Robotic surgical systems have been used in minimally invasive medical procedures. During a medical procedure, the robotic surgical system is controlled by a surgeon interfacing with a user interface. The user interface allows the surgeon to manipulate an end effector of a surgical instrument that acts on a patient. The user interface includes an input controller or handle that is moveable by the surgeon to control the robotic surgical system and a display allowing the surgeon to visualize the surgical instrument within a surgical site.
The surgical instrument is supported by an arm of a surgical robot. The arm of the surgical robot includes a setup arm and a linkage that are movable within the surgical environment to manipulate the surgical instrument. The linkage is supported by the setup arm and supports the surgical instrument within the surgical environment. The setup arm may move during the surgical procedure to reposition the linkage and/or to avoid collisions with other arms of the surgical robot.
There is a need for determining the position and/or pose of the setup arm within the surgical environment to determine the position of the surgical instrument and thus, control the surgical instrument during a surgical procedure. Thus, there is a continuing need for determining the pose of the setup arm within the surgical environment during a surgical procedure.
This disclosure relates generally to systems and methods for determining the pose, in particular the pitch, of a setup arm of a surgical robot within the surgical environment using one or more sensors of a linkage supported by the setup arm.
In an aspect of the present disclosure, a process for determining a pitch angle of a support arm for a linkage of a robot includes receiving accelerometer readings from an inertial measurement unit of an instrument drive unit (IDU) within a frame of the IDU, rotating the accelerometer readings from the frame of the IDU to a frame of the support arm which supports the linkage which supports the IDU, and calculating the pitch angle of the support arm from a horizontal of a base of the robot.
In aspects, the process includes defining a home configuration of the linkage of the robot. Rotating the accelerometer readings may include rotating the accelerometer readings about a joint of the linkage from a home configuration of the joint.
In some aspects, rotating the accelerometer readings to the frame of the support arm includes rotating the accelerometer readings by rotation of a first link of the linkage about a first joint between the first link and the support arm. Rotating the accelerometer readings to the frame of the support arm may include rotating the accelerometer readings by rotation of a second link of the linkage about a second joint between the second link and the first link. Rotating the accelerometer readings to the frame of the support arm may include rotating the accelerometer readings by rotation of the IDU about a tool axis that passes through the IDU.
In particular aspects, receiving the accelerometer readings includes the accelerometer readings being indicative of gravity acting on the IDU. The process may include repeating receiving accelerometer readings, rotating the accelerometer readings to the frame of the support arm, and calculating the pitch angle of the support arm and applying a low pass filter to the calculated pitch angels. Applying the low pass filter to the calculated pitch angles may include the low pass filter having a cutoff of about 1 Hz.
In another aspect of the present disclosure, a process for controlling a surgical robot includes receiving a control signal indicative of a desired movement of a tool of the surgical robot, receiving accelerometer readings from an IDU of the surgical robot, determining a pitch angle of the surgical robot from a horizontal based on the accelerometer readings, and transmitting a control signal incorporating the pitch angle to the IDU to activate a motor of the IDU.
In aspects, determining the pitch angle of the surgical robot includes rotating the accelerometer readings form the frame of the IDU to a frame of a support arm which supports a linkage of the surgical robot, the linkage supporting the IDU. The process may include determining a status of a brake of the surgical robot is engaged before determining the pitch angle of the surgical robot.
In some aspects, the process includes determining a status of a brake of the surgical robot is released and entering a manual mode of gravity compensation which includes continually calculating the pitch angle. The process may include applying a low pass filter to the continually calculated pitch angles.
In particular aspects, the process includes allowing the pitch angle of the surgical robot to settle for a threshold time before transmitting the control signal.
In another aspect of the present disclosure, a robotic surgical system includes a base, a support arm extending from the base, a linkage supported by the support arm, an instrument drive unit (IDU) supported by the linkage, and a processing unit. The IDU includes an inertial measurement unit that is configured to generate accelerometer readings and a motor. The processing unit is configured to receive the accelerometer readings and to determine a pitch angle of the support arm from a horizontal based on the accelerometer readings. The processing unit is further configured to transmit a control signal, which incorporates the pitch angle, to the IDU to activate the motor of the IDU.
In aspects, the base includes a brake that has an engaged configuration in which the support arm is prevented from moving and a released configuration in which the support arm is movable.
In some aspects, the linkage includes a first link, a second link, a third link, and a rail. The first link may have a first portion that is supported by the support arm about a first joint and a second portion. The second link may have a first portion that that is supported by the second portion of the first link about a second joint and a second portion. The third link may have a first portion that is supported by the second portion of the second link about a third joint and a second portion. The rail may be supported by the second portion of the third link. The IDU may be slidably supported by the rail.
