The invention relates to a sprinkling head for sprinkling powder on a transparent plate, more specifically a glass plate, and a sprinkling apparatus comprising such a sprinkling head. Furthermore, the invention relates to use of such a sprinkling head and/or sprinkling apparatus for preparing a relief glass substrate with a durable colored pattern.
A sprinkling device is known from an article entitled ‘The Sand Painter: TwoDimensional Powder Deposition’ by Joseph Pegna et al. from Solid Freeform Fabrication Proceedings, 1999, pp 695-710. The known sprinkling device is formed by a body having a powder-containing part, a substantially horizontal part and a vertical end part having a mouth piece, the horizontal part being located between the end part and the powder containing part. In order to transfer the powder from the powder-containing part to the vertical end through the horizontal part in a well-dosed manner, the body is brought to a vibrational state.
After using the device for sprinkling powder on a glass plate, a relief glass substrate can be formed in a manner described in European patent application 04076932.5 (unpublished) filed on Jul. 5, 2004 at the European Patent Office.
An disadvantage of the known device is using the device is both time and power consuming. A further disadvantage is that it is and rather inaccurate.
An object of the present invention is to address the disadvantages mentioned above. In accordance with an object of the invention, there is provided a sprinkling head for sprinkling powder on a transparent plate, more specifically a glass plate the sprinkling head comprising a frame and one or more delivering devices for delivering a powder to the transparent plate, the delivering devices being mechanically coupled to the frame, the one or more devices comprising a container for containing a pigmented powder; an outlet unit for delivering the power onto the transparent plate, the outlet unit comprising an opening through which the powder is delivered onto the transparent plate; a vibratable feed channel for feeding the powder from the container to the outlet unit when the feed channel is in a vibrational state, in which state the feed channel vibrates with respect to the frame so that the powder is sprinkled, via the opening, onto the plate, and an actuator for bringing the feed channel into the vibrational state.
In this way, only the feed channel, instead of the complete sprinkling device, needs to be in the vibrational state, which significantly reduces the power required for operation of the sprinkling head. Furthermore, because the rest of the sprinkling head can remain in a relatively stationary state, the accuracy of the sprinkling head may be significantly improved.
In an embodiment of the sprinkling head according to the present invention, the feed channel is comprised in a feed unit comprising a rigid body. The rigid body may comprise a clamped part and a vibratory part, wherein the vibratory part comprises at least a portion of the feed channel and wherein the vibratory part has a predetermined length for establishing a resonance frequency of the feed channel. An advantage of this embodiment is the fact that the actuator may bring the feed channel into the vibrational state at the resonance frequency, which even further minimizes the amount of power required when the sprinkling head is in operation.
In order to be able to sprinkle different colors and combinations of colors using just one sprinkling head, an advanced embodiment of the sprinkling head may comprise a plurality of delivering devices. However, in such an embodiment it is preferred that the plurality of delivering devices comprise a plurality of feed channels, respectively, wherein the plurality of feed channels each have a different resonance frequency, respectively, so that interference due to vibrations in different devices is minimized. Also, for minimizing interference, it is preferred that a vibrational decoupling is provided between the plurality of feed channels. To this end, at least one vibration absorbing element is provided between the plurality of feed channels for establishing the decoupling. Such vibration absorbing elements may be substantially formed of a rubber material.
In a particular embodiment of the sprinkling apparatus according to the present invention, the sprinkling head comprises at least three delivering devices. The three containers of the devices may be provided with red, blue and yellow pigmented powders respectively. Using these three pigmented powders, other colors can be derived by way of mixing these powders.
In an embodiment of the sprinkling head according to the present invention, the container is detachably mounted to the delivering device, which has the advantage that empty containers can be removed in their entirety and be replaced with filled ones. It is therefore not required to refill an empty container, which is a more time-consuming task and may involve spilling of powder.
In a preferred embodiment of the sprinkling apparatus according to the present invention, the sprinkling apparatus comprises a retaining surface for retaining the transparent plate. By providing the apparatus with such a retaining surface, a stable surface on which to place the plate is provided and, thus, a good quality of a powder-sprinkled plate is ensured.
