The present disclosure relates generally to fluid handling products. More particularly, the present disclosure pertains to utilizing one or more sensors in conjunction with oil storage containers and machines utilizing oil.
Containers and machines used in manufacturing and other fields of endeavor utilize fluids for lubrication such as oils and other substances. It is important that these fluids be kept to quality standards with regard to acceptable amounts of particulate and water contamination. Too much contamination can result in degradation of the oil and even potentially damage to machinery utilizing the oil.
Previous methods of monitoring oil properties involve taking a sample of the oil to be monitored. This sampling can sometimes require halting the operation of the manufacturing process. Oil sight glasses have been used to monitor the fluid properties of operating machines without shutting down the machine, but these prior oil sight glasses require human inspection at the location of the machine according to a set schedule. Furthermore, a person may need a flashlight or a well-lit area to properly inspect the oil sight glass. With regard to monitoring the properties of oil in a drum, tote, or container other than the housing of machinery, sampling is required.
The function of an oil sight glass is to provide visual confirmation of water and/or debris in oil. The oil may be stored in a reservoir, and the oil sight glass may be connected to the reservoir. Oil reservoirs may be used to feed gearboxes, hydraulic systems, and lubrication systems. Because of wear, water, particulates, heat, and other factors, the oil becomes contaminated. This contamination may migrate to the reservoir and may settle at the bottom as sediment.
Traditional oil sight glasses may also include bottom sediment and water bowls. These oil sight glasses include a drain at the bottom to aid in the evacuation of sediment or water from the bottom of the reservoir. The oil sight glass can be installed in either a horizontal or a vertical orientation. In many situations, the color of the oil and other factors make distinguishing between oil and water in the sight glass quite difficult. Also, oil sight glasses are often mounted in difficult to access or difficult to see places. Nonetheless, a user would have to visually inspect the oil sight glass on a regular basis. Also, the oil sight glass must remain relatively clean from dust or other contaminants on the outside of the oil sight glass such that a user may still visually inspect the contents of the oil sight glass. Water baths or weak acid baths may be utilized to clean off the oil sight glass at regular intervals, potentially damaging any external components of the oil sight glass.
These previous methods can be time-consuming and inefficient, leading to unnecessary costs. What is needed, therefore, is a more efficient manner of monitoring characteristics of the oil in a container, whether that container is a machine housing, a drum, a tote, or some other vessel.
Briefly, the present disclosure relates, in one embodiment, to an oil drum adapter kit which may be used for connection to an oil drum containing oil. The oil drum adapter kit may include an adapter body. A fill tube may be connected to the adapter body to allow the oil drum to be filled with the oil. A drain tube may be connected to the adapter body to allow the oil to be removed from the oil drum. A level sensor may be disposed on the drain tube. The level sensor may be configured to sense a level of the oil contained in the oil drum.
In any embodiment, the level sensor may be disposed on the outside of the drain tube.
In any embodiment, the level sensor may be disposed on the inside of the drain tube.
In any embodiment, the level sensor may include a float configured to float on a surface of the oil. An elongate indication member may be connected to the float. The elongate indication member may extend along the drain tube and beyond the adapter body to indicate the level of the surface of the oil in the oil drum.
In any embodiment, the drain tube may include a drain tube wall. An indication member passage may be defined in the drain tube wall. The elongate indication member may extend through the indication member passage.
In any embodiment, the adapter body may include a drum side and an exterior side opposite the drum side. The drain tube may further include an indication member opening nearer the drum side of the adapter body than the exterior side. The elongate indication member may extend through the indication member opening.
In any embodiment, the float may be disposed in the indication member passage. The indication member passage may include an oil inlet opening defined in the drain tube wall such that the oil may enter the indication member passage and interact with the float.
In any embodiment, the indication member passage may include a channel defined in the drain tube wall.
In any embodiment, the level sensor may include a magnet configured to float on a surface of the oil. The level sensor may further include at least one magnetic reed switch disposed along the drain tube. The at least one magnetic reed switch may be configured to open or close a circuit in the presence of the magnet.
In any embodiment, a flow sensor may be disposed inside the fill tube.
In any embodiment, a relative humidity sensor may be connected to the adapter body to sense relative humidity in a headspace of the oil drum when the adapter kit is mounted on the oil drum.
