The disclosure relates generally to the field of natural gas liquefaction to form liquefied natural gas (LNG). More specifically, the disclosure relates to the production and transfer of LNG from offshore and/or remote sources of natural gas.
This section is intended to introduce various aspects of the art, which may be associated with the present disclosure. This discussion is intended to provide a framework to facilitate a better understanding of particular aspects of the present disclosure. Accordingly, it should be understood that this section should be read in this light, and not necessarily as an admission of prior art.
LNG is a rapidly growing means to supply natural gas from locations with an abundant supply of natural gas to distant locations with a strong demand for natural gas. The conventional LNG cycle includes: a) initial treatments of the natural gas resource to remove contaminants such as water, sulfur compounds and carbon dioxide; b) the separation of some heavier hydrocarbon gases, such as propane, butane, pentane, etc. by a variety of possible methods including self-refrigeration, external refrigeration, lean oil, etc.; c) refrigeration of the natural gas substantially by external refrigeration to form liquefied natural gas at or near atmospheric pressure and about −160° C.; d) transport of the LNG product in ships or tankers designed for this purpose to a market location; and e) re-pressurization and regasification of the LNG at a regasification plant to a pressurized natural gas that may distributed to natural gas consumers. Step (c) of the conventional LNG cycle usually requires the use of large refrigeration compressors often powered by large gas turbine drivers that emit substantial carbon and other emissions. Large capital investments in the billions of US dollars and extensive infrastructure are required as part of the liquefaction plant. Step (e) of the conventional LNG cycle generally includes re-pressurizing the LNG to the required pressure using cryogenic pumps and then re-gasifying the LNG to pressurized natural gas by exchanging heat through an intermediate fluid but ultimately with seawater or by combusting a portion of the natural gas to heat and vaporize the LNG. Generally, the available energy of the cryogenic LNG is not utilized.
It has been proposed to modify steps (c) and (e) of the conventional LNG cycle by liquefying natural gas using liquid nitrogen (LIN) as the coolant, and using the energy of the cryogenic LNG to facilitate the liquefaction of nitrogen gas to form LIN that may then be transported to the resource location and used as a source of refrigeration for the production of LNG. This LIN-to-LNG concept may further include the transport of LNG in a ship or tanker from the resource location (export terminal) to the market location (import terminal) and the reverse transport of LIN from the market location to the resource location. The LIN-to-LNG concept may further include transporting the LIN and LNG in dual-use carriers having one or more cryogenic storage tanks designed to transport LIN to an LNG liquefaction location and to transport LNG to an LNG regasification location. These concepts are disclosed in commonly owned U.S. patent application Ser. No. 15/348,004, titled “Method of Natural Gas Liquefaction on LNG Carriers Storing Liquid Nitrogen,” filed Nov. 10, 2016, the disclosure of which is incorporated by reference herein in its entirety. The LIN-to-LNG concept was disclosed as being beneficial when LNG liquefaction was to take place on a liquefaction vessel receiving natural gas from a floating production unit, but the concept may be used with onshore LNG liquefaction facilities as well.
The storage tanks in known dual purpose carriers are distributed bow-to-stern. What is needed is a dual purpose LIN/LNG carrier that will sail with a constant and level draught regardless of the type and amount of LNG and/or LIN aboard.
The present disclosure provides a water-borne carrier for transporting liquefied natural gas (LNG) and liquefied nitrogen (LIN). A plurality of dual-purpose cryogenic storage tanks are arranged along a length of the ship. The plurality of dual-purpose cryogenic storage tanks may contain LNG or LIN. A LNG-only cryogenic storage tank may be arranged along the length of the ship. The LNG-only cryogenic storage tank contains only LNG.
The present disclosure also provides a method of transporting liquefied natural gas (LNG) and liquefied nitrogen (LIN) in a water-borne carrier. At a first location, LIN is emptied from a plurality of dual-purpose cryogenic storage tanks that are positioned along a length of the carrier. At the first location, the plurality of dual-purpose cryogenic storage tanks and an additional cryogenic storage tank are filled with LNG. The additional storage tank is positioned along the length of the carrier parallel to the plurality of dual-purpose cryogenic storage tanks. Using the carrier, the LNG is transported to a second location, where the LNG is emptied from the plurality of dual-purpose cryogenic storage tanks and the additional cryogenic storage tank. The plurality of dual-purpose cryogenic storage tanks are filled with LIN at the second location. The LIN is transported to the first location using the carrier.
The present disclosure further provides a method of transporting liquefied natural gas (LNG) and liquefied nitrogen (LIN) in a water-borne carrier. At a first location, LIN is emptied from a plurality of dual-purpose cryogenic storage tanks that are positioned along a length of the carrier. At the first location, the plurality of dual-purpose cryogenic storage tanks and a LNG-only cryogenic storage tank are filled with LNG. The LNG-only cryogenic storage tank is positioned along the length of the carrier between the plurality of dual-purpose cryogenic storage tanks. Using the carrier, the LNG is transported to a second location, where the LNG is emptied from the plurality of dual-purpose cryogenic storage tanks and the LNG-only cryogenic storage tank. The plurality of dual-purpose cryogenic storage tanks are filled with LIN at the second location. The LIN is transported to the first location using the carrier. At the first location and/or the second location, a load balance of the carrier is maintained while emptying and filling the plurality of dual-purpose cryogenic storage tanks and the LNG-only cryogenic storage tank. The plurality of dual-purpose cryogenic storage tanks are emptied of LNG before emptying LNG from the LNG-only cryogenic storage tank at the second location. The plurality of dual-purpose cryogenic storage tanks are filled with LIN while emptying LNG from the LNG-only cryogenic storage tank at the second location. The LNG-only cryogenic storage tank is filled with LNG while emptying LIN from the plurality of dual-purpose cryogenic storage tanks at the first location.
The foregoing has broadly outlined the features of the present disclosure so that the detailed description that follows may be better understood. Additional features will also be described herein.
These and other features, aspects and advantages of the disclosure will become apparent from the following description, appending claims and the accompanying drawings, which are briefly described below.
It should be noted that the figures are merely examples and no limitations on the scope of the present disclosure are intended thereby. Further, the figures are generally not drawn to scale, but are drafted for purposes of convenience and clarity in illustrating various aspects of the disclosure.
To promote an understanding of the principles of the disclosure, reference will now be made to the features illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended. Any alterations and further modifications, and any further applications of the principles of the disclosure as described herein are contemplated as would normally occur to one skilled in the art to which the disclosure relates. For the sake clarity, some features not relevant to the present disclosure may not be shown in the drawings.
At the outset, for ease of reference, certain terms used in this application and their meanings as used in this context are set forth. To the extent a term used herein is not defined below, it should be given the broadest definition persons in the pertinent art have given that term as reflected in at least one printed publication or issued patent. Further, the present techniques are not limited by the usage of the terms shown below, as all equivalents, synonyms, new developments, and terms or techniques that serve the same or a similar purpose are considered to be within the scope of the present claims.
As one of ordinary skill would appreciate, different persons may refer to the same feature or component by different names. This document does not intend to distinguish between components or features that differ in name only. The figures are not necessarily to scale. Certain features and components herein may be shown exaggerated in scale or in schematic form and some details of conventional elements may not be shown in the interest of clarity and conciseness. When referring to the figures described herein, the same reference numerals may be referenced in multiple figures for the sake of simplicity. In the following description and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus, should be interpreted to mean “including, but not limited to.”
The articles “the,” “a” and “an” are not necessarily limited to mean only one, but rather are inclusive and open ended so as to include, optionally, multiple such elements.
As used herein, the terms “approximately,” “about,” “substantially,” and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numeral ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and are considered to be within the scope of the disclosure.
