Patent Grant
8622380
1. Field of the Invention
Aspects of the present invention generally relate to a sheet feeding device and an image forming apparatus, and specifically to a device that separates and feeds sheets by blowing an air to the sheets.
2. Description of the Related Art
In the related art, an image forming apparatus, such as a printer or a copying machine, includes a sheet feeding device that feeds sheets one by one loaded in a tray that supports a plurality of sheets. As the sheet feeding device, an air feeding method is known that blows air to an edge of a sheet bundle supported in the tray to float a plurality of sheets while loosening the sheets, and draws the sheet onto a suction conveyance belt disposed at the upper side to feed the sheet one by one. This technology has been discussed in U.S. Pat. No. 7,575,231.
In the meantime, a conveying method is discussed that separately conveys sheets one by one at a predetermined interval by a sheet feeding unit, while partially overlaying the sheets being conveyed. In this conveying method, the sheets are continuously conveyed by a conveyance belt and fallen at the downstream side of the conveyance belt. A delivery belt and a pressing roller are provided in an apparatus employing this conveyance method. The delivery belt receives and further conveys the fallen sheets. The pressing roller presses a leading edge of the sheet which is inclined between the conveyance belt and delivery belt.
In the conveying method that uses these belts, the delivery belt is driven at a sufficiently slower speed than the conveyance belt. Therefore, a sheet is conveyed in a state where a trailing edge of a preceding sheet is hanging on the conveyance while a leading edge thereof is hanging on the delivery belt such that a leading edge of a subsequent sheet is overlaid with the trailing edge of the preceding sheet. This technology is discussed in Japanese Patent Application Laid-Open No. 11-217148.
As described above, since the sheets are conveyed to overlay with each other in a stable state owing to the pressing roller that presses the leading edge of the sheet, it is possible to increase a conveyance amount of sheets in a unit time without increasing a driving speed of the roller or the belt in a conveyance path. Further, by suppressing the driving speed to be low, it is further possible to satisfy a certain performance even when a small size and low speed actuator is used as a driving source. Therefore, it is possible to suppress the increase in the cost, an operation noise, and power consumption to be low even when the actuator is driven at a high speed.
However, when the feeding unit of the air feeding method in the related art and a conveyance unit that conveys sheets to overlay with each other are combined, after separately delivering the sheets one by one from the feeding unit, the conveyance unit conveys sheets in an overlaid state to improve productivity. In this case, in order to improve the productivity by increasing a conveyance amount of the sheets, even though the conveyance amount of sheets is increased by the overlay conveyance in the conveyance unit, a feeding speed in the feeding unit that delivers the sheet to the conveyance unit goes up in proportion to a quantity of production. Therefore this method may not contribute to the lowering of the speed.
If a mechanism which conveys the sheets by the air feeding method while overlaying with each other is provided in the conveyance path, a size of the entire sheet feeding device becomes larger. Further, in order to perform overlay conveyance, two conveying speeds need to be provided, which may make apparatus control complicated.
According to aspects of the present invention, a sheet feeding device and an image forming apparatus are capable of reducing a feeding speed without lowering a production quantity of sheets with a simple configuration and improving sheet conveying efficiency while the sheets are fed to overlay with each other by an air feeding method.
According to an aspect of the present invention, a sheet feeding device includes an elevatable tray that supports a sheet, an air blowing unit that blows air toward the sheet supported by the tray to float the sheet, a suction conveyance member that draws and conveys the sheet floated by driving the air blowing unit, a negative pressure generation part that has a suction opening that applies a negative pressure for sheet suction to the suction conveyance member, a shutter member that moves between a closing position where the suction opening in an upstream side in the sheet feeding direction is partially closed and an open position where the suction opening is opened, and a controlling unit that is, in a driving state of the negative pressure generation part, configured to control the shutter member to follow a preceding sheet that is drawn onto the suction conveyance member, to move to a downstream side in the feeding direction to close the suction opening, and return to the open position at a predetermined timing to draw the sheets onto the suction conveyance member in a state where an upstream edge of the preceding sheet in the feeding direction and a downstream edge of the subsequent sheet in the feeding direction are overlaid by a predetermined amount in a driving state of the negative pressure generation part.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
The sheet feeding unit 301 includes first and second sheet feeding devices 311 and 312 at upper and lower sides. In the sheet feeding devices 311 and 312, sheet storages 11 and 11 that store a sheet bundle and suction conveyance mechanisms 51 and 51 that feed the sheets stored in the sheet storages 11 and 11 are provided. In this exemplary embodiment, the suction conveyance mechanisms 51 and 51 use an air feeding method and feed the sheet while an endless belt is drawing the sheet at the time of a sheet feeding operation.