In any embodiment, a breather may be connected to the fill tube. The breather may include a breather port. A switch may be configured to indicate whether the breather port is open or closed.
In any embodiment, the switch may be further configured to indicate whether the breather has been removed or manipulated.
The present disclosure also relates, in one embodiment, to an oil tote adapter kit for connection to an oil tote containing oil. The oil tote adapter kit may include an adapter body. A fill tube may be connected to the adapter body to allow the oil tote to be filled with the oil. A drain tube may be connected to the adapter body to allow the oil to be removed from the oil tote. A first pressure sensor may be disposed on the drain tube. The first pressure sensor may be configured to sense a pressure experienced due to the level of oil in the oil tote.
In any embodiment, the oil tote adapter kit may also include a controller configured to receive a density of the oil as an input and to convert the pressure experienced by the first pressure sensor to an oil level contained in the oil tote.
In any embodiment, a breather may be connected to the fill tube. The breather may include at least one check valve. A second pressure sensor may be disposed on the adapter body. The second pressure sensor may be configured to sense a pressure in a headspace of the oil tote. The controller may be further configured to compare results of the first pressure sensor and the second pressure sensor to account for the breather and the at least one check valve in calculating the oil level contained in the oil tote.
In any embodiment, a flow sensor may be disposed inside the fill tube.
In any embodiment, a relative humidity sensor may be connected to the adapter body to sense relative humidity in a headspace of the oil tote when the adapter kit is mounted on the oil tote.
In any embodiment, a breather may be connected to the fill tube. The breather may include a breather port. A switch may be configured to indicate whether the breather port is open or closed.
In any embodiment, the switch may be further configured to indicate whether the breather has been removed or manipulated.
The present disclosure also relates, in one embodiment, to a hydraulic or gearbox adapter kit for connection to a hydraulics system or gearbox containing oil. The hydraulic or gearbox adapter kit may include an adapter body. A fill tube may be connected to the adapter body to allow the hydraulics system or gearbox to be filled with oil. A drain tube may be connected to the adapter body to allow the oil to be removed from the hydraulics system or gearbox. A breather may be connected to the adapter body. A pressure sensor may be disposed on the adapter body and configured to detect a pressure inside the hydraulics system or gearbox and indicate if the breather is functioning below a preset threshold value.
In any embodiment, a flow sensor may be disposed inside the fill tube.
In any embodiment, the breather may include a breather port. A switch may be configured to indicate whether the breather port is open or closed.
In any embodiment, the switch may be further configured to indicate whether the breather has been removed or manipulated.
In any embodiment, a relative humidity sensor may be connected to the adapter body to sense relative humidity in a headspace of the hydraulics system or gearbox when the adapter kit is mounted on the hydraulics system or gearbox.
In any embodiment, the pressure sensor may include a vacuum sensor.
The present disclosure also relates, in one embodiment, to a drain port adapter kit for connection to industrial equipment. The drain port adapter kit may include an adapter body. A drain tube may be connected to the adapter body to allow the oil to be removed from the industrial equipment. A pressurizing breather may be configured to be in fluid communication with air in a headspace of the industrial equipment. A first pressure sensor may be disposed on the drain tube. The first pressure sensor may be configured to sense a pressure experienced due to the oil in the industrial equipment. A second pressure sensor may be configured to sense a pressure in the headspace. A controller may be configured to compare pressures sensed by the first pressure sensor with pressures sensed by the second pressure sensor to correct for any pressure differences in the headspace due to the pressurizing breather.
In any embodiment, the controller may be further configured to receive a density of the oil as an input and to calculate the level of the oil in the industrial equipment based on the pressures sensed by the first pressure sensor and the pressures sensed by the second pressure sensor.
The present disclosure also relates, in one embodiment, to an oil sight glass for monitoring oil in a container. The oil sight glass may include a sight glass body. The sight glass body may include a transparent material. A threaded connector may be disposed on the sight glass body. The threaded connector may be configured to attach the sight glass to the container. A drain port may be defined in the sight glass body. A drain port valve may be connected to the sight glass body to open and close the drain port. A cavity may be defined in the sight glass body. The cavity may be configured to contain a sample of the oil. A sensor may be contained in the cavity and unattached from the sight glass body. The sensor may be configured to remain at least partially submerged in the sample of the oil.