“Exemplary” is used exclusively herein to mean “serving as an example, instance, or illustration.” Any embodiment or aspect described herein as “exemplary” is not to be construed as preferred or advantageous over other embodiments.
The term “dual purpose carrier” refers to a ship capable of storing and/or transporting LIN and/or LNG.
The disclosure describes a water-borne carrier or ship design with cryogenic storage tanks and equipment that allow for the safe storage, loading and offloading of LNG and LIN). The carrier is envisioned to have multiple storage compartments or cargo tanks with transverse and/or longitudinal subdivisions. Some or all of the cargo tanks may be designed to carry LNG and LIN at different times. The cargo tanks are designed to meet industry standards for fluid loads, temperature and pressure limits for cryogenic cargoes and feature systems to limit and handle boil-off to a certain value. Dedicated piping and transfer systems for LIN and LNG are included.
The ship 100 includes refrigeration components that, along with the construction of the tanks 102, 104, 106, keep the contents in a cryogenic state. Specifically, the LNG-only cryogenic tank 102, which transports only LNG, is constructed to maintain its contents at or below the LNG boiling point (i.e., −162° C.) but not necessarily below the boiling point of nitrogen (−196° C.). In contrast, the dual-purpose cryogenic tanks 104, 106 can hold either LNG or LIN, so these tanks are constructed to maintain their contents at or below the boiling point of nitrogen if LIN is being contained therein, but only at or below the boiling point of LNG if LNG is being held therein. It is not necessary to maintain the LNG below the boiling point of LIN.
In an aspect, ship 100 is designed to transport LIN to a first location, which may be an LNG liquefaction location. At the first location, the LIN may be used as a coolant to liquefy natural gas. The ship may then be used to transport LNG from the first location to a second location, which may be a regasification location where the LNG is regasified.
According to other aspects of the disclosure, LNG liquefaction equipment may be disposed onboard ship 100.
The aspects disclosed in
The disclosed aspects may be varied in many ways while keeping within the spirit and scope of the invention. For example, more than one LNG-only cryogenic tank may be used. One of such additional LNG-only tanks is shown in
The steps depicted in
The aspects described herein have several advantages over known technologies. For example, an advantage of the disclosed tank subdivision and arrangement is to maintain the sailing condition of the ship to be similar for both the LIN and LNG voyages. Further, the subdivision allows the simultaneous loading and discharge of the two cargoes to optimize the time spent in port at the first and second locations. Another advantage is that the ship may operate on a range of fuels, similar to known LNG carriers, and may include clean burning diesel as part of the LNG load to meet the power needs on the ship during transit and in port. Still another advantage is that the disclosed tank arrangement permits a LNG/LIN carrier to have access to ports in a manner similar to conventional LNG carriers. The subdivision and plurality of tanks disclosed herein ensure stability and ease of operation in loading and unloading LIN and LNG.
The use of LIN in the LNG liquefaction process as disclosed herein provides additional benefits. For example, LIN may be used to liquefy LNG boil off gas from the LNG-only cryogenic tank 102 and/or the first and second dual-purpose tanks 104, 106 during LNG production, transport and/or offloading.
Additionally, the disclosed aspects have the additional advantage of allowing for fast startup and reduced thermal cycling since a fraction of the stored liquid nitrogen can be used to keep the LNG-only cryogenic tank cold during periods when no LNG is stored therein.
Aspects of the disclosure may include any combinations of the methods and systems shown in the following numbered paragraphs. This is not to be considered a complete listing of all possible aspects, as any number of variations can be envisioned from the description above.
1. A water-borne carrier for transporting liquefied natural gas (LNG) and liquefied nitrogen (LIN), comprising a plurality of dual-purpose cryogenic storage tanks arranged along a length of the ship, the plurality of dual-purpose cryogenic storage tanks configured to contain LNG or LIN therein.
2. The water-borne carrier of paragraph 1, further comprising a LNG-only cryogenic storage tank arranged along the length of the ship, the LNG-only cryogenic storage tank configured to contain only LNG therein.