Here, the sheet feeding unit 301 sequentially feeds and conveys the sheets in each of the sheet storages 11 and 11 in an overlaid state according to sheet request information from the main body 300. Further, the sheet feeding unit 301 conveys a leading sheet to a conveyance sensor 50 which is disposed in a transfer part transferring a sheet to the image forming apparatus 300A. The sheet feeding unit 301 notifies the main body 300 that sheet delivery is ready after the conveyance is completed.
The main body 300 receives the notification that delivery is ready, from the sheet feeding unit 301 and notifies a delivery request to the sheet feeding unit 301. The sheet feeding unit 301 sequentially conveys the overlaid sheets to the main body 300 for every notification of the delivery request. In this case, a sheet conveying speed in the main body 300 is two times or higher than that in the sheet feeding unit 301. The main body 300 separately draws sheets from the sheet feeding unit 301 so as to separate the sheets one by one to sequentially form an image.
At a time when a leading edge of the sheet delivered from the sheet feeding unit 301 reaches a conveyance roller nip disposed at a most upstream side of the main body 300, the sheets are separately drawn by the conveyance roller of the main body 300 one by one and discharged. The sheet feeding unit 301 completes the feeding operation at a time when the number of overlaid sheets requested by the main body 300 is fed and conveyed. The sheet feeding unit 301 completes the operation and enters a stand-by state after separately drawing and discharging the overlaid sheet group by the main body 300.
The sheet conveyed by the suction conveyance mechanism 51 of the first sheet feeding device 311 is fed to the main body 300 through a first conveyance part 317 and a joint conveyance part 319. The sheet conveyed by the suction conveyance mechanism 51 of the second sheet feeding device 312 is fed to the main body 300 through a lower conveyance part 318 and the joint conveyance part 319. A conveyance stepping motor (not illustrated) is provided in each of the conveyance parts 317 to 319 and a conveyance control part (not illustrated) controls the motors to rotate the conveyance roller of each of the conveyance parts to feed the sheet. The driving of the stepping motor of each of the conveyance parts is mechanically transmitted to rotate the conveyance roller of each part to convey the sheet.
On a top surface of the sheet feeding unit 301, an escape tray 101 that forcibly discharges a sheet in an abnormal state caused by double feeding or jam is disposed. A full load detection sensor 102 is provided to detect a full load of the sheet discharged to the escape tray 101. Further, a plurality of displacement sensors is provided for a pair of rollers on the conveyance path of the sheet feeding unit 301 to detect the passage of the leading edge and the trailing edge of the sheet on the conveyance path.
A switching member 310 operates to select a conveyance path 390 leading to the escape tray 101 when the abnormal state of the sheet is detected and operates to select a conveyance path 381 leading to an image forming part 307 when a sheet is in a normal state. When the sheet is in the abnormal state, the sheet S is discharged to the escape tray 101. In contrast, when the sheet is in the normal state, an image forming operation is performed based on image data received by the image forming part 307 from when the sheet is detected by an image reference sensor 305.
A feeding operation is performed by the suction conveyance mechanisms 51 and 51 provided in each of the feeding units. A plurality of fans, which will be described below, is provided in the suction conveyance mechanisms 51 and 51 to control the sheet air-feeding. At the time of the feeding operation of the suction conveyance mechanisms 51 and 51, the fan is controlled to blow air between the sheets S in the sheet storages 11 and 11 from the downstream side of the conveying direction.
When the sheets S are loosened, the sheets are drawn to a suction conveyance belt 21 by the suction from a suction opening 34a. The suction opening 34a is disposed inside the suction conveyance belt 21, which has an endless belt shape as will be described below. Sheets are fed and conveyed while a part of a preceding sheet is overlaid with a part of a subsequent sheet. The suction conveyance belt 21 constitutes a suction conveyance member that draws the sheet S floated by driving of an air blowing unit 29 to convey the sheet. Details of the overlay conveying operation of the suction conveyance mechanisms 51 and 51 will be discussed below.
The main body 300 forms an image on the sheet S fed by the sheet feeding unit 301. On the top surface of the main body 300, the manipulation part 302 is provided to allow the user to set an operation of the image forming apparatus 300A (image forming system). Further, a reader scanner 303 is disposed above the main body 300 to read an original image. The main body 300 includes the image forming part (sheet processing part) 307 which serves as an image forming unit. The image forming unit includes a photosensitive drum 353, a laser scanner unit 354, a development part 352, and an intermediate transfer belt 355, a fixing part 308, and a reversing conveyance part 309.
In the main body 300, after receiving the sheet from the sheet feeding unit 301, the conveyance part is controlled to convey the sheet. The image forming part 307 performs the image forming operation based on the received image data from when the image reference sensor 305 detects the sheet.