In any embodiment, the sensor may be a battery powered wireless sensor.
In any embodiment, the sensor may include a moisture sensor configured to detect a percentage of moisture in the sample of the oil.
In any embodiment, the moisture sensor may be configured to detect moisture due to contamination of the sample of the oil with dissolved or emulsified water.
In any embodiment, the sensor may include a temperature sensor configured to detect a temperature of the sample of the oil.
The present disclosure also relates, in one embodiment, to an oil sight glass for monitoring oil and water in a container. The oil sight glass may include a sight glass body. The sight glass body may include a transparent material. A threaded connector may be disposed on the sight glass body. The threaded connector may be configured to attach the sight glass to the container. A drain port may be defined in the sight glass body. A drain port valve may be connected to the sight glass body to open and close the drain port. A cavity may be defined in the sight glass body. The cavity may be configured to contain a sample of the oil and the water. A sensor may be at least partially disposed in the cavity. At least a portion of the sensor may be configured to float on free water and sink in the oil.
In any embodiment, the sensor may be configured to maintain an upright orientation. The sensor may include a moisture sensor configured to detect a percentage of moisture in the sample of the oil. The moisture sensor may be further configured to remain submerged in the oil when the sensor is in the upright orientation.
In any embodiment, the moisture sensor may be configured to detect moisture due to contamination of the sample of the oil with dissolved or emulsified water.
In any embodiment, the sensor may include a floating component configured to float on the free water and sink in the oil. The sensor may also include a stationary component mounted to the sight glass body.
In any embodiment, the floating component may include an RFID chip and the stationary component may include at least one RFID sensor.
In any embodiment, the floating component may include a magnet and the stationary component may include at least one magnetic reed switch.
In any embodiment, the threaded connector includes a minimum passage width. The floating component may be larger than the minimum passage width.
The present disclosure also relates, in one embodiment, to an oil sight glass assembly for mounting to a port of a container with oil therein. The oil sight glass assembly may include an extension tube to mount to the container at the port. The extension tube may include an internal passageway. At least one sensor may be configured to extend into the internal passageway of the extension tube. A sight glass body may be connected to the extension tube. The sight glass body may include a transparent material. A drain port may be defined in the sight glass body. A drain port valve may be connected to the sight glass body to open and close the drain port.
In any embodiment, the sensor may include a temperature sensor configured to detect a temperature of the sample of the oil.
In any embodiment, the sensor may include a moisture sensor configured to detect a percentage of moisture in the sample of the oil.
In any embodiment, the moisture sensor may be configured to detect moisture due to contamination of the sample of the oil with dissolved or emulsified water.
Reference will now be made in detail to embodiments of the present disclosure, one or more drawings of which are set forth herein. Each drawing is provided by way of explanation of the present disclosure and is not a limitation. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made to the teachings of the present disclosure without departing from the scope of the disclosure. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment.
Thus, it is intended that the present disclosure covers such modifications and variations as come within the scope of the appended claims and their equivalents. Other objects, features, and aspects of the present disclosure are disclosed in, or are obvious from, the following detailed description. It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only and is not intended as limiting the broader aspects of the present disclosure.
The term “sight glass” should be interpreted to mean an apparatus allowing visual inspection of oil in the apparatus. The inclusion of the word “glass” should not place any limits on the components used in the manufacture of the apparatus. The apparatus may be made in whole or in part of glass, but the apparatus may additionally or alternatively be made of polymers, metals, or other materials. Additionally, while the term “oil sight glass” is utilized, the sight glass in various optional embodiments may be used with oil and water, but also may be used with a variety of other fluids as well. As used herein, “oil sight glass” and “sight glass” are understood to be interchangeable.
Referring to
The pressure sensor 106 may also be located in the flow path of the fluid upstream of a first filter 108. The location of the pressure sensor 106 may measure the highest pressure in the system 100. Pressure lower than a threshold pressure sensed by the pressure sensor 106 may, in some embodiments, indicate issues such as restricted fluid flow, a problem with the pump 104, or a filter 118 that is not properly sealed. Pressure that is higher than a threshold pressure sensed by the pressure sensor 106 may indicate the filters 118 have exceeded their capacity, a clog in the system 100, or flow is restricted at the outlet 126. The reading output from the pressure sensor 106 may serve as a warning indicator in embodiments that are configured to automatically shut off when the pressure becomes higher than a threshold pressure.
The differential pressure sensor 122 may be configured to indicate when the pressure drop is more than a threshold pressure drop, such as 22 psi for example. In some embodiments, the differential pressure sensor 122 may indicate the need to change the corresponding filter 118 when the pressure drop exceeds the threshold pressure drop. The differential pressure sensor 122 may include one or more pressure sensing components such that the differential pressure sensor may detect the pressure both before and after a corresponding filter 118. Some embodiments may include a differential pressure sensor 122 comprised of multiple electrically or functionally connected pressure sensors.
Additionally or alternatively to the flow sensor 114 near the outlet 126, a flow sensor may be located upstream of the pump 104. A flow sensor 114 upstream from the pump 104 may, in some embodiments, indicate whether the suction of the pump is appropriate. Such information may aid a user in troubleshooting the flow system 100 or determining if any components upstream from the flow sensor 114 are clogged or dysfunctional. A flow sensor 114 near the outlet 126 may, in some embodiments, indicate any flow stoppage occurring due to the flow system 100 as opposed to an attached nozzle or other component downstream of the outlet.
The flow sensor 114 located in the first branch 110, or a bypass flow sensor, may be configured, in some embodiments, to indicate if the flow system 100 is in a bypass mode or, alternatively, in a filter mode. Such a configuration may be beneficial in exemplary embodiments including fluid passages that are not transparent or translucent.
A particle counter (not shown) may be disposed both before and after each corresponding filter 118. The particle counter may be configured to measure the size and number of particles in a given sample taken from the fluid in the flow system 100 at the respective location. Such a configuration may, in some non-limiting examples, aid in determining if the fluid is clean enough for reliable operation or use. A particle counter disposed upstream of a corresponding filter 118 may provide an indication of the conditions in the equipment and the conditions of the incoming fluid. A particle counter disposed downstream of a corresponding filter 118 may provide an indication of filter performance.
A magnetic wear debris sensor (not shown) may be disposed near one or both of the inlet 102 and the outlet 126. In some embodiments, the magnetic wear debris sensor may be located in a passageway upstream of the inlet 102 or in a passage downstream of the outlet 126. In some embodiments, the magnetic debris sensor may be configured to detect iron and other magnetic particles in the fluid passing through the flow system 100. The magnetic debris sensor may be configured, in combination with the above mentioned particle counter, to provide the user with an indication the particle count is a result of either outside contamination of the fluid or wear on the internal components of the equipment connected to the flow system 100. In some embodiments, the magnetic wear debris sensor may include a Hall Effect sensor.
A dielectric sensor (not shown) may be disposed near one or both of the inlet 102 and the outlet 126. In some embodiments, the dielectric sensor may be located in a passageway upstream of the inlet 102 or in a passage downstream of the outlet 126. The dielectric sensor may be configured to measure impedance of the fluid flowing in the passage. The dielectric sensor may be further configured to monitor the change of the fluid impedance over time. Changes in the dielectric constant of the fluid may indicate, in some embodiments, the presence of contaminants, changes in chemistry of the fluid such as additive depletion, oxidation, and the like. The measured dielectric constant of the fluid could be used to identify the type of fluid flowing through the flow system 100. In embodiments utilizing oil as the fluid, the measured dielectric constant could be used to identify the type of oil including, but not limited to, mineral, PAG (polyalkylene glycol), phosphate ester, POE (polyolester), PAO (poly alfa olefin), and the like. An increase in the dielectric constant of the oil could indicate oxidation, water contamination, and particulate contamination. Cross-contamination could quickly and easily be identified in some embodiments with the use of the dielectric sensor.
Some embodiments of the flow system 100 may include a controller (not shown). The controller may receive all the sensed values from the various sensors and output various corresponding alerts, readings, and other calculations. In one embodiment, the controller may include a global positioning system function so as to identify and report the location of the flow system 100 and any connected equipment.