A convenient way in which to move the sprinkling head relative to the transparent plate is by providing the sprinkling apparatus with a first mechanical guide for guiding movement of the sprinkling head with respect to the transparent plate along an X-axis of the plate. Also, the sprinkling apparatus can be provided with a second mechanical guide for guiding movement of the first mechanical guide with respect to the transparent plate along a Y-axis of the plate.
Preferably, the sprinkling apparatus is provided with a central control unit arranged to bring the feed channel in the vibrational state by controlling the actuator. The central control unit may further be arranged to control movement of the sprinkling head with respect to the transparent plate. The central control unit can further be arranged to bring the apparatus to a first sprinkling state by bringing the feed channel in the vibrational state when the sprinkling head moves in a predetermined first direction. Also, the central control unit may be arranged to bring the apparatus to a second sprinkling state by bringing the feed channel in the vibrational state when the sprinkling head moves in a predetermined second direction extending in a direction opposite to the first direction. Moreover, the central control unit can advantageously be arranged to bring the apparatus in an alternating manner to the first and the second sprinkling state. This has the advantage that the sprinkling apparatus is in a sprinkling state most of the time during operation.
However, in order to compensate for poor alignment of lines sprinkled during movement in the first direction with respect to lines sprinkled during movement in the second direction, the central control unit may be arranged for alignment by application of a time interval between a start of the movement in the first direction and a start of activating the actuator for bringing the feed channel into the vibrational state.
In order to provide a sprinkling apparatus which is energy efficient, the central control unit is preferably arranged to control the actuator to vibrate the feed channel at a resonance frequency.
However, a further, important advantage of providing a sprinkling apparatus in which the central control unit is arranged to control the actuator to vibrate the feed channel at a non-resonant frequency, is that such an arrangement allows for a large tolerance in frequency.
These and other aspects of the invention will be apparent from and elucidated with reference to the embodiments described hereinafter with reference to the accompanying drawing. Herein,
Referring to
In this embodiment of the sprinkling apparatus, the feed channel 26 is part of an elongated, rigid body 34. This body 34 comprises a clamped part 35 which is clamped between the block parts 12, 14 of the frame 8 by means of six screws of which three can be easily seen in
For moving the sprinkling head 2 along the surface of the plate 6, the sprinkling apparatus is provided with a first mechanical guide 38 for guiding movement of the sprinkling head 2 with respect to the glass plate 6 along an X-axis of the plate 6. As can be seen in
Furthermore, the sprinkling apparatus is provided with a central control unit C (see
The sprinkling apparatus works as follows. By controlling the first and the second drive, the central control unit C controls the movement of the sprinkling head 2, including the container which is filled with the powder 4 to a starting point from which the sprinkling of the powder 4 is to commence. At this stage the feed channel 26 is in a non-vibrational state. The powder 4 in the funnel 18 is located in the chute 24 and in the feed channel 26. However, since the feed channel 26 is not in the vibrational state, the powder may not move through the feed channel 26 towards the outlet unit 20 and thus no powder is spilled onto the plate 6 unintentionally For starting the sprinkling of the powder 4 onto the plate 6, the central control unit C brings the sprinkling apparatus to a first sprinkling state. In order to do so, the control unit C sends an alternating current signal through the wiring 42 to actuator 28 so that the feed channel 26 is brought to the vibrational state and moves the sprinkling head 2 guided by the first mechanical guide 38 in a first direction A along the X-axis (see
When the sprinkling head 2 has reached a predetermined farthest position, the central control unit C stops sending the alternating current through the wiring 42, so that the actuator 28 and stops vibrating the feed channel 26. Also the movement along the X-axis stops. Subsequently, using the second mechanical guide 40 the central control unit C moves the first mechanical guide 38 over a distance substantially equal to the width w of the opening 22.
