The present invention relates generally to microelectromechanical systems (MEMS) devices. More specifically, the present invention relates to a MEMS device that is insusceptible to in-phase motion.
Microelectromechanical systems (MEMS) technology has achieved wide popularity in recent years, as it provides a way to make very small mechanical structures and integrate these structures with electrical devices on a single substrate using conventional batch semiconductor processing techniques. One common application of MEMS is the design and manufacture of sensor devices. MEMS sensor devices are widely used in applications such as automotive, inertial guidance systems, household appliances, game devices, protection systems for a variety of devices, and many other industrial, scientific, and engineering systems. One example of a MEMS sensor is a MEMS angular rate sensor. An angular rate sensor senses angular speed or velocity around one or more axes.
A more complete understanding of the present invention may be derived by referring to the detailed description and claims when considered in connection with the Figures, wherein like reference numbers refer to similar items throughout the Figures, and:
Referring to
Angular rate sensor 20 includes a substrate 28, a drive mass 30, another drive mass 32, a sense mass 34, and various mechanical linkages. In the example of
Link spring components 38 couple each of drive masses 30 and 32, respectively, to sense mass 34. As such, drive masses 30 and 32 are suspended above a surface 40 of substrate 28 and do not have a direct physical attachment to substrate 28. Angular rate sensor 20 further includes flexible support elements in the form of torsion springs 42 coupled to sense mass 34. Torsion springs 42 connect sense mass 34 to surface 40 of substrate 28 via anchors 44.
A variety of conductive plates, or electrodes, may be formed on surface 40 of substrate 28 in conjunction with the other fixed components of angular rate sensor 20. In this simplified illustration, the electrodes include sense electrodes 46 and 48, used to sense the rotation of angular rate sensor 20 about X-axis 22. Electrodes 46 and 48 are obscured in
A drive system 50 resides in central opening 36. Drive system 50 includes sets of drive elements configured to oscillate drive masses 30 and 32. Each set of drive elements includes pairs of electrodes, referred to as movable fingers 52 and fixed fingers 54. In the illustrated example, movable fingers 52 are coupled to and extend from each of drive masses 30 and 32 and fixed fingers 54 are fixed to surface 40 of substrate 28. Fixed fingers 54 are spaced apart from and positioned in alternating arrangement with movable fingers 52. By virtue of their attachment to drive masses 30 and 32, movable fingers 52 are movable together with drive masses 30 and 32. Conversely, due to their fixed attachment to substrate 28, fixed fingers 54 are stationary relative to movable fingers 52.
Drive masses 30 and 32 may be configured to undergo oscillatory motion within X-Y plane 24. In general, an alternating current (AC) voltage, as a drive signal, may be applied to fixed fingers 54 via a drive circuit (not shown) to cause drive masses 30 and 32 to oscillate along a drive axis 56, i.e., the Y-axis, in the three dimensional coordinate system. Drive masses 30 and 32 are linked together via a coupling spring 58 to move in opposite directions, i.e., anti-phase, along Y-axis 56.
In operation, drive system 50 imparts oscillatory linear motion on drive masses 30 and 32 within X-Y plane 24 in anti-phase. In the illustrated embodiment, wherein the axis of rotation is designated as X-axis 22, drive masses 30 and 32 oscillate in opposite directions approximately parallel to Y-axis 46 (i.e., up and down in
With particular reference to conceptual model 21 of
Drive masses 30 and 32 can be subjected to in-phase movement due to external vibration, shock, interference, and the like. In-phase movement refers to a condition in which the two drive masses 30 and 32 oscillate in the same direction at the same amplitude. In-phase movement of drive masses 30 and 32 is represented in
Embodiments disclosed herein entail a spring system for a microelectromechanical systems (MEMS) device, a MEMS device including the spring system, and a method of fabricating the MEMS device having the spring system. In particular, a MEMS angular rate sensor includes a spring system coupling a pair of drive masses that enables fundamental “tuning fork” anti-phase motion of the drive masses. The spring system includes a rectangular structure of diagonally oriented stiff beams coupled to the drive masses. The spring system further includes side springs interconnected between the rectangular structure and a surrounding sense frame that are stiff in the direction of drive motion, but compliant in a direction orthogonal to the direction of the drive motion. The diagonally arranged beams are linked to the side springs with rotationally compliant flexures. The resulting structure constrains the motion of the drive masses to anti-phase oscillation and provides stiff resistance to in-phase oscillation of the drive masses. Although a MEMS angular rate sensor is described herein, it should be understood that the spring system may be adapted for use in other MEMs devices implementing dual movable drive masses that are to be driven in anti-phase, and for which in-phase motion is to be suppressed.
Referring to
Spring system 74 includes a set of stiff beams, the set including a first beam 76, a second beam 78, a third beam 80, and a fourth beam 82. Beams 76, 78, 80, and 82 are oriented diagonal to, i.e. slanted obliquely relative to, a drive direction of drive masses 30 and 32. That is, beams 76, 78, 80, and 82 are oriented diagonal to drive axis 56. The term “diagonal” used herein refers to a configuration in which each of beams 76, 78, 80, and 82 are not arranged parallel to the drive direction of drive masses 30 and 32, and beams 76, 78, 80, and 82 are not arranged perpendicular to the drive direction of drive masses 30 and 32. Instead, beams 76, 78, 80, and 82 may be slanted obliquely, although they are not limited to a forty-five degree slant relative to the drive direction. The terms “first,” “second,” “third,” and so forth used herein do not refer to an ordering or prioritization of elements within a countable series of elements. Rather, the terms “first,” “second,” “third,” and so forth are used to distinguish certain elements, or groups of elements, from one another for clarity of discussion.