The exterior frame (not shown) or other exterior portions of the flow system 100 may also include one or more forms of electronic tagging or surface indicia, such as RFID, one or more controllers configured to wirelessly communicate, bar codes, and the like. The tagging system may provide a list of compatible equipment and machines when a tag on or in the flow system 100 communicates with another device or is scanned. Some embodiments including the tagging system configured to aid in preventing cross-contamination of the equipment and/or oils.
A moisture sensor (not shown) may also be disposed in the flow system 100 in one or more of the inlet 102 and the outlet 126. In some embodiments, the moisture sensor may be configured to measure the percentage of water in the oil. A moisture sensor located upstream from the filters 118 may provide an indication of the conditions in the equipment while a moisture sensor located downstream of the filters may provide an indication of filter performance for water removal filters.
Referring now to
The current sensor 208 may include a motor on/off sensor. The current sensor 208 may be configured to send a notification if the motor 204 shuts off. In some embodiments, the motor 204 is configured to shut off if a terminal overload switch (not shown) is triggered. The terminal overload switch may be triggered if, for instance, environmental conditions are too hot or if the pressure in the flow system 200 is too high.
The heat exchanger 214 may be configured to alter the temperature of the fluid flowing through the flow system 200. In an exemplary embodiment, the heat exchanger 214 is configured to cool the fluid flowing through the flow system 200. In some embodiments, the heat exchanger 214 may heat or cool the fluid to meet temperature and viscosity requirements for the corresponding product.
The temperature sensors 212 located both upstream and downstream of the heat exchanger 214 may be configured to monitor the temperature of the fluid. In some embodiments, the temperature sensors 212 may be configured to sense the change in fluid temperature due to the heat exchanger 214 to evaluate the functionality of the heat exchanger. In some embodiments that do not include a heat exchanger 214, one or more temperature sensors 212 may be positioned downstream of the filter 118.
In some embodiments, the flow system 200 may further include one or more of the following above referenced components: a particle counter, a magnetic wear debris sensor, a dielectric sensor, global positioning system software/hardware, bar coding, and a moisture sensor. In one embodiment, the heat exchanger 214 may alternatively be located upstream from the pump 104.
Referring now to
In some embodiments, the flow system 300 may further include one or more of the following above referenced components: a particle counter, a magnetic wear debris sensor, a dielectric sensor, global positioning system software/hardware, bar coding, a moisture sensor, and a temperature sensor 212 (downstream from a filter 118 or upstream from the pump 104). In one embodiment, a heat exchanger 214 may be located upstream from the pump 104.
Turning now to
The fluid level sensor 406 may be configured to detect the volume of the fluid in the tank 402. In some embodiments, the fluid level sensor 406 may produce a signal when the fluid level is below a threshold value. Such an indication may be useful in determining when the tank 402 may need to be refilled. Furthermore, some embodiments may include the fluid level reading produced by the fluid level sensor 406 being input into a calculation that determines filtration time in the flow system 400.
The temperature sensor 212 located in the tank 402 may be configured to measure one or more of the temperature of the fluid in the tank and the temperature of the tank headspace. Additionally, the humidity sensor 408 may be configured to measure the humidity in the tank headspace. These measured values may be used, in some embodiments, to indicate the potential for water contamination in the fluid from water droplet formation inside the tank 402. The humidity sensor 408 may also be configured to measure the amount of water vapor present in the air expressed as a percentage of the amount needed for saturation at the same temperature. In some embodiments, an increase in the relative humidity may indicate a higher chance of water droplet formation in the headspace when the headspace temperature decreases.
The flow system 400 may further include, in some embodiments, a force sensor or weight sensor (not shown) configured to detect the mass of the fluid in the tank 402. Some embodiments may utilize the force or weight sensor to calculate the volume of the fluid in the tank 402. Such calculations can be made taking gravity and/or the density of the fluid into account.
In some embodiments, the flow system 400 may further include one or more of the following above referenced components: a first branch including a bypass branch and a bypass flow sensor, a particle counter, a magnetic wear debris sensor, a dielectric sensor, global positioning system software/hardware, electronic tagging, surface indicia, bar coding, a moisture sensor downstream from the inlet 102 or upstream from the outlet 126, a motor and a corresponding power source and current sensor, and a temperature sensor (downstream from a filter 118 or upstream from the pump 104). In one embodiment, a heat exchanger may be located upstream from the pump 104.
