1. Field of the Invention
The present invention relates to heterogeneous nanowires having a core-shell structure consisting of single-crystal apatite as the core and graphitic layers as the shell and to a synthesis method thereof. More specifically, the present invention relates to a method capable of producing large amounts of heterogeneous nanowires, composed of graphitic shells and apatite cores, in a reproducible manner, by preparing a substrate including an element corresponding to X of X5(YO4)3Z which is a chemical formula for apatite, adding to the substrate a gaseous source containing an element corresponding to Y of the chemical formula, adding thereto a gaseous carbon source, and allowing these reactants to react under optimized synthesis conditions using chemical vapor deposition (CVD), and to a method capable of freely controlling the structure and size of the heterogeneous nanowires and also to heterogeneous nanowires synthesized thereby. The examples of the present invention show the results of using calcium or strontium as an element corresponding to X of the chemical formula, the results of using phosphine containing phosphorus for the formation of Y of the chemical formula, and the results of using acetylene (C2H2), methane (CH4), ethylene (C2H4) or propane C3H8) as a gaseous carbon source tor the formation of graphitic layers.
2. Description of the Prior Art
Crystalline carbon materials such as graphene are known as advanced materials having very excellent electrical, mechanical, chemical and physical properties and have recently been used in a wide range of applications, including electrode materials, reinforced composite materials, and optical materials.
Carbon nanowires are advanced materials having a shell structure consisting of graphene rolled up into a cylinder shape having a diameter of nanometer order and can be broadly classified into carbon nanotubes, carbon nanofibers, and carbon nanocables. Carbon nanocables generally refer to structures in which materials having the shape of rods or wires are included in the hollow spaces of graphitic shells, unlike carbon nanotubes or carbon nanowires.
When the material included in such carbon nanocable structures to form the core is disadvantageous that it is sensitive to external environmental factors (for example, it is easily to be oxidized, or is adversely affected by acid or is sensitive to water), or the mechanical and physical properties are inherently weak or the electrical properties thereof are not excellent, the graphitic shells surrounding the surface of the core materials can overcome such disadvantages, and thus are highly beneficial.
In addition to the fact that the inherent properties of the core material can be maintained by the graphitic shells, the properties of the core material which is very excellent in one of the electrical, mechanical, chemical and physical properties can be additionally improved by the graphitic shells.
Meanwhile, carbon nanocable structures can be formed by various methods. The most general method is an in-situ formation method that is based on chemical vapor, deposition (CVD) or arc discharge. In this method, cores which can be present in carbon nanotubes are made mainly of transition metals having an excellent catalytic activity of forming carbon nanotubes. In recent years, nanosized metal oxides have been reported to be able to form such graphitic shells. The vapor-liquid-solid (VLS) growth mechanism is primarily responsible for the synthesis of carbon nanocables by the above method.
Another method is a method of filling a liquid or gaseous material into prepared carbon nanotube structures using capillary action, a wet-chemical method, and a nano-filling reaction. In this method, mass production is not easier than in the in-situ formation method, but there is an advantage in that various materials can be used as the core material.
Meanwhile, it has not yet been reported that bio-minerals such as apatite can be formed directly into carbon nanotube structures which comprise, for example, graphitic shells. Calcium phosphate compounds are typical minerals and can typically be developed to the chemical structure of apatite, which is generally represented by X5(YO4)3(Z), wherein X may represent Ca, K, Na, Sr, Ba, Mg, Pb, Cb or Zn, Y may represent P, As, V or S, and Z may represent OH−, F−, CO3− or Cl−. Compounds represented by the chemical formula have various properties and structures depending the components and composition ratios of X, Y and Z.
Particularly, compounds in which X is Ca and Y is P are calcium phosphate compounds which have various properties and structures depending on whether Z represents OH−, F−, O−, CO3− or Cl−. Specific examples of the calcium phosphate compounds include hydroxyapatite: HA (Ca/p=1.67)−Ca5(PO4)3(OH); fluoroapatite: (Ca/p=1.67)−Ca5(PO4)3(F); carbonated apatite: (Ca/p=1.67)−Ca10(PO8)6(CO3)(OH), oxyapatite: OA (Ca/p=1.67)−Ca10(PO4)6O; octacalcium phosphate; OCP (Ca/p=1.33)−Ca8H2(PO4)65(H2O); tricalcium phosphate: OCP (Ca/p=1.5)−Ca3(PO4)2; tetracalcium phosphate: OCP (Ca/p=2.0)−Ca4(PO4)2O; brushite; (Ca/p=1.0)−CaH(PO4)2(H2O); and monetite: (Ca/p=1.0)−CaH(PO4)).
These compounds generally have very excellent biocompatibility and are used mainly in the biotechnology field related to the production of artificial teeth and bones, but are known to have low mechanical strength and insufficient electrical and chemical properties.
In addition, the synthesis of calcium phosphate compounds is generally carried out in a moisture- or oxygen-rich atmosphere because of their structural characteristics. Such conditions for the synthesis of calcium phosphate compounds are significantly inconsistent with conditions for the production of graphitic structure, and thus two kinds of materials (graphitic shells and calcium phosphate compounds) were difficult to synthesize simultaneously under the same conditions. Accordingly, there is a need to form composites of calcium phosphate compounds and graphitic nanostructures, thereby improving the mechanical and physical properties of the calcium phosphate compounds.
It is an object of the present invention to provide novel heterogeneous nanowires, which have a core-shell structure consisting of apatite as the core and graphitic layers as the shell, and thus show very excellent electrical, mechanical, chemical, physical and biocompatible properties, and a synthesis method thereof.
Another object of the present invention is to provide heterogeneous nanowires and a synthesis method thereof, in which an apatite core and a graphitic shell can be produced simultaneously by a single process and the shapes thereof can be freely controlled.
Still another object of the present invention is to provide heterogeneous nanowires which can be applied in all the technical fields, including the energy field and the nano/bio-technology field, in which apatite and graphitic shells are used, and a synthesis method thereof.
To achieve the above objects, the present invention provides a method for synthesizing single-crystal apatite nanowires sheathed in graphitic shells, the method comprising the steps of: i) introducing into a reactor either a material containing an element corresponding to X of X5(YO4)3(Z), which is a chemical formula for apatite, or a substrate containing the material; ii) maintaining the inside of the reactor in a vacuum and supplying a carrier gas to the reactor; iii) increasing the temperature of the reactor to synthesis temperature; iv) supplying reactant gases comprising carbon and phosphorus sources to the reactor and allowing the reactant gases to react with the material or substrate introduced into the reactor in step i); and v) cooling the reactor to room temperature in a carrier gas atmosphere.
In the method of the present invention, the element corresponding to X in the chemical formula may be Ca, K, Na, Sr, Ba, Mg, Pb, Cb or Zn. For example, if the element is calcium, the material containing the element is preferably a material which contains calcium or calcium oxide or is capable of inducing calcium or calcium oxide. Examples of a biomaterial containing calcium include henequen and kenaf, which are woody biomasses, red algae and brown seaweed.
The shape of the substrate may be selected from mesh, foams, spheres, fibers, tubes, plates, thin films, powders, and nanoparticles. In one embodiment of the present invention, the substrate may be glass fiber or glass powder.
In addition, the substrate is preferably mounted in the reactor using an assistant material made of alumina or quartz which is stable to the reactant gases at a temperature ranging from room temperature to 1000° C. Furthermore, before the reactant gases are supplied, the internal pressure of the reactor is reduced to a vacuum of 1×10−3 Torr by means of a vacuum pump in order to remove the remaining gas from the reactor, and then the carrier gas is supplied to the reactor maintained in a vacuum.
Moreover, the carrier gas includes any one of argon, helium and nitrogen. Before the reactant gases are supplied, the temperature of the reactor is preferably controlled to the synthesis temperature ranging from 500° C. to 1000° C.
Also, the carbon source-containing reactant gas that is supplied to the temperature-controlled reactor preferably includes hydrocarbon gas such as acetylene, ethylene ethane, propane or methane, and the phosphorus source-containing reactant gas preferably includes phosphine gas.
Herein, the phosphine gas is one example of a reactant gas that contains phosphorus (P) among P, As, V and S, which are elements corresponding to Y in the apatite structure.
Also, the cashes source-containing reactant gas is supplied in order to form graphitic shells.
The reactant gases can react with each other during the synthesis process to form new gaseous carbon-phosphorus organic compounds. If the carbon-phosphorus organic compounds are prepared in liquid form, they are preferably evaporated by heating or atomized by ultrasonic atomization, before they are supplied to the reactor.
If the introduced substrate is a calcium-containing substrate, amorphous calcium phosphate nanoparticles start to be formed on the surface of the substrate as phosphine is supplied. In this process, phosphorus molecules thermally decomposed from phosphine at synthesis temperature react with the oxygen of the substrate to form phosphates which then react with calcium, thereby forming amorphous calcium phosphate nanoparticles. In addition, because the gaseous carbon-phosphate organic compounds resulting from the reaction between the carbon and the phosphorus source-containing reactant gas can induce the strong bonding between the calcium and the phosphate, they can also promote the formation of amorphous calcium phosphate nanoparticles. Then, the amorphous calcium phosphate nanoparticles undergo a nucleation and crystallization process, and the gaseous carbon-phosphorus organic compounds also play a role in promoting this nucleation and crystallization process and function to induce the apatite crystal to be oriented in one plane that is the (001) plane. When the phosphorus and calcium-containing gaseous species are continuously supplied, one-dimensional apatite nanowires oriented in the (001) plane grow, while graphitic shells are formed around the surface of the grown apatite nanowires under supply of the carbon source-containing reactant gas. The graphitic shells formed around the apatite nanowires function to block the phosphorus and calcium-containing gaseous species from being supplied to the radial surface of the nanowires, thereby preventing the lateral growth of the nanowires. In addition, the formed graphitic shells function to promote the growth of the nanowire in the axial direction. As a result, the inventive apatite nanowires sheathed in graphitic shells can be formed by a CVD-based vapor-solid (VS) growth mechanism. In this formation process, the gaseous carbon-phosphorus organic compounds can play a very important role in the formation and oriented growth of apatite crystals.
In addition, the time of the reaction is preferably controlled within the range of 30 seconds to 2 hours.
In another aspect, the present invention provides single-crystal apatite nanowires sheathed in graphitic shells, synthesized by the above-described method. In a preferred embodiment, apatite comprises 99-100% of the hollow volume of the graphitic shells, the nanowires have a diameter of 5 nm to 20 nm and a length of 100 nm to 5 μm, and the graphitic shells have a thickness of 0.34 to 2 nm. The heterogeneous nanowires may be used as biomaterials, nanomaterials, or nano/bio composite materials.
In still another aspect, the present invention provides a method for synthesizing heterogeneous nanowires, which are composed of graphitic shells and apatite cores and have a thickness which changes in the axial direction thereof, the method comprising the steps of: i) introducing into a reactor either a material containing an element corresponding to X of X5(YO4)3(Z), which is a chemical formula for apatite, or a substrate containing the material; ii) maintaining the inside of the reactor in a vacuum and supplying a carrier gas to the reactor; iii) increasing the temperature of the reactor to synthesis temperature; iv) supplying reactant gases comprising carbon and phosphorus sources into the reactor and allowing the reactant gases to react with the material or substrate, introduced into the reactor in step i); v) controlling any one or more of the temperature of the reaction between the reactant gases and the substrate, the reaction time, and the concentration of the carbon or phosphorus-containing reactant gases, thereby controlling the shape of the heterogeneous nanowires being synthesized; and vi) cooling the reactor to room temperature in a carrier gas atmosphere.
In the step or allowing the reactant gases to react with the substrate material, the supply rate of the gaseous carbon or phosphorus source can be controlled, whereby the nanowires can have knot-like portions which change the thickness of nanowires along the axial direction of the nanowires. Herein, the supply rate of the carbon and phosphorus sources can be controlled with time, thereby controlling the length of the knot-like portions. Alternatively, the number of the knot-like portions can be controlled by controlling the number of changes in the supply rate of the carbon and phosphorus sources. In addition, whether the graphitic shells are formed on the surface of the apatite cores can be controlled by switching on or off the supply of the carbon source-containing reactant gas.
