This invention relates to spray dispensers, and more particularly to aerosol spray dispensers for personal care products.
Spray dispensers containing personal care products that are applied topically are often referred to as “body sprays.” These body sprays may be used to spray individual selected areas of the body, such as the underarm or foot, or may be used to spray large areas of the body. Such body sprays are generally portable, and include an aerosol canister fitted with an actuator mechanism and spray nozzle at the top of the canister that the user operates to apply the product to the user's skin. The personal care product may include a wide variety of cosmetic and/or skin care ingredients including, for example, fragrances, deodorant agents, antiperspirant agents, botanicals, and moisturizers.
In one embodiment, the present invention features a spray dispenser for an aerosol personal care composition, including: (a) a housing having an upper end, a bottom end and a sidewall, wherein the housing defines an interior compartment for holding a replaceable aerosol canister and has a bottom opening at the bottom end dimensioned to receive the replaceable aerosol canister; (b) a spray actuator assembly mounted at the upper end of the housing, wherein said spray actuator assembly comprises a spray nozzle and a manually depressible actuator button; (c) a closure mounted to the bottom opening of the housing, wherein the closure is openable and closable, thereby permitting insertion, retention and removal of the replaceable aerosol canister within or from the housing; and (d) a viewing window in the sidewall of the housing to permit a user to view a marking on the replaceable aerosol canister.
In another embodiment, the present invention features a spray dispenser for an aerosol personal care composition, including: (a) a housing having an upper end, a bottom end and a sidewall, wherein the housing defines an interior compartment for holding a replaceable aerosol canister and has a bottom opening at the bottom end dimensioned to receive the replaceable aerosol canister; (b) a spray actuator assembly mounted at the upper end of the housing, wherein said spray actuator assembly comprises a spray nozzle and a manually depressible actuator button; (c) a closure mounted to the bottom opening of the housing by a hinge, wherein the closure is pivotable about the hinge between open and closed positions, thereby permitting insertion, retention and removal of the replaceable aerosol canister within or from the housing, the closure including an internally facing surface and an externally facing surface; and (d) a latch mechanism configured to maintain the closure in its closed position, the latch mechanism comprising a latch portion configured to engage a region of the housing defining the bottom opening, a latch actuator positioned to allow a user to move the latch portion out of engagement with the housing, and a spring mechanism configured to bias the latch portion toward its engaged position.
The present invention also features a spray dispenser for an aerosol personal care composition, including: (a) a housing having an upper end, a bottom end and a sidewall, wherein the housing defines an interior compartment for holding a replaceable aerosol canister and has a bottom opening at the bottom end dimensioned to receive the replaceable aerosol canister; (b) a spray actuator assembly mounted at the upper end of the housing, the spray actuator assembly including a spray nozzle, a manually depressible actuator button, and an actuator lock configured to prevent accidental actuation, the actuator lock being movable between a locked position and an unlocked position by radial movement of a locking member; and (c) a closure mounted to the bottom opening of the housing by a hinge, movable between open and closed positions, thereby permitting insertion, retention and removal of the replaceable aerosol canister within or from the housing.
In yet another embodiment, the present invention includes a body spray system or product line that comprises a plurality (i.e., two or more, preferably three to ten) of replaceable body spray aerosol canisters that have different contents, such as, for example, different fragrances and/or performance or aesthetic characteristics (e.g., deodorant, moisturizing, freshening, soothing, earthy, citrus, floral, musk, etc.) and/or different external markings (e.g., words, colors, designs, etc.) on the canisters. The plurality of different replaceable body spray aerosol canisters may be packaged together or separately. However, where separately packaged, the plurality of different canisters will preferably be displayed at a retail establishment adjacent each other. The term adjacent, as used herein to describe retail placement, means within about 30 cm, preferably within about 15 cm, most preferably within about 10 cm. In a further embodiment, the body spray system includes a reusable spray dispenser and a plurality of replaceable body spray aerosol canisters as described above. It is preferred that the reusable spray dispenser will be packaged with at least one of the replaceable aerosol canisters, and typically with a plurality of replaceable aerosol canisters. It is preferred that the reusable spray dispenser (optionally including any aerosol canister packaged with it) will be displayed at a retail establishment adjacent (as previously defined) a plurality of different replaceable body spray aerosol canisters.