Beams 76, 78, 80, and 82 are oriented relative to one another to form a parallelogram arrangement 84. As such, first and fourth beams 76 and 82 are generally equal in length and parallel to one another. Likewise, second and third beams 78 and 80 are generally equal in length and parallel to one another. The parallelogram arrangement 84 of beams 76, 78, 80, and 82 includes four corners. A first corner 86 of parallelogram arrangement 84 is configured to couple to drive mass 30, and a second corner 88 of parallelogram arrangement 84 is configured to couple drive mass 32, where second corner 88 is diagonally opposite to first corner 86.
Spring system 74 further includes a first side spring 90 and a second side spring 92. First side spring 90 is coupled to a third corner 94 of parallelogram 84, and second side spring 92 is coupled to a fourth corner 96 of parallelogram 84, where fourth corner 96 is diagonally opposite to third corner 94. Opposing ends 98 and 100 of each of first and second side springs 90 and 92 interconnect with the frame structure of sense mass 34. In an embodiment, first and second side springs 90 and 92, respectively, are stiff in a drive direction of drive masses 30 and 32. That is, first and second side springs 90 and 92 are thin in the X-direction as compared to their length in the Y-direction. Accordingly, first and second side springs 90 and 92 are resistant to bending in a drive direction that is parallel to drive axis 56. However, first and second side springs 90 and 92 are compliant, i.e., are able to bend, flex, or otherwise deform, in another direction that is parallel to X-Y plane 24. Thus, first and second side springs 90 and 92 are compliant in a direction that is substantially parallel to X-axis 22. As such, first and second side springs 90 and 92 do not allow motion in the drive direction, parallel to drive axis 56. Rather, first and second side springs 90 and 92 allow motion in another direction that is parallel to X-axis 22. This compliance is particularly exemplified in
Spring system 74 further includes a first flexure arrangement 102 interconnecting first and second beams 76 and 78, respectively, of parallelogram arrangement 84 at first corner 86. Likewise, a second flexure arrangement 104 interconnects third and fourth beams 80 and 82, respectively, at second corner 88. A third flexure arrangement 106 interconnects first beam 76 and third beam 80 at third corner 94. And, a fourth flexure arrangement 108 interconnects second beam 78 and fourth beam 82 at fourth corner 96. Each of flexure arrangements 102, 104, 106, and 108 is rotationally compliant about an axis that is substantially perpendicular to the planar surface 40 of substrate 28. That is, each of flexure arrangements 102, 104, 106, and 108 are formed from any suitable spring configuration that allows for rotation about Z-axis 26. However, flexure arrangements 102, 104, 106, and 108 are axially stiff, i.e., are prevented from linear movement parallel to Z-axis 26, so that the rotational movement of flexure arrangements 102, 104, 106, 108 is constrained to X-Y plane 24.
Additionally, the spring constants of beams 76, 78, 80, and 82 can be tuned to be much stiffer than that of flexure arrangements 102, 104, 106, 108 so that beams 76, 78, 80, and 82 are largely non-compliant and flexure arrangements are more compliant than 76, 78, 80, and 82. For example, the width of beams 76, 78, 80, and 82 in X-Y plane 24 may be significantly greater than the width of any of flexure arrangements 102, 104, 106, and 108 in X-Y plane.
As discussed previously, first and second side springs 90 and 92 are stiff, i.e., non-compliant, in the Y-direction parallel to Y-axis 56. This stiffness is represented in conceptual model 110, by element 112 being constrained by fixed structures 116. However, spring 114 represents the ability of each of first and second side springs 90 and 92 to move, i.e., stretch, compress, or otherwise deform, in a direction parallel to X-axis 22.
The stiffness of beams 76, 78, 80, and 82, as well as the stiffness of first and second side springs 90 and 92 in the Y-direction, provide mechanical constraint to in-phase motion 66 at the resonant frequency, i.e., the operating frequency, of angular rate sensor 72. Thus, in-phase motion 66 of drive masses 30 and 32 due to external vibration, spurious acceleration, or interference is largely prevented. The mechanical constraint of spring system 74 can push the in-phase frequency component 70 (
Referring to
In
Referring back to
Fabrication of angular rate sensor 72 may be performed using any suitable known or upcoming fabrication process. For example, a fabrication process implements a silicon micromachining fabrication process that results in structural layers and sacrificial layers that are appropriately deposited, patterned, and etched to produce the suspended structures of angular rate sensor 72.
In summary, embodiments entail a spring system for a microelectromechanical systems (MEMS) device, a MEMS device including the spring system, and a method of fabricating the MEMS device having the spring system. In particular, a MEMS angular rate sensor includes a spring system coupling a pair of drive masses that enables fundamental anti-phase motion of the drive masses. The spring system includes a parallelogram arrangement of diagonally oriented stiff beams coupled to the drive masses. The spring system further includes side springs interconnected between the parallelogram arrangement and a surrounding sense frame that are stiff in the direction of drive motion, but compliant in a direction orthogonal to the direction of the drive motion. The diagonally arranged beams are linked to the side springs with rotationally compliant flexures. The resulting structure constrains the motion of the drive masses to anti-phase oscillation and provides stiff resistance to in-phase oscillation of the drive masses. Consequently, greater accuracy of the signal output can be achieved.
Although the preferred embodiments of the invention have been illustrated and described in detail, it will be readily apparent to those skilled in the art that various modifications may be made therein without departing from the spirit of the invention or from the scope of the appended claims. That is, it should be appreciated that the exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention.