The present invention relates to sink drains and, in particular, it concerns a sink drain which integrates a gas trap, and optionally also a waste collection volume and a removable lower cover.
Drainage installations for sinks typically include a number of distinct structures performing a number of distinct functions, as illustrated with reference to an under-sink assembly 100 shown in
A further requirement of under-sink plumbing installations is a “trap” 130, also referred to as a “gas trap” or “siphon”, which traps a quantity of water by gravity so as to block escape of noxious sewer gases and odors up through the pipes to the sink. Traps can be implemented using S-bend or P-bend curved pipe sections, or as shown in
The above typical arrangement requires assembly of multiple components with a corresponding number of joints, each with potential for developing a leak. Furthermore, the entire assembly occupies a considerable volume, and in particular, dictates a minimum vertical height of the assembly beneath the sink, thereby limiting usage of the under-sink space and rendering installation problematic in various space-limited scenarios.
The present invention is a sink drain apparatus that integrates a waste collection volume with a gas trap.
According to the teachings of the present invention there is provided, an apparatus for connection to a drain aperture of a sink, the apparatus comprising: (a) an abutment surface for abutting an underside of the sink around the drain aperture; (b) a first wall portion extending downwards from the abutment surface, the first wall portion circumscribing an upper drain volume; (c) a down-flow conduit delineated at least in part by a second wall portion, the down-flow conduit being in fluid connection with, and extending downwards from, the upper drain volume; (d) an up-flow conduit delineated at least in part by a third wall portion, wherein either the second wall portion or the third wall portion has an edge defining a lip between the down-flow conduit and the up-flow conduit; (e) an outlet in fluid connection with the up-flow conduit; and (f) a removable lower cover configured for sealed connection with at least one of the second wall portion and the third wall portion so as to complete a flow path from the down-flow conduit to the up-flow conduit such that a height differential between the lip and the outlet defines a trap, wherein at least the first wall portion, the second wall portion, the third wall portion and the outlet are integrally formed as a unitary body.
According to a further feature of an embodiment of the present invention, the unitary body terminates at a threaded lower opening, and wherein the removable lower cover if formed with a complementary threaded rim for threaded attachment to and removal from the unitary body.
According to a further feature of an embodiment of the present invention, the first wall portion comprises a cylindrical wall portion circumscribing the upper drain volume, and wherein the cylindrical wall portion has a first cross-sectional area greater than an internal cross-sectional area of each of the down-flow conduit and the up-flow conduit adjacent to the lip, the upper drain volume for receiving a removable basket strainer for waste collection.
According to a further feature of an embodiment of the present invention, the first wall portion circumscribes the upper drain volume so as to provide an unobstructed depth of at least 2 centimeters extending downwards from the abutment surface for receiving a removable basket strainer for waste collection.
According to a further feature of an embodiment of the present invention, there is also provided a clamping block having a threaded aperture, the clamping block being supported at the base of the upper drain volume for bolted attachment to an upper drain cup.
According to a further feature of an embodiment of the present invention, there is also provided a clamping block adapter having a male threaded portion for engaging the threaded aperture and a threaded aperture for bolted attachment to a shallow upper drain cup.
According to a further feature of an embodiment of the present invention, the abutment surface is integrally formed at an upper end of the first wall portion.
According to a further feature of an embodiment of the present invention, the down-flow conduit is implemented as an internal pipe circumscribed by the up-flow conduit.
According to a further feature of an embodiment of the present invention, the down-flow conduit and the up-flow conduit are in side-by-side relation with part of the second wall portion defining a partition between the down-flow conduit and the up-flow conduit.
According to a further feature of an embodiment of the present invention, there is also provided a supplementary inlet in flow connection with the down-flow conduit, the supplementary inlet being located above the lip by at least the height differential.
