The present disclosure relates generally to the field of pressure washers and high-pressure cleaning machines. More specifically the present disclosure relates to spray guns for pressure washers.
Powered pressure washers are used to clean dirt, paint, or mold from pavement, brick face, cement, or other surfaces. To achieve such results, these devices include a high-pressure water pump and generally provide a high-powered water stream (e.g., approximately 1400 psi) at a modest flow rate (e.g., approximately 1.3 to 1.4 gpm). Heavy duty pressure washers may provide streams with even higher pressures (e.g., 3000 to 5000 psi) at possibly greater flow rates (e.g., approximately 3.5 gpm). The high pressure streams of heavy duty pressure washers facilitate demanding tasks, such as resurfacing or cutting materials.
One embodiment of the invention relates to a lance for a pressure washer spray gun. The lance includes an inlet, a first conduit and first outlet, a second conduit and second outlet, and a chemical conduit. The inlet has a first fitting for coupling the lance to a handle of the pressure washer spray gun. The first conduit is coupled to the inlet such that the first conduit is designed to receive water flowing from the inlet. The first outlet is located on an end of the first conduit, and has a second fitting for attachment of a first nozzle body to the first outlet. The second conduit is coupled to the inlet such that the second conduit is also designed to receive the water flowing from the inlet. The second outlet is located on an end of the second conduit, and has a third fitting for attachment of a second nozzle body to the second outlet. The chemical conduit is coupled to the second conduit, and is designed to provide chemicals to the water flowing from the inlet received by the second conduit.
Another embodiment of the invention relates to a pressure washer spray gun that includes a handle, a lance coupled to the handle, an inlet and outlet, a main conduit, a nozzle, and a chemical conduit. The main conduit defines a water flow path extending from the inlet to the outlet, where the main conduit is straight. The nozzle is coupled to the outlet and has an array of parallel conduits. In the nozzle, the main flow path is split and passes through the parallel conduits. The chemical conduit is coupled to the main conduit, and is designed to add chemicals to water of the water flow path. The chemical conduit includes a portion that is substantially parallel with the main conduit.
Yet another embodiment of the invention relates to a spray gun for a pressure washer. The spray gun includes a handle and a lance. The handle has a water flow path through the handle, and includes a trigger. The handle further includes a first fitting for coupling to a high-pressure hose, and a second fitting. The lance includes an inlet, a first conduit and first outlet, a second conduit and second outlet, and a chemical conduit. The inlet has a third fitting for attachment to at least one of the second fitting of the handle and an extension from the handle that is attached to the second fitting. The first conduit is coupled to the inlet such that the first conduit is designed to receive flow from the inlet. The first outlet is located on an end of the first conduit, and has a third fitting for attachment of a first nozzle body to the first outlet. The second conduit is coupled to the inlet such that the second conduit is also configured to receive flow from the inlet. The second outlet is located on an end of the second conduit, and has a fourth fitting for attachment of a second nozzle body to the second outlet. The chemical conduit is coupled to the second conduit of the lance, and provides chemicals to a water stream of the second conduit during operation of the spray gun.
Alternative exemplary embodiments relate to other features and combinations of features as may be generally recited in the claims.
The disclosure will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, in which:
Before turning to the figures, which illustrate the exemplary embodiments in detail, it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
Referring to
According to an exemplary embodiment, the pump 112 and engine 114 of the pressure washer 110 are mounted to a base plate 116 of a mobile frame 118, which further includes wheels 120, a handle 122, a billboard 124 supporting an assortment of different nozzles 126, a hose reel 128, and a holster 130 for a pressure washer spray gun 132. In some embodiments, a chemical storage container 134 may be coupled to the spray gun 132, the water pump 112, or conduits (e.g., high-pressure hose line 136) extending between the water pump 112 and the spray gun 132, or between a source (e.g., outdoor faucet) and the water pump 112. As such, chemicals (e.g., soap, fertilizer, pesticide, dye) may be added to water flowing through or from the pressure washer 110.
Referring to
According to an exemplary embodiment, the handle 212 includes an inlet 222 having a fitting 224 (e.g., coupling, connector) that is designed to attach to a conduit, such as the high-pressure hose line. In some embodiments, the fitting 224 is a male or female quick-connect coupling, a male or female threaded coupling, or another form of hose coupling. The handle 212 further includes a trigger 226 in the form of a biased lever that is movable within a trigger guard 228. In other contemplated embodiments, the trigger may be a rotatable sleeve, a button, or another form of trigger.
Pulling the trigger 226 operates a flow-control valve (e.g., piston valve, poppet, ball valve, etc.) (see valve 320 as shown in
Still referring to
Referring now to
In some embodiments, the first and second passages 244, 246 are arranged vertically, with the first passage 244 above the second passage 246, or vice versa. In other contemplated embodiments, the passages are arranged horizontally, side-by-side. In still other contemplated embodiments, the passages are co-annular, with the first passage extending through the second passage, or vice versa. In some embodiments, more than two passages extend from the directional control valve and are selectively coupled to the inlet 240 (e.g., one high-pressure flow passage and two separate chemical-delivery passages).
Referring to
From the directional-control valve, the first and second passages 244, 246 extend in generally straight directions that are substantially parallel with each other and substantially parallel with the direction of the main flow path through the extension 214 and conduit extending from the inlet 240 of the lance 216. Each passage 244, 246 further includes an outlet 252, 254 having a fitting (see, e.g., fitting 224 as shown in
In some embodiments, the nozzle 218 for the first passage 244 is a commercially-available pressure washer nozzle (e.g., 0-degree, 15-degree, 25-degree, or 40-degree spray beam) having a quick-connect or threaded fitting for attachment to the first passage 244. According to an exemplary embodiment, the first passage 244 and associated nozzle 218 of the lance 216 function as a pressure washer lance designed for high-pressure cleaning, blasting, resurfacing, or other functions. In some embodiments, the water pressures of the first passage 244 and associated nozzle 218 exceed 1000 psi (e.g., about 2000-3000 psi).
In some embodiments, the second passage 246 and associated nozzle 220 of the lance 216 is designed for flushing, flooding, or other functions, which may be performed with a lower-pressure and higher flow rate of water when compared to the high-pressure flow of the first passage 244. According to an exemplary embodiment, the second passage 246 and associated nozzle 220 are designed to operate at pressures that are less than the first passage 244, such as less than half the pressure of the first passage 244. In some such embodiments, the second passage 246 and associated nozzle 220 is designed to function with water pressure of 300-500 psi, during operation of the spray gun 210.
According to an exemplary embodiment, the nozzle 220 for the second passage 246 is a chemical-delivery nozzle (e.g., soaper nozzle), and includes an inlet 256 (e.g., main inlet, water inlet) having a fitting for attachment to the second passage 246. The nozzle 220 further includes a second inlet 258 with a fitting (e.g., push-to-connect fitting or other fitting), for receiving chemicals from a chemical conduit 260. According to an exemplary embodiment, the chemical conduit 260 extends to the nozzle 220 from a pump (see, e.g., pump system 330 as shown in
In some embodiments, the flow of chemicals supplied to the nozzle 220 of the second passage 246 may be controlled by an actuator, such as a trigger or switch. The actuator may be integrated with the actuator 248 associated with the directional-control valve. In some embodiments, the actuator 248 is a trigger that when pulled moves the directional-control valve to close the first passage 244 and open the second passage 246. The degree to which the trigger is pulled controls the flow of chemicals added to the water passing through the second passage 246. In some embodiments, the lance 216 further includes a housing 280 for a chemical pump and batteries. An alternate geometry 282 for a chemical storage container is shown in
In other contemplated embodiments, a manual plunger pump having a push-button actuator on the back of the handle 250 of the lance 216 allows for control of the amount of chemicals added to the water passing through the second passage 246, while the actuator 248 controls the flow rate of water passing through the second passage 246. In other contemplated embodiments, the chemicals are automatically drawn into the water passing through the second passage 246 by way of a venturi nozzle or other form of pump.