3. The water-borne carrier of paragraph 2, wherein the plurality of dual-purpose cryogenic storage tanks are arranged on either side of the LNG-only cryogenic storage tank.
4. The water-borne carrier of any of paragraphs 1-3, wherein each of the plurality of dual-purpose cryogenic storage tanks are subdivided transversely.
5. The water-borne carrier of any of paragraphs 2-4, wherein the LNG-only cryogenic storage tank is subdivided transversely.
6. The water-borne carrier of any of paragraphs 2-5, further comprising longitudinal subdividers in at least one of the plurality of dual-purpose cryogenic storage tanks and the LNG-only cryogenic storage tank.
7. The water-borne carrier of any of paragraphs 2-6, further comprising a ballast system configured to:
a propulsion system configured to be fueled from LNG contained in at least one of the plurality of dual-purpose cryogenic storage tanks and the LNG-only cryogenic storage tank.
9. The water-borne carrier of any of paragraphs 1-8, further comprising an LNG-only cryogenic fuel tank configured to hold LNG for ship propulsion.
10. The water-borne carrier of any of paragraphs 1-9, further comprising a liquefaction module disposed onboard the water-borne carrier, the liquefaction module configured to liquefy a natural gas stream received at a first location using LIN contained in at least one of the plurality of dual-use cryogenic storage tanks.
11. A method of transporting liquefied natural gas (LNG) and liquefied nitrogen (LIN) in a water-borne carrier, comprising:
at a first location, emptying LIN from a plurality of dual-purpose cryogenic storage tanks that are positioned along a length of the carrier;
at the first location, filling the plurality of dual-purpose cryogenic storage tanks and an additional cryogenic storage tank with LNG, the additional cryogenic storage tank being positioned along the length of the carrier parallel to the plurality of dual-purpose cryogenic storage tanks;
using the carrier, transporting the LNG to a second location;
at the second location, emptying the LNG from the plurality of dual-purpose cryogenic storage tanks and the additional cryogenic storage tank;
at the second location, filling the plurality of dual-purpose cryogenic storage tanks with LIN; and
using the carrier, transporting the LIN to the first location.
12. The method of paragraph 11, wherein the additional cryogenic storage tank is an LNG-only cryogenic storage tank, and wherein no LIN is placed in the LNG-only cryogenic storage tank.
13. The method of paragraph 11 or paragraph 12, wherein the first location is adjacent an LNG liquefaction facility.
14. The method of any of paragraphs 11-13, wherein the second location is adjacent at least one of an LNG regasification facility and a LIN production facility.
15. The method of any of paragraphs 11-14, wherein the plurality of dual-purpose cryogenic storage tanks are arranged in two or more rows along the length of the carrier.
16. The method of paragraph 15, wherein the additional cryogenic storage tank is arranged between the two or more rows along the length of the carrier.
17. The method of any of paragraphs 12-16, further comprising:
at the second location, emptying the plurality of dual-purpose cryogenic storage tanks of LNG before emptying LNG from the LNG-only cryogenic storage tank; and
at the second location, filling the plurality of dual-purpose cryogenic storage tanks with LIN while emptying LNG from the LNG-only cryogenic storage tank.
18. The method of any of paragraphs 12-17, further comprising:
at the first location, filling the LNG-only cryogenic storage tank with LNG while emptying LIN from the plurality of dual-purpose cryogenic storage tanks.
19. The method of any of paragraphs 12-18, further comprising:
at the first location and/or the second location, maintaining a load balance of the carrier while emptying and filling the plurality of dual-purpose cryogenic storage tanks and the LNG-only cryogenic storage tank.
20. The method of any of paragraphs 12-19, further comprising:
adding water ballast to the carrier as the plurality of dual-purpose cryogenic storage tanks are being emptied of LIN at the first location; and
ejecting the water ballast from the carrier as the plurality of dual-purpose cryogenic storage tanks and the LNG-only cryogenic storage tank are being filled with LNG at the first location.