There is also provided according to the teachings of an embodiment of the present invention, an apparatus for connection to a drain aperture of a sink, the apparatus comprising: (a) an abutment surface for abutting an underside of the sink around the drain aperture; (b) an outer wall portion extending downwards from the abutment surface; (c) a rim defining a lower opening; (d) an outlet; and (e) a removable lower cover configured for sealed connection with the rim, wherein at least the abutment surface, the outer wall portion, the rim and the outlet are integrally formed as a unitary body, and wherein, when assembled, the outer wall portion and the removable lower cover form at least part of an outer casing of a bottle trap preventing passage of gases from the outlet to the drain aperture.
There is further provided according to the teachings of an embodiment of the present invention a monolithic drain apparatus for connection to a drain aperture of a sink, the drain apparatus including:
a drain receptacle including a top opening adapted to align with the drain aperture of the sink, the top opening having a first diameter (Dtop or Dt) defining a first cross sectional area, a bottom opening enabling fluid to drain from the drain receptacle and having a second diameter (Dbottom or Db) defining a second cross-sectional area, the drain receptacle defining a drain volume (Vdrain);
a drain apparatus housing connected to the drain receptacle, including:
an outlet drain pipe extending from the drain apparatus housing at a terminus of the up-flow conduit and defining an outlet-flow-path in fluid communication with the up-flow-path; and
a reversibly removable lower cover configured to sealingly engage the drain apparatus housing, so as to complete a sealed flow path from the drain volume, via the down-flow-path, to the up-flow-path conduit and the outlet-flow-path,
wherein a height differential (hd) between a bottom of an interior wall of the outlet drain pipe and a bottom edge of the partition defines a (gas) trap, hd>0,
wherein a cross-sectional area of the down-flow conduit is at least 80% of the second cross-sectional area along the entire length of the down-flow conduit,
wherein the drain receptacle, the drain apparatus housing including the partition, and the outlet drain pipe, are monolithic, and
wherein a portion of the outlet drain pipe is disposed above the bottom opening of the drain receptacle by a height ho, wherein ho is greater than 0.
In some embodiments, the cross-sectional area of the down-flow conduit is at least 85%, at least 90%, at least 95%, at least 100%, or at least 105% of the second cross-sectional area along the entire length of the down-flow conduit.
In some embodiments, a wall portion of the drain receptacle is a cylinder, and the portion of the outlet drain pipe is disposed above a bottom of the cylinder, by a height hoc, where hoc is greater than 0.
In some embodiments, this cylinder has a height within a range of at least 2 cm, at least 3 cm, at least 4 cm, at least 5 cm, or at least 6 cm, and in some embodiments, within the range of 2-10 cm, 3-8 cm, 3-6 cm, 4-8 cm, 5-8 cm, or 6-8 cm.
In some embodiments, hoc is at least 0.5 cm, at least 1.0 cm, or at least 1.5 cm.
In some embodiments, hoc is within the range of 0.5 to 5 cm, 0.5 to 4 cm, 0.5 to 3 cm, 1 to 5 cm, 1 to 4 cm, 1 to 3 cm, 1.5 to 5 cm, 1.5 to 4 cm, or 1.5 to 3 cm.
In some embodiments, the outlet-flow-path is perpendicular to the up-flow-path.
In some embodiments, the drain receptacle has a depth (hr) of at least 2 cm, at least 4 cm, at least 5 cm, at least 6 cm, or at least 7 cm.
In some embodiments, the drain receptacle has a depth (hr) in the range of 2-10 cm, 4-10 cm, 5-10 cm, 6-10 cm, 7-10 cm, 4-9 cm, 5-9 cm, 6-9 cm, 4-8 cm, 5-8 cm, or 6-8 cm.
In some embodiments, the height differential (hd) is at least 0.5 cm, at least 1 cm, at least 1.5 cm, at least 2 cm, or at least 3 cm.
In some embodiments, the height differential (hd) is at most 8 cm, at most 7 cm, at most 6 cm, at most 5 cm, or at most 4 cm, and in some embodiments is within the range of 1 to 8 cm, 2 to 7 cm, 3 to 7 cm, 3.5 to 6 cm, or 3 to 6 cm.
In some embodiments, ho is at least 1.0 cm, at least 1.5 cm, at least 2.0 cm, or at least 2.5 cm.
In some embodiments, ho is within the range of 1 to 7 cm, 1 to 5 cm, 1.5 to 7 cm, 1.5 to 6 cm, 1.5 to 5 cm, 1.5 to 4 cm, 1.5 to 3.5 cm, 2 to 6 cm, 2 to 5 cm, or 2.5 to 5 cm.
In some embodiments, the partition blocks flow from the up-flow-path and the outlet drain pipe into the down-flow-path.
In some embodiments, the removable lower cover has a cross-sectional area which is substantially equal to the first cross sectional area, and the cover circumference and the first circumference are not concentric.
In some embodiments, the removable lower cover is offset relative to the drain receptacle.
In some embodiments, the length of the offset (Loffset) is at least 1 cm, at least 2 cm, at least 3 cm, or at least 4 cm. In some embodiments, the length of the offset (Loffset) is within a range of 1-10 cm, 1-8 cm, 1-6 cm, 2-10 cm, 2-8 cm, 2-6 cm, 3-10 cm, 3-8 cm, 3-6 cm, 4-10 cm, 4-8 cm, or 4-6 cm
In some embodiments, the apparatus further includes an abutment surface, circumscribing the top opening of the drain receptacle, adapted to abut a surface of the sink surrounding the drain aperture.
In some embodiments, an annular wall extends from a bottom edge of the abutment surface to a top edge of the drain receptacle, the annular wall defining a seat for a sealing element.
In some embodiments, the apparatus further includes a drain cup adapted to be disposed in the drain volume and to serve as an inner liner of the drain receptacle. In some such embodiments, the apparatus further includes a clamping block including a threaded aperture for bolted attachment of the drain cup to the drain receptacle.
In some embodiments, the apparatus further includes a strainer adapted to be housed in the drain volume and to collect waste in the drain volume.
In some embodiments, the apparatus further includes an inlet defining an inlet-flow-path, the inlet-flow-path being in fluid communication with the down-flow-path, the inlet being disposed at least partially above the trap and being monolithic with the drain apparatus housing.
In some embodiments, a total height (htotal) of the drain apparatus, including the reversibly removable lower cover, is at most 20 cm, at most 18 cm, at most 17 cm, at most 16 cm, or at most 15 cm.
In some embodiments, a total height (htotal) of the drain apparatus, including the reversibly removable lower cover, is in the range of 12-20 cm, 14-20 cm, 15-20 cm, 12-18 cm, 13-18 cm, 14-18 cm, 12-17 cm, 13-17 cm, 14-17 cm, 15-17 cm, 12-16 cm, 13-16 cm, or 14-16 cm.
In some embodiments, a diameter of the top opening of the drain receptacle is in the range of 7-15 cm, 8-15 cm, or 8-12 cm.
In some embodiments, the drain apparatus housing has a thread on an exterior surface thereof distal from the drain receptacle, and the removable lower cover has a corresponding thread on an interior surface thereof for threaded attachment to and removal from the drain apparatus housing.
In some embodiments, the removable lower cover has a depth (hc) so as to increase the total height of the apparatus by 1 to 5 cm, 1 to 4 cm, 1.5 to 5 cm, 1.5 to 4 cm, 1.5 to 3 cm, 2 to 5 cm, 2 to 4 cm, 2 to 3.5 cm, or 2 to 3 cm.
As used in the Description and Claims, the orientation of components (up, down, etc.) refers to the operating orientation, with the top opening of the drain receptacle substantially (within 10 degrees of, within 5 degrees of, and more typically, within 3 degrees of) horizontal.
As used in the Description and Claims, the term “A is substantially equal to B” relates to items A and B having at most 10% difference in dimension or magnitude, at most 5% difference, or at most 3% difference in dimension or magnitude.