In yet another aspect, the present invention provides heterogeneous nanowires synthesized by the above method, which are composed of graphitic shells and apatite cores and have a thickness which changes in the thickness of the nanowires along the axial direction of the nanowires thereof. The heterogeneous nanowires may be used as biomaterials, nanomaterials, or nano/bio composite materials.
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawings will be provided by the Office upon request and payment of the necessary fee.
The above and other objects, features and advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawing, in which:
Hereinafter, heterogeneous nanowires composed of graphitic shells and apatite cores according to the present invention and synthesis methods thereof will be described in detail with reference to the accompanying drawing.
The incentive method for synthesizing single-crystal apatite nanowires comprising an apatite core sheathed in a graphitic shell comprises the steps of: i) introducing into a reactor either a material containing an element corresponding to X of X5(YO4)3(Z), which is a chemical formula for apatite, or a substrate containing the material; ii) maintaining the inside of the reactor in a vacuum and supplying a carrier gas to the reactor; iii) increasing the temperature of the reactor to synthesis temperature; iv) supplying reactant gases containing carbon and phosphorus sources to the reactor and allowing the reactant gases to react with the material or substrate, introduced into the reactor in step i); and v) cooling the reactor to room temperature in a carrier gas atmosphere.
In the method of the present invention, the element corresponding to X of the chemical formula of apatite may be Ca, X, Na, Sr, Ba, Mg, Pb, Cb or Zn. For example, if the element is calcium, the material containing the element is preferably a material which contains calcium or calcium oxide or can induce calcium or calcium. Examples of a biomaterial containing calcium include henequen and kenaf, which are woody biomasses, red algae and brown seaweed. Further, the shape of the substrate may be selected from mesh, foams, spheres, fibers, tubes, plates, thin films, powders, and nanoparticles. In one embodiment of the present invention, the substrate may be glass fiber or glass powder.
In addition, the substrate is preferably mounted in the reactor using an assistant material, such as a crucible or flat panel made of alumina or quartz which is stable to the reactant gases at a temperature ranging from room temperature to 1000° C.
Furthermore, in the step of controlling the internal atmosphere of the reactor before synthesis by a vacuum pump and by supply of a carrier gas, the internal pressure of the reactor is reduced to a vacuum of 1×10−3 Torr by means of a vacuum pump in order to remove the remaining gas from the reactor. Then, the carrier gas is supplied to the reactor maintained in a vacuum. The carrier gas may be any one of argon, helium and nitrogen.
In addition, in the step of elevating the temperature of the reactor to synthesis temperature, the temperature of the reactor is preferably controlled in the range of 500 to 1000° C. while the carrier gas is supplied thereto. As the temperature of the reactor reaches to a desired temperature within the above range, reactant gases containing either a carbon source or a phosphorous source or derivatives thereof are supplied to the reactor.
Moreover, the carbon source-containing reactant gas that is supplied to the reactor controlled to the above temperature preferably includes a hydrocarbon gas such as acetylene, ethylene, ethane, propane or methane, and the phosphorus source-containing reactant gas preferably includes a phosphine gas.
Herein, the phosphine gas is one example of a reactant gas that contains phosphorus (P) among P, As, V and S, which are elements corresponding to Y in the apatite structure.
Also, the carbon source-containing reactant gas is supplied in order to form graphitic shells.
The reactant gases can react with each other during the synthesis process to induce new gaseous carbon-phosphorus organic compounds. If the carbon-phosphorus organic compounds are prepared in liquid form, they are preferably evaporated by heating or atomized by ultrasonic atomization, and then supplied to the reactor.
The supplied gaseous carbon source and phosphorus source can generate various gases in the above-specified reaction temperature range. Among these gaseous derivatives, the carbon-phosphorus organic compounds play a very important role in the nucleation and oriented growth of apatite crystals. Typical gaseous carbon-phosphorus organic compounds confirmed in the present invention phosphorine (C5H5P) and phosphinoline: (C9H7P).