21. The method of any of paragraphs 12-20, wherein emptying LNG from the LNG-only cryogenic storage tank comprises maintaining a carrier fuel allowance of LNG in the LNG-only cryogenic storage tank.
22. The method of any of paragraphs 12-21, wherein emptying LNG from the LNG-only cryogenic storage tank comprises maintaining a carrier fuel allowance of LNG in a LNG-only cryogenic fuel tank.
23. The method of any of paragraphs 12-22, further comprising:
maintaining the plurality of dual-purpose cryogenic storage tanks at or below a LIN liquefaction temperature when LIN is stored therein; and
maintaining the plurality of dual-purpose cryogenic storage tanks at or below a LNG liquefaction temperature, but not below the LIN liquefaction temperature, when LNG is stored therein.
24. The method of any of paragraphs 12-23, further comprising:
maintaining the LNG-only cryogenic storage tank at or below a LNG liquefaction temperature, but not below the LIN liquefaction temperature, when LNG is stored therein.
25. The method of any of paragraphs 11-24, further comprising:
liquefying, onboard the water-borne carrier, a natural gas stream received at the first location using LIN emptied from at least one of the plurality of dual-use cryogenic storage tanks;
wherein the liquefying step produces the LNG that fills at least one of the plurality of dual-purpose cryogenic storage tanks and the additional cryogenic storage tank at the first location.
26. A method of transporting liquefied natural gas (LNG) and liquefied nitrogen (LIN) in a water-borne carrier, comprising:
at a first location, emptying LIN from a plurality of dual-purpose cryogenic storage tanks that are positioned along a length of the carrier;
at the first location, filling the plurality of dual-purpose cryogenic storage tanks and a LNG-only cryogenic storage tank with LNG, the LNG-only cryogenic storage tank being positioned along the length of the carrier between the plurality of dual-purpose cryogenic storage tanks;
using the carrier, transporting the LNG to a second location;
at the second location, emptying the LNG from the plurality of dual-purpose cryogenic storage tanks and the LNG-only cryogenic storage tank;
at the second location, filling the plurality of dual-purpose cryogenic storage tanks with LIN;
using the carrier, transporting the LIN to the first location;
at the first location and/or the second location, maintaining a load balance of the carrier while emptying and filling the plurality of dual-purpose cryogenic storage tanks and the LNG-only cryogenic storage tank;
wherein the plurality of dual-purpose cryogenic storage tanks are emptied of LNG before emptying LNG from the LNG-only cryogenic storage tank at the second location;
wherein the plurality of dual-purpose cryogenic storage tanks are filled with LIN while emptying LNG from the LNG-only cryogenic storage tank at the second location; and
wherein the LNG-only cryogenic storage tank is filled with LNG while emptying LIN from the plurality of dual-purpose cryogenic storage tanks at the first location.
27. The method of paragraph 26, further comprising:
liquefying, onboard the water-borne carrier, a natural gas stream received at the first location using the LIN emptied from at least one of the plurality of dual-use cryogenic storage tanks;
wherein the liquefying step produces the LNG that fills at least one of the plurality of dual-purpose cryogenic storage tanks and the LNG-only cryogenic storage tank at the first location.
It should be understood that the numerous changes, modifications, and alternatives to the preceding disclosure can be made without departing from the scope of the disclosure. The preceding description, therefore, is not meant to limit the scope of the disclosure. Rather, the scope of the disclosure is to be determined only by the appended claims and their equivalents. It is also contemplated that structures and features in the present examples can be altered, rearranged, substituted, deleted, duplicated, combined, or added to each other.
This application claims the priority benefit of U.S. Patent Application 62/478,961 filed Mar. 30, 2017 entitled SHIP/FLOATING STORAGE UNIT WITH DUAL CRYOGENIC CARGO TANK FOR LNG AND LIQUID NITROGEN, the entirety of which is incorporated by reference herein.
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