The disclosure relates to a snubber circuit and a power semiconductor module with a snubber circuit.
“Snubber circuits”, or simply put “snubbers”, are frequently used in electrical systems with an inductive load where the sudden interruption of current flowing through the load leads to a sharp rise in voltage across a current switching device (shortly “switching device”). An accordingly generated current transient can be a source of electromagnetic interference (EMI) in other circuits. Additionally, if the voltage generated across the switching device is beyond what the switching device can tolerate, the device may be damaged or destroyed. The snubber provides a short-term alternative current path around the switching device so that the inductive element may be safely discharged.
A simple RC snubber uses a resistor (R) in series with a capacitor (C). An appropriately-designed RC snubber can he used to limit the peak voltage across the switching device when switching an inductive load with either direct current (DC) or alternating current (AC). The voltage across the capacitor cannot change instantaneously, so a decreasing transient current will flow through the capacitor for a short time, allowing the voltage across the switching device to increase more slowly when the switching device is opened.
When the current flowing is DC, a simple rectifier diode may be employed as a diode snubber (also referred to as free-wheeling diode, snubber diode, suppressor diode, or catch diode). The diode is wired in parallel with the inductive load such that it does not conduct under normal operating conditions. When the external driving current is interrupted, the inductor current flows through the diode instead of the switching device. The stored energy of the inductive load is then gradually dissipated by the diode voltage drop and the resistance of the inductive load. The diode must immediately enter into forward conduction mode when the driving current is interrupted. Most ordinary diodes, even “slow” power silicon diodes, are able to turn on very quickly, in contrast to their slow reverse recovery time. These are only sufficient for snubbing electromechanical devices such as relays and motors. In high-speed cases, such as in switching power regulators, ultrafast diodes are required. There are also some designs that use a diode in combination with an RC network.
Snubbers that include a capacitor tend to exhibit a higher power dissipation when higher currents and/or higher switching frequencies are involved. Further, as indicated above snubbers may limit the rate of rise in voltage across the switching device and thus extend the switching time of the switching device. For example, silicon carbide transistors are switching devices adapted for fast switching applications. The faster switching may increase the power dissipation in the snubbers Thus, snubbers for electronic switches such as power semiconductor modules are desired that allow for an increased power dissipation.
A snubber circuit includes a snubber substrate including an electrically insulating carrier and an electrically conducting structured layer applied thereon, the electrically conducting structured layer including two segments. The snubber circuit further includes two electrically resistive layers, each resistive layer being applied onto the two segments of the electrically conducting structured layer of the snubber substrate, and a capacitor being disposed on the electrically resistive layers and having two terminals, each terminal being electrically connected to one of the electrically resistive layers.
A power semiconductor module includes a module substrate comprising an electrically insulating carrier and an electrically conducting structured module layer applied thereon, the electrically conducting structured layer including multiple segments. The power semiconductor module further includes at least one semiconductor switching device disposed on the module substrate and electrically connected to the electrically conducting structured layer, and at least one snubber circuit disposed on the module substrate and connected via the electrically conducting structured layer of the module substrate to the at least one semiconductor switching device. The snubber circuit includes a snubber substrate including an electrically insulating carrier and an electrically conducting structured layer applied thereon, the electrically conducting structured layer including two segments. The snubber circuit further includes two electrically resistive layers, each resistive layer applied onto the two segments of the electrically conducting structured layer of the snubber substrate, and a capacitor disposed on the electrically resistive layers and having two terminals, each terminal being electrically connected to one of the electrically resistive layers.
Other systems, methods, features and advantages will be, or will become, apparent to one with skill in the art upon examination of the following detailed description and appended figures. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the following claims.
The system may be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like referenced numerals designate corresponding parts throughout the different views.
Referring to
The snubber circuit described above in connection with
wherein LS represents the inductance value of the parasitic line inductance 105 and CSnub represents the capacitance value of the snubber capacitor 108. At ¼ of the cycle duration, i.e., at tUmax=¼·f0, the energy accumulated by the snubber capacitor 108 is maximum and so is the voltage across the snubber capacitor 108. The peak voltage USnubmax across the snubber capacitor 108 can be described as:
wherein EC
The corresponding peak voltage USnubmax allows for determining the required capacitance value CSnub of the snubber capacitor 108.
In order to damp the oscillation of the resonance circuit, a damping resistance may be inserted, which additionally to the damping of the oscillation also generates a phase shift that shifts the point of time when the peak voltage occurs towards the point of time of switching off. The shift of the peak voltage is apparent from a comparison of
For example, for an inductance value LS=20 nH and a capacitance value CSnub=500 nF, the resulting resistance value Radamp=400 mΩ. Due to the occurrence of the peak voltage close to the switch-off point in time, the power dissipation may increase so that an Ohmic resistance may be self-defeating. For a damping resistance having the resistance value Radamp=400 mΩ and a current value IDC=500 A, the power dissipation is
P
peak
=R
damp
·I
DC
2=100 kW.
The average power dissipation PAVG can be determined from the product of a switching frequency fsw and the energy accumulated in the parasitic line inductance 105, the product being multiplied by 2 to address on and off switching, according to:
P
AVG=2·ƒsw(½·LS·IDC2).
The electrical power PAVG is converted into heat by the damping resistance. Therefore, the damping resistance value may be selected on the one hand to be as low as possible so that the peak voltage occurs after switching in order to dissipate as little energy as possible from the parasitic line inductance 105 in the inserted damping resistance. On the other hand, the damping resistance value may be selected to be as high as possible in order to outweigh frequency dependent parasitic resistances occurring on intermediate connections such as bus bars and, thus, to unload these parasitic resistances. In the example outlined above, such parasitic resistances may amount to between 150 mΩ and 350 mΩ.
In the other way, the snubber circuit may be adapted to reduce its oscillation. When a higher peak voltage is tolerated, a snubber capacitor with less capacitance and, thus, with smaller dimensions can be employed. However, under certain circumstances the peak voltage across the snubber capacitor 108 and, correspondingly, across the load path of the switching device 101, may then be even higher with the snubber circuit than across the switching device 101 without a snubber circuit. For example, if the capacitance of the snubber capacitor 108 is so small that ¼ of the cycle duration of the oscillation is more or less the rise/fall time of the switching device, the switch-off voltage (LS·di/dt) across the load path of the switching device 101 is superimposed by the oscillation. In the example outlined above, without a snubber circuit an over voltage across the load path of the switching device may exceed 200V and di/dt may be much more than 10 A/ns, e.g., up to 40 A/ns.
A snubber circuit whose snubber capacitance 108 has a capacitance of 25 nF may generate a voltage of 730V across the load path of the switching device 101. If the switch device can tolerate voltages higher than the voltages that occur without snubber circuit, the damping resistance can be adapted to generate critical damped oscillations in the snubber circuit.
Because of the higher peak voltage across the load path of the switching device, the power dissipation and, thus, the heat dissipation of the switching device increases compared to the design described above as a first way to adapt the snubber circuit. In turn, the power dissipation and the heat dissipation of the damping resistance then decreases. When increasing the resistance value of the damping resistance, the snubber is less effective and the effects of the chip capacitor 104 may no longer be negligible, i.e., it may have a significant impact on the oscillation behavior. As can be seen from the above considerations in connection with the two ways of adapting the snubber circuit, the damping resistance value can be selected from a wide range of values, which means de facto that, to implement the damping resistance, also resistors can be used that exhibit broad manufacturing and temperature coefficient variations.
Referring back to the above-described first way for adapting the snubber circuit, as a snubber circuit to be effective requires low parasitic inductances, particularly in the connection paths of the switching device, in the example shown in
Examples for such stacked snubber circuits are illustrated below in connection with
Another exemplary “stacked” snubber circuit 901 hown in
Another exemplary “stacked” snubber circuit 1101 shown in
According to
In order to achieve a satisfactory peak power behavior of the resistors, resistances or resistive layers, the distribution of the power dissipation within the resistor, resistance or resistive layer may be made homogenous, e.g., by employing conductive material with a homogenous resistivity distribution and a sufficient high overall resistivity. Further, the resistor, resistance or resistive layer may be formed to be relatively flat, i.e., a large sized base area with a small height relative to the substrate. Resistors, resistances or resistive layers with a short distance in the direction of current flow and a large cross section perpendicular to the direction of current flow are not commonly available. The electrically resistive layers may have a height that is equal to or less than ⅕ of the square root of a basic area of the respective electrically resistive layer. For the following considerations it is assumed that the electrically resistive layer has a height that is 1/10 of the square root of a basic area of the respective electrically resistive layer For example, to implement a 300 mΩ resistor or restive layer for a height of 1 mm and a base area of 1 cm2, material having a resistivity with a value ρ=0.3 Ω·100 mm2/0.001 m=0.03 Ωm is required. Common resistive materials exhibit typically values that are significantly below 0.03 Ωm. To meet all the requirements outlined above, a semiconductor material such as silicon or silicon carbide (e.g., in the form of a semiconductor layer) with adequate doping may be used. Such material exhibits a high temperature coefficient of resistance, e.g., due to the temperature dependence of the charge carrier mobility, which however has a minor influence in snubber applications as detailed above.
In order to further improve the peak power behavior of the resistors, resistances or resistive layers, they may he or include a doped semiconductor layer 1201 that is laminated on its two major surfaces with metal layers 1202 and 1203 as shown in
The semiconductor resistors can be seen as a (semiconductor) material with a homogenous resistivity distribution when neglecting all effects that arise from semiconductor junctions, for example between differently n-doped materials such as N+ (contact), N− (resistive layer) and N+ (further contact), from the edge construction (considering only the active area) of the semiconductor, from the dependency on the mobility of the current density/electric field strength, from the avalanche breakdown field strength, and from the power dissipation. In this case, the resistance R can be described as
R=ρ
A·(d/A),
wherein ρA represents the aerial resistivity, d represents the thickness of the layer and A represents the base area of the layer.
The description of embodiments has been presented for purposes of illustration and description. Suitable modifications and variations to the embodiments may be performed in light of the above description. The described circuits and modules are exemplary in nature, and may include additional elements and/or omit elements.
As used in this application, an element or step recited in the singular and proceeded with the word “a” or “an” should be understood as not excluding plural of said elements or steps, unless such exclusion is stated. Furthermore, references to “one embodiment” or “one example” of the present disclosure are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. The terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements or a particular positional order on their objects.
While various embodiments of the invention have been described, it will he apparent to those of ordinary skilled in the art that many more embodiments and implementations are, possible within the scope of the invention. In particular, the skilled person will recognize the interchangeability of various features from different embodiments. Although these techniques and systems have been disclosed in the context of certain embodiments and examples, it will be understood that these techniques and systems may be extended beyond the specifically disclosed embodiments to other embodiments and/or uses and obvious modifications thereof.
Number | Date | Country | Kind |
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19184691.4 | Jul 2019 | EP | regional |