This application claims priority under 35 U.S.C. §119 to Korean Patent Application No. 10-2014-0105105, filed in Korea on 13 Aug. 2014, which are hereby incorporated in their entireties by reference as if fully set forth herein.
Embodiments relate to slurry supply device and polishing apparatus including the same.
Due to higher integration of semiconductor devices, scratches or defects of semiconductor wafers, caused upon lapping or chemical-mechanical double side polishing (DSP) among wafer manufacturing processes, have been recognized as an important factor having a great effect on the yield and productivity of semiconductor devices. In particular, in the case of recent processes of manufacturing semiconductor devices using large-diameter wafers (e.g., wafers having a diameter of 300 mm), wafers, lapping plates, polishing heads, polishing pads and the like are being increased in size and precision.
Slurry is used in conventional lapping or double side polishing. In the case of conventional slurry supply devices, when slurry is supplied from a nozzle (not shown) to a slurry ring (not shown), contaminants, such as dust, metal or the like, may be attached to the slurry, thereby causing the slurry to be adhered to an inner slurry pipe of an upper plate or causing contamination of or damage to an object to be polished.
Embodiments provide slurry supply device capable of preventing contamination of slurry and polishing apparatus including the same.
According to one embodiment, a slurry supply device includes a nozzle configured to eject slurry, a slurry supply unit configured to receive the slurry from the nozzle and to discharge the slurry through at least one slurry hole, a receiving unit configured to allow the slurry supply unit to be mounted, inserted, seated, coupled, supported, or placed therein so as to enable discharge of the slurry from the slurry supply unit, the receiving unit being configured to receive a flowing material around the slurry supply unit and a slurry protection unit configured to enclose a space for passage of the slurry from an exit of the nozzle to an entrance of the slurry supply unit in conjunction with the flowing material.
The slurry protection unit may include a nozzle receiving recess arranged to face an entrance of the slurry supply unit, the nozzle receiving recess being configured to allow the nozzle to be mounted, seated, inserted, or coupled therein and a main cover configured to hermetically seal the space for passage of the slurry in conjunction with the flowing material.
The main cover may include an upper end portion and a first sidewall portion extending from the upper end portion.
The upper end portion may extend in a first direction, the first sidewall portion may extend in a second direction, and the second direction may be a discharge direction of the slurry and is perpendicular to the first direction.
The upper end portion may have a first radius of curvature and the first sidewall portion has a second radius of curvature. The first and second radii of curvature may be the same or different.
Each of the upper end portion and the first sidewall portion may be tapered and integrally formed with each other.
The main cover may have an end submerged in the flowing material or spaced apart from the flowing material.
The main cover may further include an auxiliary cover protruding from the first sidewall portion in the first direction to cover the top of the flowing material.
The nozzle and the slurry protection unit may be fixed, and the slurry supply unit and the receiving unit may be rotatable.
Each of the slurry supply unit, the slurry protection unit, and the receiving unit may have the same plan shape. Each of the slurry supply unit, the slurry protection unit, and the receiving unit may have an annular plan shape.
The flowing material may include ultra-pure water.
The receiving unit may include a bottom portion and a second sidewall portion extending from the bottom portion to define a space configured to receive the flowing material therein.
The bottom portion may include a supply unit receiving recess configured to allow the slurry supply unit to be mounted, inserted, seated, coupled, supported, or placed therein and a through-hole for outflow of the slurry discharged from the slurry hole.
The supply unit receiving recess may have a depth less than a difference between a height of the slurry supply unit and a height of the flowing material.
The slurry supply unit may be screwed to the supply unit receiving recess.
The second sidewall portion may be spaced apart from the first sidewall portion.
The receiving unit may further include an overflow prevention portion inwardly protruding and extending from the second sidewall portion of the receiving unit so as to cover at least a portion of a surface of the flowing material.
The slurry supply device may further include a first reservoir configured to store a supplement flowing material and a first pipe configured to define a pathway for passage of the supplement flowing material from the first reservoir to the receiving unit.
The slurry supply device may further include a measurement unit configured to measure the amount of flowing material received in the receiving unit, a valve controller configured to generate a control signal based on the received amount of flowing material and a first valve configured to adjust the amount of supplement flowing material to be supplied from the first reservoir to the receiving unit in response to the control signal.
The slurry supply device may further include a second reservoir configured to store washing solution and a second pipe configured to define a pathway for passage of the washing solution from the second reservoir to the receiving unit.
The slurry supply device may further include a second valve configured to adjust the amount of washing solution to be supplied from the second reservoir to the receiving unit.
According to another embodiment, a polishing apparatus includes an upper plate and a lower plate configured to polish an upper surface and a lower surface of an object to be polished, a drive unit configured to rotate the upper plate and the slurry supply device according to any one of claims 1 to 25.
At least one of the first reservoir or the second reservoir may be mounted, seated, placed, supported or coupled to the upper plate so as to be rotated along with the upper plate.
Arrangements and embodiments may be described in detail with reference to the following drawings in which like reference numerals refer to like elements and wherein:
Hereinafter, embodiments will be described in detail with reference to the accompanying drawings in the best manner to improve understanding of the embodiments. However, various modifications of the embodiments are possible, and the technical sprit of the embodiments is not constructed as being limited to the embodiments. The embodiments of the present disclosure are provided to explain the disclosure to those skilled in the art.
Hereinafter, slurry supply device according to the embodiments will be described with reference to the accompanying drawings.
Referring to
The nozzles 110 serve to eject slurry S. For example, the nozzles 110, as exemplarily shown in
In addition, while four nozzles 110 are shown in
The slurry supply unit 120 serves to receive the slurry S from the nozzles 110 and discharge the slurry S through at least one slurry hole 120-3. Referring to
In addition, the slurry holes 120-3 may be arranged in a circumferential direction, and the slurry supply unit 120 may generally take the form of a disc provided with a protruded right-angled outer circumferential wall 120-1 and an inclined inner circumferential wall 120-2. In this case, the slurry holes 120-3 may be connectively formed in contact with an inner surface of the right-angled outer circumferential wall 120-1. Referring to
The slurry S may pass the inner surface of the right-angled outer circumferential wall 120-1 that is parallel to a slurry passage direction and the inner surface of the inclined inner circumferential wall 120-2 having an inclined inner surface 124 that is inclined relative to a slurry passage direction and, thereafter, be directed downward by a vertical guide surface 126 of the slurry supply unit 120.
The inclined inner surface 124 of the inclined inner circumferential wall 120-2 may be inclined on the basis of a slurry passage direction to allow the slurry S to be naturally directed downward by gravity.
In case that the slurry supply unit 120 is implemented as described above, the slurry S supplied from the nozzles 110 may be naturally discharged and guided outward through the slurry holes 120-3 by gravity, rather than remaining in the slurry supply unit 120. However, the embodiment is not limited to the above-described configuration of the slurry supply unit 120. That is, the slurry supply unit 120 may have different configurations than
The receiving unit 130A is a unit in which the slurry supply unit 120 is mounted, inserted, seated, coupled, supported, or placed to allow the slurry S to be discharged from the slurry supply unit 120. In addition, the receiving unit 130A may be configured to receive a flowing material 200 around the slurry supply unit 120.
The receiving unit 130A may include at least one of a bottom portion 132 or first sidewall portions 134-1 and 134-2. The bottom portion 132 may have a supply unit receiving recess 132-1 and a through-hole 132-2. Here, the supply unit receiving recess 132-1 is a location where the slurry supply unit 120 is mounted, inserted, seated, coupled, supported or placed.
In the embodiment, a depth D of the supply unit receiving recess 132-1 may be less than a height difference AH from a first height H1 of the slurry supply unit 120 to a second height H2 of the flowing material 200. This serves to prevent the flowing material 200 from entering the slurry supply unit 120 because the greater depth D than the height difference AH causes a surface 200A of the flowing material 200 to be higher than an upper surface of the slurry supply unit 120.
In one embodiment, the slurry supply unit 120 may be mounted, inserted, seated, coupled, supported, or placed in the supply unit receiving recess 132-1. In this case, to prevent separation of the slurry supply unit 120 after the slurry supply unit 120 is mounted, inserted, seated, coupled, supported, or placed in the supply unit receiving recess 132-1, a bottom surface 132-3 of the bottom portion 132 may be stepped. In this case, a thickness t of the receiving unit 130A below the slurry supply unit 120 mounted, inserted, seated, coupled, supported, or placed in the supply unit receiving recess 132-1 may be above zero.
The slurry S discharged from the slurry holes 120-3 of the slurry supply unit 120 may be discharged outward of the slurry supply device 100: 100A through the through-hole 120-3.
In the slurry supply device 100B exemplarily shown in
Referring to
For this screwing, for example, as exemplarily shown in
Alternatively, differently from the illustration of
As described above, except for screwing of the slurry supply unit 120 and the receiving unit 130B, the slurry supply device 100B shown in
In still another embodiment, the slurry supply unit 120 may be screwed to the receiving unit 130B as exemplarily shown in
In addition, the first sidewall portions 134-1 and 134-2 of the receiving unit 130A may extend from the bottom portion 132 to define a space in which the flowing material 200 may be received. Referring to
Referring to
The overflow prevention portions 135-1 and 135-2 shown in
Meanwhile, the slurry protection unit 140A may be configured to enclose a space SP, through which the slurry S passes from an exit 112 of each nozzle 110 to an entrance 122 of the slurry supply unit 120, in conjunction with the flowing material 200.
The slurry protection unit 140A may include nozzle receiving recesses 142 and a main cover 141A. Each of the nozzle receiving recesses 142 may be configured to face the entrance 122 of the slurry supply unit 120 and to allow the nozzle 110 to be mounted, inserted, seated, or coupled into the nozzle receiving recess 142.
The main cover 141A may be configured to hermetically seal the space SP for passage of the slurry S in conjunction with the flowing material 200.
Referring to
In one embodiment, the upper end portion 144A may extend in a first direction and the second sidewall portion 146A may extend in a second direction. In this case, the second direction may be a discharge direction of the slurry S (in the Z-axis direction) and be perpendicular to the first direction. That is, the main cover 141A may have a cylindrical cross section.
As exemplarily shown in
Alternatively, the upper end portion 144B of a main cover 141B may have the first radius of curvature R1 as exemplarily shown in
In one embodiment, the first and second radii of curvature R1 and R2 may be the same. In this case, a slurry protection unit 140B may have a circular cross section. In another embodiment, the first and second radii of curvature R1 and R2 may be different.
Except for a difference in the shape of the slurry protection unit 140B, the slurry supply device 100D shown in
Referring to
The main cover 141C may be divided into a tapered upper end portion 144C and a tapered second sidewall portion 146C. In this case, as exemplarily shown in
In addition, as exemplarily shown in
In addition, the tapered upper end portion 144C and the tapered second sidewall portion 146 may be integrally formed with each other. In this case, the main cover 141C may have a conical cross section.
In addition, a taper angle of the upper end portion 144C and a taper angle of the second sidewall portion 146C may be different.
Except for a difference in the shape of the slurry protection unit 140C, the slurry supply device 100E shown in
Referring to
When the space SP is completely hermetically sealed, there is no risk of contamination of the slurry S due to contaminants T, such as external dust or metal. This may prevent damage to a wafer, such as scratches, etc., and contamination of the wafer while the wafer is polished using the slurry S discharged from the slurry supply device 100: 100A, 100B, 100C, 100D or 100E as will be described below.
As exemplarily shown in
The auxiliary cover 148 may protrude from the second sidewall portion 146A in a first direction and placed to cover the top of the flowing material 200. When the flowing material 200 is covered with the auxiliary cover 148 so as not to be exposed, it is possible to prevent the space SP for passage of the slurry S from being contaminated by external contaminants T that fall by gravity in a second direction even if the end 140D-1 of the main cover 141D is not submerged by the flowing material 200 and the space SP is not completely hermetically sealed.
Meanwhile, when the slurry S is discharged outward from the slurry supply device 100: 100A, 100B, 100C, 100D, 100E or 100F, the nozzles 110 and the slurry protection unit 140A, 140B, 140C or 140D may be fixed without rotation, whereas the slurry supply unit 120 and the receiving unit 130A, 130B or 130C may be rotated. In this case, the second sidewall portion 146A, 146B or 146C may be spaced apart from the first sidewall portion 134-1 or 134-2 by a prescribed distance L. This serves to prevent the rotating receiving unit 130A, 130B or 130C from colliding with the fixed slurry protection unit 140A, 140B, 140C or 140D.
In addition, since the end 140A-1, 140B-1 or 140C-1 of the slurry protection unit 140A, 140B or 140C may be submerged in the flowing material 200 upon rotation of the slurry supply unit 120 and the receiving unit 130A, 130B or 130C, the flowing material 200 may be a fluid or colloidal gel. For example, the flowing material 200 may include ultra-pure water, although the embodiment is not limited in terms of the kind of the flowing material 200.
In some embodiments, the slurry supply unit 120, the slurry protection unit 140A, 140B, 140C or 140D, and the receiving unit 130A, 130B or 130C may respectively have the same plan shape. For example, referring to
The slurry supply device 100G exemplarily shown in
The first reservoir 152 may be used to store first fluid 202 and the second reservoir 162 may be used to store second fluid 204. The first and second fluids 202 and 204 may be the same or different.
In addition, the first reservoir 152 or the second reservoir 162 may be omitted.
In some embodiments, the first reservoir 152 may store the first fluid 202, i.e. supplement/replacement flowing material (hereinafter, referred to as supplement flowing material), and the second reservoir 162 may store the second fluid 204, i.e. washing solution.
The first pipe 156 may define a pathway through which the supplement flowing material 202 flows from the first reservoir 152 to the receiving unit 130A, and the second pipe 166 may define a pathway through which the washing solution 204 flows from the second reservoir 162 to the receiving unit 130A.
The measurement unit 170 may serve to measure the amount of the flowing material 200 received in the receiving unit 130A. The valve controller 172 may generate a first control signal C1 based on a received amount of the flowing material 200 measured by the measurement unit 170. In this case, the first valve 154 may adjust the amount of supplement flowing material 202 to be supplied from the first reservoir 152 to the receiving unit 130A in response to the first control signal C1 output from the valve controller 172.
Alternatively, instead of supplementing an insufficient amount of the flowing material 200 using the measurement unit 170 and the valve controller 172, in another embodiment, the flowing material 202 may be supplemented periodically and may be supplemented based on visual results.
In addition, the second valve 164 may adjust the amount of washing solution 204 to be supplied from the second reservoir 162 to the receiving unit 130A in response to a second control signal C2. The valve controller 172 may analyze, e.g., a used duration of the slurry supply device 100G and generate the second control signal C2 based on analyzed results.
The slurry supply device 100G as exemplarily shown in
Hereinafter, a configuration and operation of a polishing apparatus including the slurry supply device according to any of the embodiments will be described with reference to the accompanying drawings.
The polishing apparatus 300 exemplarily shown in
The carriers C may be located between the upper plate 302 and the lower plate 304, and may be provided at outer edges thereof with gears (not shown) to be engaged with the sun gear 340 and the internal gear 306. With this configuration, each carrier C may perform orbital movement along the internal gear 306 while rotating about an axis thereof.
As the upper plate 302 and the lower plate 304 are rotated, upper and lower surfaces of an object to be polished supported in a through-hole of each carrier C, for example, upper and lower surfaces of a wafer W may be polished by the upper plate 302 and the lower plate 304.
The lower plate 304 may be supported by the lower holder 360 and, in turn, the lower holder 360 may be rotatably supported by the base 370. The lower holder 360 may be rotated by the first rotary shaft 380, which may cause rotation of the lower plate 304. The upper plate 302 may be rotated by the drive shaft 350 and the engaging members 341 and 342. Here, the drive shaft 350 and the engaging members 341 and 342 correspond to a drive unit to rotate the upper plate 302. In addition, at least one of the first or second reservoirs 152 or 162 shown in
The sun gear 340 may be rotated by the second rotary shaft 390. The casing 380 may support the internal gear 306. The plate 310 is disposed above the upper plate 302 and the slurry ring 100 is coupled to the plate 310. As the connection pipe 316 and the connection tube 330 are connected to the slurry ring 100, the slurry ring 100 is in communication with the slurry passage holes 332 formed in the upper plate 302. In addition, the flow rate valves 320 and 322 for control of a flow rate of slurry may be provided respectively at the connection tubes 330.
Here, slurry rings 100-1 and 100-2 may correspond respectively to the slurry supply device 100: 100A, 100B, 100C, 100D, 100E, 100F or 100G shown in
The plate 310 may be rotated in a given direction along with the upper plate 302, and slurry supplied into the slurry ring 100 may be supplied to the wafer W through the connection pipes 316, the connection tubes 330 and the slurry passage holes 332. The flow rate valves 320 and 322 may be used to adjust the amount of slurry to be supplied to the slurry passage holes 332.
The above-described polishing apparatus 300 shown in
Here, lapping refers to a process in which, after both sides of a wafer W having a difference in level are brought into close contact with facing surfaces of the upper plate 302 and the lower plate 304, slurry S containing an abrasive and a chemical material is injected into a gap between the upper plate 302 and the wafer W and a gap between the lower plate 304 and the wafer W to flatten the wafer W.
Double side polishing (DSP) refers to a process in which, after both sides of a wafer W having a difference in level are brought into close contact with pads (not shown) provided respectively at the upper plate 302 and the lower plate 304, slurry S containing an abrasive and a chemical material is injected into a gap between the wafer W and the polishing pads to flatten the surfaces of the wafer W.
As is apparent from the above description, slurry supply device and polishing apparatus including the same according to the embodiments may prevent slurry from being contaminated by contaminants, such as external dust or metal, which may prevent damage to wafers, such as scratches, and control contamination due to organic matter or metal during polishing of wafers. In addition, the slurry supply devices and the polishing apparatuses including the same according to the embodiments may prevent overflow of a flowing material due to centrifugal force upon rotation of a receiving unit, achieve supplement or replacement of the flowing material and have a self-washing function using a washing solution.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
Number | Date | Country | Kind |
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10-2014-0105105 | Aug 2014 | KR | national |