The invention is herein described, by way of example only, with reference to the accompanying drawings, wherein:
The present invention is a sink drain apparatus which integrates a gas trap, and optionally also a waste collection volume and a removable lower cover.
The principles and operation of an apparatus according to the present invention may be better understood with reference to the drawings and the accompanying description.
Referring now to the drawings in general terms, and using terminology which will be preserved throughout the description,
In general terms, the apparatus includes an abutment surface 14 for abutting an underside 12 of the sink around the drain aperture, and a first wall portion 16, defining a drain receptacle enclosing an upper drain volume 18, also indicated by Vdrain. The first wall portion 16 includes an upper cylindrical portion, terminating at reference numeral 49, and a lower conical or substantially frusto-conical portion. The receptacle has a top opening in alignment with the drain aperture of the sink, and a bottom opening. An annular wall portion 15 connects a wall portion including abutment surface 14 to first wall portion 16 of the drain receptacle, and defines a seat for a sealing element, as shown in
A down-flow conduit 20, delineated at least in part by a second wall portion 22 extends downwards from the first wall portion 16 of the drain receptacle around the bottom opening thereof, and defines a down-flow-path in fluid communication with upper drain volume 18. A cross sectional area of the down-flow conduit is at least 80%, at least 90%, at least 95%, at least 100%, or at least 105% of the cross-sectional area of the bottom opening, along the entire length of the down-flow conduit.
An up-flow conduit 24 is delineated at least in part by a third wall portion, or partition, 26, and defines an up-flow-path, which is parallel to the down-flow-path. Second wall portion 22 (or in some cases third wall portion 26) has an edge defining a lip 28 between down-flow conduit 20 and up-flow conduit 24. An outlet 30 extends from up-flow conduit 24, such that an outlet-flow-path thereof is in fluid communication with the up-flow-path.
A removable lower cover 32 is configured for sealed connection with either or both of second wall portion 22 and third wall portion 26 so as to complete a flow path from down-flow conduit 20, via up-flow conduit 24 to outlet 30, such that a height differential hd between lip 28 and outlet 30 defines a trap. In some embodiments, the height differential hd (hd=outlet height position−lip height position) is at most 8 cm, at most 7 cm, at most 6 cm, at most 5 cm, or at most 4 cm. In some embodiments, the height differential (hd) is at least 0.5 cm, at least 1 cm, at least 1.5 cm, at least 2 cm, or at least 3 cm. In some embodiments, the height differential (hd) is within the range of 1 to 8 cm, 2 to 7 cm, 3 to 7 cm, 3.5 to 6 cm, or 3 to 6 cm.
It is a particular feature of certain particularly preferred embodiments of the present invention that at least first wall portion 16, second wall portion 22, third wall portion 26 and outlet 30 are integrally formed as a unitary body, most preferably by an injection molding process. Abutment surface 14 is preferably also integrated with an upper part of the unitary body.
It is another feature of the present invention that an upper portion of outlet 30 is disposed above the bottom opening of the drain receptacle defined by first wall portion 16, such that there is an overlap between a height of the drain receptacle (hr) and the top height position of the diameter of the outlet pipe, the overlap indicated by ho in
In some embodiments, the upper portion of outlet 30 is disposed above the bottom edge 49 of the cylindrical portion of the drain receptacle by a height of hoc. In some embodiments the height hoc is greater than 0. In some embodiments, hoc is at least 0.5 cm, at least 1.0 cm, or at least 1.5 cm. In some embodiments, hoc is within the range of 0.5 to 5 cm, 0.5 to 4 cm, 0.5 to 3 cm, 1 to 5 cm, 1 to 4 cm, 1 to 3 cm, 1.5 to 5 cm, 1.5 to 4 cm, or 1.5 to 3 cm.
