Patent Application
20160144372
The present invention relates to a separating device for a ball mill or agitator ball mill as well as a ball mill or agitator ball mill with a separating device.
The invention relates to a separating device for large, preferably horizontally orientated ball mills or agitator ball mills. The ball mill is a device for the coarse, fine and extremely fine size-reduction or homogenisation of grinding stock. It comprises a grinding chamber which is caused to rotate and in which grinding stock is size-reduced by grinding bodies. Ball mills usually comprise an approximately circular-cylindrical grinding container mounted horizontally rotating. The mills are filled through a central opening at an end wall. The output is dependent on the design and takes place for example via slots in the grinding chamber wall at the end of the mill, wherein the grinding bodies are held back by a separating device.
A special form of the ball mill is the agitator ball mill. Agitator ball mills comprise a vertically or horizontally disposed, usually approximately cylindrical grinding container, which is filled 70-90% with grinding bodies. The grinding chamber is usually stationary, non-rotating in the case of agitator ball mills. An agitator with suitable agitator elements provides for the intensive motion of the grinding bodies. The grinding stock suspension is continuously pumped through the grinding chamber. The suspended solids are size-reduced or dispersed by impact or shearing forces between the grinding bodies. The separation of grinding stock and grinding bodies takes place by means of a suitable separating device at the exit from the mill.
Such a separating device for holding back the grinding bodies usually comprises a sieve, which only allows the passage of the ground product. The sieve can be constituted either rotating with the shaft or can be disposed statically and is disposed in the grinding container in the outlet region for the treated product.
For example, dynamic separating devices for agitator ball mills are known, which are constituted such that a gap is created between a stator fastened to the fastened part of the agitator ball mill and a rotor connected to the rotating part of the agitator ball mill, through which gap only the ground stock can pass. The problem with such separating devices is that the grinding balls separated from the stock or contained in it collect in the edge region of the rotor and are moved together with the rotor, as a result of which rapid wear of the stator and rotor is caused.
DE 4412408 A1 describes an agitator ball mill with grinding bodies. A standard separating device is disposed upstream of the grinding stock outlet. Upstream of said separating device is a pre-grading disc, which preferably conveys the grinding bodies entering into its sphere of action radially outwards. The pre-grading disc is a component of a rotating cage for the most part surrounding the outlet body. As a result of the rotation of the cage, a radial inflow of grinding stock and grinding bodies to the outlet body is for the most part prevented. The separating device is thus largely removed from the impact of the grinding bodies, as a result of which the wear on the separating device can be reduced. Furthermore, the throughput of the agitator mill can be increased considerably.
DD 153331 A1 describes an agitator ball mill for the continuous size-reduction and dispersion of liquid-solid mixtures, which is provided with a separating device. A grinding body build-up in front of the separating sieve is avoided with the agitator ball mill and the entire sieve and area is covered by the grinding body/grinding stock movement. Furthermore, a replacement of the separating sieve can be made without emptying the grinding container. The separating device comprises a flat sieve and is disposed horizontally parallel to the agitator shaft axis at the highest point, at the end of the grinding chamber in the lid of the grinding container constituted as a sieve housing. The separating device is covered by a grinding stock collecting hood equipped with an outlet connecting piece directed obliquely upwards.
DE 19830960 A1 describes a separating device for an agitator ball mill with a sieve, wherein the sieve comprises varying sieve gaps. In particular, the separating device can be present in a first operating position, in which the elements limiting the sieve gap are held at a first spacing by at least partially non-elastic spacers. In a cleaning position, the elements assume a second spacing, which is larger than the first spacing, so that blockages can easily be removed from the sieve gap.
DE 102007012526 A1 shows a further separating device for grinding bodies of agitator ball mills. DE 2010053484 A1 shows an agitator ball mill with a separating device comprising at least two components. A first component is the separating device and a second component is a dynamic element for generating a material flow.
It is the problem of the invention to make available a separating device for a ball mill, in particular for an agitator ball mill, said separating device being able to be installed in a straightforward manner and, if need be, capable of being repaired quickly or replaced in part or completely.
The above problems are solved by a separating device for a ball mill or agitator ball mill as well as a ball mill or agitator ball mill with a separating device according to the invention.