At the time of image forming operation, if the image reference sensor 305 detects the sheet, a semiconductor laser (not illustrated) in the laser scanner unit 354 is controlled to be turned on/off and also the intensity of the semiconductor laser is controlled. Further, the scanner motor that controls a polygon mirror (not illustrated) to be rotated is subjected to control. Thus, the laser light is radiated on the photosensitive drum 353 based on the image data and a latent image is formed on the photosensitive drum 353.
Next, in the development part 352, toner is fed from a toner bottle 351 to develop the latent image on the photosensitive drum 353 and the developed toner image is primarily transferred onto the intermediate transfer belt 355 from the photosensitive drum 353.
Thereafter, the toner image which is transferred onto the intermediate transfer belt 355 is secondarily transferred onto the sheet to form a toner image on the sheet. Just before the secondary transfer position, a registration control part 306 is provided. The registration control part 306 corrects a skew of the sheet which is placed just before the transfer position. Further, the registration control part 306 controls the sheet conveyance to minutely adjust the toner image formed on the intermediate transfer belt 355 and a position of the leading edge of the sheet to match with each other without stopping the sheet.
Next, after the secondary transferring, the sheet is conveyed to the fixing part 308, where heat and pressure are applied to the toner to be fixed on the sheet. Further, after the fixing, if the image is continuously printed (formed) on a rear surface of the sheet or the front and rear surfaces of the sheet are inversed, the sheet is conveyed to the reversing conveyance part 309. Further, when the printing is completed, the sheet is conveyed to the sheet processing device 304 at the downstream side.
The sheet processing device 304 is connected to the downstream side of the image forming apparatus 300A to perform desired processing (bending, stapling, or punching) set in the manipulation part 302 by the user on the sheet discharged from the main body 300, on which the image is formed. Thereafter, the sheets are sequentially output to any one of discharging trays 360 as a resultant to be provided to the user. The sheet processing device 304 constitutes a sheet processing part which is a post-processing part that performs post processing on the sheet on which the image is formed.
Next, a schematic configuration of the first and second feeding devices 311 and 312 of the sheet feeding unit 301 according to an exemplary embodiment of the present invention will be described with reference to
As illustrated in
A sheet trailing edge pressing part 18 is provided above the trailing edge regulating plate 13 which is slidable up and down and rotatable as a pressing member. The trailing edge regulating plate 13 presses the trailing edge of the uppermost sheet Sa to separate the sheets. The sheet trailing edge pressing part 18 also serves as a trailing edge surface detection sensor 18 which is provided in a position of the trailing edge regulating plate 13 facing a sheet surface.
The trailing edge surface detection sensor 18 is disposed in the position of the trailing edge regulating plate 13 facing the sheet surface. The trailing edge surface detection sensor 18 moves along a sheet surface in an arrow I direction (vertical direction) in
The sheet storage 11 can be pulled out from the sheet feeding unit 301 by a slide rail 15. If the sheet storage 11 is pulled out to a front side in
The suction conveyance mechanism 51 includes a suction conveyance part 23, the air blowing unit 29, and a draw roller pair 42. The suction conveyance part 23 draws and conveys the sheet S loaded in the tray 12. The air blowing unit 29 floats and loosens an upper portion of the sheet bundle on the tray to separate the sheets S one by one. The air blowing unit 29 blows the air toward the sheets S supported in the tray 12 to float the sheet.
The suction conveyance part 23 has the suction conveyance belt 21 that rotates in a counter-clockwise direction of
The suction conveyance part 23 is disposed inside the plurality of suction conveyance belts 21 (between the belts) in a front side and in a rear direction of
The air blowing unit 29 includes a blowing nozzle 33a that blows the air from the leading edge to the upper portion of the sheet bundle, a separation nozzle 33b, a blowing fan 32, and a blowing/separating duct 33 that sends the air from the blowing fan 32 to the nozzles 33a and 33b. The air drawn by the blowing fan 32 passes through the blowing/separating duct 33 to blow in the arrow C direction (substantially horizontal direction) by the blowing nozzle 33a and floats several sheets among the upper sheets of the sheets S loaded on the tray 12. Further, the air which is drawn by the blowing fan 32 is blown in an arrow D direction by the separation nozzle 33b and separates the uppermost sheet Sa of the sheets floated by the blowing nozzle 33a from the other sheets to be drawn on the suction conveyance belt 21.
In this configuration, if the user pulls out the sheet storage 11 to the front side of
The opening portion opening/closing mechanism 28 has a belt guide part 27 and a belt driving roller 203. The belt guide part 27 is disposed near an outer side of the suction opening 34a at the downstream side in the sheet feeding direction. The belt driving roller 203 is disposed near the suction opening 34a in the belt guide part 27 to advance or retreat the opening portion opening/closing belt 201. Further, the opening portion opening/closing mechanism 28 has an opening portion opening/closing guide 202 that is disposed in approximately a half part of the downstream side in the sheet feeding direction in the suction opening 34a.
