The invention relates to a skid segment for an edge protection on a road milling machine or similar ground working machine, having a base part and at least one first skid section attached thereto, wherein, in a first operating position of the base part, the first skid section can be aligned in a direction onto the road or ground surface.
The invention furthermore relates to an edge protection for a road milling machine or similar ground working machine, having at least one skid segment of this kind, wherein the edge protection has an edge, which is designed to receive at least one skid segment.
Road milling machines are used in road and path construction. They serve to remove the existing pavement completely or partially. In this case, a milling drum is used, which is accommodated in a protected manner within a milling case. The milling drum is generally fitted with bits, which dig into the underlying surface to be worked in order to remove the pavement. Protective elements, referred to as edge protections, are used on the milling case sides, which extend in the travel or feed direction of the road milling machine. The edge protection covers the milling drum at the sides and thus prevents access to the milling drum during milling, on the one hand, and prevents milled material from being ejected into the environment, on the other hand. The edge protection rests on the pavement surface by means of a lower skid, and therefore the milling drum is completely covered. Moreover, the skid is pressed hydraulically onto the unworked pavement, which subsequently rests on the milling drum outside the work zone in order to ensure a clean cutting edge and to avoid clod-type fragments.
US 2009/0185859 A1 discloses a road milling machine that has an edge protection of this kind. An integral skid extending in the feed direction forms the skid and is attached detachably and thus interchangeably to the edge protection by means of screwed joints.
DE 10 2012 103 440 A1 likewise discloses a road milling machine having an edge protection and a skid segment for an edge protection of this kind. Here, the skid of this road milling machine is made up of a plurality of skid segments, which are subject to a certain wear and must therefore be replaced after they reach their wear limit. For this purpose, the skid segment has a plug-in projection, which can be inserted into a plug socket of the edge protection, thus enabling it to be replaced easily in harsh construction-site operation when the wear limit is reached.
After appropriate wear, the known skid segments are completely replaced and then disposed of or taken for recycling or reprocessing. The time in which the known skid segments can be used without interruption, that is to say the service life of the skid segments, is limited by the occurrence of considerable wear phenomena, which then require complete replacement of the skid segments. The worn skid segments are then usually disposed of or taken for recycling or reprocessing. New skid segments must be replaced after just one period of service. The use of materials that is involved in skid segments that have to be replaced is accordingly high over the life of the road milling machine.
It is an object of the invention to provide a skid segment for an edge protection of a road milling machine or similar ground working machine which enables a longer period of use than the conventional skid segments, thereby reducing the required use of materials and simplifying maintenance.
It is furthermore an object of the invention to provide an edge protection of the abovementioned type which promotes simple and low-cost maintenance.
The object of the invention is achieved by a skid segment for an edge protection in accordance with the features of patent claim 1 and by an edge protection in accordance with the features of patent claim 16. Advantageous developments are described in the respective dependent claims.
Accordingly, at least one second skid section is attached to the base part of the skid segment, and, in a second operating position of the base part, can be aligned in a direction toward the road or ground surface. In the first operating position, therefore, the first skid section comes into direct contact with the road or ground surface and undergoes the abrasion which occurs during the operation of the road milling or ground working machine. When the first skid section has reached its wear limit, the skid segment is moved from the first to the second operating position, in which the second skid segment comes into direct contact with the road or ground surface. Thus, it is only after the second skid section has worn that the skid segment has to be completely replaced. The period of use of the skid segment is thus significantly extended and it is only after a double period of service that new material has to be used. This also simplifies the maintenance effort since remounting from the first to the second operating position involves less effort than a complete replacement of the skid segment.
It is also conceivable for a total of three or four skid sections to be attached to the base part and, accordingly, for there to be three or four possible different operating positions. By means of a skid segment of this kind, the period of use would be extended even further, and the maintenance effort would be even further simplified.
According to a basic concept of the invention, the at least one first skid section can be attached to a first side of the base part, in the lower region thereof. In this case, the base part can have a second side, which faces away from the first side and forms a fastening side having at least one supporting surface. It is thus a simple matter, in the first operating position, for the skid segment to be brought into contact with the second side of the base part, e.g. on the lower edge region of an edge protection for a road milling or ground working machine, and to be secured there, wherein the first skid section can be brought into direct contact with the road or ground surface in the lower region of the opposite first side of the base part in the first operating position, thus forming at least part of a skid.
According to a further-reaching concept of the invention, the at least one second skid section can be attached to the first side of the base part, in the upper region thereof, wherein the first and second skid sections form a profile with a substantially U-shaped cross section together with the base part. By transferring the skid segment from the first operating position to a second operating position, which is pivoted through 180°, e.g. about the longitudinal axis thereof as the pivoting axis, the second skid section on the upper region of the first side of the base part can be brought into direct contact with the road or ground surface, wherein the second side is furthermore in contact with the lower edge region of the edge protection, for example. As an alternative, pivoting from the first to the second operating position, also through 180°, about a transverse axis of the skid segment is possible. As a further alternative, pivoting about any desired pivoting axis is possible, with the skid segment being moved from the first to the second operating position, wherein the skid segment can be mounted in such a way as to be inverted in the second operating position, relative to the first operating position. By means of this construction, it is a simple matter to move the skid segment from the first to a second operating position and thus to extend the period of use of the skid segment.
In order to increase the rigidity of the skid segment, at least one reinforcing strut can be arranged between the first skid section and the second skid section, alternatively or additionally at an angle between the first skid section and the base part, and, as a further alternative or additional feature, at an angle between the second skid section and the base part. Moreover, the first and second skid sections projecting on the first side of the base part, in interaction with the reinforcing struts, protect fastening elements arranged therebetween, e.g. screw heads or screw nuts, from excessive wear or shock fracture, e.g. on curbstone edges.
In order to allow particularly easy sliding of the skid segment on the road or ground surface, the first skid section and the second skid section can taper toward one another along a curved path, at least at the first end, which faces in the feed direction, and the first and second skid sections can form a tapered first end together with the base part. As part of the skid, the skid segment can thus form a skid tip which is curved upward away from the ground surface and, for example, slides up onto gravel or rock fragments and thus prevents the feed motion from being blocked. Here, two skid segments having a tapered first end, attached on both sides to the edge protection of a milling case, for example, are not only moved from the first to the second operating position by pivoting through 180° but are additionally exchanged with the identically constructed skid segment attached to the opposite side of the milling case. Thus, both skid sections can be worn alternately in order to extend the time in use.
In a particularly advantageous embodiment, the skid segment can be of symmetrical design with respect to the central longitudinal plane, which extends in the longitudinal direction. By means of this measure, the skid segment can be moved from the first to a second operating position simply by pivoting through 180°, e.g. about the longitudinal axis or a transverse axis as the pivoting axis.
According to another preferred embodiment, the at least one first skid section can be attached to the second side, which faces away from the first side, of the base part, in the lower region thereof. In this case, the second side of the base part can form a fastening side having at least one supporting surface in the first operating position. It is thus a simple matter, in the first operating position, for the skid segment to be brought into contact with the second side of the base part, e.g. on the lower edge region of an edge protection for a road milling or ground working machine, and to be secured there, wherein, in the first operating position, the first skid section fits around the edge protection at the bottom in the lower region of the second side of the base part. The first skid section thus protects the edge protection effectively from wear on the underside.
The at least one second skid section can be attached in the upper region of the first side, wherein the first and second skid sections form a profile with a substantially Z-shaped cross section together with the base part. In this embodiment, the skid segment can be moved from the first operating position to the second operating position simply by transfer or pivoting, e.g. about the longitudinal axis or a transverse axis as the pivoting axis.
In a development according to the invention, at least one reinforcing strut can in each case be arranged at an angle between the first skid section and the base part and/or at an angle between the second skid section and the base part. In the case of the skid segment with a Z-shaped cross section, these reinforcing struts serve for reinforcement and, for example, protect screw heads or screw nuts attached to the base part from abrasion or shock fracture since they project beyond the first and the second side of the base part.
In order to make sliding on the road or ground surface easier in the case of a skid segment with a Z-shaped cross section, the second skid section can extend along a curved path in a direction toward the first skid section at the first end, which faces in the feed direction, and the first skid section can extend along a curved path in a direction toward the second skid section at the second end, which faces counter to the feed direction. In this case, the base part can be designed to follow the course of the second and the first skid section, preferably at the first and the second end.
In a particularly advantageous embodiment, the geometrical body of the skid segment can be of point-symmetrical design with respect to the center of the body. By virtue of this shaping, the skid segment can be moved from the first to a second operating position simply by pivoting, wherein the first or the second skid section is part of the slide rail in each case.
In a particularly rigid and simple-to-produce embodiment, the base part can form a profile of rectangular cross section extending along at least some section or sections of the edge protection.
For the stable and detachable fastening of the skid segment on the edge protection, at least one screw socket can be formed in the base part. Fastening screws can be inserted into these screw sockets and are, in turn, secured on the edge protection.
In order to attach the skid segment at a variable height relative to the edge protection, the screw socket can be designed as a slotted hole extending substantially perpendicularly or transversely to the central longitudinal plane. Simply by vertical adjustment along the slotted hole, the position of the skid segment can be adapted to the vertical position of the edge protection above the road or ground surface.
According to yet another preferred embodiment, the base part can have two regions that are drawn in laterally, said regions each merging into two inward-sloping partial regions from the first skid section in the direction of the second skid section and from the second skid section in the direction of the first skid section. The two laterally drawn-in regions are each of substantially V-shaped design and are used for alternative or additional fastening on the edge protection. For this purpose, plug sockets are provided on the edge protection, these being in engagement with the respective inward-sloping partial regions of the laterally drawn-in regions and forming an easy-to-release plug-in joint for the skid segment.
Two substantially parallel partial regions can be formed between each of the two inward-sloping partial regions. These parallel partial regions are out of engagement with the plug sockets during the assembly and disassembly process and thus allow the changing or transfer of the skid segment.
According to the invention, the edge of the edge protection has corresponding fastening sockets for receiving the at least one skid segment. In this case, the fastening sockets can be arranged substantially along the edge of the edge protection in order to receive a plurality of skid segments that together form a slide rail.
According to an advantageous embodiment, the fastening sockets for the skid segments can comprise at least one screw socket. In order to form a releasable fastening of the skid segments on the edge protection, fastening screws can be introduced into these screw sockets, the screws being introduced into screw sockets formed in the base parts of the skid segments.
In order to provide a level contact surface between the edge protection and a skid segment of Z-shaped cross section attached thereto, the fastening sockets for the skid segments can comprise at least one socket for the reinforcing struts of the skid segments.
In order to offer effective wear protection for the edge of the edge protection, the skid segments of Z-shaped cross section can be attached to the edge protection in such a way that, in the first operating position, the first skid section covers the edge of the edge protection at the bottom and, in the second operating position, the second skid section covers the edge of the edge protection at the bottom.
In order to offer effective wear protection for the edge of the edge protection, it is possible, in the case of skid segments of U-shaped cross section, for the first skid section to project beyond the edge of the edge protection in a direction toward the road or ground surface in the first operating position. In the second operating position, the second skid section can project beyond the edge of the edge protection in a direction toward the road or ground surface.
According to a further-reaching embodiment, the fastening sockets for the skid segments can comprise at least one plug socket for the positive retention of at least one skid segment. In the two different operating positions, these plug sockets of the skid segments can each be in engagement with the inward-sloping partial regions of the laterally drawn-in regions and form a simple-to-release plug-in joint.
In an advantageous manner, the plug sockets can have two mutually spaced clamping elements, which act on both sides on the inward-sloping partial regions of the base part.
During the installation of the skid segments, the clamping elements come into engagement with the inward-sloping partial regions of the laterally drawn-in regions, thereby creating a stable and yet releasable joint.
Secure seating of the skid segments on the edge protection can be achieved if the clamping elements have stop surfaces which extend substantially parallel to the inward-sloping partial regions of the base part, and the base part of the skid segment has at least partially enclosing undercuts.
The invention is explained in greater detail below by means of illustrative embodiments illustrated in the drawings,
in which:
The edge 70 has a plurality of fastening sockets, which are spaced apart from one another along the edge 70 and from the latter in direction B and of which only one fastening socket for receiving one of the skid segments 10 is illustrated in
The skid segment 10 is described in greater detail below with reference to
In
The base part 11 has a second side 16, which faces away from the first side 14 and, irrespective of the operating position, forms a fastening side having at least one supporting surface. By means of the second side 16, the base part 11 rests against the edge 70 of the edge protection 5 and is mounted thereon. In the first operating position shown in
A screw socket 19, which is introduced into the base part 11 as a drill hole with a drilling direction substantially parallel to the central longitudinal plane MLE, is formed in the base part 11 in the region between the first and the second skid section. In this case, the screw socket 19 is designed as a slotted hole which, in turn, extends substantially perpendicularly to the central longitudinal plane MLE or transversely thereto. A screw socket 71 of the edge protection 5 in alignment with the screw socket 19 of the base part 11 is formed on the edge 70 of the edge protection 5 and spaced apart therefrom in direction B. A fastening screw 76 is introduced through the two screw sockets 71 and 19 from the inner side 8 of the edge protection 5 and is secured on the first side 14 of the base part by means of a nut 77. A washer 78 is inserted between the base part 11 and the nut 77.
The skid segment 10 can also be mounted in a second operating position (not shown). In the second operating position, the skid segment 10 is rotated through 180° or mounted in such a way as to be inverted as compared with the first operating position shown in
In the orientation, shown in
Two reinforcing struts 18, which extend perpendicularly to the first and the second skid section 12 and 13 and are spaced apart from one another in the feed direction V, are arranged on the skid segment 10, between the first skid section 12 and the second skid section 13. The reinforcing struts 18 project relative to the base part 11 at the same height H as the first and the second skid section 12 and 13 project relative to the base part 11. The reinforcing struts 18 are spaced apart from the two ends of the skid segment 10 in the feed direction V. At both ends 1 and 2 of the skid segment 10, the first skid section 12 and the second skid section 13 are of beveled design perpendicularly to the feed direction V.
A total of four screw sockets 19 spaced apart from one another in the feed direction V is formed in the base part 11 on both sides of the reinforcing struts 18. The screw sockets 19 are designed as slotted holes extending substantially perpendicularly to the central longitudinal plane MLE of the skid segment 10, said plane extending in the longitudinal direction.
In the orientation, shown in
At the first end 1, which faces in the feed direction V, the first skid section 22 and the second skid section 23 taper toward one another along a curved path and form a tapered first end 1 together with the base part 21. The section of the second skid section 23 in the region of the second end 2 extends parallel to the section of the first skid section 22 in the region of the second end 2. Here, the shape of the base part 21 follows the converging paths of the first and the second skid section 22 and 23.
Two reinforcing struts 28, which extend substantially perpendicularly to the mutually parallel sections of the first and the second skid section 22 and 23 and are spaced apart from one another in the feed direction V, are arranged on the skid segment 20, between the first skid section 22 and the second skid section 23. The reinforcing struts 28 project relative to the base part 21 at the same height H as the first and the second skid section 22 and 23 project relative to the base part 21. The reinforcing strut 28 arranged in the region of the front, tapering first end 1 is spaced apart from the first end 1 in the feed direction V. The reinforcing strut 28 arranged at the rear, second end 2 of the skid segment 20 ends with the end of said segment.
Two screw sockets 29 spaced apart from one another in the feed direction V are formed in the base part 21 on both sides of the front reinforcing strut 28, and a third screw socket 29 is formed close to the rear reinforcing strut 28. The screw sockets 29 are introduced into the base part 21 as drill holes with a drilling direction substantially parallel to the central longitudinal plane MLE. The screw sockets 29 are once again designed as slotted holes extending substantially perpendicularly to the central longitudinal plane MLE of the skid segment 20, said plane extending in the longitudinal direction.
The edge protection 5 has a plurality of fastening sockets, which are spaced apart from one another along the edge 70 and from the latter in direction B and of which only one fastening socket for receiving one of the skid segments 30 is illustrated in
The skid segment 30 is described in greater detail below with reference to
In
The base part 31 has a second side 36, which faces away from the first side 34 and, in the first operating position shown in
A screw socket 39, which is introduced into the base part 31 as a drill hole with a drilling direction substantially parallel to the central longitudinal plane MLE, is formed in the base part 31 in the region between the first and the second skid section 32 and 33. In this case, the screw socket 39 is designed as a slotted hole which, in turn, extends substantially perpendicularly to the central longitudinal plane MLE or transversely thereto. A screw socket 72 of the edge protection 5 in alignment with the screw socket 39 of the base part 31 is formed on the edge 70 of the edge protection 5 and spaced apart therefrom in direction B. A fastening screw 76 is introduced through the two screw sockets 72 and 39 from the inner side 8 of the edge protection 5 and is secured on the first side 34 of the base part 31 by means of a nut 77. A washer 78 is inserted between the base part 31 and the nut 77.
The skid segment 30 can also be mounted in a second operating position (not shown). In the second operating position, the skid segment 30 is rotated through 180° or mounted in such a way as to be inverted as compared with the first operating position shown in
The first skid section 32 and the second skid section 33 each project from the base part 31 by a height H, which corresponds to the thickness D of the edge protection 5 in the illustration in
In the orientation, shown in
Two reinforcing struts 38, which are spaced apart from one another in the feed direction V, are arranged on the skid segment 30, between the second skid section 33 and the base part 31, on the first side 34 of the base part 31. The reinforcing struts 38 project relative to the base part 31 at the same height H as the second skid section 33 projects relative to the base part 31. The reinforcing struts 38 extend perpendicularly to the second skid section 33 over a length L which is shorter than the height h of the first side 34 of the base part 31 perpendicularly to the second skid section 33.
Two reinforcing struts 38′, which are spaced apart from one another in the feed direction V, are likewise arranged on the skid segment 30, between the first skid section 32 and the base part 31, on the second side 36 of the base part 31. In the illustration in
The reinforcing struts 38 are spaced apart from the two ends 1 and 2 of the skid segment 30 in the feed direction V and counter to the feed direction V, respectively. At both ends 1 and 2 of the skid segment 30, the first skid section 32 and the second skid section 33 are of beveled design perpendicularly to the feed direction V.
A total of four screw sockets 39 spaced apart from one another in the feed direction V is formed in the base part 31 on both sides of the reinforcing struts 38. The screw sockets 39 are designed as slotted holes extending substantially perpendicularly to the central longitudinal plane MLE of the skid segment 30, said plane extending in the longitudinal direction.
As
At the first end 1 facing in the feed direction V, the second skid section 43 extends along a curved path in a direction toward the first skid section 42, whereas, at the end 2 facing counter to the feed direction V, the first skid section 42 extends along a curved path in a direction toward the second skid section 43. The section of the second skid section 43 in the region of the second end 2 extends parallel to the section of the first skid section 42 in the region of the first end 1. Here, the shape of the base part 41 follows the curved paths of the first and the second skid section 42 and 43.
A reinforcing strut 48, which is spaced apart from the second end 2 in the feed direction V, is arranged on the skid segment 40, between the second skid section 43 and the base part 41, on the first side 44 of the base part 41. The reinforcing strut 38 projects relative to the base part 41 at the same height H as the second skid section 43 projects relative to the base part 41. The reinforcing strut 48 extends perpendicularly to the second skid section 43 over a length L which is shorter than the height h of the first side 44 of the base part 31 perpendicularly to the straight section of the skid section 43.
A reinforcing strut 48′ is likewise arranged on the skid segment 40, between the first skid section 42 and the base part 41, on the second side 46 of the base part 41. In the illustration in
The reinforcing struts 48 are spaced apart from the two ends of the skid segment 40 in the feed direction V. At the first end 1 of the skid segment 40, the first skid section 42 is of beveled design perpendicularly to the feed direction V. At the second end 2 of the skid segment 40, the second skid section 43 is of beveled design perpendicularly to the feed direction V.
Two screw sockets 49 spaced apart from one another in the feed direction V are formed in the base part 41 on both sides of the reinforcing strut 48, on the first side 44, and a third screw socket 49 is formed close to the first end 1. The screw sockets 49 are introduced into the base part 41 as drill holes with a drilling direction substantially parallel to the central longitudinal plane MLE. In this case, the screw sockets 49 are designed as a slotted holes which, in turn, extend substantially perpendicularly to the central longitudinal plane MLE or transversely thereto.
As
One of the skid segments 50 is described in greater detail below with reference to
In
The base part 51 has a second side 56, which faces away from the first side 54 and, in the first operating position shown in
The geometrical body of the skid segment 50 is of point-symmetrical design with respect to the center M of the body. This is also apparent from the subsequent
As can be seen by comparing
The skid segment 50 can also be mounted in a second operating position (not shown). In the second operating position, the skid segment 50 is rotated through 180° or mounted in such a way as to be inverted as compared with the first operating position shown in
The first skid section 52 and the second skid section 53 each project from the base part 51 by a height H, which corresponds substantially to the thickness D of the edge protection 5 in the illustration in
The base part 51 has two laterally drawn-in regions 60 and 61. The laterally drawn-in region 60 illustrated on the left in
A partial region 65, which extends perpendicularly to the first and second skid sections 52 and 53, extends in the trough of the V shape, between the inward-sloping partial regions 62b and 63b. A partial region 64, which extends perpendicularly to the first and second skid sections 52 and 53, likewise extends in the trough of the V shape, between the inward-sloping partial regions 62a and 63a. In this case, partial regions 64 and 65 extend parallel to one another.
Two rubber elements 66 and 67 spaced apart from one another and from the second skid section 53 are arranged in the upper region 57 of the first side 54 of the skid segment 50. Two rubber elements spaced apart from one another and from the first skid section 52, of which the rubber element with the reference sign 67′ is illustrated in FIG. 18, are arranged on the second side 56 of the skid segment 50, the side which is not visible in
The lower region of the skid segment 50 is held positively between clamping elements 73a and 73b. Clamping elements 73a and 73b are of complementary design to inward-sloping partial regions 62b and 62a, respectively, of the base part 51. Clamping elements 73b and 73c are likewise of complementary design to inward-sloping partial regions 62b and 62a, respectively, of the base part 51. Respective pairs of mutually spaced clamping elements 73a, 73b and 73b, 73c act respectively on both sides of inward-sloping partial regions 62b and 62a, respectively, of the base part 51.
In the embodiment shown in
Clamping elements 73a and 73b have stop surfaces 74a and 74b which extend substantially parallel to inward-sloping partial regions 62a and 62b of the base part 51 and which are in positive engagement with the inward-sloping partial regions 62a and 62b of the base part 51 in the state of installation in the first operating position. In the second operating position, stop surfaces 74a and 74b are in engagement with inward-sloping partial regions 63a and 32b of the base part 51.
Undercuts 75a and 75b that partially enclose the base part are formed on clamping elements 73a and 73b. Undercuts 75a and 75b support the base part in a direction toward the edge protection 5, whereas stop surfaces 74a and 74b align the base part in a stable position in the respective operating position.
Both the undercuts 75a and 75b and the stop surfaces 74a and 74b have sections 79a and 79b that are parallel to partial regions 64 and 65 of the base part 51.
During installation in the first operating position, the skid segment 50 is placed against clamping elements 73a and 73b with a small offset downward in direction A, with the result that the parallel sections 79a and 79b reach through the laterally drawn-in regions 60 and 61 of the base part 51. The skid segment 50 is then pushed upward from below behind undercuts 75a and 75b until inward-sloping partial regions 63a and 32b of the base part 51 strike against stop surfaces 74a and 74b. During this process, the rubber elements 67′ arranged in this region come into contact with the edge detection, while exerting pressure.
Number | Date | Country | Kind |
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102016123662.4 | Dec 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/079396 | 11/16/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2018/104015 | 6/14/2018 | WO | A |
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