1. Field of the Invention
The invention relates to a slider for slide fastener provided with automatic stopper device, the slider being comprised of five members, that is, a body, a pull tag, a pawl member, a leaf spring and a cover. More particularly the invention relates to a slider for slide fastener having a configuration which allows the leaf spring and cover to be loaded on the slider body in a stabilized condition upon automatic assembly or manual assembly procedure.
2. Description of the Related Art
In a conventional slider provided with an automatic stopper device, which has been disclosed in, for example, Japanese Utility Model Application Publication No. 62-41608, as shown in FTC. 14, a front post and a rear post 112 (corresponding to a mounting post) for supporting a leaf spring 104 are provided on front and rear portions of atop face of an upper blade 107 of the slider body 101. Low shoulders 150 are provided on both sides of each of the front and rear posts 112 and a head 114 projected upward is provided between the shoulders 150. The surface of this head 114 is formed into a face curved downward in the forward direction at the front post 112 while in the rearward direction at the rear post 112. Then, the leaf spring 104 having cutouts 131 at both ends thereof into which the heads 114 are inserted with play is placed on the shoulders 150 between the front post 112 and the rear post 112. A cover 105 having a groove 139 formed therein which can fit to the heads 114 with mounted over the front and rear posts 112, so that the leaf spring 104 is supported by the shoulders 150 and the thick portion of the cover 105.
As shown in
In a slider for slide fastener provided with an automatic stopper device disclosed in Japanese Patent Application Laid-Open No. 9-65909, as shown in
In recent years, the price of the slide fastener has been declining due to market competition and therefore, to secure competitiveness in the market, reduction of manufacturing cost of the slide fastener has been demanded. For that purpose, manufacturing cost of a slider which is one of components of the slide fastener is necessary. The slider has been manufactured globally with its manufacturing centers scattered at each country and in order to produce the sliders at low cost at respective manufacturing centers, assembly thereof with automatic assembly machine is preferable because it is capable of manufacturing a large number of products effectively and generates no deflection in product quality. However, because the automatic assembly machine is expensive, manual assembly with a large man power may produce a larger amount of products at a lower cost rather than by introducing the automatic assembly machine depending on the manufacturing center.
In a well known slider as shown in
In a slider as shown in
Further, in a slider shown in
An object of the invention is to provide a slider for slide fastener with an automatic stopper device, the slider comprising a body, a pull tag, a pawl member, a leaf spring and a cover, which can be assembled easily automatically or manually, while the leaf spring is maintained in a very stabilized condition, thereby ensuring a smooth operation.
In addition to the above object, another object of the invention is to provide a slider for slide fastener with an automatic stopper device, which specifies the configuration of the leaf spring and holds the leaf spring in a stabilized condition without an interference between the holding portions provided on the body and in the cover, thereby ensuring a smooth operation.
In addition to the above objects, still another object of the invention is to provide a slider for slide fastener with an automatic stopper device which holds the leaf spring of various kinds in configuration in an effective and stabilized condition by specifying the configuration of the holding portion for holding the leaf spring to be provided on the body and in the cover thereby ensuring a smooth operation.
A further object of the invention is to provide a slider for slide fastener with an automatic stopper device which holds the leaf spring in a stabilized condition such that existence of respective holding portions does not obstruct assembly of the cover with the body by specifying the relation between the holding portion to be provided on the body and the holding portion to be provided in the cover, thereby ensuring an ideal operation. A still further object of the invention is to provide a slider for slide fastener with automatic stopper device which holds the leaf spring securely in a stabilized condition without the leaf spring's escaping from the holding portion by specifying the configuration of the holding portion for holding the leaf spring on the body or in the cover. A yet still further object of the invention is to provide a slider for slide fastener with an automatic stopper device in which the body, the pull tag, the pawl member, the leaf spring and the cover can be disposed ideally.
To achieve the above-described objects, according to the invention, there is provided a slider for slide fastener provided with an automatic stopper device, the slider comprising five components including a body, a pull tag, a pawl member, a leaf spring and a cover, wherein mounting posts are provided on front and rear portions of an upper blade of the body with an interval and first holding portions for holding the leaf spring are provided on the top face of the mounting posts, second holding portions for holding the leaf spring are provided on front and rear portions of an inner face of the cover, the leaf spring is provided between the respective holding portions such that it can play freely, a pivoting shaft of the pull tag and a pawl member are interposed between the leaf spring and the upper blade and the cover is fixed on the mounting posts from above.
Preferably, the leaf spring to be provided on the body is a rectangular plate and has cut-out concave portions on both ends for accommodating each of the first holding portions provided on the body and each of the second holding portions provided in the cover. Alternatively, it is permissible to form a convex portion for being accommodated in both the first holding portion and the second holding portion.
The first holding portion may be formed of a protrusion protruded from a top face of the mounting post provided on the body so that the protrusion engages each of the concave portions in the leaf spring with play and the second holding portion may be formed of a protrusion protruded downward from the inner face of the top wall of the cover so that the protrusion engages the concave portion in the leaf spring with play. Alternatively, the first holding portion may be formed of two opposing protrusions protruded upward from the top face of the mounting post provided on the body while the second holding portion may be formed of two opposing protrusions protruded downward from the inner face of the top wall of the cover so that the protrusions engage the convex portion in the leaf spring with play.
Preferably, the first holding portions provided on front and rear mounting posts on the body and the second holding portions provided on front and rear portions on an inner face of the top wall of the cover are disposed such that they are shifted from each other in a longitudinal direction when the body and the cover are assembled.
When the body and the cover are assembled with each other, space portions for eliminating interference between the body and the cover may be formed on respective opposing faces of each of the first holding portions provided on the mounting post of the body and each of the second holding portions provided on the inner face of the top wall of the cover.
Further preferably, one of the space portions is provided in the mounting post provided on the body so as to form a first accommodating portion for accommodating the second holding portion while another one is provided in an inner face of the top wall of the cover so as to form a second accommodating portion for accommodating the first holding portion.
The first holding portion provided on the mounting post of the body or the second holding portion provided on the inner face of the top wall of the cover may be so configured that a V-shaped groove is provided longitudinally in the center of the protrusion so that top portions of the protrusion are capable of being bent to the right and left sides and the concave portion in the leaf spring is engaged with the protrusion with play. Alternatively, the first holding portion or the second holding portion may be so configured that an expanded head is provided at a top end of the protrusion so that the concave portion in the leaf spring is engaged wit the protrusion with play. Further, the first holding portion or the second holding portion may have two opposing protrusions which are capable of holding the convex portion of the leaf spring therebetween with play and may be formed to be bent inward.
Further preferably, a first accommodating portion is provided on an outer side of the first holding portion provided in the mounting post on a front portion of the body; a recess for accommodating an end of the pawl member is provided on an inner side of the mounting post, the first accommodating portion is provided on an outer side of the first holding portion provided in the other mounting post on a rear portion of the body, a pawl hole for insertion of locking pawl is provided on an inner side of the mounting post, the second holding portions are provided on front and rear ends of an inner face of the top wall of the cover, the second accommodating portion is provided in a proximal portion of each of the second holding portions; the leaf spring is provided between the first and second holding portions and the cover is formed to be fixed to the mounting posts from above.
Hereinafter, an embodiment of a slider for slide fastener provided with an automatic stopper device of the invention will be described with reference to the accompanying drawings.
As shown in
In the body 1, an upper blade 7 and a lower blade 9 are combined through a guide post 9. Guide flanges 10 for guiding fastener elements are provided on both sides of both or any one of the upper and lower blades 7, 8 and the guide flanges 10 bend downward or upward so as to form a guide groove 11 inside thereof. Mounting posts 12 for mounting the cover 5 are provided on a shoulder side and a rear side of the top surface of the upper blade 7. A protrusion 13 is provided on the top face of each of the mounting posts 12 so as to form a first holding portion 14 for holding the leaf spring 4.
A concave space portion 21 is provided on the outer side of the first holding portion 14 provided in the mounting post 12 on the front side or the shoulder side of the body 1 so as to form a first accommodating portion 15, while the concave space portion 21 is provided on the outer side of the first holding portion 14 provided in the mounting post 12 on the rear side or the rear mouth side of the body 1 so as to form the first accommodating portion 15. Each of them accommodates a second holding portion 37 provided in the cover 5. With this configuration, as shown in
A grip portion 25 is provided on an end of the pull tag 2 while the pivoting shaft 26 is provided on the other end thereof and the pull tag 2 is mounted on the top face of the upper blade 7 rotatably. The engagement protrusion 28 which can be accommodated in the recess 16 provided in the body 1 is formed at an end of the pawl member 3 and a locking pawl 29 which can be inserted loosely into the pawl hole 17 provided in the body 1 is formed at the other end. The leaf spring 4 is formed of a rectangular plate and concave portions 31 are formed in both ends so that the first holding portion 14 provided on the mounting post 12 and the second holding portion 37 provided on an inner face of the top wall 34 of the cover 5 can be accommodated therein.
The cover 5 is formed in box type and one side thereof is open. Openings 35 are provided in both side walls 33 so that the pivoting shaft 26 of the pull tag 2 can be inserted through them. As shown in
Modifications of the first holding portion 14, the second holding portion 37 and the leaf spring 4 will be described. As shown in
The leaf spring 4 has convex portions 32 on both ends thereof and the convex portions 32 are disposed and held in the gap between the protrusions 13 of the first holding portion 14 of the mounting post 12 and in the gap between the protrusions 36 of the second holding portion 37 provided on the inner face of the top wall 34 of the cover 5. At this time, the convex portions 32 provided on both ends of the leaf spring 4 may be embraced flexibly by the second holding portion 37 composed of the two protrusions 36 provided protrudedly on the inner face of the top wall 34 of the cover 5 as shown in
As shown in
If the slider is assembled using an automatic assembly unit, as shown in
In case of manual assembly, as shown in
In both automatic assembly and manual assembly, the protrusion 13 of the first holding portion 14 and the protrusion 36 of the second holding portion 37 are accommodated in the concave portion 31 in the leaf spring 4 in a longitudinal direction, so that elastic deformation of the leaf spring 4 is not blocked.
The slider for slide fastener provided with an automatic stopper device of the invention has the above-described structure and this structure ensures the following operation and effect specific to the invention.
The slider comprises a body 1, a pull tag 2, a pawl member 3, a leaf spring 4 and a cover 5, wherein mounting posts 12 are provided on front and rear portions of an upper blade 7 of the body 1, a first holding portion 14 for holding the leaf spring 4 is provided on the top face of each of the mounting posts 12, while second holding portions 37 for holding the leaf spring 4 are provided on front and rear portions of an inner face of the cover 5, the leaf spring 4 is provided between the respective holding portions 14 and 37 such that it can play freely, a pivoting shaft 26 of the pull tag 2 and a pawl member 3 are interposed between the leaf spring 4 and the upper blade 7 and the cover 1 is fixed on the mounting posts 12. Accordingly, the slider having the automatic stopper device can be assembled easily in both cases of automatic assembly and manual assembly. Because the leaf spring 4 in an assembled slider is held by the first holding portion 14 provided in the mounting post 12 and by the second holding portion 37 provided in the cover 5, it can be disposed in a very stabilized condition and further elastic function can be exerted smoothly.
The leaf spring 4 is provided with a concave portions 31 for accommodating both the first holding portion 14 and the second holding portion 37 at both ends of its rectangular plate or convex portions 32 for being accommodated in both the first holding portion 14 and the second holding portion 37. Accordingly, various kinds of the leaf spring 4 can be maintained in a stabilized condition without respective holding portions 14 and 37 interfering with each other regardless of the shape of the leaf spring 4, thereby ensuring a smooth elastic deformation.
The first holding portion 14 is formed of a protrusion 13 protruded from a top face of the mounting post 12 so that the protrusion 13 engages each of the concave portions 31 in the leaf spring 4 with play and the second holding portion 37 is formed of the protrusion 36 protruded from an inner face of the top wall 34 of the cover 5 so that the protrusion 36 engages the concave portion 31 in the leaf spring 4 with play. Or the first holding portion 14 is comprised of two opposing protrusions 13 protruded from a top face of the mounting post 12 so that the two protrusions 13 are engaged with each of the convex portions 32 in the leaf spring 4 with play and the second holding portion 37 is comprised of two opposing protrusions 36 protruded from an inner face of the top wall 34 of the cover 5 so that the protrusions 36 are engaged with the convex portion 32 in the leaf spring 4 with play. Consequently, the leaf springs 4 of various kinds of configuration can be held in the first holding portion 14 and the second holding portion 37 effectively in a stabilized condition, thereby ensuring a smooth elastic deformation.
Because the first holding portions 14 provided on front and rear mounting posts 12 on the body 1 and the second holding portions 37 provided on front and rear portions on an inner face of the top wall 34 of the cover 5 are disposed such that they are shifted from each other in a longitudinal direction when the body 1 and the cover 5 are assembled, the leaf spring 4 can be held effectively so as to execute its elastic deformation effectively.
The body 1 and the cover 5 form space portions 21 and 39 on respective opposing faces of the first holding portion 14 and the second holding portion 37 and one of the space portions 21 is provided in the mounting post 12 to form the first accommodating portion 15 for accommodating the second holding portion 37 while another one of the space portions 39 is provided in an inner face of the cover 5 to form the second accommodating portion 38 for accommodating the first holding portion 14. Accordingly, when the cover 5 and the body 1 are assembled, each respective holding portion makes no contact with the cover 5 or body 1 thereby providing no obstacle to the assembly. Consequently, the leaf spring 4 is held strongly in a stabilized condition thereby exerting an ideal elastic function.
The first holding portion 14 or the second holding portion 37 is so configured that a V-shaped groove 19 is provided longitudinally in the center of each of the protrusions 13 and 36 so as to be bent to the right and left sides and the concave portion 31 is engaged with the protrusions 13 and 36 with play or so configured that an expanded head 20 is provided at a top end of each of the protrusions 13 and 36 so that the concave portion 31 in the leaf spring 4 is engaged with each protrusion 13 or 36 with play or is provided with two protrusions 13 and 36, which oppose each other and are bendable inward with a convex portion 32 of the leaf spring 4 maintained between the protrusions 13 and 36 with play. Consequently, various kinds of the holding portions 14 and 37 maintain the leaf spring 4 securely without an easy slip-out thereof thereby ensuring a smooth elastic deformation.
A first accommodating portion 15 is provided on an outer side of the first holding portion 14 provided in the mounting post 12 on a front portion of the body 1, a recess 16 for accommodating an end of the pawl member 3 is provided on an inner side of the mounting post 12, the first accommodating portion 14 is provided on an outer side of the first holding portion 14 provided in the rear mounting post 12, a pawl hole 17 for insertion of locking pawl 29 is provided on an inner side of the mounting post 12, the second holding portions 37 are provided at front and rear ends of an inner face of the top wall 34 of the cover 5, the second accommodating portion 38 is provided in a proximal portion of each of the second holding portions 37, the leaf spring 4 is provided between the first and second holding portions 14 and 37 and the cover 5 is formed to be fixed to the mounting posts 12. Consequently, in a slider provided with an automatic stopper device using five members, that is, a body 1, a pull tag 2, a pawl member 3, a leaf spring 4 and a cover 5, the members can be ideally disposed, and automatic assembly or manual assembly procedure is remarkably easy.
Number | Date | Country | Kind |
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2002-313760 | Oct 2002 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
4123828 | Akashi | Nov 1978 | A |
4287646 | Kanzaka | Sep 1981 | A |
4667376 | Ishii et al. | May 1987 | A |
4679281 | Ishii et al. | Jul 1987 | A |
5664300 | Mizuno | Sep 1997 | A |
5848455 | Ikehara et al. | Dec 1998 | A |
Number | Date | Country |
---|---|---|
853905 | Sep 1957 | GB |
62-41608 | Oct 1987 | JP |
2-19049 | May 1990 | JP |
9-65909 | Mar 1997 | JP |
Number | Date | Country | |
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20040078942 A1 | Apr 2004 | US |