This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2016-170870, filed Sep. 1, 2016, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a sheet winding mechanism and a printer.
Some apparatuses having a printing function are equipped with a sheet winding mechanism which winds a sheet in a roll shape. For example, in many cases, a merchandise information processing apparatus (for example, a point of sales (POS) terminal) is equipped with a sheet winding mechanism which winds a journal having transaction information printed thereon in a roll shape. The sheet winding mechanism includes a detachable winding core, and winds a sheet around the winding core.
In order to maintain winding performance at a high level and also to enable the user to readily attach or detach a winding core, many sheet winding mechanisms and winding cores are made complicated in configuration. An apparatus complicated in configuration tends to be high in cost. As the cost of an apparatus used for winding (for example, a sheet winding mechanism or a winding core) becomes higher, the cost of the entire printer also becomes higher.
Embodiments are directed to a low-cost configuration for winding a sheet.
In general, according to one embodiment, a sheet winding mechanism includes a detachable winding core, a rotating body which is coupled to a first end portion of the winding core to rotate the winding core, and a non-rotating body against which a second end of the winding core is pressed as the winding core rotates with the rotating body. The winding core includes a winding core main body having an elongated shape, a first portion which is located at the first end portion in an axial direction of the winding core main body and is coupled to the rotating body, a second portion which is located at the second end portion in the axial direction of the winding core main body, is movable in the axial direction, and presses against the non-rotating body, a first elastic body which urges the second portion outward along the axial direction, and a sheet holding portion configured to hold an end portion of a sheet. When the rotating body rotates the winding core while the sheet holding portion is holding the end portion of the sheet, the sheet is wound around the winding core.
Hereinafter, illustrative embodiments will be described with reference to the drawings. Furthermore, in the drawings, the same or similar components are assigned the respective same reference characters.
Furthermore, in the following description, an orthogonal coordinate system configured with an X-axis, a Y-axis, and a Z-axis is used. In the drawings, the direction indicated by an arrow is a plus direction. The X-axis plus direction is the rightward direction, and the X-axis minus direction is the leftward direction. Moreover, the Y-axis plus direction is the rearward direction (backward), and the Y-axis minus direction is the frontward direction (forward). Additionally, the Z-axis plus direction is the upward direction, and the Z-axis minus direction is the downward direction.
The communication interface 11 is a communication interface which communicates with a control device (for example, a processor) of the merchandise information processing apparatus 1. The communication interface 11 acquires various pieces of data from the merchandise information processing apparatus 1. Data which the communication interface 11 acquires from the merchandise information processing apparatus 1 includes information which the printing unit 14 prints on the sheet S (for example, journal information).
The output unit 12 is an output device used to inform the user of information. The output unit 12 is, for example, a sound-producing apparatus, such as a loudspeaker or a buzzer. The output unit 12 can be a display device, such as a liquid crystal display and an organic electroluminescence (EL) display. The output unit 12 informs the user of, for example, running out of paper on the roll of paper PR1 or the occurrence of a conveyance abnormality of the sheet S.
The control unit 13 is configured with a processing device such as a processor. The control unit 13 functions as a control device that controls each unit of the printer 10. The control unit 13 operates according to a program stored in a storage device (a read-only memory (ROM) and/or a random access memory (RAM)) inside the control unit 13 or outside the control unit 13, thus implementing various operations, such as winding control for the sheet S.
The printing unit 14 prints various pieces of information, such as journal information, on the sheet S. The printing unit 14 is a thermal-type print unit. The printing unit 14 includes a print head 141 and a roller 142. The print head 141 is a thermal head, and the roller 142 is a platen roller. The roller 142 also serves as a conveyance unit that conveys the sheet S. The printing unit 14 prints information on the sheet S according to control performed by the control unit 13.
The sheet winding mechanism 15 is a mechanism configured to wind the sheet S having journal information printed thereon (i.e., the journal J) around the winding core 16.
The rotating body 152 is a rotating component configured to rotationally drive the winding core 16. The rotating body 152 includes a disk-shaped flat plate portion 152b. The diameter of the flat plate portion 152b is slightly larger than the diameter of a new roll of paper PR1 (in other words, the diameter of the roll of paper PR2 when reaching the maximum level). The rotating body 152 is fixed to the non-rotating body 153 in such a way as to be rotatable with one flat surface of the flat plate portion 152b facing the winding core 16 (facing in the X-axis minus direction). The non-rotating body 153 is a member that does not rotate together with the winding core 16, for example, a chassis of the printer 10. A shaft 154 is fixed to the rotating body 152. The shaft 154 is fixed to the non-rotating body 153 via, for example, a bearing. The rotating body 152 rotates around the shaft 154.
The sheet winding mechanism 15 further includes a motor 156 serving as a drive power source to rotate the rotating body 152. The motor 156 operates according to control provided by the control unit 13. The sheet winding mechanism 15 further includes a power transmission portion 155 which transmits drive power of the motor 156 to the rotating body 152. The power transmission portion 155 is, for example, a gear or a clutch.
In the example illustrated in
Referring back to
The non-rotating body 151 has a flat surface parallel to the flat plate portion 152b of the rotating body 152. The non-rotating body 151 is located in such a manner that the flat surface thereof faces the winding core 16 (in the X-axis plus direction). The non-rotating body 151 and the rotating body 152 are spaced from each other by about a width d1.
The winding core main body 163 is a member having a column shape. While the winding core main body 163 illustrated in
As illustrated in
The movable portion 161 (first movable portion) is located at one end portion in the axial direction D of the winding core main body 163. Furthermore, the movable portion 162 (second movable portion) is located at the other end portion in the axial direction D of the winding core main body 163. Each of the movable portions 161 and 162 is able to reciprocate along the axial direction D. The movable portions 161 and 162 rotate together with the winding core main body 163.
Each of the elastic bodies 164 and 165 is a single spring. The elastic body 164 has one end portion which is in contact with the winding core main body 163 and the other end portion which is in contact with the movable portion 161. Furthermore, the elastic body 165 has one end portion which is in contact with the winding core main body 163 and the other end portion which is in contact with the movable portion 162. The elastic body 164 urges the movable portion 161 toward the outward axial direction D1, and the elastic body 165 urges the movable portion 162 toward the outward axial direction D2. The spring constant of the elastic body 164 is greater than the spring constant of the elastic body 165. Therefore, the elastic body 164 urges the movable portion 161 in the outward axial direction D1 with a force greater than the force with which the elastic body 165 urges the movable portion 162 in the outward axial direction D2.
Next, a sheet winding method using the printer 10 and the sheet winding mechanism 15 configured described above is described.
First, the user prepares a roll of paper PR1 and the winding core 16. The sheet S is still not wound around the winding core 16. After opening the cover 19 of the sheet winding mechanism 15, the user sets the roll of paper PR1 and then pulls out the sheet S from the roll of paper PR1. Then, the user inserts the end portion of the sheet S into the sheet fixing portion 163a to fix the end portion of the sheet S to the winding core 16.
After completing fixing the sheet S, the user mounts the winding core 16 in the sheet winding mechanism 15.
First, the user presses the movable portions 161 and 162 of the winding core 16 into the winding core main body 163 with the user's fingers. Then, the user inserts the winding core 16 between the non-rotating body 151 and the rotating body 152 in such a manner that the axial direction D of the winding core 16 becomes normal to the surfaces of the non-rotating body 151 and the rotating body 152. At this time, the user inserts the winding core 16 in such a way that the movable portion 161 of the winding core 16 faces the non-rotating body 151 and the movable portion 162 of the winding core 16 faces the rotating body 152. Then, while maintaining the orientation of the winding core 16, the user presses the winding core 16 until the winding core 16 arrives at a predetermined position (i.e., the positions where the fitted portion 151a and the meshed portion 152a are present).
As mentioned above, the movable portions 161 and 162 are urged by the elastic bodies 164 and 165 toward the outward axial direction D1 and the outward axial direction D2, respectively. When the winding core 16 arrives at the predetermined position, the tips of the movable portions 161 and 162 are set in the fitted portion 151a and the meshed portion 152a by being pushed by the elastic bodies 164 and 165, respectively. More specifically, the fitting portion 161a of the movable portion 161 is fitted to the fitted portion 151a of the non-rotating body 151, and the meshing portion 162a of the movable portion 162 is meshed with the meshed portion 152a of the rotating body 152.
The spring constant of the elastic body 164 is greater than the spring constant of the elastic body 165. Therefore, a spring force F1 with which the elastic body 164 pushes the movable portion 161 is larger than a spring force F2 with which the elastic body 165 pushes the movable portion 162. As a result, since the winding core main body 163 receives a force acting toward the rotating body 152, the position of the winding core main body 163 is biased toward the rotating body 152. In the example illustrated in
After completing mounting the winding core 16, the user closes the cover 19 of the sheet winding mechanism 15 and then activates the printer 10. At this time, the user can activate the printer 10 via a user interface of the merchandise information processing apparatus 1. The control unit 13 controls the printing unit 14 to print journal information on the sheet S and, at the same time, controls the motor 156 to rotate the rotating body 152. The winding core 16 rotates with the rotation of the rotating body 152. With this, the sheet S having journal information printed thereon (i.e., the journal J) is wound around the winding core 16. As the journal J is wound, a roll of paper PR2 is formed around the winding core 16.
