1. Field of the Invention
The present invention relates generally to a speed control device, and more particularly, this invention relates to a speed control device which facilitates the operation of a speed changing device of a bicycle.
2. Description of the Related Art
U.S. Pat. Nos. 5,213,005, 5,361,645, 5,479,776 and 6,220,111 disclose a speed control device including one operation lever that user can use to up-shift the speed and another operation lever to down-shift the speed. However, such speed control device has the disadvantage that the operator could easily operate the wrong lever in a speed change operation.
U.S. Pat. No. 5,287,766 shows a speed control device which utilizes an operation lever for up-shifting and down-shifting the speed. The speed control device is particularly mounted on a straight handlebar type bicycles. In spite of the advantage of speed control device employing one operation lever as discussed in the proceeding, it is believed that there is a need for improvement in the field of speed control device and more specifically in the curved handlebar type bicycles.
The present invention is, therefore, intended to obviate or at least alleviate the problems encountered in the prior art.
According to the present invention, the main purpose is to provide a speed control device, which is adapted to be used in connection with a derailleur type bicycle or internal gear hub type bicycle, has one operation mode for up-shifting the speed and another operation mode for down-shifting the speed. The two operation modes can be affected by an operation lever, and with the operation lever being pivoted in a second rotation direction for the up-shifting operation and in a first rotation direction for the down-shifting operation.
The control assembly is adapted to effect multiple speed change in one stroke of the second engaging mechanism.
A speed control device according to the preferred teachings of the present invention is shown in
The fixing member 20 includes a body 21, a first pawl device 22 selectively engaged with the first engaging mechanism 30, and a second pawl device 23 selectively engaged with the first engaging mechanism 30. The body 21 has two fixing holes 211 corresponding to the apertures 12 of the housing 11 and inserted by the fasteners 13, respectively. The body 21 further has a first side 212 and a second side 213 opposite to and parallel to the first side 212.
The first side 212 has a first shaft 214 extending therefrom, a first connected portion 215 and a second connected portion 216 extending therethrough and adjacent to the first shaft 214. Additionally, the first shaft 214 includes a first coupling section 2141 on one end thereof distal from the first side 212, and a first rotating section 2142 defined between the first coupling section 2141 and the first side 212. The first coupling section 2141 has an outer periphery which has a non-circular cross section.
The second side 213 has a second shaft 217 extending therefrom. The second shaft 217 includes a second coupling section 2171 on one end thereof distal from the second side 213, and a second rotating section 2172 defined between the second coupling section 2171 and the second side 213. The second coupling section 2171 has an outer periphery which has a non-circular cross section.
The first pawl device 22, which is disposed to the first connected portion 215 of the body 21, includes a first rod 221 and a first pawl 222. The first rod 221 includes a proximal end installed to the first connected portion 215, and a distal end mounted by a first orifice 2221 of the first pawl 222. The second pawl device 23, which is disposed to the second connected portion 216, includes a second rod 231 and a second pawl 232. The second rod 231 includes a proximal end installed to the second connected portion 216, and a distal end of mounted by a second orifice 2321 of the second pawl 232.
The fixing member 20 includes a first retaining unit 24 installed thereto, and a second retaining unit 25 installed thereto. The first retaining unit 24 has a retaining hole 241 inserted by the first coupling section 2141 of the first shaft 214. The second retaining unit 25 has a retaining hole 251 inserted by the second coupling section 2171 of the second shaft 217. The first 241 and second 251 retaining holes have shapes conforming to the first 2141 and second 2171 engaging sections where the first 24 and second 25 retaining units are mounted. Therefore, the first 24 and second 25 retaining units are connected rigidly and prevented from rotation with respect to a longitudinal axis of related first 214 and second 217 shafts, respectively.