Hereafter, the sprinkling apparatus is brought to a second sprinkling state. In order to do so, the feed channel 26 is again brought to the vibrational state and the central control unit C moves the sprinkling head 2 in a second direction B along the X-axis extending in a direction opposite to the first direction A. As in the first sprinkling state, the control unit C may be arranged to control the amount of powder 4 sprinkled onto the plate 6, when the sprinkling apparatus is in the second sprinkling state, by controlling the amplitude of the vibrations or the speed of the movement of the sprinkling head 2.
When the sprinkling head 2 again has reached another predetermined farthest position, the central control unit C stops sending the alternating current through the wiring 42, so that the actuator 28 again stops vibrating the feed channel 26. Also the movement in the second direction B stops. Again, using the second mechanical guide 40 the central control unit C moves the first mechanical guide 38 over the distance having the width w of the opening 22.
The operation disclosed hereabove can be repeated as often as necessary. Also, during movement in the first and/or second directions, it may be desired to temporarily interrupt vibration while maintaining movement, to form a predetermined pattern of the plate 6.
When the desired coverage of the plate 6 has been reached, the plate 6 can be placed on a mould and be exposed to a temperature high enough for firing the pigmented powder in order to prepare a relief glass substrate with a durable colored pattern. This method is described in European patent application 04076932.5 (unpublished) filed on Jul. 5, 2004, by the ‘Nederlandse Organisatie voor toegepast-natuurwetenschappelijk onderzoek’, at the European Patent Office.
Referring to
Referring to
Each of the actuators 28R,B,Y is, in this embodiment, coupled to only one of the feed channels 26R,B,Y. In this embodiment a first actuator 28R is coupled to first feed channel 26R, a second actuator 26B is coupled to second feed channel 26B and a third actuator 26Y is coupled to a third feed channel 26y. To prevent vibrations of, for instance, a second actuator 28B from influencing the state of feed channels 26R and 26Y, or at least reduce this influence, the frame 8 of the sprinkling head 2 is provided with a vibrational decoupling, in this embodiment formed by two vibration absorbing rubber elements 46.
As is the case in the first embodiment, in this embodiment of the sprinkling apparatus, the feed channels 26R,B,Y are each part of an elongated, rigid body 34R,B,Y. This body 34R,B,Y comprises a clamped part 36R,B,Y which is clamped between the block parts 12, 14 of the frame 8 by means of a number of screws. The body 34R,B,Y further comprises a vibratory part 36R,B,Y, the vibratory part 36R,B,Y containing at least a portion of the feed channel 26R,B,Y and the vibratory part 36R,B,Y having a length l. The length l is predetermined so that a resonance frequency of each of the feed channels 26R,B,Y can be set, each feed channel 26R,B,Y being actuated by its respective actuator 28R,B,Y at its resonance frequency. In order to further prevent vibrations of an actuator from influencing the vibrational state of more than one of the feed channels 26R,B,Y or at least reduce this influence, the resonance frequencies of each of the feed channels 26R,B,Y differ from each other.
The second embodiment of the sprinkling head 2 can be used as part of the sprinkling apparatus provided with the first mechanical guide 38 for guiding a movement of the sprinkling head with respect to the transparent plate along an X-axis of the plate and the second mechanical guide 40 for guiding a movement of the first mechanical guide 38 with respect to the transparent plate along a Y-axis of the plate.
Furthermore, the sprinkling apparatus is provided with a central control unit C (see
Operation of the second embodiment is similar to operation of the first embodiment. Operation of the second embodiment is illustrated in
During the firing process disclosed in (unpublished) European patent application 04076932.5, the different powders mix so that a wide palette of different colors is at the user's disposal.
A person skilled in the art will appreciate that the scope of the present invention is not limited to the embodiments disclosed herein. It is, for instance not required that the feed channel extends in a substantially horizontal position as in the embodiments shown. Furthermore, an embodiment of the printing head according to the present invention in which the outlet unit is integrated with the feed channel is also understood to be inside the scope of the present invention as defined by the accompanying claims.
Number | Date | Country | Kind |
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05077731.7 | Nov 2005 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/NL2006/000596 | 11/28/2006 | WO | 00 | 3/12/2009 |