When the roll of paper PR1 is exhausted (has been used up), the winding core 16 stops rotating. The printer 10 or the printing unit 14 can be equipped with a detection unit which detects run-out of the roll of paper PR1 (when the paper has been used up), and can inform the user of run-out of the roll of paper PR1 via the output unit 12 or the communication interface 11. When the roll of paper PR1 is run out, the user removes the winding core 16 having a roll of paper PR2 formed therearound from the sheet winding mechanism 15. Then, the user replaces the winding core 16 and the roll of paper PR1 with new ones. Furthermore, the printer 10 or the sheet winding mechanism 15 is equipped with a detection unit which detects rotation of the rotating body 152, and, when the printing unit 14 stops rotation and the sheet is no longer conveyed from the printing unit 14, the winding core 16 also stops rotating.
According to the present embodiment, winding of a sheet is enabled with a low-cost configuration. In order to set a rotating body in the sheet winding mechanism 15, besides the rotating body itself, components for rotating the rotating body (for example, a bearing and a shaft) are required. Moreover, a process for mounting the rotating body is also required. In the sheet winding mechanism 15 according to the present embodiment, as illustrated in
Furthermore, since the rotating body 152 is set only on the side of one end portion of the winding core 16, the winding core 16 does not necessarily need to have meshing portions at both sides. A meshing portion has to be meshed with a meshed portion of the rotating body, and also has to receive drive power from the rotating body. Therefore, the meshing portion is required to have both such a precise shape as to be meshed with the meshed portion and a strength for receiving drive power. In the winding core 16 in the present embodiment, only one end portion thereof is formed as the meshing portion 162a. Since the decrease in number of meshing portions makes the winding core 16 low in cost, winding of the sheet S with a low-cost configuration is enabled.
Furthermore, in a case where only one end portion of the winding core 16 is supported by a rotating body, the other end portion of the winding core 16 would be supported by a non-rotating body. In that case, since the other end portion of the winding core 16 would receive rotational resistance force from the non-rotating body, it would be difficult for the winding core 16 to rotate, as compared with a case where both end portions are supported by respective rotating bodies. In this case, if the meshing portion 162a and the meshed portion 152a are not firmly meshed with each other, drive power may not be smoothly transmitted from the rotating body 152 to the winding core 16. However, in the case of the winding core 16 in the present embodiment, as illustrated in
Furthermore, since the spring force F1 of the elastic body 164 is greater than the spring force F2 of the elastic body 165, as illustrated in
The above-described embodiment is merely an example, and can be modified in various manners and applied to various usages.
For example, while, in the above-described embodiment, the winding core 16 has two movable portions, i.e., the movable portion 161 and the movable portion 162, the winding core 16 can have a single movable portion.
Moreover, while, in the above-described embodiment, the fitted portion 151a is a concave portion and the fitting portion 161a is a convex portion, the fitted portion 151a can be a convex portion and the fitting portion 161a can be a concave portion. Furthermore, while, in the above-described embodiment, the meshed portion 152a is a concave portion and the meshing portion 162a is a convex portion, the meshed portion 152a can be a convex portion and the meshing portion 162a can be a concave portion. Additionally, while, in the above-described embodiment, the grooves 152a1, 152a2, and 152a3 are formed at the meshed portion 152a and the claws 162a1, 162a2, and 162a3 are formed at the meshing portion 162a, claws can be formed at the meshed portion 152a and grooves can be formed at the meshing portion 162a.
The detection unit included in the printer 10 or the sheet winding mechanism 15, which detects run-out of the roll of paper PR1, can be a load sensor which detects a load applied to the rotating body 152 or can be a light sensor which detects the thickness of the roll of paper PR1 in the radial direction thereof.
Furthermore, while, in the above-described embodiment, each of the elastic bodies 164 and 165 is a single spring, each of the elastic bodies 164 and 165 is not limited to a single spring. For example, the elastic body 164 or 165 can be a body obtained by connecting a plurality of springs in series. Additionally, the elastic body 164 or 165 can be a sponge having a high elastic property.
Moreover, while, in the above-described embodiment, the winding core 16 is a part of the sheet winding mechanism 15, the winding core 16 can be regarded as not a part of the sheet winding mechanism 15 but a configuration independent of the sheet winding mechanism 15. In this case, a portion obtained by excluding the winding core 16 from the sheet winding mechanism 15 can be regarded as the sheet winding mechanism 15.
Besides, while, in the above-described embodiment, the sheet winding mechanism 15 is equipped with the motor 156 as a drive power source for rotating the rotating body 152, the sheet winding mechanism 15 does not necessarily need to be equipped with the motor 156. Drive power for rotating the rotating body 152 can be supplied from the outside of the sheet winding mechanism 15 (for example, the printing unit 14 or the printer 20).
Additionally, while, in the above-described embodiment, after fixing the end portion of the sheet S to the winding core 16, the user mounts the winding core 16 in the sheet winding mechanism 15, the user can fix the end portion of the sheet S to the winding core 16 after mounting the winding core 16 in the sheet winding mechanism 15.
Besides, while, in the above-described embodiment, the printing unit 14 is a thermal-type print unit, the printing unit 14 is not limited to the thermal-type print unit. For example, the printing unit 14 can be a dot impact-type, inkjet-type, or electrophotographic-type print unit.
Moreover, while, in the above-described embodiment, the printer 10 is fixed to or incorporated in the merchandise information processing apparatus 1, the printer 10 can be configured to be externally attachable to the merchandise information processing apparatus 1. For example, the printer 10 can be equipped with a connection interface, such as Universal Serial Bus (USB), and can be configured to be connectable to the merchandise information processing apparatus 1 via a communication cable, such as a USB cable.
Besides, the printer 10 can be equipped with a user interface and can be configured to be able to operate alone independently of the merchandise information processing apparatus 1. Additionally, the printer 10 can be connected to a personal computer and can be configured to operate based on an instruction from the personal computer. Furthermore, while, in the above-described embodiment, the printer 10 is equipped with the output unit 12, the printer 10 does not need to be equipped with the output unit 12. Additionally, while, in the above-described embodiment, the printer 10 and the printer 20 are separate apparatuses, the printer 10 and the printer 20 can be integrated into a single apparatus.
Furthermore, while, in the above-described embodiment, the merchandise information processing apparatus 1 is a POS terminal, the merchandise information processing apparatus 1 is not limited to the POS terminal. For example, the merchandise information processing apparatus 1 can be a stand-alone type cash register which does not have a network connection function.
Moreover, while, in the above-described embodiment, the printer 10 is installed at a POS terminal or a stand-alone type cash register, the apparatus at which the printer 10 is installed is not limited to these. For example, the apparatus at which the printer 10 is installed can be a financial information processing apparatus. The financial information processing apparatus can be an automated teller machine (ATM) in a bank. At this time, the merchandise information processing apparatus 1 can be reworded as a “financial information processing apparatus 1”. Naturally, the apparatus at which the printer 10 is installed can be an apparatus other than the merchandise information processing apparatus and the financial information processing apparatus.
Furthermore, in the above-described embodiment, the merchandise information processing apparatus 1 or the financial information processing apparatus 1 has a configuration to which the printer 10 is fixed or in which the printer 10 is incorporated. However, the merchandise information processing apparatus 1 or the financial information processing apparatus 1 can be configured to be able to directly perform printing on the sheet S without involving the printer 10. For example, the merchandise information processing apparatus 1 or the financial information processing apparatus 1 can include the communication interface 11, the output unit 12, the control unit 13, the printing unit 14, and sheet winding mechanism 15. The control unit 13 can be used in common with a control device (for example, a processor) which controls each unit of the merchandise information processing apparatus 1 or the financial information processing apparatus 1. The merchandise information processing apparatus 1 or the financial information processing apparatus 1 can be regarded as the printer 10 itself.
Additionally, while, in the description of the above-described embodiment, the printer 10 is a journal printer, the printer 10 is not limited to the journal printer. For example, the printer 10 can be a label printer. At this time, a roll of paper PR1 to be stored in the printer 10 can be a roll of paper for label printing in which a label printing sheet is rolled. Naturally, the printer 10 can be a printer other than the journal printer and the label printer. For example, the printer 10 can be a printer that performs printing on a receipt or a bank statement. Information which the printer 10 performs printing on the sheet S is not limited to journal information, but can be different information.
Furthermore, in the above-described embodiment, the sheet winding mechanism 15 is set in an apparatus having a printing function (for example, the printer 10), the sheet winding mechanism 15 can be set in a mere sheet winding apparatus, which has no printing function. In this case, the printer 10 can be reworded as a “sheet winding apparatus 10”.
Moreover, the sheet S which the sheet winding mechanism 15 winds is not limited to a sheet extracted from a roll of paper. The sheet S can be a mere continuous sheet which is not wound in a roll shape. The continuous sheet can include a label printing sheet.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2016-170870 | Sep 2016 | JP | national |
Number | Name | Date | Kind |
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4629136 | Valiance | Dec 1986 | A |
7111806 | Craig | Sep 2006 | B2 |
20030156881 | Iwata | Aug 2003 | A1 |
Number | Date | Country |
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2002-087649 | Mar 2002 | JP |
Number | Date | Country | |
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20180056682 A1 | Mar 2018 | US |