The first engaging mechanism 30 includes a cable-receiving member 31, a first toothed member 32 and a second toothed member 33. Additionally, the cable-receiving member 31, which is adapted to receive a shifting cable that is adapted to cause speed change upon operation of the speed control device, includes a retaining section 314 on which an end of the shifting cable is secured, and a groove 315 formed on its outer periphery and provided for preventing a length of the shifting cable which is engaged with an outer periphery of the cable-receiving member 31 from dislodging therefrom. Specifically, the cable-receiving member 31 is rotatable in a first rotation direction R1 to up-shift the speed and a second rotation direction R2 to down-shift the speed. Each of the cable-receiving member 31, first 32 and second 33 toothed members has a hole 311, 321 and 331, respectively, and the holes 331, 321 and 331, which are inserted by the first shaft 214, has a diameter not less than that of the first shaft 214. Each of the cable-receiving member 31, first 32 and second 33 toothed members further has at least one pinhole 312, 322 and 332 adjacent to related hole 331, 321 and 331, respectively, and the pinholes 312, 322 and 332 are coaxial with each other. The first engaging mechanism 30 includes at least one pin 34 and an biasing member 35. The pin 34 inserts through the pinholes 312, 322 and 332 of each of the cable-receiving member 31, first 32 and second 33 toothed members such that the cable-receiving member 31, first 32 and second 33 toothed members are rigidly connected to rotation. The biasing member 35 includes a proximal end engaging to a limiting portion 242 of the first retaining unit 24, and a distal end engaging to a limiting portion 313 of the cable-receiving member 31 of the first engaging mechanism 30. Preferably, the limiting portion 242 and 313 are in form of holes. So, if the cable-receiving member 31 is rotated in the first rotation direction R1 such that the biasing member 35 is tensioned, releasing the biasing member 35 from tension would cause the cable-receiving member 31 to rotate in the second rotation direction R2.
The first toothed member 32 includes a retaining toothed section 323 formed on its outer periphery and including a plurality of teeth, in which each tooth are asymmetric or the two sides of each tooth are not equal. Preferably, each tooth extends substantially toward the first rotation direction R1, and two adjacent teeth have a root formed thereon. The second toothed member 33 includes a first toothed section 333 corresponding to the first pawl 222, and a second toothed section 334 corresponding to the second pawl 232. Each of the first toothed section 333 and the second toothed section 334 is formed on an outer periphery of the second toothed member 33 of the first engaging mechanism 30 and includes a plurality of teeth, respectively, in which each tooth are asymmetric or the two sides of each tooth are not equal. Preferably, each tooth extends substantially toward the first rotation direction R1.
The first pawl 222 has a first engaging section 2222 formed on one end thereof, and a first abutted section 2223 formed on the other end thereof and extending toward the second face 213 of the body 21. The body 21 has an aperture 218 formed between the first 215 and second 216 connected portions, in which the first abutted section 2223 inserts through the aperture 218 and protrudes out of the body 21. The first pawl 222 is biased by a first biasing element 223. Preferably, the first biasing element 223 is a torque spring having a first leg extending therefrom and connecting to the first abutted section 2223 of the first pawl 222, and a second leg extending therefrom and connecting to the body 21 so that the first engaging section 2222 is biased to disengage from the first toothed section 333 of the second toothed member 33. The second pawl 232 has a second engaging section 2322 formed on one end thereof distal from the second orifice 2321, and a second abutted section 2323 formed between the second orifice 2321 and the second engaging section 2322 and extending toward the second face 213 of the body 21. The second abutted section 2323 protrudes out of the body 21. The second pawl 232 is biased by a second biasing element 233. Preferably, the second biasing element 233 is a torque spring having a first leg extending therefrom and connecting to the second abutted section 2323 of the second pawl 232, and a second leg extending therefrom and connecting to the body 21 so that the second engaging section 2222 is biased to engage with the second toothed section 334 of the second toothed member 33. The teeth of the first toothed section 333 have an arrangement like that of the teeth of the second toothed section 334, however, the first 333 and the second 334 toothed sections have a phase shift between them such that the first engaging section 2222 of the first pawl 222 and the second engaging section 2322 of the second pawl 232 would not engage with related tooth of each of the first 333 and second 334 toothed sections, simultaneously.