The opening portion opening/closing belt 201 constitutes a shutter member that is movable between a closing position where the upstream side of the suction opening 34a in the sheet feeding direction is partially closed and an opening position where the suction opening 34a is opened. Drive of the opening portion opening/closing belt 201 is controlled to close the suction opening 34a from the upstream side in the sheet feeding direction.
The opening portion opening/closing guide 202 extends from a left end of the suction opening 34a of
A portion which faces the suction opening 34a of the belt guide part 27 is in an open state such that it communicates with an opening of the opening portion opening/closing guide 202 at the left edge of
The belt driving roller 203 uses a belt driving motor 200 as a driving source and positively or reversely rotates driven by the belt driving motor 200. The belt guide part 27 is configured to have a hollow shape which is bent to have a mountain shape in the vertical direction of
The opening portion opening/closing belt 201 is formed to have a belt shape which is not bent in a width direction (the front-rear direction of
An entire length of the belt guide part 27 can entirely accommodate the opening portion opening/closing belt 201 in an opening position where the suction opening 34a is open. A size of the belt guide part 27 in the front-rear direction in
The opening portion opening/closing belt 201 opens the suction opening 34a in a state where a portion from the trailing edge to the leading edge is entirely accommodated in the belt guide part 27 (see
The draw roller pair 42 which is disposed at the downstream side in the sheet feeding direction of the suction conveyance belt 21 includes a driving roller and a driven roller. The driven roller contacts the driving roller to be rotatably driven. The driven roller operates in an arrow G direction of
The displacement sensor 43 is provided above the draw roller pair 42. The displacement sensor 43 detects the amount of displacement from a default position of the pair of the pullout rollers 42. The displacement amount is detected by the displacement sensor 43 according to the thickness of the sheet at the time when one sheet S is conveyed and at the time when two sheets S are conveyed, so that the leading edge and the trailing edge of the overlaid portion of the sheets are detected as the change in the displacement amount. The displacement sensor 43 constitutes a sheet detection part that detects a feeding state of the sheet S which is drawn onto the suction conveyance belt 21 and delivered.
Next, referring to
A dedicated ASIC 2 that drives various loads of the sheet feeding device such as a motor or a fan and the manipulation part 302 serving as a setting part which is capable of inputting sheet information such as a size, a grammage, or a surface property of the sheet are connected to a CPU 1 that controls the sheet feeding devices 311 and 312. Further, a storage unit 3 that stores various data input in the manipulation part 302 (see
The CPU 1 constitutes a controlling unit that returns the opening portion opening/closing belt 201 to an opening position at a predetermined timing while closing the suction opening 34a following the preceding sheet Sa. The preceding sheet Sa is drawn onto the suction conveyance belt 21 and moves to the downstream side of the feeding direction while the negative pressure generation part is driven. Thus, the controlling unit controls the sheets to be drawn onto the suction conveyance belt 21 in a state where the upstream edge of the preceding sheet Sa in the feeding direction is overlaid with a downstream edge of the subsequent sheet Sb in the feeding direction by a predetermined amount.
The CPU 1 refers to data stored in the storage unit 3 and adjusts a distance B between the suction conveyance belt 21 and the uppermost sheet Sa in the sheet storage 11 (see
The CPU 1 constitutes a determination part that determines at least one of the sheet information of the size, the grammage, and the surface property of the sheets S loaded on the tray 12. The CPU 1 changes a timing of when the suction opening 34a is opened from the closed state by the opening portion opening/closing belt 201 based on the determination result of the determination part. The size, the grammage, and the surface property of the sheets S loaded on the tray 12 may be automatically determined by the CPU (determination part) 1 or determined based on the user setting.
The COMP converter 5 converts and outputs based on a detection waveform of the displacement sensor 43 an output 9 at the time of one sheet and an output 10 at the time of two sheets according to outputs of the plurality of displacement sensors 43 that detects the movement of the sheet on the conveyance path. The displacement sensor 43 is also provided on the conveyance path following the suction conveyance mechanism 51.
A trailing edge paper surface detection sensor 18 that detects a top surface of the sheet loaded on the tray 12 and a storage opening/closing sensor 48 that detects an opened/closed state of the sheet storage 11 are connected to the ASIC 2. Further, an upper position detecting sensor 57 and a lower position detecting sensor 55 that are positional sensors of the tray 12 in the sheet storage 11 and a sheet presence detecting sensor 56 that detects the presence of the sheet on the tray 12 are connected to the ASIC 2. The ASIC 2 monitors outputs of the sensors.
The ASIC 2 not only issues a driving start instruction to a driving circuit that drives loads of the sheet feeding device, but also receives rotational frequency signals (FGs) of the blowing fan 32 and the suction fan 36 and performs the PWM control to rotate the fans 32 and 36 at a target rotational frequency.
A blowing fan driving circuit 22 that transmits a PWM signal output from the ASIC 2 and supplies power to the blowing fan 32 is connected to the ASIC 2. Further, a suction fan driving circuit 40 that transmits a PWM signal output from the ASIC 2 and supplies power to the suction fan 36 is connected to the ASIC 2. A driving circuit 39 that drives a suction solenoid 38 that opens/closes a duct opening/closing member 37 in the suction duct 34 is connected to the ASIC 2.
A driving circuit 46 that drives a feeding motor 44 that drives the belt driving roller 41 and a driving circuit 20 that drives the lifter motor 19 that elevates the tray 12 are connected to the ASIC 2. Further, a driving circuit 47 that drives a pullout motor 45 that drives the draw roller pair 42 and a driving circuit 3000 that drives a belt driving motor 200 that rotatably drives a belt driving roller 203 are connected to the ASIC 2.
The feeding motor 44, the pullout motor 45, and the belt driving motor 200 are pulse motors and control the conveyance over a predetermined distance by the corresponding driving circuits 46, 47, and 3000 according to an amount of pulses supplied from the ASIC 2 based on the control of the CPU 1. The ASIC 2 counts the amount of the pulses to control the amount of movement of the suction conveyance belt 21, the draw roller pair 42, and the opening portion opening/closing belt 201 based on the rotational amounts of the motors.
In the sheet feeding devices 311 and 312 according to an exemplary embodiment of the present invention, various loads of the sheet feeding device such as the motors or the fans are controlled by the CPU 1 through the dedicated ASIC 2. However, the loads may be directly controlled by the CPU 1 without using the dedicated ASIC 2.
Via the manipulation part (setting part) 302, the sheet information such as the size, the grammage, and the surface property of the sheet is input from the manipulation part (setting part) 302. The storage unit 3 stores such information and data as well as a target value or a PWM value which is used to adjust the fans. In the sheet feeding devices 311 and 312, the storage unit 3 is directly connected to the CPU 1 that controls the sheet feeding devices to be included in the sheet feeding device.
However, the sheet information may be input and stored using a separate device in an image forming system including the sheet feeding device. For example, the manipulation part 302 and the storage unit 3 provided in the image forming apparatus may be used to input and store the sheet information. Further, instead of the sheet information input from the manipulation part 302, sheet information which is automatically recognized within the sheet feeding device may be used.
Next, referring to
In
A separation air in the arrow D direction in
Continuously, in the suction conveyance mechanism 51, after a predetermined time elapses, the duct opening/closing member 37 rotates in the arrow J direction as illustrated in
As illustrated in
Continuously, the opening portion opening/closing belt 201 moves to protrude in the same direction as illustrated in
The opening portion opening/closing belt 201 temporally stops at a position x in
Next, as illustrated in
The opening portion opening/closing belt 201 returns to the outer periphery of the suction opening 34a to be in an open position, so that the suction opening 34a is opened to the sheet Sb which is subsequent to the uppermost sheet Sa and a negative pressure is applied to the sheet Sb. Thus, a portion of the trailing edge of the uppermost sheet Sa corresponding to the distance x, and a portion of the subsequent sheet Sb corresponding to a distance x from a leading edge of the subsequent sheet Sb which abuts on the leading edge regulating plate 25 by the distance x from the upstream side to the outer periphery of the suction opening 34a are simultaneously drawn onto the suction conveyance belt 21. Therefore, as illustrated in
As illustrated in
Finally, as illustrated in
In this timing chart, in the horizontal axis, as passing periods of the sheets, a passing period of the uppermost sheet Sa, a passing period of the subsequent sheet Sb, and a passing period of another subsequent sheet Sc are represented. Further, in the vertical axis, output voltages at an initial position, at a time when the sheet is one, and at a time when the sheets are two are represented as an output voltage of the displacement sensor 43.
That is, as known from the waveform example of
A plurality of displacement sensors 43 which is provided on the conveyance path following the suction conveyance mechanism 51 also monitors the sheet conveyance state. Hereinafter, a leading edge position and a trailing edge position of another subsequent sheet are similarly detected to monitor the sheet feeding state and detect the abnormal sheet feeding.
Next, referring to
The various sheet information (size, grammage, surface property) stored in the tray 12 by the user is input and set through the manipulation part 302 by the user to be stored in the storage unit 3. A flow starts when the tray 12 is lifted in the arrow A direction of
First, in step S1, if the CPU 1 receives the feeding signal, the CPU 1 refers to the sheet information (sheet and JOB information) of a target feeding unit from the storage unit 3. In step S2, the CPU 1 determines the feeding speed (sheet conveying speed) Vs according to the referenced sheet information, and further determines the movement speeds Vh and Vk which are opening/closing speeds of the opening portion opening/closing belt 201 and an opening portion opening/closing timer Th based on the feeding speed Vs.
The feeding speed Vs varies depending on the surface property or the grammage of the sheet. For example, if a sheet conveying speed of a general sheet which is a high-quality paper (whose grammage is 80 g/m2) is V1, the speed may be reduced to V1×50% in a case of a thick paper that is a high-quality paper (whose grammage is 200 g/m2). Further, in a case of a coated paper whose sheet surface is processed like a coated paper (whose grammage is 200 g/m2), the speed is reduced to V1×33%. This value is determined by the result of study in the image forming apparatus 300A in advance and stored in the storage unit 3 in advance.
The movement speeds Vh and Vk of the opening portion opening/closing belt 201 according to the above value are described with reference to
The opening portion opening/closing timer Th is calculated based on a length S of the sheet size of the sheet information in the conveying direction and calculated and determined by the following equation:
Th={S−(2x+y+z)}/Vs
In this equation, z indicates a conveyance distance from the outer periphery of the suction opening 34a in
Next, in step S3, the CPU 1 inputs a control signal into the suction fan driving circuit 40 in the target feeding unit to drive the suction fan 36. Similarly, in step S4, the CPU 1 inputs a control signal to the blowing fan driving circuit 22 and drives the blowing fan 32 to start to blow the air.
In step S5, the CPU 1 waits for a predetermined time until the distance between the surface position of the uppermost sheet Sa and the suction conveyance belt 21 is a B′ position of
Continuously, the CPU 1 inputs a control signal to the suction solenoid driving circuit 39 to drive the suction solenoid 38 after a predetermined time has elapsed. Thus, in step S6, the duct opening/closing member 37 in the suction duct 34 rotates in the arrow J direction of
Next, in step S8, the CPU 1 inputs a control signal to the pullout motor driving circuit 47 to drive the pullout motor 45 and rotate the draw roller pair 42 in the arrow direction of
The displacement sensor 43 that is disposed at a driven roller side of the draw roller pair 42 is configured to detect the leading edge and the trailing edge of the sheet which is being conveyed by the draw roller pair 42, from the position of the roller which is displaced according to the thickness of the sheet. In step S9, the CPU 1 waits until the displacement sensor 43 detects the leading edge of the sheet.
In step S10, if the leading edge of the sheet is detected by the displacement sensor 43, the CPU 1 starts to count the opening portion opening/closing timer Th determined in step S2. In step S11, the sheet Sa is continuously fed and conveyed by the suction conveyance belt 21 and the draw roller pair 42 until the opening portion opening/closing timer Th reaches the Th determined in step S2. In other words, in step S11, the opening portion opening/closing timer Th is continuously counted up and the CPU 1 waits until the timer reaches Th. The state of the suction conveyance mechanism 51 at this time is as illustrated in
At the time when the count value of the opening portion opening/closing timer Th reaches Th, the CPU 1 determines that the sheet reaching position is in a state illustrated in
In step S14, at a timing of when the amount of the protruded opening portion opening/closing belt 201 reaches a position (closed position) illustrated in
If the number of sheets has not reached the number of sheets requested by the JOB, in order to draw and convey the subsequent sheet Sb, in step S16, the CPU 1 reversely rotates the belt driving motor 200 at a predetermined speed to return the opening portion opening/closing belt 201 which is temporally stopped to an initial position (open position) of the outer periphery of the suction opening 34a at the movement speed Vk. In this case, the amount of pulses which are applied to the belt driving motor 200 is controlled so that the opening portion opening/closing belt 201 reaches an initial position illustrated in
In step S17, the opening portion opening/closing belt 201 stops the movement at a timing of when the opening portion opening/closing belt 201 is in a state illustrated in
As described above, by using the opening portion opening/closing belt which follows the preceding sheet, the CPU (controlling unit) 1 closes the suction opening 34a, which is opened when the preceding sheet is drawn onto the suction conveyance belt 21 to move to the downstream side of the feeding direction, based on the detection of the preceding sheet by the displacement sensor 43. Thereafter, at a predetermined timing before the opening portion opening/closing belt 201 is separated from the preceding sheet, the CPU 1 controls the opening portion opening/closing belt 201 to move to an open position.
When the edge of the preceding sheet in the downstream side in the feeding direction is detected by the displacement sensor 43, the CPU 1 moves the opening portion opening/closing belt 201 to a closing position at a predetermined closing timing to close the suction opening 34a through which the preceding sheet has passed. Therefore, the CPU 1 moves the opening portion opening/closing belt 201 to an open position at a predetermined timing while closing the suction opening 34a. The CPU (controlling unit) 1 sets a closing timing and a predetermined timing based on the input sheet information and moves the opening portion opening/closing belt 201 according to the closing timing and the predetermined timing to adjust a predetermined overlaid amount.
While the opening portion opening/closing belt 201 is turning back to stop, the movement amount of the preceding sheet Sa which is conveyed by the suction conveyance belt 21 corresponds to the distance y as illustrated in
The preceding sheet Sa and the subsequent sheet Sb are conveyed until the preceding sheet Sa and the subsequent sheet Sb partially overlaid are in a state illustrated in
Returning to step S15, a case when the processing of the number of sheets has reached the number of sheets requested by the JOB will be described.
In step S14, after stopping the protruding of the opening portion opening/closing belt 201, if it is determined that the number of sheets reaches the number of sheets requested by the JOB (Yes in step S15), the CPU inputs a control signal to the suction solenoid driving circuit 39 to drive the suction solenoid 38. By doing this, in step S18, the CPU 1 rotates the duct opening/closing member 37 in the suction duct 34 in a direction opposite to the arrow J direction of
Continuously, in step S19, the CPU 1 inputs a control signal to the blowing fan driving circuit 22 and stops the blowing fan 32 to stop blowing the air. Similarly, in step S20, the CPU inputs a control signal to the suction fan driving circuit 40 and stops the suction fan 36. In step S21, the CPU 1 waits until the displacement sensor 43 detects the trailing edge of the last conveyed sheet of the number requested by the JOB.
Continuously, in step S22, when the displacement sensor 43 detects the trailing edge of the sheet, the CPU 1 inputs a control signal to the driving circuit 46 to stop the feeding motor 44 and stops the belt driving roller 41 that drives the suction conveyance belt 21.
In step S23, the CPU 1 inputs a control signal to the pullout motor driving circuit 47 to stop the pullout motor 45 and also stop the draw roller pair 42. Further, in step S24, the CPU 1 inputs a control signal to the driving circuit 3000 to inversely drive the belt driving motor 200 and move back the opening portion opening/closing belt 201 from a protruded position (open position) to an initial position (closing position). In step S25, the CPU 1 stops the belt driving motor 200 after completely returning the opening portion opening/closing belt 201 to the initial position and completes the processing flow.
In the above-described exemplary embodiment, the overlaid amount of the preceding sheet and the subsequent sheet at the time of suction conveyance is adjusted by the CPU 1 at a timing of when the opening portion opening/closing belt 201 opens the suction opening 34a from the closed state soon after the displacement sensor 43 detects the leading edge of the preceding sheet. Therefore, the opening portion opening/closing belt 201 is driven to switch the suction opening 34a between the closing position and the open position with a simple configuration. Therefore, it is possible to draw and convey the sheets in an imbricate with a stable overlaid amount.
In other words, based on the timing corresponding to the preceding sheet Sa which is being conveyed, the opening portion opening/closing belt 201 at the open position simply returns from the temporal closing position to the open position so that the overlaid sheets may be fed with a stable overlaid amount. Therefore, it is possible to lower the feeding speed and improve the sheet conveyance efficiency without lowering the sheet productivity.
Thus, even in the image forming apparatus having a comparatively short sheet conveyance path from the position of the tray 12 to the image forming position, the sheet may be overlaid to start the conveyance from the suction conveyance unit (suction conveyance part). Therefore, it is possible to achieve high productivity while lowering the feeding speed. As a result, it is possible to feed and convey the sheet with a low power consumption and a low operation noise.
Next, a second exemplary embodiment of the present invention will be described in detail with reference to
An image forming system according to the secondary exemplary embodiment has a similar schematic configuration to the configuration of the first exemplary embodiment illustrated in
Here, steps S1 to S10 and S11 to S25 of
Specifically, in step S2, the CPU 1 determines the feeding speed (sheet conveying speed) Vs, movement speeds Vh and Vk which are opening speeds of the opening portion opening/closing belt 201, an opening portion opening/closing timer Th, and a target overlapping time To based on sheet•JOB information obtained in step S1. The feeding speed Vs, the movement speeds Vh and Vk, and the opening portion opening/closing timer Th are the same as described in the first exemplary embodiment.
The target overlapping time refers to a time corresponding to the overlaid amount of the trailing edge of the preceding sheet and the leading edge of the subsequent sheet. In this exemplary embodiment, the target overlapping time is set to correspond to the overlaid amount of 50 mm. Steps S3 to S10 are similar to those in the first exemplary embodiment and thus the description thereof will be omitted.
Continuously, in step S10, if the leading edge of the sheet is detected by the displacement sensor 43, the CPU 1 starts to count the opening portion opening/closing timer Th determined in step S2. The output 9 for one sheet and the output 10 for two sheets of the COMP converter 5 that converts the output of the displacement sensor 43 are input to the ASIC 2 and the output results are monitored by the CPU 1.
When the displacement by the leading edge of the sheet is detected by the displacement sensor 43 in step S10, if the displacement is the change point (referred to as ON) of the output 10 for two sheets from one sheet to two sheets (Yes in step S30), in step S31, the CPU 1 starts to count an overlapping time timer Ts. In step S32, the CPU 1 waits until the change point (referred to as OFF) of the output 10 for two sheets from two sheets to one sheet is detected.
The CPU 1 stops counting the overlapping time timer Ts at a timing of when OFF of the output 10 for two sheets is detected and determines the overlapping time timer Ts. After determining the overlapping time timer Ts, in step S33, the CPU 1 stores the determined Ts value in the storage unit 3 and then clears the overlapping time timer Ts to be 0. The determined overlapping time timer Tx is an overlapping time corresponding to a distance and a time corresponding to an amount of overlaid sheets when the sheets are actually conveyed. In order to compare the determined overlapping time timer Tx with a target overlapping time To, in step S34, the CPU 1 reads the overlapping time timer from the storage unit 3 to compare the overlapping time timer with the target overlapping time. The comparison is performed as follows:
α=(To−Ts), and a correction value α is determined.
If the correction value α is negative, it indicates that the conveyance of the subsequent sheet is delayed compared with the preceding sheet as to a target sequence and thus the overlaid amount is smaller than a target amount. Further, if the correction value α is positive, it indicates that the conveyance of the subsequent sheet is faster than that of the preceding sheet as to a target sequence and thus the overlaid amount is larger than the target amount.
The correction value α is determined and then stored in a predetermined address area of the storage unit 3. In step S35, the CPU 1 adds the correction value α to the opening portion opening/closing timer Th determined in step S10 to update the corrected opening portion opening/closing timer Th as follows:
Th=Th+α. Hereinafter, the flow in step S11 is similar to that in the first exemplary embodiment and thus the description will be omitted.
As described above, the difference of the opening portion opening/closing timer Th from the target value whenever the sheets are fed (every sheet feeding) is detected as the correction value α and the correction value α is added to the opening portion opening/closing timer Th to correct Th. Therefore, a distance y′ corresponding to y in
Here, if a timing of when the correction value α=0 is y, when the correction value α is negative, y′<y. Therefore, the suction starting timing of the subsequent sheet becomes earlier so that the overlaid amount is increased by the amount smaller than the target value, which makes a correction to obtain an appropriate amount. In contrast, if α is positive, y′>y and the suction starting timing of the subsequent sheet becomes later so that the overlaid amount is decreased by the amount larger than the target value, which makes a correction to obtain an appropriate amount.
According to the above-described exemplary embodiment, a substantially similar effect to the first exemplary embodiment is obtained. Further, the opening portion opening/closing timing is controlled to maintain the constant overlaid amount between the preceding sheet and the subsequent sheet. Therefore, it is possible to feed the sheets with the more stable overlaid amount of the sheets. Accordingly, it is possible to achieve high productivity while lowering the feeding speed and to feed and convey the sheet with a low power consumption and a low operation noise.
According to this exemplary embodiment, the correction value α is added to the opening portion opening/closing timer Th to correct the opening/closing sequence of the suction opening 34a. Further, the suction timing of the subsequent sheet with respect to the preceding sheet is changed to control the overlaid amount between the sheets to be constant. Therefore, if an element that feedbacks the correction value α is reflected to a movement speed Vh when the opening portion opening/closing belt 201 is closed, and a movement speed Vk when the opening portion opening/closing belt 201 is open, the similar effect may be obtained. Further, it is obvious that the similar effect may be obtained even when the feeding speed (sheet conveying speed) Vs is changed.
Further, in this exemplary embodiment, the opening portion opening/closing belt 201 is moved from the upstream side in the conveying direction maintaining a certain distance y from the trailing edge of the preceding sheet Sa while it is synchronized with the feeding speed Vs. However, when the suction opening 34a is closed from the direction perpendicular to the conveying direction in an amount equivalent to the suction opening 34a closed by the opening portion opening/closing belt 201 illustrated in
In the first and second exemplary embodiments, an example in which the present invention is applied to the sheet feeding devices 311 and 312 that supply the sheet to the image forming unit is described. However, the present invention is not limited thereto. For example, the present invention may be applied to an inserter. In this case, a sheet on which an image is formed may be supplied to the sheet processing device 304 (sheet processing part) or another sheet may be supplied between sheets which are disposed between the image forming unit and the sheet processing device 304 and conveyed with an image formed thereon by the image forming unit.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2012-018449 filed Jan. 31, 2012, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2012-018449 | Jan 2012 | JP | national |
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