The invention relates to a separating device for a ball mill or an agitator ball mill. In the following, the term mill is used both for ball mills with a rotating grinding container as well as for agitator ball mills with agitator tools. In the case of agitator ball mills, the grinding container can be mounted rotating as well as non-rotating. The grinding container of mills comprises a first and a second end-face opening. In particular, the grinding container is a hollow cylinder to be opened at least at one side, said hollow cylinder being disposed horizontal and comprising a preferably circular opening at one of the free ends. Other geometries of the grinding container, for example containers with a largely symmetrically polygonal, in particular an octagonal cross-section or suchlike, are also conceivable and are intended to be covered by the invention. The second opening is closed by a second closure device, in particular by a lid. In the case of agitator ball mills, the agitator is usually assigned to the second closure device of the second opening.
Located in the region of the first end-face opening are a grinding stock outlet and a separating device for separating the grinding bodies from the ground product. The first end-face opening is closed by a first closure device. The separating device is usually assigned to the first closure device or is disposed in the region of the grinding stock outlet and/or assigned to the latter.
According to the invention, the separating device comprises a plurality of first and second sieve segments with sieve openings. The first and second sieve segments are disposed alternately on a frame. The arrangement of the first and second sieve segments on the frame constitutes a cylindrical shape of the separating device. For this purpose, the sieve segments each comprise at least one convexly curved outer lateral surface. The sieve segments are disposed on the frame in such a way that the convexly curved outer lateral surfaces of all the sieve segments together form a cylindrical outer lateral shape of the separating device. The outer cylinder of the separating device preferably has a circular base area. A particular advantage of the present invention consists in the fact that the sieve openings can be introduced mechanically into the respective sieve segments. The sieve openings always had to be introduced (produced) manually in the separating devices for large mills that were known from the prior art, since a suitable automation was not possible or not expedient.
According to a preferred embodiment of the invention, the sieve segments each have trapezoidal areas, in particular each have isosceles trapezoidal areas. The coating is preferably deposited on the trapezoidal areas. The coating preferably has a maximum thickness in the region of an axis of symmetry of the isosceles trapezoidal area and a minimum thickness in the region of the sides of the isosceles trapezoidal area. In particular, the coating forms the convex outwardly curved outer lateral surface of the sieve segments with the maximum thickness in the region of an axis of symmetry of the isosceles trapezoidal area. After assembly of the sieve segments on the frame, the coating side of the trapezoidal areas of the sieve segments forms the outer lateral surface of the separating device cylinder.
According to an embodiment of the invention, the trapezoidal areas are constituted as sieve plates with first pass-through openings for the grinding stock. The coating comprises second pass-through openings for the grinding stock, which are disposed in alignment with the first pass-through openings of the trapezoidal areas. The size of the pass-through openings or sieve openings is selected such that the grinding bodies are held back, whereas the ground grinding stock can be removed via the grinding stock outlet from the ball mill or agitator ball mill.
The frame on which these sieve segments are disposed comprises two annular elements which are connected together by transverse elements, The transverse elements are disposed at regular intervals, in particular the spacing between two directly adjacent transverse elements is always constituted identical.
The first and second sieve segments preferably comprise trapezoidal areas with identical areas. The spacing between the transverse elements of the frame largely corresponds to the mean value of the lengths of the base sides of the trapezoidal areas. The width of the transverse elements is preferably selected such that the trapezoidal sides of a first or second sieve segment disposed between two transverse elements lie for the most part completely on the transverse elements. According to an embodiment of the invention, the region of the coating extending beyond the trapezoidal sides lies on the transverse elements, whereas the trapezoidal areas are disposed between the transverse elements.
The first and second sieve segments essentially differ in the arrangement of connecting means and locating means, which are used for the fastening to the frame. The connecting means and locating means are disposed in particular on the non-coated side of the trapezoidal area. In particular, a connecting means is assigned centrally to the short base side of the first sieve segments and a locating means is also assigned centrally in the region of or adjacent to the long base side of the first sieve segments. The position “centrally” relates in particular to a position along the axis of symmetry of the isosceles trapezoidal area. In contrast, the locating means is assigned centrally in the region of or adjacent to the short base side of the second sieve segments and a connecting means is assigned centrally to the long base side of the second sieve segments. The first and second sieve segments are preferably constituted such that their respective basic shape is constituted mirror-symmetrical to one another, wherein the arrangement of the locating and connecting means is specific for each of the sieve segments. As a result of this embodiment, it is possible to produce the sieve segments from identical basic segments and only to change the arrangement of the locating and connecting means, in particular on the respective sides without a coating, which after assembly of the sieve segments bound the internal space of the separating device cylinder.