In certain aspects, the processing unit may include a controller that is disposed within the base.
Further, to the extent consistent, any of the aspects described herein may be used in conjunction with any or all of the other aspects described herein.
Various aspects of the present disclosure are described hereinbelow with reference to the drawings, which are incorporated in and constitute a part of this specification, wherein:
Embodiments of the present disclosure are now described in detail with reference to the drawings in which like reference numerals designate identical or corresponding elements in each of the several views. As used herein, the term “clinician” refers to a doctor, a nurse, or any other care provider and may include support personnel.
Referring to
The user console 40 includes a display device 44 which is configured to display three-dimensional images of the surgical site “S” which may include data captured by imaging devices 16 positioned on the ends 14 of the linkages 12 and/or include data captured by imaging devices that are positioned about the surgical theater (e.g., an imaging device positioned within the surgical site “S”, an imaging device positioned adjacent the patient “P”, imaging device 56 positioned at a distal end of an imaging arm 52). The imaging devices (e.g., imaging devices 16, 56) may capture visual images, infra-red images, ultrasound images, X-ray images, thermal images, and/or any other known real-time images of the surgical site “S”. The imaging devices transmit captured imaging data to the processing unit 30 which creates three-dimensional images of the surgical site “S” in real-time from the imaging data and transmits the three-dimensional images to the display device 44 for display.
The user console 40 also includes input handles 42 which are supported on control arms 43 which allow a clinician to manipulate the surgical robot 10 (e.g., move the linkages 12, the ends 14 of the linkages 12, and/or the tools 20). Each of the input handles 42 is in communication with the processing unit 30 to transmit control signals thereto and to receive feedback signals therefrom. Additionally or alternatively, each of the input handles 42 may include input devices (not explicitly shown) which allow the surgeon to manipulate (e.g., clamp, grasp, fire, open, close, rotate, thrust, slice, etc.) the tools 20 supported at the ends 14 of the linkages 12.
Each of the input handles 42 is moveable through a predefined workspace to move the ends 14 of the linkages 12, e.g., tools 20, within a surgical site “S”. The three-dimensional images on the display device 44 are orientated such that the movement of the input handles 42 moves the ends 14 of the linkages 12 as viewed on the display device 44. The three-dimensional images remain stationary while movement of the input handles 42 is scaled to movement of the ends 14 of the linkages 12 within the three-dimensional images. To maintain an orientation of the three-dimensional images, kinematic mapping of the input handles 42 is based on a camera orientation relative to an orientation of the ends 14 of the linkages 12. The orientation of the three-dimensional images on the display device 44 may be mirrored or rotated relative to the view captured by the imaging devices 16, 56. In addition, the size of the three-dimensional images on the display device 44 may be scaled to be larger or smaller than the actual structures of the surgical site permitting a clinician to have a better view of structures within the surgical site “S”. As the input handles 42 are moved, the tools 20 are moved within the surgical site “S” as detailed below. Movement of the tools 20 may also include movement of the ends 14 of the linkages 12 which support the tools 20.
For a detailed discussion of the construction and operation of a robotic surgical system 1, reference may be made to U.S. Pat. No. 8,828,023, the entire contents of which are incorporated herein by reference.
Referring to
The robot base 18 includes a setup arm 15 that supports a first portion of a first link 12a of the linkage 12 at a first joint J1 such that a longitudinal axis A-A of the first link 12a is substantially parallel to the X-Y plane defined. The first joint J1 is a single degree of freedom joint which allows the first link 12a to rotate about the first joint about an axis that is substantially orthogonal to the X-Y plane. With additional reference to
As detailed below, the linkage 12 includes a plurality of sensors that can be used to determine the pitch angle α. The pitch angle α may be used as an input for control algorithms that to control position and movement of the tool 20. For example, forward or inverse kinematics may be used to control the position of the tool 20 within the world frame Fw. In addition, the hand-eye coordination calculations may be used to control the position of the tool 20 within the world frame Fw. For a detailed discussion of exemplary kinematic control algorithms, reference can be made to U.S. patent application Ser. No. 16/081,773, filed Aug. 31, 2018, and for a detailed discussion of exemplary hand-eye coordination calculation reference can be made to U.S. Provisional Patent Application Ser. No. 62/801,734, filed Feb. 6, 2019 [Attorney Docket #A0000245US01PRO (203-12277)]. The entire contents of each of the above applications are hereby incorporated by reference.
With continued reference to
The linkage 12 includes an instrument drive unit (IDU) that is slidably supported along the fourth link 12d to define a linear fifth joint J5 which allows the IDU to move along a tool axis T-T that is parallel to a longitudinal axis of the fourth link 12d. A sixth joint J6 is a roll joint of the IDU about the tool axis T-T which permits the IDU, and thus the tool 20, to rotate about the tool axis T-T.
One or more of the joints J1-J6 may include sensors to determine the position or joint angles of the respective joint. For example, the first joint J1 includes a first sensor 112 that is configured to determine the position of the first link 12a relative to the setup arm 15 about the first joint J1. The second joint J2 includes a second sensor 114 that is configured to determine the position of the second link 12b relative to the first link 12a about the second joint J2. The fifth joint J5 includes a third sensor 116 that is configured to determine the position of the IDU along the rail 12d. The sixth joint J6 includes a fourth sensor 118 that is configured to determine a roll of the IDU about the tool axis T-T. In embodiments, the first, second, third, and fourth sensors 112, 114, 116, 118 may be encoders or potentiometers which determine the joint angle of the respective joint J1, J2, J5, J6. In addition, the IDU includes an inertial measurement unit (IMU) 120 that may be an accelerometer that is configured to determine the inertia of the IDU, e.g., to determine the gravitational forces on the IDU.
Referring now to
With the home configuration of the linkage 12 defined, the accelerometer readings ACCIMU from the IMU 120 in a frame of the IDU are received in the processing unit 30 or the controller 34 (Step 220). The accelerometer readings ACCIMU are received in the x, y, z coordinates in a frame of the IDU as follows:
where x, y, z are the readings from the IMU 120 taken in a frame of the IDU.
The accelerometer readings ACCIMU are then transformed from the frame of the IDU to the base frame Fb using the joint angles of the first, second, and sixth joints J1, J2, J6 (Step 230). To transform the accelerometer readings ACCIMU to the base frame Fb the rotation of each joint J1, J2, J6 is applied to the accelerometer readings ACCIMU to provide an acceleration vector in the base frame ACCb as:
ACC
b
=R
j1
R
j2
R
j6
ACC
IMU
The rotation about each joint is represented as follows:
where “c” and “s” are cosine and sine, respectively. The acceleration vector ACCb is then used to calculate the pitch angle α relative to the horizontal H-H which is parallel to the X-Y plane (Step 240) as follows:
and where pitch=sign(ACCN,x)*Pitch, and where ACCN,x refers to the x-component of the ACCN vector, and the “sign” function is taking the + or − sign of that value. In other words, the SA pitch angle is multiplied by either +1 or −1 depending on the “sign” of the x-component of the acceleration vector.
When the pitch angle α is determined, the pitch angle α may be verified by repeating the calculations with updated accelerometer readings from the IMU 120 (Step 250). This may be repeated until the calculation of the pitch angle α settles out, e.g., remains the same for a threshold period of time or number of calculations. The threshold period of time may be about three seconds. Additionally or alternatively, a low pass filter with a cutoff of about 1 Hz may be applied to calculations of the pitch angle α until the pitch angle α settles out.
The pitch angle α is then saved for the position of the setup arm 15 of the robot base 18 (Step 250). The pitch angle α can be used in control algorithms to control the tool 20, e.g., movement or a function of the tool 20 during a surgical procedure as detailed below (Step 260).
Referring to
When the brake 19 is released, or FALSE, the pitch angle α may fluctuate as the setup arm 15 moves. For example, the brake 19 may be released to allow the setup arm 15 and/or the linkage 12 to move to reposition the setup arm 15 and/or the linkage 12 and/or to avoid a collision with another object within the surgical environment, e.g., another setup arm 15 or linkage 12. When the brake 19 is released the processing unit 30 may adopt a manual mode of gravity compensation such that the pitch angle α is continually calculated to compensate for potential changes in the pitch angle α (Step 350). The method 200 may be used to continually calculate the pitch angle α. In addition, the processing unit 30 may apply a low pass filter to the pitch angle α to avoid unintended movements of the tool 20 and/or until the calculated pitch angle α settles out (Step 355). The low pass filter may be a first order filter with a cutoff frequency in the range of about 1 Hz (Step 360). When the pitch angle α settles out or passes through the low pass filter, the pitch angle α may be used for the control algorithms to move the tool 20 in response to the control signals (Step 340).
While several embodiments of the disclosure have been shown in the drawings, it is not intended that the disclosure be limited thereto, as it is intended that the disclosure be as broad in scope as the art will allow and that the specification be read likewise. Any combination of the above embodiments is also envisioned and is within the scope of the appended claims. Therefore, the above description should not be construed as limiting, but merely as exemplifications of particular embodiments. Those skilled in the art will envision other modifications within the scope of the claims appended hereto.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/018508 | 2/17/2020 | WO | 00 |
Number | Date | Country | |
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62807072 | Feb 2019 | US |