By uniting the connection to the underside of the sink together with the trap structure and outlet as a single integral unit, completed by removable lower cover 32, and by creating an overlap of the outlet with the drain receptacle, the apparatus of the present invention typically achieves space-saving compactness, a reduced number of components and a reduced number of connections, thereby typically resulting in cost savings in production and installation, as well as improved reliability. These and other features, and advantages, of the present invention will become clearer from the detailed description of the various preferred embodiments.
Specifically, the total height of apparatus 10, indicated by htotal in
In some embodiments, lower cover 32 has a depth, indicated by hc in
The provision of an easily-removable lower cover for the trap provides convenient access for unskilled persons for periodic cleaning of the trap and/or for recovery of any high-density object, such as jewelry, which may accidentally be dropped or flushed down a drain, without requiring particular skill or specialized tools.
Another particularly preferred set of features of certain implementations of the present invention relates to features defining a volume at and/or below the drain opening of the sink for collecting waste from the sink. Such an arrangement is included in various drain configurations for kitchen sinks, often with a removable strainer 40, referred to as a “basket strainer”, allowing periodic removal of the strainer to empty out the waste. To this end, first wall portion 16 may preferably be implemented as a cylindrical wall portion circumscribing upper drain volume 18, and having a cross-sectional area greater than an internal cross-sectional area of each of down-flow conduit 20 and up-flow conduit 24 adjacent to lip 28. Upper drain volume 18 thus provides sufficient volume for accommodating a removable basket strainer 40 for waste collection. A typical inner diameter of first wall portion 16 and of the drain receptacle, indicated by Dt in
In some embodiments, the diameter Dc of lower cover 32 is substantially equal to the diameter Dt of the top opening of the drain receptacle, and a circumference of the lower cover 32 is substantially equal to the circumference of the top opening of the drain receptacle. In some such embodiments, the lower cover 32 is not concentric with the top opening of the drain receptacle, such that the lower cover 32 is offset relative to the wall portion 16 and to the drain receptacle.
In some embodiments, a length of the offset between the drain receptacle and the lower cover, indicated by Loffset in
In some embodiments, the offset length (Loffset) is within a range of 1-10 cm, 1-8 cm, 1-6 cm, 2-10 cm, 2-8 cm, 2-6 cm, 3-10 cm, 3-8 cm, 3-6 cm, 4-10 cm, 4-8 cm, or 4-6 cm.
In the context of the present invention, the term “A is offset relative to B” is defined as the footprint of A not fully overlapping, or being fully coincident with, the footprint of B. Stated differently, there is a portion of the footprint of A that is not included in the footprint of B, and there is a portion of the footprint of B that is not included in the footprint of A.
It should be noted that first wall portion 16 circumscribes the drain volume 18, but does not typically come directly in contact with basket strainer 40, since the assembly of the apparatus to a sink typically includes an upper drain cup 42 (best seen in
Various arrangements may be used within the scope of the present invention for clamping the apparatus to a sink. According to one particularly preferred but non-limiting option, corresponding to the solution illustrated in most of the embodiments described herein, the apparatus includes a clamping block 44 with a threaded aperture 46 supported at the base of upper drain volume 18 for bolted attachment to upper drain cup 42. Clamping block 44 is typically supported by a number of spaced-apart fins 48 that leave openings for the passage of water from upper drain volume 18 to down-flow conduit 20.