Furthermore, fastening sockets for the connecting means of the first and second sieve segments are assigned to the first annular element and fastening devices for fastening the first and second sieve segments are assigned to the second annular element of the frame. The first and second sieve segments are disposed on and fastened to the second annular element by means of the fastening devices and connecting means engaging through the locating means of the sieve segments.
During the assembly of a separating device according to the invention, the sieve segments are fastened to the frame, for example a steel base body (a so-called displacement body) forming the sieve plate. Fitted on the sieve plate of the sieve segments on the one base side is a bolt, a socket being constituted on the other side. As described above, the different sieve segments differ in the arrangement of the bolt and socket. The bolt is inserted into the displacement body directly on the rear side; on the front side, a separate bolt is pushed from the front through the steel base body or displacement body into the socket of the sieve plate of the sieve segment. Furthermore, the rubber coating of the sieve segments is constituted conical in the axial direction, in order that the sieve segments can be pressed against one another and a compression and thus sealing at the sides forming the abutting edges results.
According to a preferred embodiment, the short base side is constituted as the bolt side and the long base side as the socket side in the case of the first sieve segments. In the case of the second sieve segments, on the other hand, the short base side is constituted as the socket side and the long base side as the bolt side. During assembly of the separating device, all the second sieve segments with the bolts on the long base side are inserted into the steel base body or displacement body, wherein space for a first sieve segment is left free in each case between the individual second sieve segments. The first sieve segments inserted last can be pushed manually between the adjacent second sieve segments until the conical rubber surfaces or the trapezoidal sides lie adjacent to one another. The rubber surfaces of the trapezoidal sides lying adjacent to one another lie in particular in a form-fit and/or friction-locked manner against one another. The axial displacement then still required is achieved by the closing of the lid, i.e. the first closure device closing the first end-face opening of the grinding container, so that all the sieve segments lie flush against one another in the axial direction. The lid or the first closure device is screwed to the steel base body or displacement body and lies above the separately inserted bolt. It thus prevents loosening of the sieve segments.
The number of sieve segments comprising a separating device varies depending on the size of the machine. The convexity of the one outer lateral surface of the sieve segments, in particular the convexity of the coating, must also be adapted to the number of the sieve segments and the size of the machine.
The modular structure of the separating device according to the invention permits easy assembly of the separating device particularly in the case of large ball mills or agitator ball mills. On account of the modular structure, it is possible to replace in a targeted manner only areas that are damaged or where there is wear on individual sieve segments. The individual components, in particular the individual sieve plates, are relatively small and therefore, precisely in the case of mills with a large diameter, are easier to handle than the separating systems known from the prior art.
The separating device according to the invention can easily be assembled subsequently on a first closure device or lid of an existing mill. Mills with the separating device according to the invention can thus be retrofitted in a straightforward, rapid and cost-effective manner.
The invention also relates to a ball mill or an agitator ball mill with a cylindrical grinding container with a first end-face opening and a second end-face opening, wherein the first and the second end-face opening can be closed by a first and a second closure device, wherein a grinding stock inlet is disposed in the region of the second end-face opening and a grinding stock outlet in the region of the first end-face opening and wherein a separating device is assigned to the grinding stock outlet. According to the invention, the ball mill or the agitator ball mill comprises a separating device with a plurality of first and second sieve segments with sieve openings, in particular a separating device with the features described above.
Examples of embodiment of the invention and its advantages are explained below in greater detail with the aid of the appended figures. The size ratios of the individual elements with respect to one another in the figures do not always correspond to the actual size ratios, since some forms are represented simplified and other forms are represented enlarged in relation to the other elements for the sake of better illustration.
Identical reference numbers are used for identical or identically acting elements of the invention. Furthermore, for the sake of a clearer view, only reference numbers are represented in the individual figures that are required for the description of the respective figure. The represented embodiments only represent examples as to how the device according to the invention can be constituted and do not represent a conclusive limitation.
In the shown example of embodiment, the two annular frame elements 61-1, 61-2 are connected together by twelve uniformly spaced transverse elements 62, i.e. transverse elements 62 are each disposed offset with respect to one another at an angle of α=30° along the circle circumference of annular frame elements 61-1, 61-2 or transverse elements 62 are disposed in each case with a spacing A from one another along the circle circumference of circular frame elements 61-1, 61-2.
Sieve segments 30, 40 comprise largely plane sieve plates 80 made of metal, in particular steel, or another suitable material. Sieve plates 80 each have the shape of an isosceles trapezium.
Sieve segments 30, 40 each comprise connecting means 82 and locating means 84. Connecting means 82 are constituted for example by bolts 83, locating means 84 being constituted for example as screw holes 85 or similar receiving points. According to the represented preferred embodiment, first short base side 31 of sieve plate 80-1 is constituted as the bolt side in the case of first sieve segments 30; in particular, connecting means 82 is assigned centrally to short base side 31 of sieve plate 80. Locating means 84 is also disposed centrally adjacent to long base side 32, in particular on mirror axis S between sides 33. Furthermore, short base side 31 of sieve plate 80-2 is constituted as the bolt side in the case of second sieve segments 40; in particular, connecting means 82 is assigned centrally to short base side 31 of sieve plate 80-2. Locating means 84 is also disposed centrally adjacent to long base side 32, in particular on mirror axis S between sides 33.
Sieve segments 30, 40 comprise on one side coating 87 with an elastic material, in particular with rubber or suchlike. Coating 87 is preferably constituted in the radial direction at least for the most part in the form of a radius. When
Sieve plate 80 and coating 87 each comprise through-opening 81, 88. Through-openings 81, 88 are disposed such that in each case a first through-opening 81 of sieve plate 80 and a second through-opening 88 of coating 87 are aligned with one another and thus form a sieve opening 50.
Particularly in
The represented separating device comprises six first and six second sieve segments 30, 40, which are disposed alternately on frame 60, wherein trapezoidal sides 33, 43 each lie on transverse elements 62 of frame 60 and preferably abut against one another. This means that the width of transverse elements 62 is selected such that trapezoidal sides 33, 43 of a first or second sieve segment 30, 40 disposed between two transverse elements 62 for the most part lie completely on transverse elements 62. Spacing A between two adjacent transverse elements 62 (see
The commonly known outer cylindrical shape of ready-assembled separating device 20 is achieved by arranging in a row and fastening first and second sieve segments 30, 40 on frame 60 (see
In particular, sieve segments 30, 40 are fastened to frame 60 in that sieve segments 30, 40 are inserted, with their connecting means 82 or bolts 83, into fastening sockets 70 of first annular frame element 61-1 of frame 60. On the opposite side, a separate bolt 75 or another suitable connecting means is pushed through fastening device 72 of second annular frame element 61-1 of frame 60 into the locating means of sieve plate 80 of sieve segment 30, 40. In particular, second sieve segments 40 are first disposed on frame 60, wherein space for a first sieve segment 30 is left free in each case between individual second sieve segments 40. First sieve segments 30 are then inserted into the free spaces and fastened to the frame and, by means of separate bolt 75, to fastening devices 72 of second annular frame element 61-1 of frame 60.
On account of their respective trapezoidal shape, sieve segments 30, 40 are constituted conical in the axial direction of formed separating device cylinder 20. In particular, coating 87 projects uniformly beyond trapezoidal sides 33 of sieve plate 80, in order that sieve segments 30, 40 can be pressed against one another and a compression and therefore sealing results at the abutting edges or trapezoidal sides 33, 43 (see
First sieve segments 30 inserted last can be pushed manually between adjacent second sieve segments 40 until conical coating sides 89 (see
The invention has been described by reference to a preferred embodiment. A person skilled in the art can however imagine that modifications or changes to the invention can be made without thereby departing from the scope of protection of the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102013108809.0 | Aug 2013 | DE | national |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/DE2014/000406 | Aug 2014 | US |
| Child | 15013328 | US |