The second engaging mechanism 40 includes a catching member 41, a control plate 42 and an engagement plate 43. Each of the catching member 41, the control plate 42 and the engagement plate 43 is mounted to the second rotating section 2172 of the second shaft 217. The control plate 42 is disposed adjacent to the second side 213 of the body 21, the engagement plate 43 is disposed adjacent to the second retaining unit 25, and the catching member is disposed between the control plate 42 and the engagement plate 43. The catching member 41 has a mounting portion 411 mounted to the second rotating section 2172 of the second shaft 217, and a catching portion 412 adapted to connect to a operation lever 44 of the second engaging mechanism 40. The mounting portion 411 includes a first side 4111 adjacent to the second side 213 of the body 21, a second side 4112 opposite from the first side 4111, and a central bore 413 extending from the first side 4111 to the second side 4112. The central bore 413 is mounted to the second rotating section 2172 of the second shaft 217 such that the catching member 41 is able to rotate with respect to the second shaft 217 of the body 21. The first side 4111 of the mounting portion 411 has a first emboss 414 formed thereon and adjacent to the catching portion 412, and the first emboss 414 extends toward the second side 213 of the body 21. The second side 4112 of the mounting portion 411 has a second emboss 415 formed thereon and adjacent to the catching portion 412, and the second emboss 415 extends away from the second side 213 of the body 21. The operation lever 44 is pivotally coupled to the catching portion 412 via a fastener 45. Preferably, the fastener 45 in a form of a pin is inserted through a support hole 4121 of the catching portion 412 and a pivotal hole 441 of the operation lever so as to prevent the operation lever 44 from detaching from the catching member 41, and the operation lever 44 is pivoted from its control end 442 to pivot the catching member 41. Moreover, the operation lever 44 is biased by a biasing element 46, which is disposed between the catching member 41 and the operation lever 44.
The control plate 42 has a disk portion 421 and an arm portion 422 extending from the disk portion 421. The disk portion 421 has a hole 423 formed thereon and mounted to the second shaft 217 of the body 21 such that the engagement plate 43 is able to rotate with respect to the second shaft 217 of the body 21. The second engaging mechanism 40 further includes a clutching device 47, which is disposed to the arm portion 422 of the control plate 42 and is selectively engaged with the first engaging mechanism 30. The clutching device 47 has a rod 471, a pawl 472 and a biasing element 473. The rod 471 includes a proximal end installed to the arm portion 422 of the control plate 42, and a distal end mounted by an orifice 4721 of the pawl 472. The pawl 472 has an engaging section 4722 and a engaging surface 4723 which are formed on one end thereof, in which the engaging section 4722 and the engaging surface 4723 correspond to the toothed section 323 of the first toothed member 32 and a block 21a of the body 21, respectively. The pawl 472 is biased by a biasing element 473. Preferably, the biasing element 473 is a torque spring and includes a plurality of coaxially disposed coiled sections inserted by the rod 471 and a first leg extending therefrom and engaging to the control plate 42, and a second leg extending therefrom and connecting to the pawl 472 where between the orifice 4721 and the engaging section 4722 so that the engaging section 2222 is biased to engage with the toothed section 323 of the first toothed member 32. The arm portion 422 has an abutted surface 4221 corresponding to the first emboss 414 of the catching member 41.
The second engaging mechanism 40 includes an biasing member 48 which includes a proximal end engaging to a limiting portion 219 of the body 21, and a distal end engaging to a hook 424 of the control plate 42 so that the abutted surface 4221 of the engagement member 42 is biased to abut against the first emboss 414 of the catching member 41. Preferably, the limiting portion 219 is in form of a hole. So, if the control plate 42 is rotated in the second rotation direction R2 such that the biasing member 48 is tensioned, releasing the biasing member 48 from tension would cause the control plate 42 to rotate in the first rotation direction R1.
The engagement plate 43 includes a hole 431, which extends therethrough and is mounted to the second rotating section 2172 of the second shaft 217, an abutted surface 434 corresponding to the second emboss 415 of the catching member 41, and a first protrusion 432 and a second protrusion 433, which protrude from an outer periphery thereof The first 432 and second 433 protrusions correspond to the first abutted section 2223 of the first pawl device 22 and the second abutted section 2323 of the second pawl device 23, respectively. The first protrusion 432 has a first portion 4321 distal from the second protrusion 433 and a second portion 4322 adjacent to the second protrusion 433. Moreover, the first portion 4321 and a center of the hole 431 has a distance therebetween smaller than that between the second portion 4322 and the center of the hole 431. The second protrusion 433 has a first portion 4331 adjacent to the first protrusion 432 and a second portion 4332 distal from the second protrusion 432. Moreover, the first portion 4331 and the center of hole 431 has a distance therebetween smaller than that between the second portion 4332 and the center of the hole 431.