Optionally, one design of apparatus 10 may accommodate upper drain cups of different depths or sizes. By way of example,
In certain preferred embodiments of the present invention, such as in apparatus 10, 200, 300 and 700, down-flow conduit 20 and up-flow conduit 24 are in side-by-side relation, with part of second wall portion 22, or third wall portion 26, defining a partition between down-flow conduit 20 and up-flow conduit 24. The definition of the partition as part of second wall portion 22 or third wall portion 26 may be somewhat arbitrary, as the partition is essentially a shared wall subdividing between the two conduits, and is integrally formed with the other wall portions. In the case of apparatus 10 and 200, the partition is curved, with its concave side facing towards outlet 30, thereby leaving a majority of a generally cylindrical lower section of the apparatus to define a volume contiguous with down-flow conduit 20. This arrangement is particularly useful for accommodating additional inlets into the trap, such as single supplementary inlet 62 of apparatus 10, or the two supplementary inlets 262a and 262b of apparatus 200. These supplementary inlets may be used for drain connections for various kitchen appliances, such as a dishwasher, for sink overflow connections and/or may allow for connection of one or more additional sink drains (with conventional drain configurations) to the trap of the apparatus of the invention, for example, in a double sink installation. In some cases, for double sink installations, it may be preferable to install two apparatuses according to the present invention, one for each sink, and then simply connect the outlets via a T-connector or the like to a common wastewater drain system. It will be noted that there may be any desired number of supplementary inlets, and that each inlet may be implemented in any desired configuration in order to accommodate specific design needs. Thus, in one further non-limiting example, an apparatus (not shown) similar to apparatus 200 maybe implemented with a dedicated overflow inlet, typically connecting directly to upper drain volume 18, a dedicated hose connector (for example, with a ribbed, conically tapered tip for pressure-fitting of a hose) for a dishwasher or the like, and one or two additional inlets for adjacent sinks or the like. Any inlets that are not required for a given installation may be sealed with a suitable stopper.
In each case where one or more supplementary inlet is provided, the inlet is preferably located above lip 28 by a differential height sufficient to maintain the gas trap functionality, and most preferably, maintains a height differential of at least hd (
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According to the teachings of an aspect of the present invention illustrated in
Wall portion 1026 extends downwards to a rim 1034, which defines a lower opening that sealingly receives removable lower cover 1032. The apparatus is provided with an outlet 1030. In this case, as in the above implementations, abutment surface 1014, a wall portion 1026, rim 1034 and outlet 1030 are integrally formed as a unitary body. Furthermore, and also as in apparatus 400 above, when assembled, wall portion 1026 and removable lower cover 1032 form at least part of an outer casing of a bottle trap preventing passage of gases from outlet 1030 to the drain aperture.
In contrast to the above embodiments, the wall portion 1022 defining an inner down-flow conduit 1020 is here implemented as a separate component with its own threaded neck portion 1072 for threaded connection to lower opening 1068 of drain cup 1042. This adds one additional component to the system, but still maintains the overall compactness and simplicity of the device. In some cases, a dedicated drain cup design 1042 may be integrally formed with a tailpiece 1022, thereby reducing the total number of components in the assembly.
The various embodiments described herein may be implemented using a wide range of materials. Most typically, the unitary body and the lower cover are formed from injection-molded plastic materials, while the upper drain cup if formed from metal, for example, aluminum or stainless steel. However, the invention is not limited to such implementations, and alternative implementations made wholly from plastic materials, wholly from metal, or from any other material, also fall within the scope of the invention.
To the extent that the appended claims have been drafted without multiple dependencies, this has been done only to accommodate formal requirements in jurisdictions which do not allow such multiple dependencies. It should be noted that all possible combinations of features which would be implied by rendering the claims multiply dependent are explicitly envisaged and should be considered part of the invention.
It will be appreciated that the above descriptions are intended only to serve as examples, and that many other embodiments are possible within the scope of the present invention as defined in the appended claims.
The present application is a continuation-in-part (CIP) of PCT/IB2016/052853 filed on or around May 17, 2016 which published as WO/2016/185375 and which is incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
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Number | Date | Country |
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4014568 | Jan 1971 | AU |
1409730 | Apr 1969 | DE |
262299 | Dec 1993 | FR |
796324 | Jun 1958 | GB |
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Number | Date | Country | |
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20180073229 A1 | Mar 2018 | US |
Number | Date | Country | |
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62162754 | May 2015 | US |
Number | Date | Country | |
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Parent | PCT/IB2016/052853 | May 2016 | US |
Child | 15814953 | US |