The spray dispensers discussed herein may exhibit one or more of the following advantages. Preferred dispensers are compact and portable, and generally aesthetically pleasing. Some dispensers are configured to allow cartridges to be easily removed and replaced by the consumer. In some implementations, the consumer can easily view which type of cartridge is contained in the dispenser housing. The dispenser may, in some cases, include an actuator lock to prevent inadvertent actuation, for example when the dispenser is in a pocket, sportsbag or backpack.
The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
Like reference symbols in the various drawings indicate like elements.
Referring to
Housing 12, near the upper end 11 thereof, includes a spray actuator assembly 18 (
The housing includes a viewing window 27 in sidewall 15 through which a user of the dispenser may view the type of replaceable aerosol canister (described below) that is positioned within the housing. The viewing window may be an open cut-out 29 in the sidewall. The open cut-out may be as little as 5% of the housing sidewall or it may be as large as 90% of the housing sidewall. Preferably the cut-out will be about 10% to about 50% of the housing sidewall. More preferably, the viewing window is a transparent element 24 of the sidewall, as shown in
The viewing window is a particularly advantageous feature when the dispenser is part of a product line that includes a plurality (i.e., two or more, preferably three to ten) of replaceable body spray aerosol canisters that have different contents, such as, for example, different fragrances and/or performance or aesthetic characteristics (e.g., deodorant, moisturizing, freshening, earthy, citrus, floral, etc.) and/or different external markings (e.g., words, colors, designs, etc.) on the canisters. Thus, while the viewing window may be any desired size or shape, preferably it should be of sufficient size and shape to enable the user to see external markings (e.g., descriptive or identification markings) on the canister. Typically, the viewing window will have an area (i.e., a projected area) of about 1 cm2 to about 30 cm2, more typically about 3 cm2 to about 25 cm2.
A closure assembly 25 (
The spray dispenser is used in conjunction with a replaceable body spray aerosol canister 30, including a can 21, a dip tube (not shown), a valve (not shown) and a stem 133. The spray dispenser uses a mechanical break-up feature to achieve a hollow cone pattern with a spread or diameter of about 3.8 to about 6.4 cm measured 15.2 cm from the nozzle. A replaceable aerosol canister (as used herein) does not include a spray nozzle or actuator mechanism. Thus, the replaceable canister will not deliver its contents until inserted into a reusable spray dispenser as described herein.
The replaceable aerosol canister includes a personal care composition. The personal care composition is formulated to be safe for topical application to human skin, and generally is suitable for spraying on clothing without damage to fabrics. The personal care composition may include a wide variety of cosmetic and/or skin care ingredients including, for example, fragrances, deodorant agents, antiperspirant agents, botanicals, vitamins, essential oils, skin conditioning ingredients, and other active and inactive ingredients suitable for topical application to skin. Suitable antiperspirant agents include aluminum salts, such as, for example, aluminum chlorohydrate. A suitable deodorant active is any agent that inhibits, suppresses, masks or neutralizes malodor. These may include (1) antimicrobial or bactericidal agents which kill the bacteria responsible for malodor production, (2) agents which inhibit or suppress or interfere with the bacterial enzymatic pathway that produces malodor, and (3) agents which mask or absorb or neutralize malodor. Fragrances are not considered deodorant active ingredients within the meaning of this application. Examples of deodorant actives include triclosan, triclocarban, usnic acid salts, zinc phenolsulfonate, b-chloro-D-alanine, D-cycloserine, aminooxyacetic acid, cyclodextrin, sodium bicarbonate.