The gaseous carbon-phosphorus organic compounds react with a calcium source material to form amorphous calcium phosphate nanoparticles which are then subjected to a nucleation and crystallization process with the passage of time, thereby forming crystalline apatite.
Herein, if the introduced substrate is a calcium-based material, amorphous calcium phosphate nanoparticles start to be formed on the surface of the substrate as amorphous calcium phosphate compounds are supplied. In this process, phosphorus molecules thermally decomposed from phosphine at synthesis temperature react with the oxygen of the substrate to form phosphates which then react with calcium, thereby forming amorphous calcium phosphate compounds. In addition, because the gaseous carbon-phosphate organic compounds resulting from the reaction between the carbon and the phosphorus source-containing reactant gas can induce the strong bonding between the calcium and the phosphate, they can also promote the formation of amorphous calcium phosphate nanoparticles. Then, the amorphous calcium phosphate nanoparticles undergo a nucleation and crystallization process, and the gaseous carbon-phosphorus organic compounds also play a role in promoting this nucleation and crystallization process and function to induce the apatite crystal to be oriented in one plane that is the (001) plane. When the phosphorus and calcium-containing gaseous species are continuously supplied, one-dimensional apatite nanowires oriented in the (001) plane grow, while graphitic shells are tensed around the radial surface of the apatite nanowires under continuous supply of the carbon source-containing reactant gas. The graphitic shells formed around the apatite nanowires function to block the phosphorus and calcium-containing gaseous species from being supplied to the radial surface of the nanowires, thereby preventing the lateral growth of the nanowires. In addition, the formed graphitic shells function to promote the growth of the nanowire in the axial direction. As a result, the inventive apatite nanowires sheathed in graphitic shells can be formed by a CVD-based vapor-solid (VS) growth mechanism. In this formation process, the gaseous carbon-phosphorus organic compounds can play a very important role in the formation and oriented growth of apatite crystals.
The synthesis of such heterogeneous nanowires comprising graphitic shells and apatite cores is continuously performed during the synthesis process. If the conditions of synthesis are controlled, heterogeneous nanowires, which comprise graphitic shells and apatite cores and have the shapes controlled in the axial direction (growth direction) as shown in
Particularly, it was confirmed in the present invention that the shape of heterogeneous nanowires can be freely controlled by controlling the reaction temperature for synthesis, the reaction time, and the concentration of the carbon source or phosphorus source in the reactant gases being supplied. The heterogeneous nanowires synthesized in this manner are composed of graphitic shells and apatite cores and are characterized in that knot-like structures are formed.
Herein, the length of the knot-like portions can be controlled by controlling the supply rate of the carbon and phosphorus sources with time. Alternatively, the number of the knot-like portions can be controlled by controlling the number of changes in the supply rate of the carbon and phosphorus sources. In addition, whether the graphitic shells are formed on the surface of the apatite cores can be controlled by switching on or off the supply of the carbon source-containing reactant gas.
After the reactant gases are supplied as described above, the reaction time for synthesis is controlled. In this step, the reaction time is controlled within the range of 30 seconds to 2 hours, and the synthesis time can have a direct influence on the growth of length of heterogeneous nanowires.
After completion of the synthesis, the reactor is cooled in an atmosphere of a carrier gas alone, and finally, heterogeneous nanowires composed of graphitic shells and apatite cores can be obtained.
Meanwhile, the present invention provides single-crystal apatite nanowires sheathed in graphitic shells, synthesized by the above-described method. In a preferred embodiment, apatite comprises 99-100% of the inner cavity of the graphitic shells, the nanowires have a diameter of 5 nm to 20 nm and a length of 100 nm to 5 μm, and the graphitic shells have a thickness of 0.34-2 nm. The heterogeneous nanowires may be used as biomaterials, nanomaterials, or nano/bio composite materials.