Various combinations of the above mentioned flow systems are contemplated herein. For instance, embodiments may include the flow system 100 including a heat exchanger located upstream from the pump 104. Corresponding temperature sensors may be located before and after the heat exchanger. A relative humidity sensor may be located in the top of a drum in a drum filter cart. The flow system 200 may also, for instance, include a heat exchanger located upstream from the pump 104 with corresponding temperature sensors located before and after the heat exchanger.
Some embodiments may include a flow system for a drum adapter kit 26 (as shown in
As shown in
Turning now to
With reference to
As shown in
With reference to
The open/closed switch or sensor of the drum adapter kit 26 may be further configured to detect and/or indicate the breather 34 has been removed or manipulated. The breather 34 may include a breather port, and a switch may be configured to indicate whether the breather is open or closed. The switch may be connected to the breather port, located in the breather, or may be disposed in any other appropriate location.
The tagging of the drum adapter kit 26 may be configured to verify or indicate the correct components (such as the breather 34) are installed on the drum adapter kit. Such tagging may prevent misapplication of the components and may also prevent cross-contamination of the fluids.
The form of tagging (bar code, RFID, surface indicia, and the like) of the drum adapter kit 26 may be configured to be scanned by a corresponding scanner, received wirelessly by another computer, read by a user, or the like. The tagging may serve as an indicator of a list of compatible filter carts 10 and fluids that may be properly connected to the drum, tote, or reservoir to which the drum adapter kit 26 is installed. Such a system may aid in preventing cross-contamination of the fluids. The tagging may also provide information such as the type of breather 34 to be used with the drum adapter kit 26 such that a user may avoid installing an incorrect or incompatible breather on the adapter kit or associated device. The tagging may additionally or alternatively provide information such as the size and type of the quick connection assembly 36 to be used with the drum adapter kit 26 such that a user may be able to avoid retrieving an incorrectly sized part.
Many of the above mentioned drum adapter kit 26 embodiments may allow for one or more sensors to be mounted in appropriate locations with regard to an oil drum without altering the oil drum. Such a configuration may be desirable because the oil drums may be interchangeable. Mounting sensors directly to such oil drums may prove to be overly expensive in many applications.
Some embodiments may include a flow system for an oil tote adapter kit 38 (as shown in
A pressure sensor 106 may be disposed on the drain passage 40 and may be configured to sense a pressure experienced due to the oil in the oil tote. The pressure sensor 106 may further be connected to a controller. The controller may convert a pressure sensed by the pressure sensor 106 to a fluid level value if the density of the fluid is input into the calculations. A second pressure sensor 106 may be disposed on the adapter body 32 and may be configured to sense the pressure in the reservoir headspace. A breather 34 may be connected to the fill tube 30. The breather 34 may include at least one check valve. In embodiments having both the first and second pressure sensors 106, the controller may be further configured to compare the results of the two pressure sensors to account for pressure effects experienced due to the breather 34 and the at least one check valve in calculating the oil level contained in the oil tote.
As stated above, the oil tote adapter kit 38 may include an open/closed switch or sensor configured to detect and/or indicate the breather 34 has been removed or manipulated. The breather 34 may include a breather port, and a switch may be configured to indicate whether the breather is open or closed. The switch may be connected to the breather port, located in the breather, or may be disposed in any other appropriate location.
Many of the above mentioned oil tote adapter kit 38 embodiments may allow for one or more sensors to be mounted in appropriate locations with regard to an oil tote without altering the oil tote. Such a configuration may be desirable because the oil totes may be interchangeable. Mounting sensors directly to such oil totes may prove to be overly expensive in many applications.
Some embodiments may include a flow system for a hydraulic or gearbox adapter kit 44 (as shown in
The pressure sensor 106 or vacuum sensor may, in some embodiments, replace a vacuum indicator. The pressure sensor 106 or vacuum sensor may be configured to detect a pressure inside the hydraulics system or gearbox and indicate if the filter element within the breather 34 is clogged or otherwise defective. The sensor 106 may also indicate if the breather 34 utilized in the flow system is under-sized for the application. In some embodiments, the pressure sensor 106 may be disposed on the adapter body 46.