Preferably, the replaceable aerosol canister is part of a system or product line that comprises a plurality (i.e., two or more, preferably three to ten) of replaceable aerosol canisters that have different personal care compositions, such as, for example, different fragrances and/or performance or aesthetic characteristics (e.g., deodorant, moisturizing, freshening, soothing, earthy, citrus, floral, musk, etc.) and/or different external markings (e.g., words, colors, designs, etc.) on the canisters.
Various preferred features of the dispenser 10 will be discussed below.
Leaf Spring
As shown in
The geometry and physical characteristics of the leaf spring can be selected to provide the spray holder with desired characteristics. For example, making the leaf spring thicker (assuming other factors are kept the same) will tend to make the spring stiffer and thus make the door more difficult to close and reduce the overall deflection of the leaf spring during spray actuation. Conversely, making the leaf spring thinner will tend to reduce the stiffness of the leaf spring, making it easier to close the door and increasing the overall deflection of the leaf spring during spray actuation. If a low door closure force is desired, but it is also desired to prevent full deflection of the leaf spring during spray actuation, positive stops 37 may be provided on the internally-facing surface 31 of the door, e.g., as shown in
Door Latch Mechanism
The closure assembly 25 includes a latch mechanism that holds the door 26 securely closed and allows the door to be easily opened and closed by a user by operation of a latch actuator 38 (
To open the door, the user pushes the latch actuator 38, which is preferably located on an externally facing surface 33 of the door, in the direction of the arrow 53 (
When the user pushes the door closed, the latch 40 is pushed to its retracted position by the interaction of the rim 42 with the angled top surface 43 of latch 40. The angled surface 43 helps to force the latch into the open position when the door is being closed. The angled surface 43 contacts the rim 42, compressing the springs 46a and 46b of the latch mechanism and pushing the latch 40 into the closure assembly. As soon as the latch 40 passes the rim 42 it springs back into its normal, extended position, due to the biasing force of springs 46a and 46b. There is no need for the user to move the latch actuator 38 when closing the door.
Assembling the Closure Assembly
The closure assembly may be manufactured in any desired manner. In some embodiments, the parts of the closure assembly may be snap fit together. For example, the parts may be assembled as illustrated by the series of
The closure assembly may be assembled in any other desired manner, for example using adhesives or heat or ultrasonic welding.
Actuator Assembly
Referring to
The locking member 51 is mounted to pivot with respect to the actuator/nozzle member 49. The actuator assembly is fixed in the housing 12, with the actuator button 20 protruding outwardly. The pivoting motion of the locking member is in a plane that is generally perpendicular to the long axis of the canister, about a pivot point 57 (
The locking member is pivoted by the user moving the handle portion 22, discussed above, back and forth radially. Moving the handle 22 along opening 23 in the direction of arrow 56 (
If desired, positive stops may be provided for the two positions of the handle portion 22, to give the user a tactile signal that locking/unlocking has been completed, and to prevent inadvertent locking and unlocking. For example, as shown in FIGS. 16 and 17-17A, the housing 12 may include an upper portion 120, at its upper end 11, that has a flexible tab 122 configured to flex up and down (arrow A). Tab 122 includes a arcuate rib 124 that extends upward, toward locking member 51 of the spray actuator assembly 18 (omitted for clarity in
The actuator/nozzle member 49 also includes a lower surface that is configured to engage the stem of the canister. Referring to
Other Embodiments
A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. For example, the features described herein may be used in any desired combination. For example, the actuator lock and window may be used with other types of doors (e.g., twist-on) or with a disposable dispenser that lacks a door entirely. Accordingly, other embodiments are within the scope of the following claims.
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm”.
All documents cited in the Detailed Description are, in relevant part, incorporated herein by reference; the citation of any document is not to be construed as an admission that it is prior art with respect to the present invention. To the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
This application claims the benefit of U.S. Provisional Application No. 60/754,797 filed on Dec. 29, 2005 and U.S. Provisional Application No. 60/758,383 filed on Jan. 11, 2006.
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