The inventive method for synthesizing heterogeneous nanowires composed of graphitic shells and apatite cores have a very important significance in that it is very simple, and at the same time, makes it possible to achieve the simultaneous synthesis of graphitic shells and apatite cores, which has been considered difficult in the prior art. In addition, the method of the present invention is a novel method which is highly reproducible and can also be applied to a mass production process.
Hereinafter, examples of heterogeneous nanowires composed of graphitic shells and apatite cores according to the present invention will be described. It is to be understood, however, that these examples are not intended to limit the scope of the present invention, and may be modified in various forms without departing from the scope of the present invention.
For the positive ions, the results related to Ca+, CaO+, Ca(OH)+ and CxHy were measured. It is believed that calcium cations were detected in the core of the heterogeneous nanowires and that hydrocarbon cations were detected in the graphitic shell. In the sample whose surface was not treated with ions, the peaks corresponding to hydrocarbon cations were more strongly detected.
For the negative ions, the peaks of POx−, CxPy, Cz−, O− and OH− were mainly detected. It is believed that phosphate anions (POx−) and oxygen and hydroxide anions were detected in the apatite core and that carbon-related anions were detected in the graphitic shell. In the sample whose surface was not treated with ions, the peaks corresponding to hydrocarbon anions were more strongly detected. Particularly, it was observed that, after the surface of the heterogeneous nanowires was treated with ions, the amount of hydroxide anions defected increased.
b) shows the results obtained when a phosphorus source alone was supplied as a reactant gas. As can be seen therein, small protrusions were formed on the substrate surface. In the results of component analysis, phosphorus in addition to the components of the substrate was detected and little or no carbon was detected. The results of additional TEM analysis indicated that the obtained nano-protrusions mostly showed the properties of amorphous calcium phosphate compounds.
c) shows the results obtained when a carbon source alone was supplied to a product obtained by supplying a phosphorous source alone as a reactant gas. The surface shape of the substrate appears to be similar to that in
d) shows the results obtained when a carbon source and a phosphorus source were simultaneously supplied as reactant gases. As can be seen therein, nanostructures formed on the surface all showed a nanowire shape. The results of additional TEM analysis indicated that the nanowires formed on the surface all have a single-crystal apatite structure.
As described above, the present invention provides the method of synthesizing heterogeneous nanowires composed of graphitic shells and apatite cores by introducing into a reactor either a material including an element corresponding to X in X5(YO4)3(Z), which is a chemical formula for apatite, or a substrate containing the material, continuously supplying carbon source- and phosphorous source-containing reactant gases into the reactor, and allowing the supplied reactant gases to react with the substrate. In addition, the method of the present invention has a very important significance in that it is very simple, and at the same time, makes it possible to achieve the simultaneous synthesis of graphitic shells and apatite cores, which has been considered difficult in the prior art, and it can synthesize graphitic shells and apatite cores in large amounts.
Graphitic shells have very versatile and excellent physical, mechanical, chemical and electrical properties, and apatite shows insufficient physical and mechanical properties, but has a very high biocompatibility. Thus, according to the core-shell structure of the present invention, the shortcomings of apatite can be significantly overcome by aid of graphitic sells while the excellent biocompatible properties thereof are maintained.
Such results suggest that the inventive heterogeneous nanowires composed of graphitic shells and apatite cores can be used as novel materials having excellent physical properties, in the nanotechnology field, the biotechnology field, and various nano/bio-technology fields. In addition, the material and synthesis technology of the present invention can substitute for existing materials and synthesis technologies and can provide the opportunity of creating new markets.
Although the preferred embodiments of the present invention have been described for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
Number | Date | Country | Kind |
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10-2011-0031977 | Apr 2011 | KR | national |
10-2011-0057472 | Jun 2011 | KR | national |
10-2011-0096329 | Sep 2011 | KR | national |
This application is a division of U.S. patent application Ser. No. 13/506,253, filed on Apr. 6, 2012, now U.S. Pat. No. 8,636,843, the disclosure of which is incorporated by reference in its entirety for all purposes.
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20140099718 A1 | Apr 2014 | US |
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Parent | 13506253 | Apr 2012 | US |
Child | 14076378 | US |