance of the coil
15
a
, and the inductance variation of the coil
15
a
is converted into a predetermined resonance frequency at the LC resonance circuit
10
a
. The microprocessor
2
determines the water level in the washing tub with reference to a variation of the resonance frequency. When the measured water level reaches to a preset water level, the feed water valve
7
is closed, to stop water supply, and the motor is put into operation for conducting the washing cycle.
In the meantime, upon completion of the washing cycle, contaminated water in the washing tub is drained, and completion of the drain is also detected by using the water level detecting sensor
10
. That is, as the drain proceeds, the water level in the washing tub drops, to permit the diaphragm
12
a
to return to an initial position by the elastic force of the spring
16
. Accordingly, the core holder
13
having the core
14
mounted thereon also moves downward to an initial position. If the core
14
returns to the initial position, the inductance of the coil part
15
is also reduced, and the reduced inductance is converted into a resonance frequency at the LC resonance circuit
10
a
, with reference to which a drain completion time is determined.
A related art vibration detecting sensor will be explained, with reference to
FIGS. 1 and 4
. There are one pair of contacts
24
and
25
on the washing machine case
1
, and a switch leg
22
rotatably fitted under the contacts
24
and
25
for open or closing the contacts
24
and
25
, electrically. And, there are one pair of springs
23
under the switch leg
22
.
The operation of the vibration detecting sensor will be explained with reference to
FIGS. 3 and 4
. During washing, particularly, during spinning, if the washing tub hits the switch leg
22
of the vibration detecting sensor
20
due to severe vibration of the washing tub, the switch leg
22
overcomes the elastic force of the spring
23
, and rotates in a counter clockwise direction on the drawing, to short the contacts
24
and
25
. Upon occurrence of an electrical signal at any one of the pair of the contacts
24
and
25
, the microprocessor
2
determines that there is a vibration occurred. According to this, the drain valve
7
is opened for a preset time period, for supplying water to the washing tub, so that the laundry is disposed, not to one side, but evenly, for reducing the vibration. Once the vibration is reduced, the motor
9
is rotated at a high speed, to process the spinning. If there is the electrical signal occurred at the contacts
24
and
25
even after the vibration reducing process continuously, the motor
9
is stopped, for preventing danger coming from an excessive vibration beforehand.
However, the related art water level detecting sensor and the vibration detecting sensor have the following problems.
First, the use of the individual water level detecting sensor and the vibration detecting sensor causes a production cost high. And, the separate fitting of the two sensors require much assembly man-hour.
Second, the related art vibration detecting sensor has difficulty in fitting, and detecting the vibration accurately in view of the structure. Because, if the switch leg is fitted close to the outer tub, the vibration sensor may detect a slight vibration, to cause unnecessary operation, and if the switch leg is fitted far than required, the vibration sensor can detect the vibration only after the vibration becomes very severe. In order to solve such a problem, an accurate vibration amplitude W of the washing tub should be known, which is impossible in fact. And, even if the switch leg is fitted appropriately, the employment of mechanical contacts and spring in the related art vibration detecting sensor requires to re-adjust a gap between the contacts and the switch leg after a prolonged use of the washing machine, and involved in deterioration of a reliability. Because the contacts may rust, or the elastic force of the spring may degrade from the prolonged use.
SUMMARY OF THE INVENTION
Accordingly, the present invention is directed to a sensor for detecting both a water level and a vibration in a washing machine that substantially obviates one or more of the problems due to limitations and disadvantages of the related art.
An object of the present invention is to provide a sensor for detecting both a water level and a vibration in a washing machine, in which one sensor can detect both a water level and a vibration.
Other object of the present invention is to provide a sensor for detecting both a water level and a vibration in a washing machine , which permits an accurate vibration detection and has a long lifetime.
Another object of the present invention is to provide a sensor for detecting both a water level and a vibration in a washing machine, which can be fitted easily, and permits reduction of a production cost.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described, the sensor for detecting both a water level and a vibration in a washing machine includes a housing which is a body of the sensor for detecting both the water level and the vibration, hydraulic pressure transmission means under the housing for moving up and down by a hydraulic pressure of the water level in a washing tub, a coil part above the hydraulic pressure transmission means having a coil with a proper inductance, a core holder on the hydraulic pressure transmission means having a core accommodated therein, the core adapted to move up and down within the coil part for varying the inductance of the coil, a cap fitted to a top portion of the coil part, a spring placed in a hollow of the coil part, and a vibration detecting means adapted to move according to the vibration of the housing for varying the inductance of the coil, whereby detecting the water level in the washing tub by substantially varying the inductance of the coil with the up and down movement of the core during a washing cycle or a rinsing cycle, and substantially detecting the vibration of the washing tub by varying the inductance of the coil by means of the vibration detecting means during a spinning cycle.
The vibration detecting means includes a rolling body for substantially moving up and down interlocked with the vibration of the washing tub for varying the inductance of the coil, and a rolling body supporting member having a sloped surface with an angle for accommodating the rolling body.
And, preferably, the rolling body supporting member includes an inserting member on a bottom, and the core holder includes a coupling member for mechanically inserting and coupling the inserting member thereto.
And, preferably, the slope surface of the rolling body supporting member includes a barring surface substantially vertical to the slope surface for inhibiting movement of the rolling body for a minute vibration
Accordingly, the sensor for detecting both a water level and a vibration in a washing machine of the present invention permits detection of both the water level and the vibration by means of one sensor, and the sensor also permits an accurate detection of the vibration.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention:
In the drawings:
FIG. 1
illustrates a section of a washing machine having a related art water level detecting sensor and a vibration detecting sensor fitted thereto, schematically;
FIGS. 2A and 2B
illustrate sections showing related art water level detecting sensors;
FIG. 3
illustrates a block diagram of the washing machine in
FIG. 1
;
FIG. 4
illustrates a section showing a related art vibration detecting sensor, schematically;
FIG. 5
illustrates a section of a sensor for detecting both a water level and a vibration in a washing machine in accordance with a first preferred embodiment of the present invention;
FIG. 6
illustrates a section showing an enlarged view of the vibration detecting means in
FIG. 5
;
FIG. 7
illustrates a section of a sensor for detecting both a water level and a vibration in a washing machine in accordance with a second preferred embodiment of the present invention;
FIG. 8
illustrates a perspective view of the vibration detecting means in
FIG. 7
;
FIG. 9
illustrates a perspective view of an exemplary variation of the vibration detecting means in
FIG. 7
;
FIG. 10
illustrates a section of a sensor for detecting both a water level and a vibration in a washing machine in accordance with a third preferred embodiment of the present invention;
FIG. 11
is a plan view of the sensor in
FIG. 10
;
FIGS.
12
A˜
12
D illustrate sections of exemplary variations of the rolling body supporting member in
FIG. 10
;
FIGS.
13
A˜
13
D illustrate sections showing operation states of the sensor in
FIG. 10
;
FIG. 14
illustrates a section of a sensor for detecting both a water level and a vibration in a washing machine in accordance with a fourth preferred embodiment of the present invention;
FIG. 15
illustrates a cross section of the sensor in
FIG. 14
in an assembled state;
FIG. 16
illustrates a longitudinal section of the sensor in
FIG. 14
in an assembled state;
FIG. 17
illustrates a disassembled perspective view of an exemplary variation of the sensor in
FIG. 14
;
FIG. 18
illustrates a longitudinal section of an exemplary variation of the sensor in
FIG. 17
in an assembled state;
FIGS. 19A and 19B
respectively illustrate perspective view and a side view of a sensor for detecting both a water level and a vibration in a washing machine in accordance with a fifth preferred embodiment of the present invention; and,
FIG. 20
illustrates a perspective view of an exemplary variation of the sensor in FIG.
19
A.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Components of the present invention identical to the same of the related art will be given the same reference symbols, and explanations for the same will be omitted. Though a structure of the related art water level detecting sensor is used, the present invention suggests to provide means(hereafter called as “vibration detecting means”) for varying an inductance of a coil interlocked with a vibration of a washing tub and the like in addition to a core for varying an inductance of the coil with the water level of the washing water. That is, during the washing cycle and the rinsing cycle, the water level is detected by using a variation of the inductance of the coil caused by the movement of the core, and during the spinning cycle, the vibration is detected by using a variation of the inductance of the coil caused by movement of the vibration detecting means. This is possible because the water level detection is required mostly in the washing cycle and the rinsing cycle, and the vibration detection is required mostly in the spinning cycle. That is, in fact, the sensor for detecting both a water level and a vibration of the present invention serves as a water level detecting sensor in the washing cycle and the rinsing cycle, and as a vibration detecting sensor in the spinning cycle.
The sensor for detecting both a water level and a vibration in a washing machine in accordance with a first preferred embodiment of the present invention will be explained with reference to
FIGS. 5 and 6
.
Similar to the related art, there are a coil part
15
having a coil, a core holder
13
for accommodating a core
14
, hydraulic pressure transmission means, such as bellows
12
or a diaphragm
12
a
, a cap
18
and a spring
16
, which are provided inside of a housing
11
, a body of the sensor. In addition to this, the sensor of the present invention includes the vibration detecting means
40
for varying an inductance of the coil with movement caused by a vibration of the sensor itself disposed at a position of the sensor.
The vibration detecting means will be explained.
The vibration detecting means
40
includes rolling body
33
for moving in an up and down direction substantially interlocked with vibration of the washing tub to vary an inductance of a coil, and a rolling body supporting member
31
coupled to a top of a core holder
13
for accommodating the rolling body
33
. The rolling body supporting member
31
has a sloped surface
35
having a slope with respect to a horizontal plane for causing the rolling body
33
to make an up and down movement substantially, and it is preferable that the rolling body
33
is formed of a magnetic material for varying the inductance of the coil as the rolling body
33
moves along the sloped surface
35
. Though it is explained in this embodiment of the present invention that the vibration detecting means
40
is disposed on the top of the core holder
13
, the present invention is not limited to this. That is, the vibration detecting means
40
may be disposed at any position as far as the position can vary the inductance of the coil by the movement of the rolling body
33
. For example, as shown in
FIG. 7
, the vibration detecting means
40
may be disposed on an external surface of the core
14
, i.e., on an external surface of the housing
11
, or as shown in
FIG. 10
, to the cap
18
.
A case the vibration detecting means is disposed on the external surface of the housing will be explained, with reference to
FIGS. 7 and 8
. There is a rolling body supporting member
31
a
fitted to an external surface of the housing
11
disposed at an angle for accommodating the rolling body
33
therein. Preferably, the rolling body supporting member
31
a
has a top part which can be opened for inserting the rolling body
33
therein, and the sloped surface
35
of the rolling body supporting member
31
a
may be stepped, for limiting movement of the rolling body
33
, appropriately. In the meantime, as shown in
FIG. 9
, the rolling body supporting member
31
a
may be formed on a portion of the housing
11
. That is, the rolling body supporting member
31
a
may be formed on a portion of the housing
11
so that the rolling body
33
moves, not excessively, but within a limited distance in the rolling body supporting member
31
a
. In the meantime, it is explained in the foregoing embodiment that the rolling body supporting member
31
a
is fitted to the external surface of the housing
11
, the present invention is not limited to this. That is, a space may be provided in the housing
11
, for fitting the rolling body supporting member between an internal surface of the housing
11
and an external surface of the core
14
.
A case the vibration detecting means is disposed in the cap will be explained, with reference to
FIGS. 10 and 11
. There is a rolling body supporting member
31
b
beneath the cap
18
for accommodating the rolling body
33
for moving according to vibration of the washing tub. Of course, the rolling body supporting member
31
b
has a sloped surface having a slope. It is preferable that the cap
18
has an upper cap and a lower cap for easy insertion of the rolling body
33
in the rolling body supporting member
31
b
. And, it is preferable that the cap
18
has a threaded portion on an external surface, and a cross slot
18
a
in a top surface, for tightening or loosening the cap
18
as the case demands in adjusting the elastic force of the spring
16
, appropriately. As shown in FIGS.
12
A˜
12
D, a variety of slope surfaces
35
of the cap
18
are possible. That is, as shown in
FIG. 12A
, the slope surface
35
may be concave, as shown in
FIG. 12B
, the slope surface
35
may be concave only in one side, as shown in
FIG. 12C
, the slope surface
35
may be convex at a center or only in one side, or as shown in
FIG. 12D
, the slope surface
35
may have a plurality of slope surfaces with different slopes. The slope surface of the rolling body supporting member may be determined taking a weight of the rolling body, a capacity of the washing machine, a spring constant of the spring, a number of turns of the coil, and the like into consideration.
The operation of the sensor for detecting both a water level and a vibration in a washing machine of the present invention will be explained with reference to FIGS.
13
A˜
13
D.
Referring to
FIG. 13A
, when there is no washing water in the washing tub, the sensor is in an initial state since there is no pressure on the diaphragm. According to this, as the core
14
is not inserted in the coil part
15
, there is no change of the inductance of the coil. That is, a no existence of the washing water in the washing tub is determined from no change of the inductance of the coil. However, as shown in
FIG. 13B
, if water is supplied to the washing tub in the washing cycle or rinsing cycle, a pressure transmitted to the diaphragm
12
a
varies gradually, to expand the diaphragm upward. According to this, the core
14
on top of the diaphragm
12
a
also moves up into an inside space of the coil part
15
, to change the inductance of the coil. That is, with reference to a variation of the inductance, the water level in the washing tub is determined, and once the detected water level reaches to a preset value, water supply is completed, and the pulsator is put into operation for conducting washing or rinsing. During the washing or rinsing cycle, since the rolling body
33
makes almost no movement, the inductance variation of the coil caused by the movement of the rolling body
33
is negligible because there is almost no vibration occurred as the washing tub or the pulsator is not rotated. Upon completion of the washing or rinsing cycle, the contaminated water in the washing tub is drained to outside of the washing machine. Then, as shown in
FIG. 13C
, the pressure on the diaphragm
12
a
is dropped gradually, and the diaphragm
12
a
and the core
14
a
return to the initial state by the elastic force of the spring
16
. That is, if the inductance value becomes an initial inductance value of the coil, it is determined that the drain is completed. In the meantime, there is vibration occurred by spinning of the washing tub during the spinning cycle. And, the vibration of the washing tub is transmitted to the sensor as the sensor is connected to the outer tub. In this instance, not the core
14
, but the rolling body
33
makes movement. Because there is no change to the diaphragm
12
a
as there is no washing water in the washing tub, but the rolling body
33
only moves due to vibration. When the vibration is transmitted to the sensor, the rolling body
33
moves along the sloped surface of the rolling body supporting member
31
b
. The movement of the rolling body
33
causes an inductance variation of the coil, which is measured as a level of the vibration. As explained, the sensor for detecting both a water level and a vibration in a washing machine permits detection both of the water level in the washing tub and the vibration of the washing tub by using one sensor, readily. Accordingly, the present invention permits reduction of, not only a production cost, but also assembly man-hours. In the meantime, in a case the vibration detecting means is mounted on top of the core holder, the vibration detecting means is fastened in general to the core holder by adhesive, which has the following disadvantage. The adhesive may be involved in degradation of an adhesiveness, to cause the vibration detecting means to fall off the core holder. And, a small adhesion area is not convenient for the assembly, and may cause the assembly defective, such that the vibration detecting means falls off the core holder.
A preferred embodiment, which is a modified version of the sensor shown in
FIG. 5
, will be explained, with reference to FIGS.
14
˜
16
.
Alike the foregoing embodiments, there is a core holder
13
on a diaphragm, and a vibration detecting means
40
is mounted on top of the core holder
13
. However, different from the foregoing embodiments, the vibration detecting means
40
in this embodiment is, not fastened by adhesive, but detachably fastened by mechanical means. That is, the core holder
13
for accommodating the core
14
is disposed on a top surface of the pressure transmission means, such as bellows or diaphragm, and the vibration detecting means
40
is mounted on top of the core holder
13
.
First, the vibration detecting means will be explained in detail.
The vibration detecting means
40
includes a rolling body supporting member
31
for accommodating the rolling body
33
, and an inserting member
200
formed on a bottom of the rolling body supporting member
31
for insertion in, and fastening to the core holder
13
. The inserting member
200
includes a body
203
formed vertical on the bottom of the rolling body supporting member
31
, an inserting portion
206
at a fore end of the body
203
with a diameter larger than the body
203
, and a plurality of vertical guide ribs
202
formed on an outside surface of the body
203
. The guide ribs
202
are preferably formed at 90° intervals.
Next, the core holder
13
will be explained in detail.
The core holder
13
includes a supporting member
105
disposed on the diaphragm for receiving the pressure transmitted to the diaphragm, and a substantially cylindrical coupling member
100
formed vertical on a center of the supporting member
105
having an inside part for receiving, and coupling with the inserting member
200
of the vibration detecting means
40
, and an outside surface for coupling with the core
14
. The supporting member
105
is preferably formed thin and circular. The coupling member
100
has a plurality of vertical guide slots
106
at fixed intervals extended from a top portion to a middle portion for inserting the guide ribs
202
on the vibration detecting sensor, and a circular throat
103
on an inside wall of the middle portion for forced insertion of the inserting part
206
of the vibration detecting means
40
. That is, an outside diameter of the body
203
of the vibration detecting means
40
should be smaller than an inside diameter of the coupling member
100
of the core holder
100
, and an outside diameter of the inserting part
206
of the vibration detecting means
40
should be smaller than an inside diameter of the coupling member
100
of the core holder
13
, but should be larger than an inside diameter of the circular throat
103
. And, there are hook parts
102
at top ends of the coupling member
100
projected outward for coupling with the cylindrical core
14
between the hook parts
102
and a top surface of the supporting member
105
. As shown in
FIG. 14
, it is preferable that the circular throat
103
on the inside wall of the core holder
13
is annular, but formation of the circular throat
103
with a plurality of ribs may also be acceptable.
A process for assembling the vibration detecting means and the core holder together will be explained.
First, upon bringing the guide ribs
202
on the vibration detecting means
40
to top of the guide slots
106
in the core holder
13
and pressing down the vibration detecting means
40
, the inserting part
206
stops at the circular throat
103
formed on the inside wall of the core holder
13
once. Upon pressing further, the core holder
13
of an elastic material is expanded outward at the circular throat
103
, to permit the insertion of the inserting part
206
further down, thereby coupling the vibration detecting means
40
to the core holder
13
. In this instance, the guide slots
106
in the core holder
13
helps assembly of the vibration detecting means
40
to the core holder
13
as the guide slots
106
in the core holder
13
helps the core holder
13
to open apart outwardly. And, upon completion of the insertion of the inserting part
206
, the core holder
13
returns to an original state as the core holder
13
is formed of an elastic material. That is, once the assembly is completed, the inserting part
206
can not naturally come out of the circular throat
103
. The firm mechanical coupling of the vibration detecting means
40
with the core holder
13
ensures a strong coupling between them, and effectively prevents the vibration detecting means
40
from being fallen off the core holder
13
due to moisture and heat in a prolonged use of the washing machine.
An exemplary variation of the foregoing embodiment will be explained with reference to
FIGS. 17 and 18
. This exemplary variation has an identical structure to the foregoing embodiment except the inserting part
206
of the vibration detecting means
40
. That is, though the inserting part
206
in the foregoing embodiment is substantially spherical or oval, with a diameter greater than the body
203
. However, the exemplary variation modified the shape for simpler and stronger assembly. In detail, the inserting part
206
a
is conical, i.e., has a diameter reduced as it goes down, with a top part diameter greater than an inside diameter of the circular throat in the core holder
13
. And, preferably, the inserting part has a plurality of deep slots
206
c
. This structure permits an easy assembly of the vibration detecting means
40
to the core holder
13
as an external surface of the conical inserting part
206
a
slides on the circular throat
103
when the inserting part
206
a
is inserted through the circular throat
103
, and ensures a stronger coupling as the inserting part
206
a
is difficult to come out of the circular throat
103
once the assembly is completed.
A preferred embodiment of the rolling body supporting member in the vibration detecting sensor of the present invention will be explained, with reference to
FIGS. 19A and 19B
, provided for preventing malfunction of the sensor coming from sensitive movement of the rolling body
33
even to a small vibration during the spinning cycle. In detail, the slope surface
210
of the rolling body supporting member
210
has a radial barring surface
212
substantially vertical to the slope surface
210
, started from a center of the slope surface
210
in the radial direction to form a helical slope surface
210
started from an upper side of the barring surface
212
to a lower surface of the barring surface
212
in a direction the same with a direction of rotation of the washing tub(shown in an arrow on the drawing) for preventing rotation of the rolling body in a direction the same with a direction of rotation of the washing tub in the spinning cycle. The barring surface
212
in
FIG. 19
is applicable when the direction of spinning is clockwise on the drawing. If the direction of spinning is counter clockwise, the barring surface
212
should be formed oppositely. According to this, a minute vibration in the spinning cycle can not move the rolling body
212
toward an upper side of the slope surface
210
because the rolling body
212
can not overcome the barring surface
212
. However, a large amplitude vibration permits the rolling body to overcome the barring surface
212
to cause a change of the coil inductance, that is detected as a vibration. At the end, as the rolling body makes no rotation when the vibration is small and makes rotation when the vibration is great coming from imbalance of the laundry and the like, the rolling body of the present invention permits an accurate detection of the vibration. In the meantime, the slope surface may be divided into two or more than two regions with different angles. Though the barring surface
212
a
is in general formed of straight lines, the barring surface
212
a
may be formed of curved surface as shown in FIG.
20
.
The sensor for detecting both a water level and a vibration in a washing machine of the present invention has the following advantages.
First, the detection both of a water level and a vibration by using one sensor can save a production cost and assembly man-hour of a washing machine.
Second, accurate vibration sensing is made available in comparison to the related art vibration sensor.
Third, reliabilities of the vibration and the water level detection can be ensured even in a prolonged use of the washing machine since the sensor of the present invention is not influenced from heat or moisture.
In conclusion, the sensor of the present invention can prevent an occurrence of error in detection of vibration and subsequent prolonged spinning time period, which have been occurred in the related art washing machine effectively because the vibration of the washing machine can be detected more accurately.
It will be apparent to those skilled in the art that various modifications and variations can be made in the sensor for detecting both a water level and a vibration in a washing machine of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
Claims
- 1. A sensor for detecting both a water level and a vibration in a washing machine comprising:a housing which is a body of the sensor for detecting both the water level and the vibration; hydraulic pressure transmission means under the housing for moving up and down by a hydraulic pressure of the water level in a washing tub; a coil part above the hydraulic pressure transmission means having a coil with a proper inductance; a core holder on the hydraulic pressure transmission means having a core accommodated therein, the core adapted to move up and down within the coil part for varying the inductance of the coil; a cap fitted to a top portion of the coil part; a spring placed in a hollow of the coil part; and, a vibration detecting means adapted to move according to the vibration of the housing for varying the inductance of the coil, whereby detecting the water level in the washing tub by substantially varying the inductance of the coil with the up and down movement of the core during a washing cycle or a rinsing cycle, and substantially detecting the vibration of the washing tub by varying the inductance of the coil by means of the vibration detecting means during a spinning cycle.
- 2. A sensor as claimed in claim 1, wherein the vibration detecting means includes;a rolling body for substantially moving up and down interlocked with the vibration of the washing tub for varying the inductance of the coil, and a rolling body supporting member having a sloped surface with an angle for accommodating the rolling body.
- 3. A sensor as claimed in claim 2, wherein the vibration detecting means is fitted to a top of the core holder.
- 4. A sensor as claimed in claim 3, wherein the rolling body supporting member includes an inserting member on a bottom, and the core holder includes a coupling member for mechanically inserting and coupling the inserting member thereto.
- 5. A sensor as claimed in claim 4, wherein the coupling member includes a plurality of guide slots in an outside surface in an axis direction, and a circular throat on an inside wall projected inward from a lower portion, and the inserting member includes a body having a diameter smaller than an inside diameter of the coupling member, a plurality of guide ribs on an outside surface of the body for being guided by the guide slots, and an inserting part at an end of the body having a diameter smaller than an inside diameter of the coupling member and greater than an inside diameter of the circular throat.
- 6. A sensor as claimed in claim 5, wherein the inserting part is spherical, oval or conical.
- 7. A sensor as claimed in claim 2, wherein the vibration detecting means is fitted to an external side surface of the coil part.
- 8. A sensor as claimed in claim 2, wherein the vibration detecting means is fitted to an inside of the cap.
- 9. A sensor as claimed in claim 2, wherein the slope surface of the rolling body supporting member includes a barring surface substantially vertical to the slope surface for inhibiting movement of the rolling body for a minute vibration.
- 10. A sensor as claimed in claim 9, wherein the barring surface is formed in an radial direction starting from a center of the slope surface toward the outside diameter, and the slope surface is helical.
Priority Claims (4)
Number |
Date |
Country |
Kind |
99-6296 |
Feb 1999 |
KR |
|
99-23230 |
Jun 1999 |
KR |
|
99-23232 |
Jun 1999 |
KR |
|
99-44107 |
Oct 1999 |
KR |
|
US Referenced Citations (12)