As stated above, the hydraulic or gearbox adapter kit 44 may include an open/closed switch or sensor of the drum adapter kit 26 may be further configured to detect and/or indicate the breather 34 has been removed or manipulated. The breather 34 may include a breather port, and a switch may be configured to indicate whether the breather is open or closed. The switch may be connected to the breather port, located in the breather, or may be disposed in any other appropriate location.
Many of the above mentioned hydraulic system or gearbox adapter kit 44 embodiments may allow for one or more sensors to be mounted in appropriate locations with regard to a hydraulic system or gearbox without altering the hydraulic system or gearbox. This configuration may allow for relatively easily installed retrofit sensor systems.
Some embodiments may include a flow system for a drain port adapter kit 50 to be connected to industrial equipment (as shown in
A pressurizing breather 34 can cause an internal pressure measuring sensor 106 to indicate a false reading. The flow system for the drain port adapter kit 50 may use the pressure sensor 106 disposed on the drain tube 53 to sense a pressure experienced due to the oil in the industrial equipment, and one or more pressure sensors in the headspace of the industrial equipment and/or breather 34 may sense a pressure in the headspace. A controller may be configured to compare the pressures sensed by the two or more pressure sensors 106 to correct for any pressure differences due to the breather 34 or other factors. The controller may then be configured to determine an accurate fluid level measurement. This task may be accomplished, in some embodiments, even when the system has a pressurizing breather 34 at its venting location. In some embodiments, the controller may be further configured to receive a density of the oil as an input from a user. Then, the controller may be configured to calculate the level of the oil in the industrial equipment based on the pressures sensed by the at least two pressure sensors 106.
The flow system for a drain port adapter kit 50 may also be configured, in some embodiments, to compare the moisture content in the fluid to the moisture content in the desiccant breather 34 to determine where moisture may be entering the flow system. Some embodiments may simply monitor the trend in moisture increases or decreases in both the fluid and the breather 34. Such a capability may aid in diagnosing potential issues in the flow system.
Many of the above mentioned drain port adapter kit 50 embodiments may allow for one or more sensors to be mounted in appropriate locations with regard to a drain port of industrial machinery or other containers without altering the industrial machinery or container. This configuration may allow for relatively easily installed retrofit sensor systems.
Some embodiments may include an oil sight glass 54 (as shown in
Turning now to
The various embodiments of oil sight glasses described above can have many benefits. The oil sight glass embodiments may allow for easier cleaning of the oil sight glass without concern for potentially ruining components of the oil sight glass with a water or weak acid bath. The oil sight glass embodiments also may allow a user to choose from inspecting the oil sight glass in person or with a computer, mobile device, and the like. The oil sight glass embodiments further still allow a user to retrofit appropriate sensors on a container or piece of machinery with relatively little effort.
Some embodiments may include a fluid transfer container 78 (as shown in
Some embodiments may include a grease gun of any appropriate construction including one or more sensors. The sensors may be configured to indicate the type of grease contained in the grease gun. The sensors may also be configured to indicate the volume of grease contained in the grease gun.
Any or all of the above electronic devices may communicate either wirelessly or through a wired connection to a central database. The information transmitted thereto may indicate various states of sensors, locations of devices, problems associated with components of the flow systems, and the like. The central database may be located in the same facility as the electronic devices described above, or may be a remote central database. The central database may be configured to further calculate and/or compile the information received from the various electronic devices, or may simply catalogue all incoming information for later viewing by a user or separate calculating component.
Other combinations of the above devices, flow systems, sensors, and other components are contemplated herein. Any appropriate combination may be made by adding, subtracting, and/or replacing portions of one embodiment with portions of another embodiment to form yet another embodiment.
This written description uses examples to disclose the invention and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
Although embodiments of the disclosure have been described using specific terms, such description is for illustrative purposes only. The words used are words of description rather than limitation. It is to be understood that changes and variations may be made by those of ordinary skill in the art without departing from the spirit or the scope of the present disclosure, which is set forth in the following claims. In addition, it should be understood that aspects of the various embodiments may be interchanged in whole or in part. While specific uses for the subject matter of the disclosure have been exemplified, other uses are contemplated. Therefore, the spirit and scope of the appended claims should not be limited to the description of the versions contained herein.
Number | Date | Country | |
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62336785 | May 2016 | US |