The second engaging mechanism 40 includes an biasing member 49 which includes a proximal end engaging to a limiting portion 252 of the second retaining unit 25, and a distal end engaging to a limiting portion 435 of the engagement plate 43 so that the abutted surface 434 of the engagement plate 43 is biased to abut against the second emboss 415 of the catching member 41. Preferably, the limiting portions 252 and 435 is in form of a hole. So, if the engagement plate 43 is rotated in the first rotation direction R1 such that the biasing member 49 is tensioned, releasing the biasing member 49 from tension would cause the engagement plate 43 to rotate in the second rotation direction R2.
Particularly, while the operation lever 44 is not operated by a user, the catching member 41 is in a rest position as shown in
The speed control device 100 has two operation modes. In one operation mode, i.e. the cable-winding operation as shown in
And next, the operation lever 44 is returned to its home position, i.e. an initial position where the operation lever 44 is positioned before commencing this cable-winding operation (as shown in
Additionally, the control assembly 2 is adapted to effect multiple speed change in one stroke of the operation lever 44 of the second engaging mechanism 40. The body 21 has a retaining surface 21b formed thereon and adjacent to the block 21a. The operation lever 44 is able to be pivoted in the second rotation direction R2 from the home position to a maximum pivotal position that the engaging section 4722 of the pawl 472 abuts the retaining surface 21b of the body 21 to prevent the second engaging mechanism 40 from further rotating in the second rotation direction R2.
And next, the operation lever 44 is returned to its home position, the control plate 42 is rotated in the first rotation direction R1 by the biasing member 48, and the abutted surface 4221 abuts the first emboss 414 of the catching member 41 to rotate the catching member 41 in the first rotation direction R1 such that the engaging section 4722 of the pawl is shifted from a beginning position to a second engaging position in which engaging section 4722 skip across three roots and is engaged with the last root. The second emboss 415 of the catching member 41 abuts the abutted surface 434 of the engagement plate 43 such that the engagement plate 43 is rotated in the first rotation direction R1 until the operation lever 44 is returned to its home position.
In another operation mode, i.e. the cable-releasing operation, as shown in
And next, the operation lever 44 is returned to its home position, the engagement plate 43 is rotated in the second rotation direction R2 by the biasing member 49, and the abutted surface 434 abuts the second emboss 415 of the catching member 41 to rotate the catching member 41 in the second rotation direction R2 such that the first protrusion 432 of the engagement plate 43 slides with respect to the first abutted section 2223 until the first abutted section 2223 engages with the first portion 4321 of the first protrusion 432, and the second protrusion 433 of the engagement plate 43 slides with respect to the second abutted section 2323 until the second abutted section 2323 engages with the first portion 4331 of the second protrusion 433. The first engaging section 2222 is disengaged from the corresponding tooth of the first toothed section 333 of the second toothed member 33 while the first abutted section 2223 engages with the first portion 4321 of the first protrusion 432, in addition, the second engaging section 2322 is engaged with the next tooth of the second toothed section 334 of the second toothed member 33 while the second abutted section 2323 engages with the first portion 4322 of the first protrusion 432. Moreover, because the first 333 and the second 334 toothed sections have a phase shift therebetween, once the first engaging section 2222 is disengaged from the corresponding tooth of the first toothed section 333 of the second toothed member 33, the second engaging section 2322 is engaged with the next tooth of the second toothed section 334 of the second toothed member 33 immediately, and the second toothed member 33 is rotated with a second angular step B in the first rotation direction R1 via the biasing member 35, simultaneously, and then the first engaging section 2222 corresponds to a next tooth of the first toothed section 333 of the second toothed member 33 if one speed change is to be made. As the catching member 41 rotates in the second rotation direction R2, the control plate 42 is rotated in the second rotation direction R2 due to that the abutted surface 4221 is abutted by the first emboss 414 of the catching member 41 until the operation lever is back to the home position, such that the engaging section 4722 of the pawl 472 is engaged to a corresponding tooth of the toothed section 323 of the first toothed member 32.
The operation lever 44 is biased by the biasing element 46 as shown in