Referring to
In a first configuration, the flow-control valve 320 directs flow to the first water tube 312. In a second configuration, the flow-control valve 320 directs flow to the second water tube 314. In some embodiments, the flow-control valve 320 functions as a two-way switch, allowing flow from the inlet 316 to pass to either the first water tube 312 or the second water tube 314. In other contemplated embodiments, the flow-control valve 320 allows for control of the flow rate to either or both of the water tubes 312, 314, and may also completely shut off flow to the water tubes 312, 314.
According to an exemplary embodiment, the first water tube 312 is designed to receive a high-pressure flow of water (e.g., greater than 1000 psi). In some embodiments, the first water tube 312 is substantially straight, and the high-pressure flow of water passes through the first water tube 312 to a first nozzle 324 attached to the end of the first water tube 312. In some embodiments, the first nozzle 324 may be attached to the first water tube 312 via a threaded or quick-connect coupling. The first nozzle 324 guides the high-pressure flow of water during ejection of the water from the lance 310.
According to an exemplary embodiment, the lance 310 further includes a removable chemical container 326 attached to a side or top of the lance 310 proximate to the handle 322. A chemical tube 328 is coupled to the chemical container 326 and designed to allow chemicals to flow from the chemical container 326, and through the chemical tube 328. In some embodiments, the lance 310 further includes a pump system 330 coupled to at least one of the chemical container 326 and the chemical tube 328. In some such embodiments, the pump system 330 includes a direct-current motor (e.g., battery-powered) that drives a pump (e.g., small positive displacement pump), which in turn drives the chemicals through the chemical tube 328. A power supply 332, such as a rechargeable battery or power cord, is at least partially attached to the lance 310 and selectively coupled to the motor. In other embodiments, the pump is manually powered, such as a pneumatic pump that pressurizes the chemical storage container, pushing the chemicals to the chemical tube.
According to an exemplary embodiment, the second water tube 314 is designed to receive a lower-pressure flow of water (e.g., less than 1000 psi), but at a higher flow rate than the first water tube 312. The second water tube 314 is substantially straight, and the flow of water passes through the second water tube 314 to a second nozzle 334 (see also nozzle 510 as shown in
By connecting the inlet 316 of the lance 310 to the pressure washer spray gun, both the first water tube 312 and the second water tube 314 are simultaneously engaged. During operation of the lance 310, the design of the lance 310 allows a user to efficiently switch back and forth between water tubes 312, 314 and associated nozzles 324, 334, flooding a cleaning target with a mixture of water and chemicals and then cleaning the target with a high-pressure spray, which is intended to benefit the cleaning performance of the associated pressure washer.
Referring to
According to an exemplary embodiment, the chemical-delivery system 416 includes a removable chemical container 424, a chemical suction tube 426, a motor and pump system 428, a power source 430 for the motor and pump system 428, and a chemical-delivery tube 432. The removable container 424 optionally contains chemicals for delivery through the spray from the pressure washer spray gun. The chemical suction tube 426 allows chemicals to be received from the chemical container 424. According to an exemplary embodiment, the motor and pump system 428 provide suction to the chemical suction tube 426, and further drive the chemicals received from the chemical container 424 through the chemical-delivery tube 432. In some embodiments, the lance 410 may be operated without chemicals in the chemical container 424 or without the chemical container 424 attached.
According to an exemplary embodiment, the lance 410 includes a substantially straight section 434 through which the water passes from the inlet 412 to the nozzle assembly 418. In some embodiments, the chemical-delivery tube 432 passes through at least a portion of the substantially straight section 434 of the lance 410. As such, a flow of chemicals and a flow of water move in substantially parallel directions through the lance 410 during operation of the pressure washer. In some embodiments, the chemical-delivery tube attaches to the lance by way of the nozzle assembly (see, e.g., chemical inlet 338 as shown in
Still referring to
Referring now to
According to an exemplary embodiment, the nozzle 510 further includes a chemical inlet 522 designed to be connected to a chemical tube 526 (
The construction and arrangements of the spray gun and lance for a pressure washer, as shown in the various exemplary embodiments, are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. Some elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process, logical algorithm, or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention.